A kind of continuous stream tubular reactor system and reaction control system
Technical field
The present invention relates to chemical pharmaceutical technical field, and in particular to a kind of continuous stream tubular reactor system and reaction controlling system
System.
Background technology
The conventional reactor apparatus of chemical pharmaceutical technical field includes tubular reactor and tank reactor etc., wherein autoclave
Reactor often loads agitating device in a kettle., for liquid phase reactor thing mixing, its synthetic purity, reaction conversion ratio compared with
Low, energy consumption and pollution are more serious.Because field of chemical pharmacy requires higher to purity of product etc., therefore the reaction often used
Device equipment is continuous flow tubular reactor.
Chemical reactant concentration in tubular reactor changes with reaction rate with pipe range, therefore tubular reactor needs completely
Pipe range required for foot chemical reaction, existing straight tube reactor or U-tube reactor will accomplish longer pipe range, then reactor
Volume is too big.In addition, existing tubular reactor, it is impossible to the reaction condition required for completion chemically reacts well, such as mass transfer,
Being sufficiently mixed required for heat transfer, accurate temperature controlling, enough tube length of reaction tube and the corresponding data of on-line checking etc..
The content of the invention
The present invention proposes a kind of continuous stream tubular reactor system and reaction control system, to solve existing pipe reaction system
Floor space of uniting is big, and mass transfer, heat transfer mixing are not uniform enough, it is impossible to accomplish the technical problem such as accurate temperature controlling and on-line monitoring.
The present invention continuous stream tubular reactor system, including be sequentially communicated feed arrangement, mixing arrangement, preheating device and
Reaction unit,
The feed arrangement includes multigroup head tank being sequentially connected, feed pump and flow controller, each raw material
Tank is used to contain a kind of reaction solution, and the flow controller is used to control the feed pump from the head tank with a constant speed
Rate abstraction reaction solution;
Agitating paddle is installed, the agitating paddle is driven by servomotor in the mixing arrangement, for will be from the raw material
The reaction solution extracted in tank is mixed, and obtains mixed solution;
The preheating device includes preheating tube side and preheating shell side, and the preheating tube side is used to circulate from the mixing arrangement
The mixed solution of importing, the preheating shell side, which is used to circulate, is used for the pre- thermal medium for preheating reactant;
The reaction unit includes reactor shell, and the bottom of the reactor shell is provided with shell side inlet, described anti-
Answering the top of device housing to be provided with inside shell-side outlet, the shell side of the reactor shell is used to circulate for heating response thing
Heat medium;The upper and lower ends of the reactor shell are respectively connected with tube sheet and communication apparatus, the inside of the reactor shell
It is provided with the reaction tube group for the reactant that circulates, the reaction tube group includes many reaction tubes, up and down the two of every reaction tube
Hold through and be fixedly connected on the tube sheet, all reaction tubes are sequentially communicated by the communication apparatus.
Preferably, reactant entrance and reactant exit are provided with the communication apparatus of the reactor shell lower end,
The reactant entrance connects the preheating device, and the reactant exit connects products pot.
Preferably, being provided with temperature instrument, pressure detecting instrument on the communication apparatus of the reactor shell upper end
Table and flow rate detection instrument, for measuring temperature, pressure and flow speed data in the reaction tube.
Preferably, the communication apparatus, which is used, is provided with the multiple and reaction on baffling bobbin carriage, the baffling bobbin carriage
The corresponding baffling groove of adjacent two reaction tubes in pipe communication direction, all reaction tubes by the baffling groove on baffling bobbin carriage successively
Connection.
Set preferably, many reaction tubes are wound with certain lead angle.
It is described the invention also discloses a kind of continuous stream pipe reaction control system, including input block and control unit
Input block is used to select default reaction pattern, and the reaction pattern that described control unit is selected based on the input block is come defeated
Go out control signal, the tubular reactor system operation of control continuous stream;Wherein, described control unit includes:
Multigroup feed control device, every group of feed control device connects a head tank, for controlling every kind of reaction solution
Flow velocity and flow;
Mixed control apparatus, the rotating speed for controlling the servomotor;
Pre-heating control device, including preheating temperature detection device and preheating medium control device, the preheating temperature detection
Device is used for the temperature for detecting preheated solution in preheating device tube side, and the preheating medium control device is used for according to the temperature control
The temperature and flow velocity of pre- thermal medium in preheating device shell side processed;
Reaction Control Assembly, including reaction condition detection means, reaction stream velocity control device and heating medium control dress
Put, the reaction condition detection means includes temperature instrument, pressure instrumentation and flow rate detection instrument, it is anti-for measuring
Temperature, pressure and flow speed data that should be in pipe, the reaction stream velocity control device be used for according to the flow speed data in reaction tube
Reactant flow velocity is controlled, the heating medium control device is used to control reactor according to the temperature and pressure data in reaction tube
The temperature and flow velocity of heating medium inside shell side.
The continuous stream tubular reactor system and reaction control system of the present invention, has the following advantages that:
(1) by setting mixing arrangement, a variety of reaction solutions are sufficiently mixed, improve reaction efficiency.
(2) by setting preheating device, mixed reaction solution is made to heat up in advance before entering the reactor, into reaction
Reaction temperature is reached after device as early as possible, reaction efficiency is improved.
(3) reaction unit uses continuous stream pipeline, and continuous stream pipeline is connected by baffling bobbin carriage, substantially reduces adjacent anti-
The distance between should manage, the length of unit volume reaction tubes is increased significantly, under conditions of same chemical reaction is met, this
The volume and floor space of invention are smaller, and production cost is lower.
(4) reaction tube is wound in the shape of a spiral, and reactant makes reactant low along helically coiled curl tangential motion
High reynolds number is obtained under flow condition, turbulence effects are greatly improved, uninterrupted mixing is remained in continuous flowing reactive;In addition,
Wound form reaction tube group is integrally in spring form, can pass thermogenetic thermal stress with elimination reaction, will not conduct thermal stress to pipe
Plate end, substantially increases the service life of equipment.
(5) reaction control system detects the reaction condition of reaction system links in real time, and makes accurate feedback tune
Every reaction condition in section, accurate control reaction system.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the continuous stream tubular reactor system of the present invention;
Fig. 2 is the structural representation of the reaction unit of the continuous stream tubular reactor system of the present invention;
Fig. 3 is the theory diagram of the continuous stream pipe reaction control system of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Embodiment 1:
As shown in Figure 1-2, the continuous stream tubular reactor system of the present embodiment, including be sequentially communicated feed arrangement 1, mixing
Device 2, preheating device 3 and reaction unit 4.
Wherein, feed arrangement 1 includes multigroup head tank 10 being sequentially connected, feed pump 11 and flow controller 12, each
Head tank 10 is used to contain a kind of reaction solution, and flow controller 12 is used to control the feed pump 11 from the head tank 10
With given pace abstraction reaction solution.
Agitating paddle 20 is installed, agitating paddle 20 is driven by servomotor 21 in mixing arrangement 2, for will be from the head tank
The reaction solution extracted in 10 is mixed, and obtains mixed solution.
Preheating device 3 includes preheating tube side 30 and preheating shell side 31, and preheating tube side 30 is used to circulate from the mixing arrangement 2
The mixed solution of importing, preheating shell side 31, which is used to circulate, is used for the pre- thermal medium for preheating reactant.
Reaction unit 4 includes reactor shell 40, and the bottom of reactor shell 40 is provided with shell side inlet 41, reactor enclosure
The top of body 40 is provided with the heating for being used to circulate for heating response thing inside shell-side outlet 42, the shell side of reactor shell 40
Medium;The upper and lower ends of reactor shell 40 are respectively connected with tube sheet 43 and communication apparatus, and reactor shell 40 is internally provided with
For many reaction tubes 44 of the reactant that circulates, the upper and lower ends of every reaction tube 44 pass through and are fixedly connected on the tube sheet 43
On, all reaction tubes 44 are sequentially communicated by the communication apparatus.
Further, it is provided with the He of reactant entrance 45 on the communication apparatus of the lower end of reactor shell 40 in the present embodiment
Reactant exit 46, the reactant entrance 45 connects the preheating device 3, and the reactant exit 46 connects products pot.
Further, it is provided with temperature instrument on the communication apparatus of the upper end of reactor shell 40 in the present embodiment
47th, pressure instrumentation 48 and flow rate detection instrument 49, for measuring temperature, pressure and flow speed data in the reaction tube.
Further, the communication apparatus in the present embodiment uses baffling bobbin carriage 5, is provided with the baffling bobbin carriage 5 multiple
The corresponding baffling groove 50 of two reaction tubes 44 adjacent with the communication direction of reaction tube 44, all reaction tubes 44 pass through baffling
Baffling groove 50 on bobbin carriage 5 is sequentially communicated.Adjacent reaction tube is connected using baffling groove, can greatly reduce adjacent reaction pipe it
Between distance, the length of unit volume reaction tubes is increased significantly, under conditions of same chemical reaction is met, the present embodiment
In reaction unit volume and floor space it is smaller.
Further, many reaction tubes 44 in the present embodiment are wound with certain lead angle and set, and form wound form anti-
Should pipe group, wound form reaction tube group winds in the shape of a spiral, and reactant makes reactant along helically coiled curl tangential motion
High reynolds number is obtained in the case of low flow velocity, turbulence effects are greatly improved, uninterrupted mixing is remained in continuous flowing reactive;Separately
Outside, wound form reaction tube group is integrally in spring form, can pass thermogenetic thermal stress with elimination reaction, thermal stress will not be conducted to
Tube sheet end, substantially increases the service life of equipment.
Embodiment 2:
Present embodiment discloses a kind of continuous stream pipe reaction control system, including input block 6 and control unit 7, institute
Stating input block 6 is used to select default reaction pattern, the reaction mould that described control unit 7 is selected based on the input block 6
Formula comes output control signal, the tubular reactor system operation of control continuous stream;Wherein, described control unit 7 includes:
Multigroup feed control device 70, every group of feed control device 70 connects a head tank 10, every kind of anti-for controlling
Answer the flow velocity and flow of solution;
Mixed control apparatus 71, the rotating speed for controlling the servomotor 21;
Pre-heating control device 72, including preheating temperature detection device 73 and preheating medium control device 74, the preheating temperature
Degree detection means 73 is used for the temperature for detecting preheated solution in the preheating tube side 30 of preheating device 3, the preheating medium control device
74 are used for temperature and flow velocity according to pre- thermal medium in the temperature control preheating device 3 preheating shell side 31;
Reaction Control Assembly 75, including reaction condition detection means 76, reaction stream velocity control device 77 and heating medium
Control device 78, the reaction condition detection means 76 includes temperature instrument 47, pressure instrumentation 48 and flow rate detection
Instrument 49, for measuring temperature, pressure and flow speed data in reaction tube 44, the reaction stream velocity control device 77 is used for root
Reactant flow velocity is controlled according to the flow speed data in reaction tube 44, the heating medium control device 78 is used for according in reaction tube 44
Temperature and pressure data control reactor shell side inside heating medium temperature and flow velocity.
Further, input block 6 selects default reaction pattern in the present embodiment, and the default reaction pattern includes
The preset temperature of preheated solution in the preset flow rate and preset flow of every kind of reaction solution, preheating tube side 30, in preheating shell side 31
Preset temperature, preset pressure and preset flow rate in the preset temperature and preset flow rate of pre- thermal medium, reaction tube 44, reactor enclosure
The preset temperature and preset flow rate of heating medium inside journey.Those skilled in the art can according to the content of the present embodiment, by
Software and necessary general hardware platform, to realize default reaction pattern in the present embodiment.
Operationally, the default reaction pattern selected according to input block 6, control is anti-for the reaction control system of the present embodiment
The feed arrangement 1 in system is answered to inject the plurality of raw materials solution in multiple head tanks 10 in mixing arrangement 2;Mixing arrangement 2 makes
After material solution is sufficiently mixed, mixed solution enters in preheating device 3;Pre-heating control device 73 detects the economizer bank of preheating device 3
The temperature of preheated solution in journey 30, and according to the temperature and stream of pre- thermal medium in the temperature control preheating device 3 preheating shell side 31
Speed;After the completion of preheating, reaction solution is entered in reaction unit 4 by continuous stream pipeline, and Reaction Control Assembly detects and feeds back control
The stabilization of reaction condition processed.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, it is noted that for this
For the those of ordinary skill of technical field, on the premise of the application principle is not departed from, some improvement and profit can also be made
Decorations, within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc. are regarded as being included in this
Within the protection domain of invention.