CN107052451A - A kind of saw cutting system - Google Patents
A kind of saw cutting system Download PDFInfo
- Publication number
- CN107052451A CN107052451A CN201710466057.4A CN201710466057A CN107052451A CN 107052451 A CN107052451 A CN 107052451A CN 201710466057 A CN201710466057 A CN 201710466057A CN 107052451 A CN107052451 A CN 107052451A
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- CN
- China
- Prior art keywords
- unit
- material head
- cutting
- sawing
- blimp
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The present invention discloses a kind of saw cutting system, including by constant force Compliant pressure unit, Intelligent servo scale unit, the super-silent sawing unit of walking and intelligent high negative pressure chip recycling unit, after the invention is positioned by Intelligent servo scale unit to section bar workpiece, constant force Compliant pressure unit compresses section bar workpiece again, the super-silent sawing unit cutting section bar workpiece of walking, intelligent high negative pressure chip recycling unit reclaims chip and the material head that cutting is produced, the super-silent sawing unit of its walking, including dust-proof guide rail, with the main saw plate being movably arranged on dust-proof guide rail, full encirclement blimp is enclosed with the outside of main saw plate, the full splashing correspondence position for surrounding chip in blimp correspondence main saw plate cutting process, which is designed with, takes out dirt mouthful, and correspondence material head produces position and is provided with material head slideway, the present invention is compared with the prior art, each structure can independent operating use, it can be achieved a butt joint again by intelligence system, sawing process flying dust and noise are greatly reduced, solve to position in the prior art simultaneously and forbidden, for a long time using unstable, the problem of compressing member universality is poor.
Description
Technical field
The present invention relates to be related to shape extrusion field, and in particular to a kind of saw cutting system.
Background technology
At present, in the market is used for the cutting machine that the material head of all kinds of material section bars is cut, and saw cutting system is generally that gantry is fixed,
Section bar workpiece moves close to saw cutting system and cut after being fixed by special fixture, the scale of section bar manually measure size or
Person's Simple mechanical is positioned, and the chip dust produced in sawing process is protected using simple blade shroud, and production is artificial after completing
The mode of cleaning is handled.
General profile length is more than 6 meters, and prior art needs more more bulky clamp pressing to fix, and section bar kind
Class is various, and changing the line of production once will all change a compressing fixture, and bulky clamp-replacing process has larger potential safety hazard；It is existing
There is scale in technology manually to measure size or Simple mechanical positioning, this mode is extremely inefficient, machining accuracy can not ensure,
Mechanical localization mechanism position after repeatedly being contacted with the section bar shock in motion, which changes, to be difficult to discover, it is easy to caused
Dimension deviation；In addition, the chip dust produced in sawing process is protected using simple blade shroud, cutting process can be produced
Loud noise and dust, on the one hand pollute the environment, and need staff to be in dust atmosphere by manual cleaning, can be to body
Body is damaged, the sawing of special material, such as magnesium alloy, and its dust from flying also has the risk of blast in atmosphere.
The content of the invention
This practicality invention is in view of above-mentioned problems of the prior art and the scheme that proposes.
A kind of saw cutting system is provided, including：
Constant force Compliant pressure unit 1, including portal frame 5 and automatic lifting structure 6, the automatic lifting structure 6 are fixed on gantry
On frame 5, compression air bag 7 and pressure sensor are installed on automatic lifting structure 6, the correspondence position of compression air bag 7 is provided with
Work supporting block 8, which coordinates, compresses the compression section bar workpiece of air bag 7；
Intelligent servo scale unit 2, is arranged at the inner side of constant force Compliant pressure unit 1, and Intelligent servo scale unit 2 includes location-plate
9th, cross slide way 10, support frame 11, hydraulic disk brake structure 12 and servo structure 13, the cross slide way 10 are arranged on support
On frame 11, the servo structure 13 controls location-plate 9 to be moved forward and backward on cross slide way 10, described hydraulic disk braking knot
The position of 12 stationary positioned plate of structure 9；
The super-silent sawing unit 3 of walking, including dust-proof guide rail 14 and the main saw plate 15 being movably arranged on dust-proof guide rail 14, it is described
The periphery of main saw plate 15 is enclosed with chip in full encirclement blimp 16, the full encirclement blimp 16 correspondence cutting process of main saw plate 15
The correspondence position of splashing, which is designed with, takes out dirt mouthful 17, and the complete corresponding material head sawing position of blimp 16 that surrounds is provided with material head slideway 18；
Intelligent high negative pressure chip recycling unit 4, including material head conveyer belt 19, elevator 20, material head collect basket 21, take out dirt connector
22nd, shavings separator 23, garbage collector 24 and swarf collector 25, the head end of material head conveyer belt 19 are located at material head slideway 18
Correspondence position, the end of material head conveyer belt 19 linking elevator 20, elevator 20 transports material head to the material head and collects frame 21, described
Dirt connector 22 is taken out on shavings separator 23, cutting separator 23 connects garbage collector 24 and cutting collector respectively
25, it is described to take out in dirt connector 22 provided with vortex fan blade, take out the connection of dirt connector 22 and take out dirt mouthful 17.
As a preferred embodiment, the location-plate 9 uses high intensity tungsten steel matter.
It is preferred that, the full encirclement blimp 16 is sealing pitch, three layers of sound-insulating structure of acoustical cotton and Sound-proof material.
Beneficial effects of the present invention：Invention each unit can independent operating use, can be achieved a butt joint again by intelligence system, it is permanent
Power Compliant pressure unit is generally applicable miscellaneous section bar, without, change the line of production and change compressing fixture, Intelligent servo scale system
System effectively combines the technologies such as Machine Design, hydraulic disk locking, servo-positioning, Sensor monitoring, fixed to section bar workpiece during work
Level is really and long-time avoids deviation using steady operation；The intelligent high negative pressure chip recycling of the super-silent sawing unit matching of walking
Unit, reduces noise and dust that sawing process is produced, material head and cutting Rational Classification is collected, not only cutting is accurately saved into
This, and environmental pollution is small.
Brief description of the drawings
Fig. 1 is long range saw cutting system overall schematic.
Fig. 2 is constant force Compliant pressure cell schematics.
Fig. 3 is the super-silent sawing cell schematics of walking.
Fig. 4 is Intelligent servo scale cell schematics.
Fig. 5 is intelligent high negative pressure chip recycling cell schematics.
In figure：1. the super-silent sawing unit 4. of walking of 2. Intelligent servo scale unit of constant force Compliant pressure unit 3.
The automatic lifting structure 7. of 5. portal frame of intelligent high negative pressure chip recycling unit 6. compresses the location-plate of 8. work supporting block of air bag 9.
10. the dust-proof main saw plate of guide rail 15. of 11. support frame of cross slide way, 12. hydraulic disk brake structure, 13. servo structure 14.
Basket is collected 16. surrounding blimp 17. entirely and taking out the material head of 20. elevator of dirt mouthful 18. material head slideway, 19. material head conveyer belt 21.
22. take out the swarf collector of 23. shavings separator of dirt connector, 24. garbage collector 25..
Embodiment
In order that technical problem solved by the invention, technical scheme and beneficial effect are more clearly understood, below in conjunction with
Accompanying drawing and embodiment, the invention will be further elaborated.It should be appreciated that embodiment described herein is used only for explaining this
Invention, is not intended to limit the present invention.
As shown in figure 1, long range saw cutting system is by constant force Compliant pressure unit 1, Intelligent servo scale unit 2, walking
The super-silent sawing unit 3 of formula, intelligent high negative pressure chip recycling unit 4 are constituted：It is flexible that section bar supplied materials enters constant force with vertical direction
The operating position of compressing unit 1 is compressed after being positioned by Intelligent servo scale unit 2 by constant force Compliant pressure unit, and walking is super quiet
Sound sawing unit 3 starts work of walking, and completes material head sawing task, and the chip that the material head cut and sawing process are produced passes through
Intelligent high negative pressure chip recycling unit 5 is reclaimed.
As shown in Fig. 2 constant force Compliant pressure unit 1 is by portal frame 5, automatic lifting structure 6, compression air bag 7, work supporting block
8 compositions, complete the substrate hold-down function before the section bar work piece cut in long range saw cutting system.Supplied materials degree in a vertical angle enters workpiece support
Between frame 8 and compression air bag 7, section bar workpiece is fallen on work supporting block 8 after being positioned through Intelligent servo scale unit 2, automatic lifting
Structure 6 starts price scissors expansion action, promotes the compression air bag 7 being fixed on the downside of lifting structure to move down and contacts and compress work
The section bar workpiece of part bracket 8, automatic lifting structure 6 is designed with pressure sensor, when compress the thrust of air bag 7 reach setting value it
After be automatically stopped and keep constant force impaction state, can be with random variation, so this invention design can be met due to compressing air bag 7
The section bar of Tension Members with Arbitrary Shape Section in the range of working ability compresses cutting simultaneously, it is not necessary to change special tooling.
In figure 3：Intelligent servo scale unit 2 is by location-plate 9, cross slide way 10, support frame 11, hydraulic disk braking knot
Structure 12, servo structure 13 is constituted, and completes the positioning function before the section bar work piece cut in long range saw cutting system.According to supplied materials type
Material machined parameters require different, and scale unit 2 automatically adjusts positional parameter, and servo structure 13 drives the location-plate on support frame 11
9 move forward and backward on cross slide way 10, and rear hydraulic disk brake structure 12, which is acted, in place fixes location-plate 9, and location-plate 9 is adopted
With high intensity tungsten steel matter, the impact energetically of big weight section bar can be born.The design of Intelligent servo scale system, effective bonding machine
The technology such as tool design, hydraulic disk locking, servo-positioning and Sensor monitoring, is solved when positioning inaccurate, long in the prior art
Between using it is unstable the problem of.
As shown in figure 4, the super-silent sawing unit 3 of walking by dust-proof guide rail 14, main saw plate 15, it is complete surround blimp 16,
Take out dirt mouthful 17 to constitute, complete the function of the section bar workpiece material head cutting in long range saw cutting system.Section bar workpiece is by Intelligent servo
After scale unit 2 is positioned and is fixed with constant force Compliant pressure unit 1, the super-silent sawing unit 3 of walking is by servomotor
Drive moves along a straight line on dust-proof guide rail 14, and main saw plate 15 is selected in systems can adjust automatically turn after processing section bar specification
The technological parameters such as speed, the speed of travel, complete the contact cutting processing to section bar workpiece；Main saw plate 15 is wrapped by surrounding blimp 16 entirely
Wrap up in, the full blimp 16 that surrounds is using sealing pitch, acoustical cotton, three layers of sound Insulation Design of Sound-proof material, and effect is fabulous, can be by cutting noise
Control is below 75 decibels, and the movement locus of chip is set in the correspondence position for surrounding blimp 16 entirely in the cutting process of main saw plate 15
Docked in respect of dirt mouthful 17 and material head slideway 18 is taken out with intelligent high negative pressure chip recycling unit 4 for handling chip and material head.
As shown in figure 5, intelligent high negative pressure chip recycling unit 4 collects basket by material head conveyer belt 19, elevator 20, material head
21st, dirt connector 22, shavings separator 23, garbage collector 24 and swarf collector 25 are taken out to constitute, long range sawing system is completed
The function of section bar workpiece material head and chip processing in system.Cut down in the super-silent walking process of sawing unit 3 of walking
Material head is by the way that on the material head conveyer belt 19 of material head slideway 18, transmission belt 19, which is moved, is docked to material head on elevator 20, eventually falls into
Material head is collected in basket 21, and the chip that another aspect cutting process is produced flies out from taking out dirt mouthfuls 17 in flight path, passes through pipeline
Into dirt connector 22 is taken out, take out and use the explosion-proof vortex fan blade rotation of high speed to form negative to the space that chip comes at dirt connector
Effect is pressed, chip is pumped to shavings separator 23, is adjusted, can be intercepted as needed in chip by intelligent windage in separator
Larger waste material falls into garbage collector 24, and lightweight chip continues to be delivered in swarf collector 25 by negative pressure, and design herein is lengthened
Cloth bag is used for chip recycling.
The present invention reduces the noise and dust that sawing process is produced, and material head and cutting Rational Classification are collected, not only cut
It is accurate to save cost, and dust pollution is small.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Any modification, equal replacement and improvement for being made within principle etc., all should fall within the scope and spirit of the invention.
Claims (3)
1. a kind of saw cutting system, it is characterised in that including：
Constant force Compliant pressure unit 1, including portal frame 5 and automatic lifting structure 6, the automatic lifting structure 6 are fixed on gantry
On frame 5, compression air bag 7 and pressure sensor are installed on automatic lifting structure 6, the correspondence position of compression air bag 7 is provided with
Work supporting block 8, which coordinates, compresses the compression section bar workpiece of air bag 7；
Intelligent servo scale unit 2, is arranged at the inner side of constant force Compliant pressure unit 1, and Intelligent servo scale unit 2 includes location-plate
9th, cross slide way 10, support frame 11, hydraulic disk brake structure 12 and servo structure 13, the cross slide way 10 are arranged on support
On frame 11, the servo structure 13 controls location-plate 9 to be moved forward and backward on cross slide way 10, described hydraulic disk braking knot
The position of 12 stationary positioned plate of structure 9；
The super-silent sawing unit 3 of walking, including dust-proof guide rail 14 and the main saw plate 15 being movably arranged on dust-proof guide rail 14, it is described
The periphery of main saw plate 15 is enclosed with chip in full encirclement blimp 16, the full encirclement blimp 16 correspondence cutting process of main saw plate 15
The correspondence position of splashing, which is designed with, takes out dirt mouthful 17, and the complete corresponding material head sawing position of blimp 16 that surrounds is provided with material head slideway 18；
Intelligent high negative pressure chip recycling unit 4, including material head conveyer belt 19, elevator 20, material head collect basket 21, take out dirt connector
22nd, shavings separator 23, garbage collector 24 and swarf collector 25, the head end of material head conveyer belt 19 are located at material head slideway 18
Correspondence position, the end of material head conveyer belt 19 linking elevator 20, elevator 20 transports material head to the material head and collects frame 21, described
Dirt connector 22 is taken out on shavings separator 23, cutting separator 23 connects garbage collector 24 and cutting collector respectively
25, it is described to take out in dirt connector 22 provided with vortex fan blade, take out the connection of dirt connector 22 and take out dirt mouthful 17.
2. a kind of saw cutting system according to claim 1, it is characterised in that：The location-plate 9 uses high intensity tungsten steel
Matter.
3. a kind of saw cutting system according to claim 1, it is characterised in that：The full encirclement blimp 16 drips for sealing
Blue or green, three layers of sound-insulating structure of acoustical cotton and Sound-proof material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710466057.4A CN107052451B (en) | 2017-06-19 | 2017-06-19 | Saw cutting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710466057.4A CN107052451B (en) | 2017-06-19 | 2017-06-19 | Saw cutting system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107052451A true CN107052451A (en) | 2017-08-18 |
| CN107052451B CN107052451B (en) | 2023-03-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710466057.4A Active CN107052451B (en) | 2017-06-19 | 2017-06-19 | Saw cutting system |
Country Status (1)
| Country | Link |
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| CN (1) | CN107052451B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108454125A (en) * | 2017-12-29 | 2018-08-28 | 京信通信系统（中国）有限公司 | The on-line automatic cutting drilling machine of integral type |
| CN114311075A (en) * | 2021-12-28 | 2022-04-12 | 昆山邓氏精密机械有限公司 | Column type hollow fiber membrane totally-enclosed automatic cutting equipment and cutting process |
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|---|---|---|---|---|
| US4440054A (en) * | 1981-05-05 | 1984-04-03 | Elhaus Friedrich W | Traveling saw with a sound protection hood |
| CN2452627Y (en) * | 2000-11-17 | 2001-10-10 | 江汉石油钻头股份有限公司 | Apparatus for collecting and separating scraps during machining |
| CN201076941Y (en) * | 2006-09-29 | 2008-06-25 | 西安重型机械研究所 | Novel length fixing device for middle sawing of aluminum section bars |
| CN102975106A (en) * | 2012-12-24 | 2013-03-20 | 厦门大学 | Precision airbag polishing tool system |
| CN104384606A (en) * | 2014-09-24 | 2015-03-04 | 鞍钢集团工程技术有限公司 | Method and device for sizing and sawing large-sized profiles |
| CN104476436A (en) * | 2014-11-28 | 2015-04-01 | 重庆市合川区均恒金属加工厂 | Airbag type compression device |
| CN105817593A (en) * | 2016-06-07 | 2016-08-03 | 中国重型机械研究院股份公司 | System and method for collection of magnesium alloy sawdust |
| CN205704543U (en) * | 2016-04-26 | 2016-11-23 | 信义汽车玻璃(深圳)有限公司 | A kind of dust-proof cutting machine |
| CN206839291U (en) * | 2017-06-19 | 2018-01-05 | 佛山海格利德机器人智能设备有限公司 | A kind of saw cutting system |
-
2017
- 2017-06-19 CN CN201710466057.4A patent/CN107052451B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4440054A (en) * | 1981-05-05 | 1984-04-03 | Elhaus Friedrich W | Traveling saw with a sound protection hood |
| CN2452627Y (en) * | 2000-11-17 | 2001-10-10 | 江汉石油钻头股份有限公司 | Apparatus for collecting and separating scraps during machining |
| CN201076941Y (en) * | 2006-09-29 | 2008-06-25 | 西安重型机械研究所 | Novel length fixing device for middle sawing of aluminum section bars |
| CN102975106A (en) * | 2012-12-24 | 2013-03-20 | 厦门大学 | Precision airbag polishing tool system |
| CN104384606A (en) * | 2014-09-24 | 2015-03-04 | 鞍钢集团工程技术有限公司 | Method and device for sizing and sawing large-sized profiles |
| CN104476436A (en) * | 2014-11-28 | 2015-04-01 | 重庆市合川区均恒金属加工厂 | Airbag type compression device |
| CN205704543U (en) * | 2016-04-26 | 2016-11-23 | 信义汽车玻璃(深圳)有限公司 | A kind of dust-proof cutting machine |
| CN105817593A (en) * | 2016-06-07 | 2016-08-03 | 中国重型机械研究院股份公司 | System and method for collection of magnesium alloy sawdust |
| CN206839291U (en) * | 2017-06-19 | 2018-01-05 | 佛山海格利德机器人智能设备有限公司 | A kind of saw cutting system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108454125A (en) * | 2017-12-29 | 2018-08-28 | 京信通信系统（中国）有限公司 | The on-line automatic cutting drilling machine of integral type |
| CN114311075A (en) * | 2021-12-28 | 2022-04-12 | 昆山邓氏精密机械有限公司 | Column type hollow fiber membrane totally-enclosed automatic cutting equipment and cutting process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107052451B (en) | 2023-03-31 |
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