CN107047924B - Method for preparing heavy metal-removed pea protein from pea starch wastewater - Google Patents

Method for preparing heavy metal-removed pea protein from pea starch wastewater Download PDF

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CN107047924B
CN107047924B CN201710244366.7A CN201710244366A CN107047924B CN 107047924 B CN107047924 B CN 107047924B CN 201710244366 A CN201710244366 A CN 201710244366A CN 107047924 B CN107047924 B CN 107047924B
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pea protein
pea
heavy metals
protein
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CN107047924A (en
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于秋生
徐珍珍
陈林
冯伟
陈天祥
李珍妮
朱熹
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Wuxi Jinnong Biotechnology Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/16Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from waste water of starch-manufacturing plant or like wastes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Food Science & Technology (AREA)
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  • Processing Of Solid Wastes (AREA)
  • Peptides Or Proteins (AREA)
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Abstract

A method for preparing pea protein without heavy metals from pea starch wastewater by using a fermentation method comprises the steps of fermenting the pea starch wastewater by using acetobacter gluconicum to generate organic acid for chelating the first heavy metals, adsorbing the second heavy metals in the pea protein by using acetobacter gluconicum thalli and bacterial cellulose generated by the acetobacter gluconicum, and finally carrying out acid precipitation to elute the third heavy metals in the pea protein in the refining process of the pea protein. According to the invention, the pea protein is refined from the pea starch wastewater by a fermentation method, and heavy metals in the pea protein are removed in three steps, so that the pea protein with high protein content and standard heavy metals is obtained.

Description

Method for preparing heavy metal-removed pea protein from pea starch wastewater
Technical Field
The invention relates to the technical field of food processing, in particular to a method for refining pea protein from pea starch wastewater by a fermentation method and removing heavy metals in the pea protein in three steps to obtain pea protein with high protein content and standard heavy metals.
Background
Pea protein is a high-quality protein, the proportion of amino acid is relatively balanced, the digestion utilization rate is more than 98%, and the eight essential amino acids required by human bodies reach FAO/WHO recommended model values except the slightly low content of methionine. Pea protein is non-allergenic protein and does not contain anti-nutritional factors, so that the pea protein per se has higher added value. Can be widely applied to health products, meat products, beverages, baked foods, dairy products and the like. Legumes do not contain cholesterol, which is superior to animal proteins.
The pea starch production needs to consume a large amount of water, and the wastewater is discharged, thereby not only wasting protein resources, but also causing serious pollution to the environment. The recovery of pea protein from pea starch is necessary or would result in a great waste. In the early 90 s of the last century, a crude method of natural precipitation and large-boiler boiling was invented to recover pea protein. However, this method has the great disadvantage that natural precipitation takes a long time and is liable to cause protein putrefaction, especially in summer, which not only reduces the nutritional value of the protein, but also pollutes the surrounding air; pea protein obtained by boiling in a big pot is denatured at high temperature, and the physicochemical property is poor.
At present, a few companies adopt a spray drying method to recover protein in wastewater, so that the waste of the protein is reduced. However, in the materials recovered by adopting the spray drying method, the pea protein has poor functionality due to the denaturation of the protein, and the recovered protein has low content, can only be added into feed as pea meal, and has extremely low additional value, thereby causing the waste of protein resources.
The problem of heavy metal pollution of peas is gradually exposed due to agricultural pollution of the industry and mining industry. Cadmium, lead, mercury and the like are combined with pea protein in a complex form, so that heavy metals in the pea protein are enriched, and the edible safety of the pea protein is influenced.
Disclosure of Invention
In view of the above problems of the prior art, the present application provides a method for preparing heavy metal-removed pea protein from pea starch wastewater. According to the invention, the fermentation process is combined with the pea protein preparation process, and the refined pea protein without heavy metals can be obtained by utilizing the fermentation process and the fermentation product, so that the defect that the existing pea protein heavy metal removal process is complex is overcome.
The technical scheme of the invention is as follows:
a method for preparing pea protein without heavy metals from pea starch wastewater comprises the following specific steps:
(1) instantly sterilizing pea starch wastewater solution under high pressure, feeding the pea starch wastewater solution into a mechanical stirring ventilation fermentation tank, inoculating 5-20% of gluconacetobacter xylinus seeds, fermenting for 5-96 h at the temperature of 25-37 ℃, and obtaining pea starch wastewater fermentation liquor containing micelle-like bacterial cellulose and organic acid, wherein the pH of the fermentation liquor is 4.0-4.8 after the fermentation is finished;
(2) separating the fermentation liquor by using a centrifugal machine, wherein the centrifugal force is 2500-;
(3) conveying the precipitate obtained in the step (2) into a size mixing tank, adding 1-3 times of water for size mixing, adding an alkali liquor for adjusting the pH value to 8.0-13.0, stirring at the temperature of 40-50 ℃ at the speed of 50-70r/min, reacting for 20-80 min, and adsorbing heavy metals in pea protein by using gluconacetobacter xylinus and bacterial cellulose generated by the gluconacetobacter xylinus while dissolving the pea protein;
(4) separating the reaction solution prepared in the step (3) by using a centrifugal machine, wherein the centrifugal force is 2500-;
(5) sending the supernatant prepared in the step (4) into a size mixing tank, adding 1-3 times of water for size mixing, adding acid liquor to adjust the pH value to 4.0-4.8, stirring at the temperature of 40-45 ℃ at the speed of 50-70r/min, reacting for 20-60 min, and eluting heavy metals in pea protein while obtaining the pea protein;
(6) separating the reaction liquid prepared in the step (5) by using a centrifugal machine, wherein the centrifugal force is 2500-;
(7) delivering the pea protein prepared in the step (6) into a size mixing tank, adding 1-3 times of water for size mixing, washing for 10-30 min at the temperature of 30-35 ℃, stirring at the speed of 50-70r/min, separating by using a centrifugal machine, and obtaining the pea protein with the centrifugal force of 2500-;
(8) and (3) delivering the pea protein prepared in the step (7) into a size mixing tank, adding 1-3 times of water for size mixing, adding an alkali liquor for adjusting the pH value to be neutral, neutralizing at the temperature of 30-35 ℃ for 10-30 min, and separating by using a centrifugal machine, wherein the centrifugal force is (2500 + 3000) x g to obtain the pea protein.
The heavy metal is lead, cadmium or mercury. The concentration of heavy metals in the pea starch wastewater is not more than 3.0mg/L, namely the concentration of lead is not more than 1.0mg/L, the concentration of cadmium is not more than 1.0mg/L, and the concentration of mercury is not more than 1.0 mg/L.
The beneficial technical effects of the invention are as follows:
the bacterial cellulose is generated by fermenting the gluconacetobacter xylinus, on one hand, the bacterial cellulose can well adsorb heavy metals, on the other hand, the thalli of the gluconacetobacter xylinus, whether dead bacteria or live bacteria, can adsorb the heavy metals, and moreover, the gluconacetobacter xylinus is fermented to generate organic acid which can chelate the heavy metals.
Detailed Description
The present invention will be described in detail with reference to examples.
Example 1:
(1) instantly sterilizing pea starch wastewater solution under high pressure, feeding into a mechanical stirring ventilation fermentation tank, inoculating 5% of acetobacter xylinum seeds, fermenting at 25 ℃ for 96 hours, and obtaining pea starch wastewater fermentation liquor containing micelle-like bacterial cellulose and organic acid, wherein the pH of the fermentation liquor is 4.8 after the fermentation is finished;
(2) separating the fermentation liquor by a centrifugal machine, wherein the centrifugal force is 3000 Xg, and obtaining supernatant and precipitate, wherein the supernatant is fermented organic acid liquor chelated with heavy metals, and the precipitate is pea protein chelated with organic acids to remove the heavy metals for the first time, acetobacter xylinum thalli and bacterial cellulose;
(3) conveying the precipitate obtained in the step (2) into a size mixing tank, adding 3 times of water for size mixing, adding an alkali liquor for adjusting the pH to 13.0, stirring at the temperature of 45-48 ℃ at the speed of 70r/min, reacting for 80min, and adsorbing heavy metals in pea protein by using the acetobacter xylinum thalli and bacterial cellulose generated by the acetobacter xylinum thalli while dissolving the pea protein;
(4) separating the reaction solution prepared in the step (3) by using a centrifugal machine, wherein the centrifugal force is 3000 Xg, and obtaining supernatant and precipitate, wherein the supernatant is pea protein solution without heavy metals twice, and the precipitate is acetobacter gluconicum thallus and bacterial cellulose which absorb the heavy metals;
(5) sending the supernatant prepared in the step (4) into a slurry mixing tank, adding 3 times of water for mixing slurry, adding acid liquor for regulating the pH to 4.8, stirring at the temperature of 43-45 ℃ at the speed of 70r/min, reacting for 60min, and eluting heavy metals in pea protein while obtaining the pea protein;
(6) separating the reaction liquid prepared in the step (5) by using a centrifugal machine, wherein the centrifugal force is 3000 Xg, and obtaining pea protein without the heavy metals for three times;
(7) delivering the pea protein prepared in the step (6) into a size mixing tank, adding 3 times of water for size mixing, washing for 30min at the temperature of 35 ℃, stirring at the speed of 70r/min, separating by using a centrifugal machine, and obtaining the pea protein with the centrifugal force of 3000 Xg;
(8) and (3) feeding the pea protein prepared in the step (7) into a size mixing tank, adding 3 times of water for size mixing, adding an alkali liquor for adjusting the pH value to be neutral, neutralizing for 30min at the temperature of 35 ℃, and separating by using a centrifugal machine, wherein the centrifugal force is 3000 Xg to obtain the pea protein.
Example 2:
(1) instantly sterilizing pea starch wastewater solution under high pressure, feeding the pea starch wastewater solution into a mechanical stirring ventilation fermentation tank, inoculating 20% of acetobacter xylinum seeds, fermenting for 5 hours at 37 ℃, and obtaining pea starch wastewater fermentation liquor containing micelle-like bacterial cellulose and organic acid, wherein the pH value of the fermentation liquor is 4.0-4.8 after the fermentation is finished;
(2) separating the fermentation liquor by a centrifugal machine, wherein the centrifugal force is 2500 Xg, so as to obtain supernatant and precipitate, wherein the supernatant is fermented organic acid liquor chelated with heavy metals, and the precipitate is pea protein chelated with organic acids to remove the heavy metals for the first time, acetobacter xylinum and bacterial cellulose;
(3) conveying the precipitate obtained in the step (2) into a size mixing tank, adding 1 time of water for size mixing, adding an alkali liquor for adjusting the pH to 8.5, stirring at 40 ℃ at a speed of 50r/min, reacting for 25min, and adsorbing heavy metals in pea protein by using the gluconacetobacter xylinus and bacterial cellulose generated by the gluconacetobacter xylinus while dissolving the pea protein;
(4) separating the reaction liquid prepared in the step (3) by using a centrifugal machine, wherein the centrifugal force is 2500g, and obtaining supernate and precipitate, wherein the supernate is pea protein solution without heavy metals twice, and the precipitate is acetobacter gluconicum thallus and bacterial cellulose which absorb the heavy metals;
(5) sending the supernatant prepared in the step (4) into a slurry mixing tank, adding 1 time of water for mixing slurry, adding acid solution for regulating the pH to 4.2, stirring at 40 ℃ and 50r/min for reaction for 20min, and eluting heavy metals in pea protein while obtaining the pea protein;
(6) separating the reaction liquid prepared in the step (5) by using a centrifugal machine, wherein the centrifugal force is 2500 Xg, and obtaining pea protein without the heavy metals for three times;
(7) delivering the pea protein prepared in the step (6) into a size mixing tank, adding 1 time of water for size mixing, washing for 10min at the temperature of 30 ℃, stirring at the speed of 50r/min, and separating by using a centrifugal machine, wherein the centrifugal force is 2500 Xg to obtain the pea protein;
(8) and (3) feeding the pea protein prepared in the step (7) into a size mixing tank, adding 1 time of water for size mixing, adding an alkali liquor for adjusting the pH value to be neutral, neutralizing at the temperature of 30 ℃ for 10min, and separating by using a centrifugal machine, wherein the centrifugal force is 2500 Xg to obtain the pea protein.
Example 3:
(1) instantly sterilizing pea starch wastewater solution under high pressure, feeding into a mechanical stirring ventilation fermentation tank, inoculating 10% of acetobacter xylinum seeds, fermenting at 20 ℃ for 48 hours, and obtaining pea starch wastewater fermentation liquor containing micelle-like bacterial cellulose and organic acid, wherein the pH of the fermentation liquor is 4.4 after the fermentation is finished;
(2) separating the fermentation liquor by a centrifugal machine, wherein the centrifugal force is 2800 Xg, and obtaining supernatant and precipitate, wherein the supernatant is fermented organic acid liquor chelated with heavy metals, and the precipitate is pea protein chelated with organic acids to remove the heavy metals for the first time, acetobacter gluconicum thallus and bacterial cellulose;
(3) conveying the precipitate obtained in the step (2) into a size mixing tank, adding 2 times of water for size mixing, adding an alkali liquor for regulating the pH to 10.0, stirring at 45 ℃ for 60r/min, reacting for 60min, and adsorbing heavy metals in pea protein by using the acetobacter xylinum thalli and bacterial cellulose generated by the acetobacter xylinum thalli while dissolving the pea protein;
(4) separating the reaction liquid prepared in the step (3) by using a centrifugal machine, wherein the centrifugal force is 2800 Xg, and obtaining supernatant and precipitate, wherein the supernatant is pea protein solution from which heavy metals are removed twice, and the precipitate is heavy metal-adsorbed acetobacter gluconicum thallus and bacterial cellulose;
(5) sending the supernatant prepared in the step (4) into a slurry mixing tank, adding 2 times of water for mixing slurry, adding acid solution for regulating the pH to 4.5, stirring at 42 ℃ and 60r/min for reacting for 40min, and eluting heavy metals in pea protein while obtaining the pea protein;
(6) separating the reaction liquid prepared in the step (5) by using a centrifugal machine, wherein the centrifugal force is 2800 Xg, and obtaining pea protein without heavy metals for three times;
(7) delivering the pea protein prepared in the step (6) into a size mixing tank, adding 2 times of water for size mixing, washing for 20min at the temperature of 32 ℃, stirring at the speed of 60r/min, separating by using a centrifugal machine, and obtaining the pea protein with the centrifugal force of 2800 Xg;
(8) and (3) feeding the pea protein prepared in the step (7) into a size mixing tank, adding 2 times of water for size mixing, adding an alkali liquor for adjusting the pH value to be neutral, neutralizing at the temperature of 32 ℃ for 20min, and separating by using a centrifugal machine, wherein the centrifugal force is 2800 Xg to obtain the pea protein.
Test example:
the performance analysis of examples 1-3 and comparative examples is shown in Table 1.
TABLE 1
Figure BDA0001270220580000051
Figure BDA0001270220580000061
Note: the higher the score for sensory quality, the better the taste.
Compared with a certain brand of pea protein powder, the pea protein powder prepared by the three examples has higher quality than a reference product and lower heavy metal content. Particularly, the content of lead, cadmium and mercury in the pea protein powder prepared in the third embodiment is 0.078mg/kg, 0.018mg/kg and 0.056mg/kg respectively, the heavy metal content meets the national standard, and the pea protein powder prepared in the third embodiment is lower than that of pea protein powder of the brand, and has fine taste and better evaluation result.
The specific embodiments described herein are merely illustrative of the spirit and some of the experiments performed. Various modifications or additions may be made or substituted in a similar manner to the specific embodiments described herein by those skilled in the art without departing from the spirit of the invention or exceeding the scope thereof as defined in the appended claims.

Claims (1)

1. A method for reducing heavy metals in pea starch wastewater is characterized by comprising the following specific steps:
(1) instantly sterilizing pea starch wastewater solution under high pressure, feeding into a mechanical stirring ventilation fermentation tank, inoculating 10% of acetobacter xylinum seeds, fermenting at 20 ℃ for 48 hours, and obtaining pea starch wastewater fermentation liquor containing micelle-like bacterial cellulose and organic acid, wherein the pH of the fermentation liquor is 4.4 after the fermentation is finished;
(2) separating the fermentation liquor by a centrifugal machine, wherein the centrifugal force is 2800 Xg, and obtaining supernatant and precipitate, wherein the supernatant is fermented organic acid liquor chelated with heavy metals, and the precipitate is pea protein chelated with organic acids to remove the heavy metals for the first time, acetobacter gluconicum thallus and bacterial cellulose;
(3) conveying the precipitate obtained in the step (2) into a size mixing tank, adding 2 times of water for size mixing, adding an alkali liquor for regulating the pH to 10.0, stirring at 45 ℃ for 60r/min, reacting for 60min, and adsorbing heavy metals in pea protein by using the acetobacter xylinum thalli and bacterial cellulose generated by the acetobacter xylinum thalli while dissolving the pea protein;
(4) separating the reaction liquid prepared in the step (3) by using a centrifugal machine, wherein the centrifugal force is 2800 Xg, and obtaining supernatant and precipitate, wherein the supernatant is pea protein solution from which heavy metals are removed twice, and the precipitate is heavy metal-adsorbed acetobacter gluconicum thallus and bacterial cellulose;
(5) sending the supernatant prepared in the step (4) into a slurry mixing tank, adding 2 times of water for mixing slurry, adding acid solution for regulating the pH to 4.5, stirring at 42 ℃ and 60r/min for reacting for 40min, and eluting heavy metals in pea protein while obtaining the pea protein;
(6) separating the reaction liquid prepared in the step (5) by using a centrifugal machine, wherein the centrifugal force is 2800 Xg, and obtaining pea protein without heavy metals for three times;
(7) delivering the pea protein prepared in the step (6) into a size mixing tank, adding 2 times of water for size mixing, washing for 20min at the temperature of 32 ℃, stirring at the speed of 60r/min, separating by using a centrifugal machine, and obtaining the pea protein with the centrifugal force of 2800 Xg;
(8) and (3) feeding the pea protein prepared in the step (7) into a size mixing tank, adding 2 times of water for size mixing, adding an alkali liquor for adjusting the pH value to be neutral, neutralizing at the temperature of 32 ℃ for 20min, and separating by using a centrifugal machine, wherein the centrifugal force is 2800 Xg to obtain the pea protein.
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Denomination of invention: A Method for Preparing Pea Protein with Heavy Metal Removal from Pea Starch Wastewater

Effective date of registration: 20230828

Granted publication date: 20210219

Pledgee: Agricultural Bank of China Limited by Share Ltd. Wuxi Huishan branch

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