CN204644883U - The core of In Reinforced Concrete Box Girder - Google Patents
The core of In Reinforced Concrete Box Girder Download PDFInfo
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- CN204644883U CN204644883U CN201520300036.1U CN201520300036U CN204644883U CN 204644883 U CN204644883 U CN 204644883U CN 201520300036 U CN201520300036 U CN 201520300036U CN 204644883 U CN204644883 U CN 204644883U
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- box girder
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Abstract
Description
技术领域 technical field
本实用新型涉及一种钢筋混凝土工程件的塑型模具,特别涉及一种钢筋混凝土箱梁内孔塑型的模具。 The utility model relates to a mold for shaping reinforced concrete engineering parts, in particular to a mold for shaping the inner hole of a reinforced concrete box girder.
背景技术 Background technique
钢筋混凝土箱梁1普遍用于公路与市政专业的桥梁工程中,箱梁1主要采用浇筑制得,箱梁1的内孔11施工芯模主要有两个种,1、小断面箱梁1的芯模采用气囊填充工法,有气囊上浮、变形大,几何尺寸不易控制的缺点,进而影响箱梁1的整体结构参数,并且其利用钢、木材料组装,费时费工、模板周转利用率低;2、 大断面箱梁1模具采用移动模架,但移动模架一次性投资大、利用率低,成本高。 Reinforced concrete box girder 1 is generally used in highway and municipal professional bridge projects. Box girder 1 is mainly made by pouring. There are mainly two types of construction mandrels for the inner hole 11 of box girder 1. 1. Small section box girder 1 The core mold adopts the airbag filling method, which has the disadvantages of airbag floating, large deformation, and difficult control of geometric dimensions, which in turn affects the overall structural parameters of the box girder 1, and it is assembled with steel and wood materials, which is time-consuming and labor-intensive, and the turnover rate of the formwork is low; 2. The large-section box girder 1 mold uses a mobile formwork, but the one-time investment of the mobile formwork is large, the utilization rate is low, and the cost is high.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供一种结构简单、成本低廉的钢筋混凝土箱梁的芯模。 The technical problem to be solved by the utility model is to provide a mandrel for reinforced concrete box girder with simple structure and low cost.
为解决上述技术问题,本实用新型提供了一种钢筋混凝土箱梁的芯模,包括千斤顶和契合钢筋混凝土箱梁内孔的模体; In order to solve the above-mentioned technical problems, the utility model provides a mandrel form of a reinforced concrete box girder, which includes a jack and a formwork fitting the inner hole of the reinforced concrete box girder;
模体包括左模板和右模板,右模板和左模板组合内部共同构成模腔; The mold body includes a left template and a right template, and the combination of the right template and the left template together forms a mold cavity;
千斤顶竖直放置在左模板和右模板之间,千斤顶分别支撑在模腔的上腔壁和底腔壁上。 The jack is vertically placed between the left template and the right template, and the jack is respectively supported on the upper cavity wall and the bottom cavity wall of the mold cavity.
采用这样的结构后,本钢筋混凝土箱梁的芯模具有结构简单、成本低廉、不易变形的优点,而且实现了安装、拆除实现了机械化,提高了施工效率,确保工程的外观质量。 After adopting such a structure, the mandrel mold of the reinforced concrete box girder has the advantages of simple structure, low cost, and not easily deformed, and realizes mechanization of installation and dismantling, improves construction efficiency, and ensures the appearance quality of the project.
为了更好的理解本实用新型的技术内容,以下讲本钢筋混凝土箱梁的芯模简称为本芯模。 In order to better understand the technical content of the present utility model, the mandrel of this reinforced concrete box girder is referred to as this mandrel for short below.
本芯模的左模板和右模板都由上模和下模构成,上模和下模之间通过铰链铰接;采用这样的结构后,使左模板和右模板安装、拆除作业更简单、方便。 The left template and the right template of the mandrel are both composed of an upper mold and a lower mold, and the upper mold and the lower mold are hinged through a hinge; after adopting such a structure, the installation and removal of the left template and the right template are simpler and more convenient.
本芯模的左模板的下模和右模板的下模设置有若干脱模组件,所述的脱模组件至少包括脱模螺母和脱模螺栓,脱模螺母固定在模腔的底腔壁上,脱模螺栓与脱模螺母配合,并且脱模螺栓的下端贯穿各自对应下模底面;采用这样的结构后,方便在钢筋混凝土箱梁浇筑成型后,左模板和右模板脱离箱梁的内孔壁。 The lower mold of the left template of the mandrel and the lower mold of the right template are provided with several demoulding components, and the demoulding components at least include a demoulding nut and a demoulding bolt, and the demoulding nut is fixed on the bottom cavity of the mold cavity On the wall, the demoulding bolts cooperate with the demoulding nuts, and the lower ends of the demoulding bolts go through the bottom of the respective lower molds; after adopting such a structure, it is convenient for the left formwork and the right formwork to separate from the box girder after the reinforced concrete box girder is poured and formed. inner hole wall.
本芯模的脱模组件还包括压板,压板与脱模螺栓下端固定;采用这样的结构后,压板可以增大脱模螺栓与成形后钢筋混凝土箱梁内孔壁的接触面积,避免对成形后钢筋混凝土箱梁内孔壁造成损伤。 The demoulding component of the mandrel also includes a pressure plate, which is fixed to the lower end of the demoulding bolt; after adopting such a structure, the pressure plate can increase the contact area between the demoulding bolt and the inner hole wall of the formed reinforced concrete box girder, and avoid damage to the forming The inner hole wall of the rear reinforced concrete box girder was damaged.
附图说明 Description of drawings
图1是现有钢筋混凝土箱梁的结构示意图。 Fig. 1 is a structural schematic diagram of an existing reinforced concrete box girder.
图2是本芯模实施例的结构示意图。 Fig. 2 is a structural schematic diagram of an embodiment of the mandrel.
图3是图2的A部放大图。 Fig. 3 is an enlarged view of part A of Fig. 2 .
图4是本芯模实施例的使用状态图。 Fig. 4 is a diagram of the use state of the embodiment of the mandrel.
具体实施方式 Detailed ways
如图2至4所示 As shown in Figure 2 to 4
本芯模包括千斤顶4和契合钢筋混凝土箱梁1内孔11的模体; The mandrel includes a jack 4 and a mold body matching the inner hole 11 of the reinforced concrete box girder 1;
模体包括左模板21和右模板22,左模板和右模板的结构相同,都由上模21a、22a和下模21b、22b构成,上模21a、22a和下模21b、22b为薄板状,上模21a、22a和下模21b、22b中部都有90°折弯,左模板21的上模21a通过多个第一铰链31与左模板21的下模21b铰接,所有第一铰链31的转动轴线都处于同一直线上,右模板22的上模22a通过多个第二铰链32与右模板22的下模22b铰接,所有第二铰链32的转动轴线都处于同一直线上,右模板22和左模板21组合内部共同构成模腔23。 Die body comprises left formwork 21 and right formwork 22, and the structure of left formwork and right formwork is identical, all is made of upper mold 21a, 22a and lower mold 21b, 22b, upper mold 21a, 22a and lower mold 21b, 22b are sheet-like, Upper mold 21a, 22a and lower mold 21b, 22b middle part all have 90 ° bending, the upper mold 21a of left template 21 is hinged with the lower mold 21b of left template 21 by a plurality of first hinges 31, the rotation of all first hinges 31 The axes are all on the same straight line, the upper mold 22a of the right template 22 is hinged with the lower mold 22b of the right template 22 through a plurality of second hinges 32, and the rotation axes of all the second hinges 32 are all on the same straight line, the right template 22 and the left template The combination of the templates 21 together constitutes the mold cavity 23 .
千斤顶4为液压千斤顶4,千斤顶4的缸体42竖直放置在左模板21的下模21b和右模板22的下模22b上,千斤顶4的液压推杆41上端支撑在左模板21的上模21a和右模板22的上模22a上,即千斤顶4支撑在模腔23的上腔壁和底腔壁之间,第一铰链31和第二铰链32都处于模腔23内。 The jack 4 is a hydraulic jack 4, the cylinder body 42 of the jack 4 is placed vertically on the lower mold 21b of the left template 21 and the lower mold 22b of the right template 22, and the upper end of the hydraulic push rod 41 of the jack 4 is supported on the upper mold of the left template 21 21a and the upper mold 22a of the right template 22, that is, the jack 4 is supported between the upper cavity wall and the bottom cavity wall of the cavity 23, and the first hinge 31 and the second hinge 32 are all in the cavity 23.
左模板21的下模21b和右模板22的下模22b上还设置有多组脱模组件,所述的脱模组件包括压板51、脱模螺母52和脱模螺栓53,脱模螺母52固定在模腔23的底腔壁上,脱模螺栓53与脱模螺母52配合,并且脱模螺栓53的下端贯穿各自对应左模板21的下模21b或右模板22的下模22b,压板51与脱模螺栓53下端固定。 The lower mold 21b of the left template 21 and the lower mold 22b of the right template 22 are also provided with multiple groups of demoulding assemblies, and the described demoulding assemblies include a pressing plate 51, a demoulding nut 52 and a demoulding bolt 53, and the demoulding nut 52 is fixed on the bottom wall of the mold cavity 23, the demoulding bolt 53 cooperates with the demoulding nut 52, and the lower end of the demoulding bolt 53 runs through the lower mold 21b of the left template 21 or the lower mold 22b of the right template 22 respectively, and the pressing plate 51 is fixed with demoulding bolt 53 lower ends.
在浇筑钢筋混凝土箱梁1之前,先固定钢筋混凝土箱梁1外侧塑型模板6,再将本芯模固定在塑型模板6内,因为本芯模的长度比塑型模板6长度长,所以本芯模伸出塑型模板6前后两侧; Before pouring reinforced concrete box girder 1, first fix reinforced concrete box girder 1 outer molding template 6, then this mandrel is fixed in the molding template 6, because the length of this mandrel is longer than molding template 6 lengths, so This mandrel stretches out the front and rear sides of molding formwork 6;
先调节脱模组件的脱模螺栓53至最高位置,再分别调节左模板21和右模板22,使左模板21的下模21b与右模板22的下模22b接触,启动千斤顶4,千斤顶4的液压推杆41伸高抵靠在左模板21上模21a和右模板22上模22a上,使模腔23的截面形状固定,至此搭建好本芯模,可以进行浇筑钢筋混凝土箱梁1作业。 First adjust the demoulding bolt 53 of the demoulding assembly to the highest position, then adjust the left template 21 and the right template 22 respectively, so that the lower mold 21b of the left template 21 is in contact with the lower mold 22b of the right template 22, and start jack 4, jack 4 The hydraulic push rod 41 stretches up and leans against the upper mold 21a of the left formwork 21 and the upper mold 22a of the right formwork 22, so that the cross-sectional shape of the mold cavity 23 is fixed, and the core mold is built so far, and the reinforced concrete box girder 1 can be poured .
在钢筋混凝土箱梁1成型后,先将浇筑钢筋混凝土箱梁1外侧的塑型模板6拆除,再启动千斤顶4,使千斤顶4的液压推杆41收缩,液压推杆41的上端脱离左模板21的上模21a和右模板22的上模22a,左模板21的上模21a和右模板22的上模22a在自身重力作用下分别沿第一铰链31和第二铰链32的轴线转动,左模板21的上模21a和右模板22的上模22a脱离钢筋混凝土箱梁1内孔11,再调节调节脱模组件的脱模螺栓53沿脱模螺栓53的轴线方向向下运动,脱模螺栓53带动压板51向下移动,带动左模板21的下模21b和右模板22的下模22b脱离钢筋混凝土箱梁1内孔11,进而使本芯模整体钢筋混凝土箱梁1的内孔11孔壁,方便拆除。 After the reinforced concrete box girder 1 is formed, the plastic template 6 on the outside of the poured reinforced concrete box girder 1 is removed first, and then the jack 4 is started to shrink the hydraulic push rod 41 of the jack 4, and the upper end of the hydraulic push rod 41 is separated from the left template 21 The upper die 21a of the left template 21 and the upper die 22a of the right template 22, the upper die 21a of the left template 21 and the upper die 22a of the right template 22 rotate along the axis of the first hinge 31 and the second hinge 32 respectively under the action of self gravity, and the left template The upper mold 21a of 21 and the upper mold 22a of the right template 22 are separated from the inner hole 11 of the reinforced concrete box girder 1, and then the demoulding bolt 53 of the demoulding assembly is adjusted to move downward along the axial direction of the demoulding bolt 53, and the demoulding bolt 53 drives the pressing plate 51 to move downward, driving the lower mold 21b of the left formwork 21 and the lower mold 22b of the right formwork 22 to break away from the inner hole 11 of the reinforced concrete box girder 1, and then make the inner hole 11 of the whole reinforced concrete box girder 1 of the mandrel wall for easy removal.
以上所述的仅是本实用新型的一种实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干变型和改进,这些也应视为属于本实用新型的保护范围。 What has been described above is only an embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, some modifications and improvements can also be made without departing from the principle of the utility model, and these should also be Be deemed to belong to the protection scope of the present utility model.
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| CN201520300036.1U CN204644883U (en) | 2015-05-09 | 2015-05-09 | The core of In Reinforced Concrete Box Girder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109849376A (en) * | 2018-12-21 | 2019-06-07 | 四川明日宇航工业有限责任公司 | A half-type composite pipe fitting forming tool and its demolding method |
| CN113250445A (en) * | 2021-06-16 | 2021-08-13 | 浙江宜和新型材料有限公司 | Straw-aluminum template forming device and method for building structure |
-
2015
- 2015-05-09 CN CN201520300036.1U patent/CN204644883U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109849376A (en) * | 2018-12-21 | 2019-06-07 | 四川明日宇航工业有限责任公司 | A half-type composite pipe fitting forming tool and its demolding method |
| CN113250445A (en) * | 2021-06-16 | 2021-08-13 | 浙江宜和新型材料有限公司 | Straw-aluminum template forming device and method for building structure |
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Effective date of registration: 20190626 Address after: 233010 No. 5183 Donghai Avenue, Bengbu City, Anhui Province Patentee after: Anhui Water Resources Development Co.,Ltd. Address before: 233010 South of Zhanggongshan Road, Donghai Avenue, Bengbu City, Anhui Province Patentee before: ANHUI WATER RESOURCES DEVELOPMENT Co.,Ltd. |
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Effective date of registration: 20210427 Address after: 233010 No. 5183 Donghai Avenue, Bengbu City, Anhui Province Patentee after: Anhui Water Resources Development Co.,Ltd. Patentee after: Shaanxi Anjian investment and Construction Co.,Ltd. Address before: 233010 No. 5183 Donghai Avenue, Bengbu City, Anhui Province Patentee before: Anhui Water Resources Development Co.,Ltd. |
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Granted publication date: 20150916 |