CN107046797A - A kind of monitoring device for the anti-batch mixing of SMT boards - Google Patents
A kind of monitoring device for the anti-batch mixing of SMT boards Download PDFInfo
- Publication number
- CN107046797A CN107046797A CN201710248604.1A CN201710248604A CN107046797A CN 107046797 A CN107046797 A CN 107046797A CN 201710248604 A CN201710248604 A CN 201710248604A CN 107046797 A CN107046797 A CN 107046797A
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- Prior art keywords
- button
- communication device
- batch mixing
- alarm lamp
- smt
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 16
- 238000004891 communication Methods 0.000 claims abstract description 59
- 230000005611 electricity Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 23
- 238000005516 engineering process Methods 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
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- Engineering & Computer Science (AREA)
- Operations Research (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Studio Devices (AREA)
Abstract
The invention discloses a kind of monitoring device for the anti-batch mixing of SMT boards, it is characterised in that it includes control cabinet, control panel, camera, audible-visual alarm lamp, first communication device, secondary communication device, display screen, the first button, the second button, alarm lamp, third communication device, rechargeable battery.Multiple cameras are set on SMT boards, the material information on SMT boards is obtained in real time, control panel is sent to by first communication device, control panel judges whether the situation of batch mixing according to the material information of acquisition, if in the presence of, then the display screen and alarm lamp on control control cabinet are to alert personnel, SMT board arresting gears are sent commands to by third communication device, SMT boards are made to be stopped, and the audible-visual alarm lamp for batch mixing position occur is sent commands to by secondary communication device, staff is facilitated quickly to find batch mixing position and handled, avoid bulk quality accident, shut down in time in the case of batch mixing.
Description
Technical field:
The invention belongs to surface mounting technology field, a kind of monitoring device for the anti-batch mixing of SMT boards is specifically related to.
Background technology:
Surface mounting technology SMT(Surface Mounted Technology)It is directly to print surface-assembled component patch, weldering
The Assembly of control surface assigned position, with packing density height, electronic product small volume, lightweight, reliability is high the features such as,
In order to monitor the behaviour in service of material on SMT boards, SMT boards are monitored usually using monitoring system, such as gleanings
Information, material service condition etc. are expected, when material occurs for SMT boards using exception(As above wrong material, unripe material, material
It is finished), monitoring system by main frame to SMT boards send halt command so that at SMT boards autostop, member to be operated
It is further continued for running SMT boards after the good abnormal material of reason.
Effective monitoring can be carried out to the material that SMT boards are produced by monitoring system, but with electronics industry
Develop rapidly, the species of required component is various up to hundreds of thousands of, and component tinyization, outward appearance similitude, feeding person hold
Easily error, should go up resistance material may on into electric capacity material, be easily caused the bulk quality accident of production, brought seriously to company
Loss.In actual use, communication easy bad connection or disconnection of the master controller with SMT boards so that master controller can not
Communicated with SMT boards, SMT error proofing thrashings now cause not shutting down in time when material is abnormal so that operator without
The service condition of method accurate statistics material, causes material waste, or even wrong material product etc. occur.
The content of the invention:
Therefore, the technical problems to be solved by the invention are that the monitoring device in the prior art for the anti-batch mixing of SMT boards is held
Easy feeding mistake, causes bulk quality accident, and the communication of master controller and SMT boards is bad, can not in the case of batch mixing
Shut down in time, operator can not accurate statistics material service condition, cause material waste, or even wrong material product occur so that
Propose a kind of monitoring device for the anti-batch mixing of SMT boards.
To reach above-mentioned purpose, technical scheme is as follows:
A kind of monitoring device for the anti-batch mixing of SMT boards, including:
Control cabinet, the control cabinet is arranged in the side of SMT boards, the control cabinet and is provided with control panel.
Camera, the camera is multiple, and multiple cameras are separately positioned on multiple areas on the SMT boards
Domain.
Audible-visual alarm lamp, the audible-visual alarm lamp is multiple, and multiple audible-visual alarm lamps are separately positioned on multiple shootings
The side of head.
First communication device, the first communication device is multiple, and multiple first communication devices are separately positioned on institute
State the side of multiple cameras, multiple first communication devices respectively with multiple cameras, the multiple sound and light alarm
Lamp is connected.
Secondary communication device, the secondary communication device is arranged in the control cabinet, the secondary communication device and institute
State control panel connection.
Display screen, the display screen is arranged on the surface of the control cabinet, and the display screen is connected with the control panel.
First button and the second button, first button and second button are arranged on the surface of the control cabinet,
First button and second button are connected with the control panel respectively.
Alarm lamp, the alarm lamp is arranged on the surface of the control cabinet, and the alarm lamp is connected with the control panel.
As the preferred of above-mentioned technical proposal, in addition to:
Third communication device, the third communication device is RS Serial Port Lines, and the third communication device connects the control respectively
Panel and SMT board arresting gears.
As the preferred of above-mentioned technical proposal, in addition to:
Rechargeable battery, the rechargeable battery is arranged in the control cabinet, the rechargeable battery respectively with the control panel,
Two communicators, the display screen, first button, second button, alarm lamp connection.
As the preferred of above-mentioned technical proposal, the first communication module and the second communication module are Bluetooth communication mould
Block.
As the preferred of above-mentioned technical proposal, first button is SMT boards stop button, second button by force
Play button is resetted for SMT boards.
As the preferred of above-mentioned technical proposal, the alarm lamp is dual-colored LED alarm lamp.
The beneficial effects of the present invention are:It can obtain SMT in real time by setting multiple cameras on SMT boards
Material information on board, and be sent to control panel by first communication device, control panel is according to the material information of acquisition
The situation of batch mixing is judged whether, if there is batch mixing, the display screen and alarm lamp on control panel control control cabinet are to work
Make personnel's alarm, while sending commands to SMT board arresting gears by third communication device so that SMT boards are stopped,
And the audible-visual alarm lamp for batch mixing position occur is sent commands to by secondary communication device alarmed, facilitate staff quick
Find batch mixing position and handled, it is to avoid bulk quality accident, shut down in time in the case of batch mixing, it is to avoid cause more
Big loss;It is by setting the first button and the second button, the work shape to SMT boards that staff can be caused manual
State is switched over.The present apparatus is simple in construction, easy to operate, reliability is high, operating efficiency is high, automaticity is high.
Brief description of the drawings:
The following drawings is only intended to, in doing schematic illustration and explanation to the present invention, not delimit the scope of the invention.Wherein:
Fig. 1 is a kind of monitoring device structural representation for the anti-batch mixing of SMT boards of one embodiment of the invention;
Fig. 2 is the control cabinet internal structure schematic diagram of one embodiment of the invention;
Fig. 3 is the rechargeable battery attachment structure schematic diagram of one embodiment of the invention.
Symbol description in figure:
1- control cabinets, 2-SMT boards, 3- control panels, 4- cameras, 5- audible-visual annunciators, 6- first communication devices, 7- second
Communicator, 8- display screens, the buttons of 9- first, the buttons of 10- second, 11- alarm lamps, 12- third communication devices, 13- charging electricity
Pond.
Embodiment:
As shown in Figure 1 and Figure 2, the monitoring device for the anti-batch mixing of SMT boards of the invention, including:
Control cabinet 1, the control cabinet 1 is arranged in the side of SMT boards 2, the control cabinet 1 and is provided with control panel 3.
Camera 4, the camera 4 is multiple, and multiple cameras 4 are separately positioned on many on the SMT boards 2
Individual region.
Audible-visual alarm lamp 5, the audible-visual alarm lamp 5 is multiple, and multiple audible-visual alarm lamps 5 are separately positioned on multiple take the photograph
As first 4 side.
First communication device 6, the first communication device 6 is multiple, and multiple first communication devices 5 are separately positioned on
The side of the multiple camera 4, multiple first communication devices 6 respectively with multiple cameras 4, the multiple acousto-optic
Alarm lamp 5 is connected.
Secondary communication device 7, the secondary communication device 7 is arranged in the control cabinet 1, the secondary communication device 7
It is connected with the control panel 3.In the present embodiment, the first communication module 6 and the second communication module 7 are Bluetooth communication
Module.
Display screen 8, the display screen 8 is arranged on the surface of the control cabinet 1, the display screen 8 and the control panel 3
Connection.
First button 9 and the second button 10, first button 9 and second button 10 are arranged on the control cabinet 1
Surface, first button 9 and second button 10 are connected with the control panel 3 respectively.In the present embodiment, described
One button 9 is SMT boards stop button by force, and second button 10 is that SMT boards reset play button.
Alarm lamp 11, the alarm lamp 11 is arranged on the surface of the control cabinet 1, the alarm lamp 11 and the chain of command
Plate 3 is connected.In the present embodiment, the alarm lamp 11 is dual-colored LED alarm lamp.
Third communication device 12, the third communication device 12 is RS232 Serial Port Lines, and the third communication device 12 is distinguished
Connect the control panel 1 and SMT board arresting gears.
Rechargeable battery 13, the rechargeable battery 13 is arranged in the control cabinet 1, as shown in figure 3, the rechargeable battery 13
Respectively with the control panel 3, secondary communication device 7, the display screen 8, first button 9, second button 10, institute
Alarm lamp 11 is stated to connect.
A kind of monitoring device for the anti-batch mixing of SMT boards described in the present embodiment, it is characterised in that including:Control cabinet,
Control panel, camera, audible-visual alarm lamp, first communication device, secondary communication device, display screen, the first button, second are pressed
Button, alarm lamp, third communication device, rechargeable battery.It can be obtained in real time by setting multiple cameras on SMT boards
Material information on SMT boards, and control panel is sent to by first communication device, control panel is believed according to the material of acquisition
Breath judges whether the situation of batch mixing, if there is batch mixing, the display screen and alarm lamp on control panel control control cabinet to
Alert personnel, while sending commands to SMT board arresting gears by third communication device so that SMT boards stop work
Make, and the audible-visual alarm lamp for batch mixing position occur is sent commands to by secondary communication device alarmed, facilitate staff
Quickly find batch mixing position and handled, it is to avoid bulk quality accident, shut down in time in the case of batch mixing, it is to avoid make
Cheng Geng great loss;It is by setting the first button and the second button, the work to SMT boards that staff can be caused manual
Switched over as state.The present apparatus is simple in construction, easy to operate, reliability is high, operating efficiency is high, automaticity is high.
Obviously, above-described embodiment is only intended to clearly illustrate example, and the not restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or
Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.
Claims (6)
1. a kind of monitoring device for the anti-batch mixing of SMT boards, it is characterised in that including:
Control cabinet(1), the control cabinet(1)It is arranged on SMT boards(2)Side, the control cabinet(1)Inside it is provided with chain of command
Plate(3);
Camera(4), the camera(4)For multiple, multiple cameras(4)It is separately positioned on the SMT boards(2)On
Multiple regions;
Audible-visual alarm lamp(5), the audible-visual alarm lamp(5)For multiple, multiple audible-visual alarm lamps(5)It is separately positioned on multiple
Camera(4)Side;
First communication device(6), the first communication device(6)For multiple, multiple first communication devices(5)Set respectively
In the multiple camera(4)Side, multiple first communication devices(6)Respectively with multiple cameras(4), it is described
Multiple audible-visual alarm lamps(5)Connection;
Secondary communication device(7), the secondary communication device(7)It is arranged on the control cabinet(1)It is interior, the secondary communication device
(7)With the control panel(3)Connection;
Display screen(8), the display screen(8)It is arranged on the control cabinet(1)Surface, the display screen(8)With the control
Panel(3)Connection;
First button(9)With the second button(10), first button(9)With second button(10)It is arranged on the control
Case(1)Surface, first button(9)With second button(10)Respectively with the control panel(3)Connection;
Alarm lamp(11), the alarm lamp(11)It is arranged on the control cabinet(1)Surface, the alarm lamp(11)With the control
Panel processed(3)Connection.
2. the monitoring device according to claim 1 for the anti-batch mixing of SMT boards, it is characterised in that also include:Threeway
T unit(12), the third communication device(12)For RS232 Serial Port Lines, the third communication device(12)Connect respectively described
Control panel(1)With SMT board arresting gears.
3. the monitoring device according to claim 1 for the anti-batch mixing of SMT boards, it is characterised in that also include:Charging electricity
Pond(13), the rechargeable battery(13)It is arranged on the control cabinet(1)It is interior, the rechargeable battery(13)Respectively with the chain of command
Plate(3), the secondary communication device(7), the display screen(8), first button(9), second button(10), it is described
Alarm lamp(11)Connection.
4. the monitoring device according to claim 1 for the anti-batch mixing of SMT boards, it is characterised in that:First communication
Module(6)With the second communication module(7)For bluetooth communication.
5. the monitoring device according to claim 1 for the anti-batch mixing of SMT boards, it is characterised in that:First button
(9)For SMT boards stop button, second button by force(10)Play button is resetted for SMT boards.
6. the monitoring device according to claim 1 for the anti-batch mixing of SMT boards, it is characterised in that:The alarm lamp
(11)For dual-colored LED alarm lamp.
Priority Applications (1)
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CN201710248604.1A CN107046797A (en) | 2017-04-17 | 2017-04-17 | A kind of monitoring device for the anti-batch mixing of SMT boards |
Applications Claiming Priority (1)
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CN201710248604.1A CN107046797A (en) | 2017-04-17 | 2017-04-17 | A kind of monitoring device for the anti-batch mixing of SMT boards |
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Publication Number | Publication Date |
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ID=59545298
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CN201710248604.1A Pending CN107046797A (en) | 2017-04-17 | 2017-04-17 | A kind of monitoring device for the anti-batch mixing of SMT boards |
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Citations (5)
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US20040142103A1 (en) * | 2003-01-17 | 2004-07-22 | High End Systems, Inc. | Image projection lighting device and control system |
CN204347536U (en) * | 2015-01-21 | 2015-05-20 | 华高科技(苏州)有限公司 | Full-automatic electronic wiring board material error prevention device |
CN105828595A (en) * | 2014-10-22 | 2016-08-03 | 韩华泰科株式会社 | Device for inspecting component-mounting |
CN205644260U (en) * | 2016-05-06 | 2016-10-12 | 湖南省农友机械集团有限公司 | Station condition monitoring device based on CAN bus |
CN206835548U (en) * | 2017-04-17 | 2018-01-02 | 苏州格联威智能科技有限公司 | Monitoring device for the anti-batch mixing of SMT boards |
-
2017
- 2017-04-17 CN CN201710248604.1A patent/CN107046797A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040142103A1 (en) * | 2003-01-17 | 2004-07-22 | High End Systems, Inc. | Image projection lighting device and control system |
CN105828595A (en) * | 2014-10-22 | 2016-08-03 | 韩华泰科株式会社 | Device for inspecting component-mounting |
CN204347536U (en) * | 2015-01-21 | 2015-05-20 | 华高科技(苏州)有限公司 | Full-automatic electronic wiring board material error prevention device |
CN205644260U (en) * | 2016-05-06 | 2016-10-12 | 湖南省农友机械集团有限公司 | Station condition monitoring device based on CAN bus |
CN206835548U (en) * | 2017-04-17 | 2018-01-02 | 苏州格联威智能科技有限公司 | Monitoring device for the anti-batch mixing of SMT boards |
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Application publication date: 20170815 |