CN107047684A - A kind of coarse cereals bread and its processing method - Google Patents
A kind of coarse cereals bread and its processing method Download PDFInfo
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- CN107047684A CN107047684A CN201710361404.7A CN201710361404A CN107047684A CN 107047684 A CN107047684 A CN 107047684A CN 201710361404 A CN201710361404 A CN 201710361404A CN 107047684 A CN107047684 A CN 107047684A
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/04—Products made from materials other than rye or wheat flour
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/34—Animal material
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/36—Vegetable material
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/36—Vegetable material
- A21D2/366—Tubers, roots
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- Bakery Products And Manufacturing Methods Therefor (AREA)
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- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
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Abstract
The invention provides a kind of coarse cereals bread and its processing method.It is not high that it solves the obtained fabric nutritive value of existing preparation method, it is impossible to meets the technical problems such as different crowds.This coarse cereals bread, is made up of the component of following parts by weight:12 18 parts of 20 32 parts of wheat flour, 48 parts of egg, 30 40 parts of corn flour, 24 parts of honey, 20 24 parts of buckwheat, 18 26 parts of sweet potato fiber, 57 parts of milk powder, 23 parts of yeast, 11 14 parts of butter, 25 parts of granulated sugar, 14 parts of salt and water.The present invention has the advantages that practical.
Description
Technical field
The present invention relates to a kind of coarse cereals bread and its processing method.
Background technology
Bread contains the mineral matters such as protein, fat, carbohydrate, a small amount of vitamin and calcium, potassium, magnesium, zinc, and taste is more
Sample, it is easy to digest, absorb, instant is quite liked by people in daily life.But with the development of society, the people are to thing
The pursuit more and more higher of matter culture life, " food " is improved as part important in our daily lifes in the level of consumption
Afterwards, the requirement for " food " is also increasingly increased.Coarse cereals bread contains more abundant nutritional ingredient than common bread, will
More liked by people.
Through retrieval, such as Chinese patent literature discloses a kind of preparation method of food grains other than rice and wheat【Application number:
201410592147.4;Publication number:CN 105533298A】.The preparation method of this food grains other than rice and wheat, it is characterised in that:The side
Method comprises the following steps:(1) coarse cereal powder quality improver is added in coarse cereal powder, coarse cereal powder quality improver accounts for coarse cereal powder
0.8%-1.3%;(2) stir and knead;(3) in insulation 70-110 minutes of 30-60 DEG C of temperature.
Although the preparation method fermentation time disclosed in the patent is short, fabric nutritive value is made in the preparation method
Not high, it is impossible to meet different crowds, therefore, it is necessary to design a kind of coarse cereals bread and its processing method.
The content of the invention
First purpose of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of coarse cereals bread, should
The characteristics of bread has practical.
First purpose of the present invention can be realized by following technical proposal:A kind of coarse cereals bread, it is characterised in that by
The component composition of following parts by weight:20-32 parts of wheat flour, 4-8 parts of egg, 30-40 parts of corn flour, 2-4 parts of honey, buckwheat
20-24 parts, 18-26 parts of sweet potato fiber, 5-7 parts of milk powder, 2-3 parts of yeast, 11-14 parts of butter, 2-5 parts of granulated sugar, 1-4 parts of salt and
12-18 parts of water.
Using above composition, by using wheat flour, egg, corn flour, honey, buckwheat, sweet potato fiber, milk powder be main
Composition, can make it have abundant nutrition, can supplement multivitamin and protein, with good health-care efficacy, so that
It disclosure satisfy that various people use, it is practical.
The parts by weight of each component are as follows:24 parts of wheat flour, 6 parts of egg, 35 parts of corn flour, 3 parts of honey, buckwheat 22
Part, 23 parts of sweet potato fiber, 6 parts of milk powder, 2 parts of yeast, 12 parts of butter, 3 parts of granulated sugar, 2 parts of salt and 15 parts of water.
Second object of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of coarse cereals bread plus
Work method, the characteristics of processing method has simple processing.
Second object of the present invention can be realized by following technical proposal:A kind of processing method of coarse cereals bread, its
It is characterised by, comprises the following steps:
A, by beating equipment sweet potato is smashed, filter to take filter residue, obtain sweet potato waste;
B, addition aqueous slkali, the boiling 40-60min in the case where temperature is 40-60 DEG C filter to take filter residue, obtain sweet potato fiber, uses
Water washing is neutral to pH;
C, by processing equipment the moisture content in the sweet potato fiber obtained in step b is separated;
D, by the sweet potato fiber and wheat flour that are obtained in step c, egg, corn flour, honey, buckwheat, milk powder, yeast,
Butter, granulated sugar, salt, water are put into stirrer for mixing in proportion, stir 8-10min, then add butter, continue to stir 5-
6min, as dough;
E, by dough at 26-28 DEG C of temperature and 70-72% humidity, one time fermentation 50-60min;After one time fermentation
Dough is at 30-34 DEG C of temperature and 82-84% humidity, secondary fermentation 30-40min, to volumetric expansion to 2-3 times;
F, the dough after secondary fermentation is put into preheated baking box, to get angry 150-158 DEG C, lower fiery 110-116 DEG C,
Toast 22-24min, as coarse cereals bread;
It is g, coarse cereals bread is sufficiently cool, after packaging finished product.
Using above method, can rapid processing go out coarse cereals bread, and cross multioperation without artificial, scale metaplasia can be achieved
Production, simple processing.
The mass concentration of aqueous slkali in the step b is 3-7%.
Aqueous slkali in the step b is potassium hydroxide solution.
Beating equipment in the step a includes base and is fixed on the beater tub on base in cylinder, beater tub
Portion has drain hole, and beater tub bottom, which has to be provided with grout outlet, beater tub on electric heating tube, base, is fixed with mounting bracket,
Be fixed with the first motor on mounting bracket, the output shaft of the first motor straight down, the output shaft end and eccentric disc of the first motor
It is connected, rotating shaft is vertically arranged with eccentric disc, rotating shaft upper end can drives its actuating unit rotated to be connected with one, and rotating shaft lower end is stretched
Enter into beater tub and to be connected with agitating paddle.
The operation principle of beating equipment is as follows:Material is added in beater tub from drain hole, driven by actuating unit
Axis of rotation, rotating shaft drives agitating paddle to rotate, meanwhile, the output shaft of the first motor of control drives eccentric disc to rotate, and eccentric disc will
Axis of rotation position needed for, can carry out the stirring of material in beater tub diverse location, and beating resultses are good.
The actuating unit includes the second motor, driving wheel and driven pulley, and the second motor is fixed on eccentric disc, the second electricity
Straight down, driving wheel is fixed on the output shaft of the second motor the output shaft of machine, and driven pulley is fixed on rotating shaft upper end, and actively
Wheel is meshed with driven pulley.
When needing to make axis of rotation, the output shaft of the second motor of control drives driving wheel to rotate, and driving wheel drives driven
Wheel is rotated, and driven pulley drives axis of rotation, so as to make axis of rotation.
It is additionally provided with the base and tears device, tearing device includes crane, ring-shaped guide rail, slide, gear ring, driving
Wheel and the 3rd motor, crane are arranged in beater tub, and crane can drive the elevating mechanism of its oscilaltion to be connected with one, ring
Shape guide rail is fixed on crane, and slide is arranged on ring-shaped guide rail, and gear ring is fixed on slide, and the 3rd motor is fixed on lifting
On frame, straight up, driving wheel is fixed on the output shaft of the 3rd motor the output shaft of the 3rd motor, and driving wheel and gear ring phase
Engagement, has tearing to be fixed with portion, gear ring on some installing plates, installing plate and being fixed with for some protrusions on beater tub madial wall
First push-rod electric machine, the push rod of the first push-rod electric machine is horizontally disposed with, and the push rod end of the first push-rod electric machine is fixed with can be with tearing
Lead-in groove is offered on the pressure strip that portion is in contact, four sides of pressure strip;Supplementary structure is additionally provided with the installing plate,
Supplementary structure includes auxiliary box, oscillating rod, the second push-rod electric machine and the 4th motor, and the second push-rod electric machine is hinged on a mounting board,
The push rod of second push-rod electric machine diagonally downward, is hinged in the middle part of the push rod end of the second push-rod electric machine and oscillating rod, oscillating rod one
End and installing plate are hinged, and the oscillating rod other end and the 4th motor are connected, and auxiliary box is fixed on the output shaft of the 4th motor, auxiliary
Some through holes are offered on box.
When needing to tear material, the output shaft of the 3rd motor of control drives driving wheel to rotate, driving wheel and tooth
Circle is progressively engaged to make ring gear against rotation, and gear ring drives installing plate to rotate, the push rod of the first push-rod electric machine of control drive pressure strip to by
Near to tear the movement of portion direction, with the rotation of pressure strip, pressure strip does not stop material in the portion of tearing to tear, or passes through lift
Structure drives crane to move up and down, and crane moves up and down installing plate, and the push rod of the first push-rod electric machine of control drives pressure strip
To close to the movement of portion direction is torn, with moving up and down for pressure strip, pressure strip does not stop material in the portion of tearing to tear;Control
The output shaft of 4th motor drives auxiliary box to rotate, and auxiliary box can pick up the material of all directions, the second push-rod electric machine of control
Push rod drives oscillating rod to swing back and forth, and oscillating rod drives auxiliary box to swing back and forth, and the material in auxiliary box is transported into pressure strip
Place, auxiliaring effect is good.
Stirring vane is also vertically fixed on the installing plate.
Using above structure, agitating paddle can be coordinated to be used together by stirring vane, auxiliary stirring can be carried out to material.
The elevating mechanism includes support, guide rod, guide pin bushing and the 3rd push-rod electric machine, and support is fixed on base, and guide rod is erected
Directly it is fixed on support, guide pin bushing is arranged on guide rod, the 3rd push-rod electric machine is fixed on support, the push rod of the 3rd push-rod electric machine is erected
Straight upward, the push rod end of the 3rd push-rod electric machine is connected with guide pin bushing, and crane is fixed on guide pin bushing by connecting rod.
When needing to move up and down crane, the push rod of the 3rd push-rod electric machine of control drives guide pin bushing to be moved down along on guide rod
Dynamic, guide pin bushing drives crane to move up and down, so as to move up and down crane.
Also there is graduation mark on the guide rod.
Using above structure, the position of crane can be quickly known by graduation mark.
Processing equipment in the step c includes being fixed with work box on workbench, workbench, and work box one end is input
End, input end is provided with input tape, and the work box other end is output end, and output is provided with output band, work box also
Be provided with bullet and send piece, bullet send piece one end and input tape adjacent, bullet send the piece other end and output with adjacent, bullet send on piece have it is some
The moving structure that bullet send piece to move up and down can be made by also having on apopore, base;Drying mechanism is additionally provided with work box, is dried
Mechanism includes movable plate, the first cylinder, air pump and electrical heating wire, and the first cylinder is fixed in work box, and the first cylinder is located at
Above input, the piston rod of the first cylinder is horizontally disposed with, and movable plate is fixed on the piston rod end of the first cylinder, movable plate
With some countercheck rods, and countercheck rod cross-distribution, there is cavity inside countercheck rod, countercheck rod top offers some and cavity
The venthole being connected, air pump is fixed on movable plate, and air pump is connected by appendix with cavity, and electrical heating wire is arranged on defeated
In tracheae.
The operation principle of processing equipment is as follows:Fiber slurry is transported into bullet by input tape to send on piece, liquid is from water outlet
Hole goes out middle discharge, is moved by moving structure band and send piece to move down, and in the case where bullet send the elastic force of piece to act on, fiber is upspringed
Rise, control the first cylinder piston rod drive movable plate movement, movable plate drive countercheck rod movement be located at bullet send piece just on
Side, fiber drops on countercheck rod, opens air pump, hot blast is transported in cavity by appendix, from venthole output to fibre
Dimension drying, repeats the above steps, and is exported the fiber handled well by exporting band, processing is convenient.
The moving structure includes the second cylinder, electromagnet, iron plate and controller, and iron plate is fixed on bullet and sent on piece, and second
Cylinder is fixed on the table, and straight up, electromagnet is fixed on the piston rod end of the second cylinder to the piston rod of the second cylinder,
And electromagnet can be in contact with iron plate, the second cylinder and electromagnet are connected by circuit with the controller.
Using above structure, iron plate is held by electromagnet, controls the piston rod band motor magnet of the second cylinder downward
Mobile, electromagnet drives iron plate to move down, and iron plate makes bullet send piece to move down and be deformed.
Blanking device is additionally provided with the workbench, blanking device includes aggregate bin, delivery pipe and delivery pump, aggregate bin
Fix on the table, and aggregate bin, close to output band, aggregate bin is connected with delivery pipe one end, the delivery pipe other end and material stock
Mechanism is connected, and delivery pump is arranged in delivery pipe.
Using above structure, the fiber handled well is transported in aggregate bin by output band, is conveyed fiber by delivery pipe
Deposited into material storing mechanism.
The material storing mechanism includes support column, rotating disk and rotating bar, and rotating bar is vertically arranged on the table, under rotating bar
Holding can drive its stepper motor rotated to be connected with one, and rotating bar upper end is connected with rotating disk, is detachably provided with rotating disk some
Buffer bin, material stock upper box part, which has, picks and places mouth, and picks and places mouth guide rod is fixed with buffer bin side, buffer bin, is oriented to
It is provided with bar on some guide sleeves, guide sleeve and is fixed with pressing plate, pressing plate will be separated into some material stock portions, material stock inside buffer bin
The driving structure that guide sleeve can be driven to move is additionally provided with case and spacing position limiting structure can be carried out to guide sleeve;Support column is consolidated
Determine on the table, the delivery pipe other end is fixed on the support columns, and passage, and passage energy are fixed with the delivery pipe other end
Positioned at picking and placeing directly over mouth;The driving structure includes spring, pushing block and the 3rd cylinder, and it is another that spring one end is fixed on buffer bin
Side, the spring other end is connected with push pedal, and push pedal can lean with pressing plate, and the 3rd cylinder is fixed on buffer bin side, the 3rd gas
The piston rod of cylinder is horizontally disposed with, and pushing block upper end is hinged on the piston rod end of the 3rd cylinder, and pushing block lower end is push part;The limit
Bit architecture includes the 4th cylinder and limiting plate, and the 4th cylinder is fixed on buffer bin, and the piston rod of the 4th cylinder is vertically arranged, the
The piston rod end of four cylinders is connected with limiting plate, and limiting plate can lean with guide sleeve.
When needing material stock, the output shaft of the second motor of control drives rotating bar to rotate, and rotating bar drives rotating disk to rotate, and turns
Disk drives buffer bin to rotate, and is located at immediately below passage, and fiber is transported to one of material stock of material storing box by delivery pipe
In portion, after the material stock portion is stored in required fiber, the piston rod of the 3rd cylinder of control drives pushing block to another sidesway of buffer bin
Dynamic, pushing block drives corresponding guide sleeve to be moved to buffer bin opposite side, and guide sleeve drives corresponding pressing plate to buffer bin opposite side
Mobile, the piston rod of the 4th cylinder of control drives limiting plate to move up and down, and limiting plate positions corresponding guide sleeve, in repetition
Step is stated, fiber is stored in each material stock portion.
Shaker mechanism is additionally provided with the work box, shaker mechanism includes the 5th cylinder, location-plate, vibrating motor and trembled
Dynamic plate, location-plate is fixed in work box, and location-plate is sent below piece positioned at bullet, and the 5th cylinder is fixed on location-plate, and the 5th
The piston rod of cylinder is horizontally disposed with, and vibrating motor is fixed on the piston rod end of the 5th cylinder by mounting bar, and shuttle board is fixed
On the output shaft of vibrating motor, and shuttle board can send piece to be in contact with bullet.
Using above structure, the piston rod of the 5th cylinder of control moves back and forth shuttle board, meanwhile, control vibrating motor work
Make, vibrating motor make above and below shuttle board shake, by the effect of shuttle board, can make bullet send the liquid in the fiber slurry on piece from
Apopore is quickly discharged in going out, and separation is quick.
Compared with prior art, this coarse cereals bread and its processing method have advantages below:
1st, the present invention in by using wheat flour, egg, corn flour, honey, buckwheat, sweet potato fiber, milk powder for mainly into
Point, abundant nutrition can be made it have, multivitamin and protein can be supplemented, with good health-care efficacy, so as to
Various people are enough met to use, it is practical.
2nd, this processing method can rapid processing go out coarse cereals bread, and cross multioperation without artificial, large-scale production can be achieved,
Simple processing.
Brief description of the drawings
Fig. 1 is the planar structure schematic diagram of beating equipment.
Fig. 2 is the dimensional structure diagram that device is torn in beating equipment.
Fig. 3 is the planar structure schematic diagram of supplementary structure in beating equipment.
Fig. 4 is the planar structure schematic diagram of processing equipment.
Fig. 5 is the planar structure schematic diagram of shaker mechanism in processing equipment.
Fig. 6 is the planar structure schematic diagram of material storing mechanism in processing equipment.
Fig. 7 is the planar structure schematic diagram of buffer bin in processing equipment.
In figure, 1, base;2nd, beater tub;2a, tear portion;3rd, electric heating tube;4th, agitating paddle;5th, rotating shaft;6th, the 3rd push rod
Motor;7th, guide rod;8th, guide pin bushing;9th, support;11st, connecting rod;12nd, crane;13rd, driving wheel;14th, the second motor;15th, it is driven
Wheel;16th, eccentric disc;17th, the first motor;18th, mounting bracket;19th, installing plate;21st, the first push-rod electric machine;22nd, pressure strip;23rd,
Three motors;24th, driving wheel;25th, gear ring;26th, stirring vane;27th, slide;28th, ring-shaped guide rail;29th, the second push-rod electric machine;31、
Oscillating rod;32nd, the 4th motor;33rd, auxiliary box;33a, through hole;34th, workbench;35th, controller;36th, input tape;37th, work
Case;38th, bullet send piece;38a, apopore;41st, the second cylinder;42nd, electromagnet;43rd, iron plate;44th, band is exported;45th, delivery pump;46、
Delivery pipe;47th, aggregate bin;48th, the first cylinder;49th, countercheck rod;49a, venthole;51st, air pump;52nd, electrical heating wire;53rd, gas transmission
Pipe;54th, movable plate;55th, location-plate;56th, the 5th cylinder;57th, mounting bar;58th, vibrating motor;59th, shuttle board;61st, support column;
62nd, rotating disk;63rd, buffer bin;63a, pick and place mouth;64th, rotating bar;65th, stepper motor;66th, passage;68th, pressing plate;69th, push pedal;
71st, spring;72nd, guide sleeve;73rd, guide rod;74th, the 4th cylinder;75th, limiting plate;76th, pushing block;77th, the 3rd cylinder.
Embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
This coarse cereals bread, is made up of the component of following parts by weight:20-32 parts of wheat flour, 4-8 parts of egg, corn flour 30-40
Part, 2-4 parts of honey, 20-24 parts of buckwheat, 18-26 parts of sweet potato fiber, 5-7 parts of milk powder, 2-3 parts of yeast, 11-14 parts of butter, sand
12-18 parts of sugared 2-5 parts, 1-4 parts of salt and water.
Using the composition, by using wheat flour, egg, corn flour, honey, buckwheat, sweet potato fiber, milk powder as it is main into
Point, abundant nutrition can be made it have, multivitamin and protein can be supplemented, with good health-care efficacy, so as to
Various people are enough met to use, it is practical.
The parts by weight of each component are as follows:24 parts of wheat flour, 6 parts of egg, 35 parts of corn flour, 3 parts of honey, 22 parts of buckwheat,
15 parts of 23 parts of sweet potato fiber, 6 parts of milk powder, 2 parts of yeast, 12 parts of butter, 3 parts of granulated sugar, 2 parts of salt and water.
The processing method of this coarse cereals bread, comprises the following steps:
A, by beating equipment sweet potato is smashed, filter to take filter residue, obtain sweet potato waste;
B, addition aqueous slkali, the boiling 40-60min in the case where temperature is 40-60 DEG C filter to take filter residue, obtain sweet potato fiber, uses
Water washing is neutral to pH;In the present embodiment, the boiling 45min in the case where temperature is 50 DEG C;
C, by processing equipment the moisture content in the sweet potato fiber obtained in step b is separated;
D, by the sweet potato fiber and wheat flour that are obtained in step c, egg, corn flour, honey, buckwheat, milk powder, yeast,
Butter, granulated sugar, salt, water are put into stirrer for mixing in proportion, stir 8-10min, then add butter, continue to stir 5-
6min, as dough;In the present embodiment, sweet potato fiber step c obtained and wheat flour, egg, corn flour, honey, buckwheat
Flour, milk powder, yeast, butter, granulated sugar, salt, water are put into stirrer for mixing in proportion, stir 9min, then add butter,
Continue to stir 5min, as dough;
E, by dough at 26-28 DEG C of temperature and 70-72% humidity, one time fermentation 50-60min;After one time fermentation
Dough is at 30-34 DEG C of temperature and 82-84% humidity, secondary fermentation 30-40min, to volumetric expansion to 2-3 times;In this implementation
In example, by dough at 27 DEG C of temperature and 71% humidity, one time fermentation 55min;By the dough after one time fermentation in 32 DEG C of temperature
Under 83% humidity, secondary fermentation 35min, to volumetric expansion to 3 times;
F, the dough after secondary fermentation is put into preheated baking box, to get angry 150-158 DEG C, lower fiery 110-116 DEG C,
Toast 22-24min, as coarse cereals bread;In the present embodiment, the dough after secondary fermentation is put into preheated baking box,
To get angry 154 DEG C, lower fiery 113 DEG C, 23min is toasted;
It is g, coarse cereals bread is sufficiently cool, after packaging finished product.
Using above method, can rapid processing go out coarse cereals bread, and cross multioperation without artificial, scale metaplasia can be achieved
Production, simple processing.
The mass concentration of aqueous slkali in step b is 3-7%;In the present embodiment, the quality of the aqueous slkali in step b is dense
Spend for 4%.
Aqueous slkali in step b is potassium hydroxide solution.
As shown in Figure 1-Figure 3, the beating equipment in step a includes base 1 and is fixed on the mashing on base 1 in cylinder
Bucket 2, the top of beater tub 2 has drain hole, and the bottom of beater tub 2, which has in grout outlet, beater tub 2, is provided with electric heating tube 3, base
Mounting bracket 18 is fixed with 1, in the present embodiment, the mode being bolted on base 1 is fixed with mounting bracket 18;Mounting bracket
The first motor 17 is fixed with 18, in the present embodiment, the mode being bolted on mounting bracket 18 is fixed with the first motor
17;Straight down, the output shaft end of the first motor 17 is connected the output shaft of first motor 17 with eccentric disc 16, on eccentric disc 16
Rotating shaft 5 is vertically arranged with, the upper end of rotating shaft 5 can drive its actuating unit rotated to be connected with one, and the lower end of rotating shaft 5 extend into beater tub
It is connected in 2 with agitating paddle 4.
Actuating unit includes the second motor 14, driving wheel 13 and driven pulley 15, and the second motor 14 is fixed on eccentric disc 16,
In the present embodiment, the mode that the second motor 14 is bolted is fixed on eccentric disc 16;The output shaft of second motor 14
Straight down, driving wheel 13 is fixed on the output shaft of the second motor 14, and driven pulley 15 is fixed on the upper end of rotating shaft 5, and driving wheel
13 are meshed with driven pulley 15.
It is additionally provided with base 1 and tears device, tearing device includes crane 12, ring-shaped guide rail 28, slide 27, gear ring
25th, the motor 23 of driving wheel 24 and the 3rd, crane 12 is arranged in beater tub 2, and crane 12 and one can drive its oscilaltion
Elevating mechanism be connected, ring-shaped guide rail 28 is fixed on crane 12, in the present embodiment, and ring-shaped guide rail 28 is bolted
Mode be fixed on crane 12;Slide 27 is arranged on ring-shaped guide rail 28, and gear ring 25 is fixed on slide 27, in this implementation
In example, the mode that gear ring 25 is bolted is fixed on slide 27;3rd motor 23 is fixed on crane 12, the 3rd electricity
Straight up, driving wheel 24 is fixed on the output shaft of the 3rd motor 23 output shaft of machine 23, and driving wheel 24 and the phase of gear ring 25
Have some protrusions on engagement, the madial wall of beater tub 2 tears portion 2a, in the present embodiment, and the quantity for tearing portion 2a is 300
It is individual;Some installing plates 19 are fixed with gear ring 25, in the present embodiment, the quantity of installing plate 19 is three pieces;It is solid on installing plate 19
Surely there is the first push-rod electric machine 21, the push rod of the first push-rod electric machine 21 is horizontally disposed with, and the push rod end of the first push-rod electric machine 21 is fixed
Lead-in groove can be offered with tearing on the pressure strip 22 that portion 2a is in contact, four sides of pressure strip 22 by having;On installing plate 19 also
Supplementary structure is provided with, supplementary structure includes auxiliary box 33, oscillating rod 31, the second push-rod electric machine 29 and the 4th motor 32, second
Push-rod electric machine 29 is hinged on installing plate 19, the push rod of the second push-rod electric machine 29 diagonally downward, the push rod of the second push-rod electric machine 29
End and the middle part of oscillating rod 31 are hinged, and the one end of oscillating rod 31 and installing plate 19 are hinged, the other end of oscillating rod 31 and the 4th electricity
Machine 32 is connected, and auxiliary box 33 is fixed on the output shaft of the 4th motor 32, some through hole 33a is offered on auxiliary box 33, in this reality
Apply in example, through hole 33a quantity is 20.
Stirring vane 26 is also vertically fixed on installing plate 19;Using the structure, stirring can be coordinated by stirring vane 26
Oar 4 is used together, and can carry out auxiliary stirring to material.
Elevating mechanism includes support 9, guide rod 7, the push-rod electric machine 6 of guide pin bushing 8 and the 3rd, and support 9 is fixed on base 1, at this
In embodiment, the mode that support 9 is bolted is fixed on base 1;Guide rod 7 is fixed on support 9 vertically, and guide pin bushing 8 is set
Put on guide rod 7, the 3rd push-rod electric machine 6 is fixed on support 9, in the present embodiment, the 3rd push-rod electric machine 6 is bolted
Mode be fixed on support 9;The push rod of 3rd push-rod electric machine 6 straight up, the push rod end of the 3rd push-rod electric machine 6 and guide pin bushing
8 are connected, and crane 12 is fixed on guide pin bushing 8 by connecting rod 11.
Also there is graduation mark on guide rod 7;Using the structure, the position of crane 12 can be quickly known by graduation mark.
The operation principle of beating equipment is as follows:Material is added in beater tub 2 from drain hole, the second motor 14 of control
Output shaft drives driving wheel 13 to rotate, and driving wheel 13 drives driven pulley 15 to rotate, and driven pulley 15 drives rotating shaft 5 to rotate, the band of rotating shaft 5
Dynamic agitating paddle 4 is rotated, meanwhile, the output shaft of the first motor 17 of control drives eccentric disc 16 to rotate, and eccentric disc 16 rotates rotating shaft 5
To required position, the stirring of material can be carried out in the diverse location of beater tub 2;When needing to tear material, control the 3rd
The output shaft of motor 23 drives driving wheel 24 to rotate, driving wheel 24 with gear ring 25 is progressively engaged rotates gear ring 25, the band of gear ring 25
Dynamic installing plate 19 is rotated, and the push rod of the first push-rod electric machine 21 of control drives pressure strip 22 to tear the movement of portion 2a directions to close, with
The rotation of pressure strip 22, material is not stopped to tear tearing by pressure strip 22 on portion 2a, or the 3rd push-rod electric machine 6 of control push rod
Guide pin bushing 8 is driven to move up and down, guide pin bushing 8 drives crane 12 to move up and down, and crane 12 moves up and down installing plate 19, control the
The push rod of one push-rod electric machine 21 drives pressure strip 22 to close to the movement of portion 2a directions is torn, with moving up and down for pressure strip 22,
Material is not stopped to tear tearing by pressure strip 22 on portion 2a.
As Figure 4-Figure 7, the processing equipment in step c includes being fixed with work box 37 on workbench 34, workbench 34,
In the present embodiment, the mode being bolted on workbench 34 is fixed with work box 37;The one end of work box 37 is input,
Input end is provided with input tape 36, and the other end of work box 37 is output end, and output is provided with output band 44, work box 37
Inside it is additionally provided with bullet and send piece 38, in the present embodiment, bullet send the material of piece 38 to be rubber;Bullet send the one end of piece 38 and the phase of input tape 36
Face, bullet send the other end of piece 38 and output band 44 adjacent, bullet is sent on piece 38 with some apopore 38a, in the present embodiment, water outlet
Hole 38a quantity is 50;The moving structure that bullet send piece 38 to move up and down can be made by also having on base 1;In work box 37 also
Drying mechanism is provided with, drying mechanism includes movable plate 54, the first cylinder 48, air pump 51 and electrical heating wire 52, the first cylinder 48
It is fixed in work box 37, and the first cylinder 48 is located above input, the piston rod of the first cylinder 48 is horizontally disposed with, movable plate
54 are fixed on the piston rod end of the first cylinder 48, movable plate 54 with some countercheck rods 49, in the present embodiment, countercheck rod
49 quantity are 20;And the cross-distribution of countercheck rod 49, the inside of countercheck rod 49 is with cavity, and the top of countercheck rod 49 offers some
The venthole 49a being connected with cavity, in the present embodiment, venthole 49a quantity is eight;Air pump 51 is fixed on movable plate
On 54, air pump 51 is connected by appendix 53 with cavity, and electrical heating wire 52 is arranged in appendix 53.
Moving structure includes the second cylinder 41, electromagnet 42, iron plate 43 and controller 35, and iron plate 43 is fixed on bullet and send piece 38
On, the second cylinder 41 is fixed on workbench 34, and straight up, electromagnet 42 is fixed on the second gas to the piston rod of the second cylinder 41
The piston rod end of cylinder 41, and electromagnet 42 can be in contact with iron plate 43, the second cylinder 41 and electromagnet 42 by circuit with
The controller 35 is connected, in the present embodiment, the single-chip microcomputer that controller 35 can be bought using in the market, single-chip microcomputer control cylinder
Program with electromagnet is existing, and its program need not be updated.
Blanking device is additionally provided with workbench 34, blanking device includes aggregate bin 47, delivery pipe 46 and delivery pump 45, collection
Hopper 47 is fixed on workbench 34, and aggregate bin 47, close to output band 44, aggregate bin 47 is connected with the one end of delivery pipe 46, defeated
The other end of pipe 46 is sent to be connected with material storing mechanism, delivery pump 45 is arranged in delivery pipe 46.
Material storing mechanism includes support column 61, rotating disk 62 and rotating bar 64, and rotating bar 64 is vertically arranged on workbench 34, turns
The lower end of lever 64 can drive its stepper motor 65 rotated to be connected with one, and in the present embodiment, stepper motor 65 is fixed on work
On platform 34, the lower end of rotating bar 64 is connected with the output shaft of stepper motor 65;The upper end of rotating bar 64 is connected with rotating disk 62, on rotating disk 62
Some buffer bins 63 are detachably provided with, in the present embodiment, the quantity of buffer bin 63 is three;The top of buffer bin 63, which has, to be taken
A mouthful 63a is put, and picks and places mouthful 63a and is fixed with the side of buffer bin 63, buffer bin 63 on guide rod 73, guide rod 73 and be provided with
Some guide sleeves 72, in the present embodiment, the quantity of guide sleeve 72 is five;Pressing plate 68 is fixed with guide sleeve 72, in this reality
Apply in example, the quantity of pressing plate 68 is also five pieces;Pressing plate 68 will be separated on some material stock portions, buffer bin 63 also inside buffer bin 63
It is provided with the driving structure that guide sleeve 72 can be driven to move and spacing position limiting structure can be carried out to guide sleeve 72;Support column 61 is consolidated
It is scheduled on workbench 34, the other end of delivery pipe 46 is fixed on support column 61, passage 66 is fixed with the other end of delivery pipe 46,
And passage 66 can be located at and pick and place directly over mouthful 63a;Driving structure includes spring 71, the cylinder 77 of pushing block 76 and the 3rd, spring 71
One end is fixed on the opposite side of buffer bin 63, and the other end of spring 71 is connected with push pedal 69, and push pedal 69 can lean with pressing plate 68, the
Three cylinders 77 are fixed on the side of buffer bin 63, and the piston rod of the 3rd cylinder 77 is horizontally disposed with, and the upper end of pushing block 76 is hinged on the 3rd gas
The piston rod end of cylinder 77, the lower end of pushing block 76 is on push part, the piston rod of the 3rd cylinder 77 to be further fixed on that pushing block 76 can be entered
The spacing limited block of row;Position limiting structure includes the 4th cylinder 74 and limiting plate 75, and the 4th cylinder 74 is fixed on buffer bin 63, the
The piston rod of four cylinders 74 is vertically arranged, and the piston rod end of the 4th cylinder 74 is connected with limiting plate 75, and limiting plate 75 can be with
Guide sleeve 72 leans.
Shaker mechanism is additionally provided with work box 37, shaker mechanism includes the 5th cylinder 56, location-plate 55, vibrating motor 58
With shuttle board 59, location-plate 55 is fixed in work box 37, and location-plate 55 send the lower section of piece 38 positioned at bullet, and the 5th cylinder 56 is fixed
On location-plate 55, the piston rod of the 5th cylinder 56 is horizontally disposed with, and vibrating motor 58 is fixed on the 5th cylinder by mounting bar 57
56 piston rod end, shuttle board 59 is fixed on the output shaft of vibrating motor 58, and shuttle board 59 can send piece 38 to connect with bullet
Touch.
The operation principle of processing equipment is as follows:Fiber slurry is transported into bullet by input tape 36 to send on piece 38, control the
The piston rod of five cylinders 56 moves back and forth shuttle board 59, meanwhile, control vibrating motor 58 works, and vibrating motor 58 makes shuttle board
About 59 shakes, by the effect of shuttle board 59, make liquid go out middle discharge from apopore 38a, by electromagnet 42 by iron plate 43
Hold, control the piston rod band motor magnet 42 of the second cylinder 41 to move down, electromagnet 42 drives iron plate 43 to move down, iron
Piece 43 makes bullet send piece 38 to move down and be deformed, and in the case where bullet send the elastic force of piece 38 to act on, fiber is popped up, control the
The piston rod of one cylinder 48 drives movable plate 54 to move, movable plate 54 drive the movement of countercheck rod 49 be located at bullet send piece 38 just on
Side, fiber drops on countercheck rod 49, opens air pump 51, hot blast is transported in cavity by appendix 53, from venthole 49a
Output is dried to fiber, is repeated the above steps, and is exported the fiber handled well by exporting band 44;Control the defeated of the second motor 14
Shaft drives rotating bar 64 to rotate, and rotating bar 64 drives rotating disk 62 to rotate, and rotating disk 62 drives buffer bin 63 to rotate, and is located at and leads
Immediately below expects pipe 66, the fiber handled well is transported in aggregate bin 47 by output band 44, and fiber is transported to storing by delivery pipe 46
In one of material stock portion of case, after the material stock portion is stored in required fiber, the piston rod of the 3rd cylinder 77 of control, which drives, to be pushed away
Block 76 is moved to the opposite side of buffer bin 63, and pushing block 76 drives corresponding guide sleeve 72 to be moved to the opposite side of buffer bin 63, guide sleeve
72 drive corresponding pressing plate 68 to be moved to the opposite side of buffer bin 63, and the piston rod of the 4th cylinder 74 of control drives limiting plate about 75
Mobile, corresponding guide sleeve 72 is positioned, repeated the above steps, fiber is stored in each material stock portion by limiting plate 75.
Claims (10)
1. a kind of coarse cereals bread, it is characterised in that be made up of the component of following parts by weight:20-32 parts of wheat flour, 4-8 parts of egg,
30-40 parts of corn flour, 2-4 parts of honey, 20-24 parts of buckwheat, 18-26 parts of sweet potato fiber, 5-7 parts of milk powder, 2-3 parts of yeast, Huang
12-18 parts of oily 11-14 parts, 2-5 parts of granulated sugar, 1-4 parts of salt and water.
2. coarse cereals bread according to claim 1, it is characterised in that the parts by weight of each component are as follows:Wheat flour 24
Part, 6 parts of egg, 35 parts of corn flour, 3 parts of honey, 22 parts of buckwheat, 23 parts of sweet potato fiber, 6 parts of milk powder, 2 parts of yeast, butter 12
Part, 3 parts of granulated sugar, 2 parts of salt and 15 parts of water.
3. the coarse cereals bread according to any one of the claims 1~2, it is characterised in that the processing side of coarse cereals bread
Method comprises the following steps:
A, by beating equipment sweet potato is smashed, filter to take filter residue, obtain sweet potato waste;
B, addition aqueous slkali, the boiling 40-60min in the case where temperature is 40-60 DEG C filter to take filter residue, obtain sweet potato fiber, be washed with water
It is neutrality to wash to pH;
C, by processing equipment the moisture content in the sweet potato fiber obtained in step b is separated;
D, by the sweet potato fiber and wheat flour that are obtained in step c, egg, corn flour, honey, buckwheat, milk powder, yeast, butter,
Granulated sugar, salt, water are put into stirrer for mixing in proportion, stir 8-10min, then add butter, continue to stir 5-6min, into
For dough;
E, by dough at 26-28 DEG C of temperature and 70-72% humidity, one time fermentation 50-60min;By the dough after one time fermentation
At 30-34 DEG C of temperature and 82-84% humidity, secondary fermentation 30-40min, to volumetric expansion to 2-3 times;
F, the dough after secondary fermentation is put into preheated baking box, to get angry 150-158 DEG C, lower fiery 110-116 DEG C, baking
22-24min, as coarse cereals bread;
It is g, coarse cereals bread is sufficiently cool, after packaging finished product.
4. the processing method of coarse cereals bread according to claim 3, it is characterised in that aqueous slkali in the step b
Mass concentration is 3-7%.
5. the processing method of coarse cereals bread according to claim 4, it is characterised in that the aqueous slkali in the step b is
Potassium hydroxide solution.
6. the processing method of coarse cereals bread according to claim 3, it is characterised in that the beating equipment in the step a
Including base and the beater tub being fixed on base in cylinder, beater tub top has drain hole, and beater tub bottom has
Starch to be provided with electric heating tube, base in mouth, beater tub and be fixed with mounting bracket, the first motor, the first electricity are fixed with mounting bracket
Straight down, the output shaft end of the first motor is connected the output shaft of machine with eccentric disc, and rotating shaft is vertically arranged with eccentric disc, turns
Axle upper end can drive its actuating unit rotated to be connected with one, and rotating shaft lower end is extend into beater tub to be connected with agitating paddle.
7. the processing method of coarse cereals bread according to claim 6, it is characterised in that the actuating unit includes the second electricity
Machine, driving wheel and driven pulley, the second motor are fixed on eccentric disc, and the output shaft of the second motor straight down, fix by driving wheel
On the output shaft of the second motor, driven pulley is fixed on rotating shaft upper end, and driving wheel is meshed with driven pulley.
8. the processing method of coarse cereals bread according to claim 6, it is characterised in that be additionally provided with and tear on the base
Device, tearing device includes crane, ring-shaped guide rail, slide, gear ring, driving wheel and the 3rd motor, and crane is arranged on mashing
In bucket, crane can drive the elevating mechanism of its oscilaltion to be connected with one, and ring-shaped guide rail is fixed on crane, and slide is set
On ring-shaped guide rail, gear ring is fixed on slide, and the 3rd motor is fixed on crane, the output shaft of the 3rd motor it is vertical to
On, driving wheel is fixed on the output shaft of the 3rd motor, and driving wheel is meshed with gear ring, is had on beater tub madial wall some
Protrusion tears to be fixed with some installing plates, installing plate on portion, gear ring and is fixed with the first push-rod electric machine, the first push-rod electric machine
Push rod is horizontally disposed with, and the push rod end of the first push-rod electric machine is fixed with the pressure strip that can be in contact with the portion of tearing, the four of pressure strip
Lead-in groove is offered on individual side;Be additionally provided with supplementary structure on the installing plate, supplementary structure include auxiliary box, oscillating rod,
Second push-rod electric machine and the 4th motor, the second push-rod electric machine are hinged on a mounting board, the push rod of the second push-rod electric machine diagonally downward,
It is hinged in the middle part of the push rod end of second push-rod electric machine and oscillating rod, oscillating rod one end and installing plate are hinged, and oscillating rod is another
End is connected with the 4th motor, and auxiliary box is fixed on the output shaft of the 4th motor, and some through holes are offered on auxiliary box.
9. the processing method of coarse cereals bread according to claim 8, it is characterised in that also vertical fixed on the installing plate
There is stirring vane.
10. the processing method of coarse cereals bread according to claim 8, it is characterised in that the elevating mechanism include support,
Guide rod, guide pin bushing and the 3rd push-rod electric machine, support are fixed on base, and guide rod is fixed on support vertically, and guide pin bushing is arranged on guide rod
On, the 3rd push-rod electric machine is fixed on support, the push rod of the 3rd push-rod electric machine straight up, the push rod end of the 3rd push-rod electric machine
It is connected with guide pin bushing, crane is fixed on guide pin bushing by connecting rod.
Priority Applications (2)
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CN201810405568.XA CN108477265A (en) | 2017-05-22 | 2017-05-22 | The processing method of coarse cereals bread |
CN201710361404.7A CN107047684A (en) | 2017-05-22 | 2017-05-22 | A kind of coarse cereals bread and its processing method |
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CN201710361404.7A CN107047684A (en) | 2017-05-22 | 2017-05-22 | A kind of coarse cereals bread and its processing method |
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CN201810405568.XA Division CN108477265A (en) | 2017-05-22 | 2017-05-22 | The processing method of coarse cereals bread |
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CN201810405568.XA Withdrawn CN108477265A (en) | 2017-05-22 | 2017-05-22 | The processing method of coarse cereals bread |
CN201710361404.7A Withdrawn CN107047684A (en) | 2017-05-22 | 2017-05-22 | A kind of coarse cereals bread and its processing method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108042009A (en) * | 2017-12-19 | 2018-05-18 | 广东德新科技孵化器有限公司 | A kind of elastic press type toaster |
CN110063346A (en) * | 2019-04-26 | 2019-07-30 | 四川孔府唐人食品有限公司 | A kind of bread-making methods and the bread using this method production |
RU2715592C1 (en) * | 2019-05-30 | 2020-03-02 | Владимир Владимирович Немиров | Gluten-free bread manufacturing method and composition |
-
2017
- 2017-05-22 CN CN201810405568.XA patent/CN108477265A/en not_active Withdrawn
- 2017-05-22 CN CN201710361404.7A patent/CN107047684A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108042009A (en) * | 2017-12-19 | 2018-05-18 | 广东德新科技孵化器有限公司 | A kind of elastic press type toaster |
CN110063346A (en) * | 2019-04-26 | 2019-07-30 | 四川孔府唐人食品有限公司 | A kind of bread-making methods and the bread using this method production |
RU2715592C1 (en) * | 2019-05-30 | 2020-03-02 | Владимир Владимирович Немиров | Gluten-free bread manufacturing method and composition |
Also Published As
Publication number | Publication date |
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CN108477265A (en) | 2018-09-04 |
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