CN107042632B - Reducing nozzle and extruding device for building 3D printing - Google Patents
Reducing nozzle and extruding device for building 3D printing Download PDFInfo
- Publication number
- CN107042632B CN107042632B CN201710457592.3A CN201710457592A CN107042632B CN 107042632 B CN107042632 B CN 107042632B CN 201710457592 A CN201710457592 A CN 201710457592A CN 107042632 B CN107042632 B CN 107042632B
- Authority
- CN
- China
- Prior art keywords
- motor
- rotating sleeve
- printing
- nozzle
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000010146 3D printing Methods 0.000 title claims abstract description 27
- 238000003756 stirring Methods 0.000 claims description 34
- 238000001125 extrusion Methods 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 23
- 230000000670 limiting effect Effects 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 7
- 238000007639 printing Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 10
- 238000010276 construction Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 7
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000011083 cement mortar Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 206010035148 Plague Diseases 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
本发明公开了一种用于建筑3D打印的变径喷头,包括:旋转拨盘、底板、四个直线导轨、四个滑块以及四个直角动片;当旋转拨盘与底板发生相对转动时,旋转拨盘通过四个驱动槽带动四个驱动部同步转动,进而带动四个滑块沿四个直线导轨同步滑动,四个滑块带动四个直角动片同步产生相对移动,从而可以在打印过程中通过改变四个直角动片的相对位置来改变正方形喷嘴口径的大小。当打印面积较大的区域时,可以扩大正方形喷嘴口径,提高出料速度,既不必多次重复打印,也不需延长喷头在该处的停留时间,从而提高打印效率。
The invention discloses a variable-diameter nozzle for building 3D printing, comprising: a rotating dial, a bottom plate, four linear guide rails, four sliders and four right-angle moving pieces; , the rotary dial drives the four driving parts to rotate synchronously through the four driving slots, and then drives the four sliders to slide synchronously along the four linear guide rails, and the four sliders drive the four right-angle moving pieces to move relative to each other synchronously, so that it can be printed In the process, the size of the square nozzle aperture is changed by changing the relative positions of the four right-angle moving pieces. When printing a large area, the diameter of the square nozzle can be enlarged, and the output speed can be increased. It is not necessary to repeat the printing many times, and it is not necessary to prolong the residence time of the nozzle, thereby improving the printing efficiency.
Description
技术领域technical field
本发明涉及建筑3D打印领域,更具体地,涉及一种用于建筑3D打印的变径喷头及挤出装置,用于挤出固化的水泥砂浆砌体3D打印。The present invention relates to the field of architectural 3D printing, and more specifically, relates to a variable-diameter nozzle and extrusion device for architectural 3D printing, which are used for extruding and curing cement mortar masonry 3D printing.
背景技术Background technique
3D打印技术是一种直接从数字模型制造三维结构的增材制造技术,它起源于20世纪80年代,融合了信息技术、机电控制技术、材料科学技术等诸多学科的前沿技术,目前已经成功运用于航空航天、汽车、生物医药等行业。3D打印技术为建筑业的发展与变革带来了全新的思路,在解决困扰传统建筑业的环境污染、资源浪费、人力资源短缺等问题方面具有强大的应用潜力,具体来看,主要包括:3D printing technology is an additive manufacturing technology that directly manufactures three-dimensional structures from digital models. It originated in the 1980s and integrates cutting-edge technologies in many disciplines such as information technology, electromechanical control technology, and material science and technology. It has been successfully used In aerospace, automotive, biomedical and other industries. 3D printing technology has brought a new idea to the development and transformation of the construction industry, and has strong application potential in solving the problems of environmental pollution, resource waste, and shortage of human resources that plague the traditional construction industry. Specifically, it mainly includes:
1)无需模板,减少人工劳动力需求,从而降低施工成本;1) There is no need for formwork, reducing the demand for artificial labor, thereby reducing construction costs;
2)依靠机器自动化建造手段极大地缩短现场施工时间,提高施工效率;2) Relying on machine automation construction methods greatly shortens the on-site construction time and improves construction efficiency;
3)增材制造方式减少材料浪费和建筑垃圾排放,有效保护环境;3) The additive manufacturing method reduces material waste and construction waste discharge, effectively protecting the environment;
4)数字化设计突破现有设计自由度,实现更加复杂的建筑及结构设计。4) Digital design breaks through the existing design freedom and realizes more complex architectural and structural design.
现代工程建设中,水泥砂浆(混凝土)是使用最为广泛的一类复合型建筑材料,将水泥砂浆作为3D打印的原材料,是目前基于挤出固化工艺的建筑3D打印技术的主流选择。这类建筑3D打印硬件系统主要包括控制装置、运动装置、喂料装置和挤出装置,其中,挤出装置直接关系到打印建筑产品构件的成型质量,至关重要。然而,现有的此类建筑3D打印挤出装置在实际应用中普遍存在一些不足,主要包括以下几个方面:In modern engineering construction, cement mortar (concrete) is the most widely used type of composite building material. Using cement mortar as a raw material for 3D printing is currently the mainstream choice for construction 3D printing technology based on extrusion curing process. This type of architectural 3D printing hardware system mainly includes control devices, motion devices, feeding devices and extrusion devices. Among them, the extrusion device is directly related to the molding quality of printed building product components and is very important. However, the existing such architectural 3D printing extrusion devices generally have some deficiencies in practical applications, mainly including the following aspects:
(1)现有挤出装置的喷嘴尺寸在打印过程中是固定的,当用一个恒定的小口径喷嘴加工复杂的大图形时,往往需要进行多道加工,或在面积较大的区域停留较长的打印时间才能完成打印制造,直接导致打印效率低下。(1) The size of the nozzle of the existing extrusion device is fixed during the printing process. When a constant small-diameter nozzle is used to process complex large graphics, it is often necessary to perform multi-pass processing, or to stay longer in a larger area. It takes a long printing time to complete the printing and manufacturing, which directly leads to low printing efficiency.
(2)现有挤出装置的喷嘴为圆形,打印的构件产品外表面有明显的带弧度的分层纹理,尤其在棱角处、曲率变化明显的位置更是无法满足原设计的成型质量要求。(2) The nozzle of the existing extrusion device is circular, and the outer surface of the printed component product has obvious layered textures with radians, especially at the corners and positions where the curvature changes significantly, which cannot meet the original design quality requirements .
(3)现有挤出装置对打印后设备清洗的需求考虑不足,特别是喷嘴装置的拆装和清洗非常不便,由于采用管状喷嘴,常常因无法完全清洗干净喷嘴内部而导致部分物料残留淤积,轻则影响后续使用过程中的成型质量,重则直接导致装置损坏。(3) The existing extrusion device does not take into account the need for equipment cleaning after printing, especially the disassembly and cleaning of the nozzle device is very inconvenient. Due to the use of tubular nozzles, it is often impossible to completely clean the inside of the nozzle, resulting in some residual material deposits. If it is light, it will affect the molding quality in the subsequent use process, and if it is heavy, it will directly cause damage to the device.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明旨在提供一种喷头,通过设置可变径的构造、正方形的喷嘴以及便于拆装的部件,解决现有技术中打印效率低下、难以满足成型质量要求、拆装清洗不便的技术问题。Aiming at the above defects or improvement needs of the prior art, the present invention aims to provide a spray head, which solves the problem of low printing efficiency and difficulty in forming Quality requirements, technical problems of inconvenient disassembly and cleaning.
为实现上述目的,按照本发明的一个方面,提供了一种用于建筑3D打印的变径喷头,包括:旋转拨盘、底板、四个直线导轨、四个滑块以及四个直角动片;In order to achieve the above purpose, according to one aspect of the present invention, a variable-diameter nozzle for architectural 3D printing is provided, including: a rotating dial, a bottom plate, four linear guide rails, four sliders and four right-angle moving pieces;
旋转拨盘周向开设有四个驱动槽;There are four drive slots on the circumference of the rotary dial;
底板位于旋转拨盘下方;四个直线导轨呈正方形分布,安装于底板上;The bottom plate is located under the rotary dial; four linear guide rails are distributed in a square and installed on the bottom plate;
四个滑块一一对应滑动安装于四个直线导轨上,并且,四个滑块上各设有一个驱动部,共四个驱动部,一一对应插入四个驱动槽中;The four sliders are slidably installed on the four linear guide rails one by one, and each of the four sliders is provided with a driving part, a total of four driving parts, which are inserted into the four driving grooves in one-to-one correspondence;
四个直角动片位于底板下方,一一对应安装于四个滑块上,并且,四个直角动片的直角边两两贴合,在中间围成正方形喷嘴;其中,The four right-angled moving pieces are located under the bottom plate, and are installed on the four sliders one by one, and the right-angled sides of the four right-angled moving pieces are attached in pairs to form a square nozzle in the middle; among them,
底板和旋转拨盘均开设有对应正方形喷嘴的通孔,用于下料;Both the bottom plate and the rotary dial are provided with through holes corresponding to the square nozzles for feeding;
当旋转拨盘与底板发生相对转动时,旋转拨盘通过四个驱动槽带动四个驱动部同步转动,进而带动四个滑块沿四个直线导轨同步滑动,四个滑块带动四个直角动片同步产生相对移动,从而改变正方形喷嘴的口径。When the rotary dial and the bottom plate rotate relative to each other, the rotary dial drives the four driving parts to rotate synchronously through the four driving grooves, and then drives the four sliders to slide synchronously along the four linear guide rails, and the four sliders drive the four right-angled moving parts. The relative movement of the slices synchronously changes the caliber of the square nozzle.
进一步地,包括限位板;限位板具有一平面,该平面紧贴四个直角动片,以保证四个直角动片在运动过程中始终处于同一平面上;限位板上开设有对应正方形喷嘴的通孔。Further, a limiting plate is included; the limiting plate has a plane, which is close to the four right-angled moving pieces, so as to ensure that the four right-angled moving pieces are always on the same plane during the movement; the limiting plate is provided with a corresponding square Nozzle through hole.
进一步地,包括四个轴承,一一对应设置于四个驱动槽内;四个驱动部均为轴状结构,一一对应插入四个轴承中。Further, it includes four bearings, which are arranged in the four drive slots in one-to-one correspondence; the four drive parts are all shaft-shaped structures, and are inserted in the four bearings in one-to-one correspondence.
另一方面,为了实现上述目的,本发明还提供了一种用于建筑3D打印的挤出装置,其包括前面所述的变径喷头。On the other hand, in order to achieve the above object, the present invention also provides an extrusion device for building 3D printing, which includes the above-mentioned variable-diameter nozzle.
进一步地,变径喷头包括第一旋转套筒和第一电机,第一电机用于驱动第一旋转套筒转动;旋转拨盘设于第一旋转套筒上,与第一旋转套筒同步转动。Further, the variable-diameter spray head includes a first rotating sleeve and a first motor, the first motor is used to drive the first rotating sleeve to rotate; the rotating dial is arranged on the first rotating sleeve and rotates synchronously with the first rotating sleeve .
进一步地,该挤出装置包括旋转模块,该旋转模块包括第二旋转套筒和第二电机;第二电机用于驱动第二旋转套筒转动,底板设于第二旋转套筒上;Further, the extrusion device includes a rotating module, the rotating module includes a second rotating sleeve and a second motor; the second motor is used to drive the second rotating sleeve to rotate, and the bottom plate is arranged on the second rotating sleeve;
旋转拨盘、底板、第一旋转套筒以及第二旋转套筒同轴布置,且第一旋转套筒套在第二旋转套筒外。The rotating dial, the bottom plate, the first rotating sleeve and the second rotating sleeve are coaxially arranged, and the first rotating sleeve is sleeved on the outside of the second rotating sleeve.
进一步地,该挤出装置包括搅拌模块和输料模块;搅拌模块、输料模块、旋转模块以及变径喷头从上至下依次布置;Further, the extrusion device includes a stirring module and a feeding module; the stirring module, the feeding module, the rotating module and the variable-diameter nozzle are arranged sequentially from top to bottom;
搅拌模块包括第三电机、搅拌叶轮和料斗;第三电机连接搅拌叶轮,搅拌叶轮置于料斗中,料斗下部为物料出口;The stirring module includes a third motor, a stirring impeller and a hopper; the third motor is connected to the stirring impeller, the stirring impeller is placed in the hopper, and the lower part of the hopper is the material outlet;
输料模块包括第四电机、螺杆、螺杆泵定子;第四电机连接螺杆,螺杆泵安装于料斗下部物料出口处,螺杆上部位于螺杆泵中;The feeding module includes a fourth motor, a screw, and a screw pump stator; the fourth motor is connected to the screw, the screw pump is installed at the material outlet of the lower part of the hopper, and the upper part of the screw is located in the screw pump;
旋转模块的第二旋转套筒上端连接螺杆泵,螺杆下部位于第二旋转套筒内。The upper end of the second rotating sleeve of the rotating module is connected with the screw pump, and the lower part of the screw is located in the second rotating sleeve.
进一步地,第三电机与搅拌叶轮通过第三旋转套筒连接,第四电机与螺杆的连接轴与第三旋转套筒同轴设置,且位于第三旋转套筒内部。Further, the third motor is connected to the stirring impeller through the third rotating sleeve, and the connecting shaft of the fourth motor and the screw is arranged coaxially with the third rotating sleeve and located inside the third rotating sleeve.
进一步地,旋转模块还包括第一电机安装座,第一电机安装座固定于第二旋转套筒外部;第一电机、第一旋转套筒均安装于第一电机安装座上,与第二旋转套筒同步运动;第一旋转套筒可相对于第一电机安装座转动。Further, the rotation module also includes a first motor mounting base, and the first motor mounting base is fixed on the outside of the second rotating sleeve; the first motor and the first rotating sleeve are both installed on the first motor mounting base, and The sleeves move synchronously; the first rotating sleeve can rotate relative to the first motor mount.
进一步地,限位板安装于第一电机安装座上,随第一电机安装座同步运动,底板位于限位板与第一电机安装座之间。Further, the limiting plate is installed on the first motor mounting base and moves synchronously with the first motor mounting base, and the bottom plate is located between the limiting plate and the first motor mounting base.
总体而言,本发明所构思的以上技术方案与现有技术相比,具有如下有益效果:Generally speaking, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:
1、本发明由四个直角动片组合形成喷嘴,可以在打印过程中通过改变四个直角动片的相对位置来改变喷嘴口径的大小,当打印面积较大的区域时,可以扩大喷嘴口径,提高出料速度,既不必多次重复打印,也不需延长喷头在该处的停留时间,从而提高打印效率;1. The present invention is composed of four right-angle moving pieces to form a nozzle, and the size of the nozzle diameter can be changed by changing the relative positions of the four right-angle moving pieces during the printing process. When printing a larger area, the nozzle diameter can be enlarged. To increase the output speed, it is not necessary to repeat the printing many times, and it is not necessary to prolong the residence time of the nozzle in this place, thereby improving the printing efficiency;
2、本发明采用正方形喷嘴,可以明显缓解甚至消除打印的构件产品外表面的带弧度的分层纹理,尤其在棱角处、曲率变化明显的位置,改善效果明显,成型质量明显提高;2. The invention adopts a square nozzle, which can significantly alleviate or even eliminate the layered texture with radians on the outer surface of the printed component product, especially at the corners and positions where the curvature changes significantly, the improvement effect is obvious, and the molding quality is significantly improved;
3、本发明中的正方形喷嘴是由四个直角动片拼合而成,便于拆装,相比于传统的管状喷嘴难以清洗内部,本发明可以直接对拆卸后的直角动片的表面进行清洗,清洗方便、彻底;3. The square nozzle in the present invention is composed of four right-angle moving pieces, which is easy to disassemble. Compared with the traditional tubular nozzle, it is difficult to clean the inside. The present invention can directly clean the surface of the disassembled right-angle moving piece. Easy and thorough cleaning;
4、本发明的装置采用模块化设计,四个功能模块均可以拆装,便于维护与清洗。4. The device of the present invention adopts a modular design, and all four functional modules can be disassembled, which is convenient for maintenance and cleaning.
附图说明Description of drawings
图1是本发明的挤出装置的优选实施例的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the preferred embodiment of extruding device of the present invention;
图2是图1的局部分解与透视示意图;Fig. 2 is a partial exploded and perspective view of Fig. 1;
图3是图1的爆炸图;Figure 3 is an exploded view of Figure 1;
图4是旋转模块与变径喷头的整体组装图;Fig. 4 is an overall assembly diagram of the rotating module and the variable-diameter nozzle;
图5是旋转模块与变径喷头的组装方式示意图;Fig. 5 is a schematic diagram of the assembly method of the rotating module and the variable-diameter nozzle;
图6是图5的一个仰视视角的爆炸图;Fig. 6 is an exploded view of a bottom view of Fig. 5;
图7是图5的一个俯视视角的爆炸图;Fig. 7 is an exploded view of a top view of Fig. 5;
图8是变径喷头与第二旋转套筒组装后的剖视示意图;Fig. 8 is a schematic cross-sectional view of the variable-diameter nozzle assembled with the second rotating sleeve;
图9是正方形喷嘴的口径变化过程示意图;Fig. 9 is a schematic diagram of the caliber change process of a square nozzle;
图10是搅拌模块的示意图;Fig. 10 is the schematic diagram of stirring module;
图11是输料模块的示意图;Fig. 11 is the schematic diagram of feeding module;
图12是辅助结构件的示意图;Fig. 12 is a schematic diagram of an auxiliary structural member;
图13是本发明的挤出装置的工作原理框图。Fig. 13 is a block diagram of the working principle of the extrusion device of the present invention.
在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:Throughout the drawings, the same reference numerals are used to designate the same elements or structures, wherein:
1-变径喷头1-variable nozzle
11-旋转拨盘 111-驱动槽 112挡板11-rotary dial 111-
113-轴承 114-限位环 12-底板113-bearing 114-limiting ring 12-bottom plate
13-直线导轨 14-滑块 141-驱动部13-Linear guide 14-Slider 141-Drive part
15-直角动片 151-正方形喷嘴 16-限位板15-Rectangular moving piece 151-Square nozzle 16-Limiting plate
17-第一电机 18-第一旋转套筒 19-第一电机安装座17-First motor 18-First rotating sleeve 19-First motor mount
2-旋转模块2-rotation module
21-第二电机 22-第二旋转套筒 23-第一紧固件21-Second Motor 22-Second Rotary Sleeve 23-First Fastener
24-第二电机安装座 25-第二紧固件24-Second Motor Mount 25-Second Fastener
3-搅拌模块3- Stirring module
31-第三电机 32-搅拌叶轮 33-料斗31-the third motor 32-stirring impeller 33-hopper
34-第三旋转套筒 35-链轮机构34-the third rotating sleeve 35-sprocket mechanism
4-输料模块4- Conveyor module
41-第四电机 42-联轴器 43-螺杆41-the fourth motor 42-coupling 43-screw
44-螺杆泵定子 45-联动轴44-Screw pump stator 45-Linkage shaft
5-辅助结构件5- Auxiliary structural parts
51-主体支架 52-第三电机安装座 53-第四电机安装座51-main body bracket 52-third motor mount 53-fourth motor mount
54-料斗安装座 55-第一保护罩 56-第二保护罩54-Hopper mounting base 55-First protective cover 56-Second protective cover
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
为了克服现有基于挤出固化的建筑3D打印成型外观质量较差、打印效率较低、设备拆装清洗维护不便等问题,本发明提出了一种用于建筑3D打印的挤出装置。In order to overcome the problems of poor appearance quality, low printing efficiency, inconvenient equipment disassembly, cleaning and maintenance of the existing 3D printing of buildings based on extrusion curing, the present invention proposes an extrusion device for 3D printing of buildings.
图1-3是该挤出装置的立体示意图及爆炸图。该挤出装置安装于整个3D打印系统的运动装置——龙门架式三轴坐标机(未图示)的升降横梁上,由变径喷头1、旋转模块2、搅拌模块3、输料模块4四个模块和其他辅助结构件5组成。搅拌模块3、输料模块4、旋转模块2以及变径喷头1从上至下依次布置。采用模块化设计使该挤出装置具有更好的拆装性能,便于清洗维护。1-3 are schematic perspective views and exploded views of the extrusion device. The extrusion device is installed on the lifting beam of the gantry-type three-axis coordinate machine (not shown), the moving device of the entire 3D printing system. It consists of four modules and other auxiliary
在本发明中,变径喷头和旋转模块的协同工作是物料实现智能挤出、提高加工效率的关键,请参照图4-8,是本发明的变径喷头1与旋转模块2的组装及分解示意图。下面结合图4-8对这两个模块的工作原理、过程及具体构造进行说明。In the present invention, the cooperative work of the variable-diameter nozzle and the rotating module is the key to realizing intelligent extrusion of materials and improving processing efficiency. Please refer to Figure 4-8, which is the assembly and disassembly of the variable-
变径喷头1包括旋转拨盘11、底板12、四个直线导轨13、四个滑块14以及四个直角动片15。旋转拨盘11周向开设有四个驱动槽111。底板12位于旋转拨盘11下方,四个直线导轨13呈正方形分布,安装于底板12上。四个滑块14一一对应滑动安装于四个直线导轨13上,并且,四个滑块14上各设有一个驱动部141,共四个驱动部141,一一对应插入四个驱动槽111中。四个直角动片15位于底板12下方,一一对应安装于四个滑块14上,并且,四个直角动片15的直角边两两贴合,在中间围成正方形喷嘴151(如图9)。The variable-
其中,底板12和旋转拨盘11均开设有对应正方形喷嘴151的通孔,用于下料。当旋转拨盘11与底板12发生相对转动时,旋转拨盘11通过四个驱动槽111带动四个驱动部141同步转动,进而带动四个滑块14沿四个直线导轨13同步滑动,四个滑块14带动四个直角动片15同步产生相对移动,从而改变正方形喷嘴151的口径。Wherein, the
变径喷头还包括限位板16,限位板16具有一平面,该平面紧贴四个直角动片15,以保证四个直角动片15在运动过程中始终处于同一平面上;限位板16上开设有对应正方形喷嘴151的通孔。The variable-diameter spray head also includes a limiting
为了使旋转拨盘11驱动滑块14更顺畅,变径喷头还包括四个轴承113,一一对应设置于四个驱动槽111内;四个驱动部141均为轴状结构,一一对应插入四个轴承113中。驱动槽111内设有挡板112,旋转拨拨盘外缘设有限位环114,均为了确保轴承113位于驱动槽111中。在其他实施例中(未图示),也可以直接将驱动槽111设为腰型盲孔,轴承113放置其中,从而不需要设置限位环114。In order to make the
本发明的变径喷头为定中心变径结构,不同于相机快门的重叠式设计,本发明的变径喷头可以称为“平移拼接式定中心变径结构”。该结构由若干块形状大小完全相同的直角动片15两两拼接形成在同一水平面上紧密排布的中心对称变径直角动片15群,每块直角动片15均与一滑块14刚性连接,每个滑块14可沿着一条直线导轨13运动,即直角动片15、滑块14、直线导轨13一一对应,直线导轨13位于一底板12上,底板12通过螺栓与旋转模块2的第二旋转套筒22刚性连接。在其他实施例中(未图示),四个直角动片15形状大小均可以不同,只要保证四个直角部位相对设置拼接出正方形喷嘴151即可。The variable-diameter nozzle of the present invention has a centering and variable-diameter structure, which is different from the overlapping design of camera shutters. The variable-diameter nozzle of the present invention can be called a "translational splicing centering and variable-diameter structure". The structure consists of a number of right-
变径喷头1还包括第一电机17、第一旋转套筒18和第一电机安装座19,第一电机17、第一旋转套筒18均安装于第一电机安装座19上,第一旋转套筒18可在第一电机17驱动下相对于第一电机安装座19转动。在本实施例中,旋转拨盘11通过螺栓紧固于第一旋转套筒18上,在其他实施例中(未图示),旋转拨盘11设置在第一旋转套筒18上的方式也可以是一体成型。限位板16安装于第一电机安装座19上,随第一电机安装座19同步运动,底板12位于限位板16与第一电机安装座19之间。在其他实施例中(未图示),如果直接利用第一旋转套筒18的下端面与滑块14配合限制轴承113的位置,则也可以不设置挡板112。The reducing
当收到旋转信号时,第一电机17驱动第一旋转套筒18旋转,从而带动旋转拨盘11转动,进而拨动所有滑块14沿着直线导轨13同步运动,所有直角动片15在对应的滑块14的带动下被动进行离心或向心运动,互相沿接触面错位,在四个直角动片15围成的中心区域形成中心对称形状的小孔,小孔的形状由直角动片15接触面决定,小孔的口径由直角动片15错位距离决定,小孔的中心始终保持不变且不旋转。该小孔即为正方形喷嘴151,即由于正方形喷嘴151的几何中心位于其自转的旋转轴线上,该正方形喷嘴151可以定中心变径。When the rotation signal is received, the
请参照图9,为正方形喷嘴151的变径过程,在图9中,当旋转拨盘11(图9未图示)逆时针转动时,四个直角动片15沿逆时针方向直线滑动,正方形喷嘴151的口径按照d1、d2、d3的顺序逐渐缩小,直至为0,即闭合。当旋转拨盘11顺时针转动时,正方形喷嘴151的口径按照d3、d2、d1的顺序逐渐增大。增大和缩小过程可逆,因此,本发明的变径喷头能够根据被加工图形的几何形状及规划的正方形喷嘴151扫描行进路线在打印过程中实时控制直角动片15沿底板12滑动自动调节正方形喷嘴151的口径尺寸在预设范围内变化(例如0mm~20mm),使得不同的加工位置始终保持最有效合理的喷嘴尺寸。Please refer to Fig. 9, which is the diameter reduction process of the
请参照图4、5,旋转模块2用于实现正方形喷嘴151在水平面内的转动,具体地,旋转模块2与变径喷头相配合,在曲线打印路径上,根据切线方向的变化实时旋转调节正方形喷嘴151的角度,使其始终适应于扫描行进路线的曲率变化。Please refer to Figures 4 and 5. The rotation module 2 is used to realize the rotation of the
该旋转模块2包括第二电机21、第二旋转套筒22、第二电机安装座24、第一紧固件23以及第二紧固件25。第二电机21用于驱动第二旋转套筒22转动,底板12设于第二旋转套筒22上。旋转拨盘11、底板12、第一旋转套筒18以及第二旋转套筒22同轴布置,且第一旋转套筒18套在第二旋转套筒22外。The rotating module 2 includes a
第二电机安装座24固定于挤出装置的主体支架51上,第二电机21固定于第二电机安装座24上。在本实施例中,第一电机安装座19通过第一紧固件23与第二旋转套筒22固定连接,以使变径喷头能够随第二旋转套筒22同步转动。在其他实施例中(未图示),第一电机安装座19设置在第二旋转套筒22上的设置方式也可以是一体成型。第二电机21与一旋转轴连接构成旋转模组,该旋转轴的结构和与安装方式和变径喷头的第一旋转套筒18相同。第二旋转套筒22与旋转模组中的旋转轴通过第二紧固件25刚性连接,当第二电机21收到旋转信号并转动时,第二旋转套筒22在第二紧固件25的带动下同步旋转。在其他实施例中(未图示),也可以使用减速器、链轮等结构直接连接第二电机21和第二旋转套筒22。The
请参照图10,搅拌模块3由第三电机31、搅拌叶轮32、料斗33等部件组成。搅拌模块3包括第三电机31、链轮机构35、第三旋转套筒34、搅拌叶轮32和料斗33。第三电机31连接搅拌叶轮32,搅拌叶轮32置于料斗33中,料斗33下部为物料出口。第三电机31通过链轮机构35连接第三旋转套筒34,第三旋转套筒34下端固定连接搅拌叶轮32,叶轮位于料斗33中。搅拌模块3的第三电机31将搅拌叶轮32转速控制在适宜的范围内,通过搅拌作用使料斗33内的物料保持理想的流动性,并配合输料模块向下挤出物料。Please refer to FIG. 10 , the stirring module 3 is composed of a
请参照图11,输料模块包括第四电机41、联轴器42、螺杆43、螺杆泵定子44、联动轴45。第四电机41通过联动轴45和联轴器42连接螺杆43,螺杆泵定子44安装于料斗33下部物料出口处,螺杆43上部位于螺杆泵定子44中。旋转模块2的第二旋转套筒22上部设有阶梯孔,用于连接螺杆泵定子44下部,螺杆43下部位于第二旋转套筒22内。第三电机31与搅拌叶轮32通过第三旋转套筒34连接,第四电机41与螺杆43的连接轴(即联动轴45)与第三旋转套筒34同轴设置,且联动轴45位于第三旋转套筒34内部。Please refer to FIG. 11 , the conveying module includes a
在本实施例中,搅拌模块3和输料模块的搅拌叶轮32、螺杆43叶片、电机等均以弹性联轴器42连接,有很好的缓冲性和减震性,可方便随时拆卸清洗,有利于设备维护。In this embodiment, the stirring
请参照图12,本发明的挤出装置还包括辅助结构件5,辅助结构件5包括主体支架51、第三电机安装座52、第四电机安装座53、料斗安装座54、第一保护罩55、第二保护罩56以及入料口。主体支架51用于支撑各模块,并将各模块一起安装于3D打印系统的龙门架式三轴坐标机上。第三电机安装座52用于安装第三电机31,第四电机安装座53用于安装第四电机41,料斗安装座54用于安装料斗33,第一保护罩55用于保护链轮机构35,第二保护罩56用于保护旋转模块2。特别地,在本实施例中,第一保护罩55和第二保护罩56均采用透明材料,例如亚克力材料,方便观察内部运行状况,及时发现问题。Please refer to Figure 12, the extrusion device of the present invention also includes an auxiliary
辅助结构件5的各部件与其他模块的组装关系如图1-3所示,由于本实施例采用的是常规的螺栓安装紧固方式,故不再赘述。The assembly relationship between each component of the auxiliary
请参照图13,为本发明的工作原理框图。本发明的挤出装置的工作过程如下:Please refer to FIG. 13 , which is a block diagram of the working principle of the present invention. The working process of extrusion device of the present invention is as follows:
(1)搅拌模块3的第三电机驱动搅拌叶轮32对料斗33内由喂料装置输送补给的物料进行搅拌,根据物料稠度匹配合理的叶轮转速使物料达到挤出所需流动度。(1) The third motor of the stirring module 3 drives the stirring
(2)输料模块4的伺服电机通过联动轴45、联轴器42等驱动螺杆43转动,根据运动装置X、Y轴的平动速度匹配合理的螺杆43转速,以均匀稳定地垂直向下输送料斗33中的物料。(2) The servo motor of the
(3)变径喷头1的第一电机驱动旋转拨盘11以一定速度旋转一定角度,驱动直角动片15沿底板12做离心或向心滑动,使得由几块直角动片15相互拼接构成的正方形喷嘴151实时地变化其尺寸,控制由输料模块4向下输送的条状物料的宽度,以适应当前正方形喷嘴151行进路线上的图形几何尺寸,实现高效、精准地打印。(3) The first motor of the variable-
(4)旋转模块2的伺服电机驱动套在螺杆43定子外部的旋转套筒根据当前正方形喷嘴151行进路径实时地以一定速度旋转一定角度,控制正方形喷嘴151的一边始终沿着路径的切线方向行进,配合变径喷头1控制图形构件的成型表观质量。(4) The servo motor of the rotating module 2 drives the rotating sleeve sleeved outside the stator of the
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710457592.3A CN107042632B (en) | 2017-06-16 | 2017-06-16 | Reducing nozzle and extruding device for building 3D printing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710457592.3A CN107042632B (en) | 2017-06-16 | 2017-06-16 | Reducing nozzle and extruding device for building 3D printing |
Publications (2)
Publication Number | Publication Date |
---|---|
CN107042632A CN107042632A (en) | 2017-08-15 |
CN107042632B true CN107042632B (en) | 2023-03-24 |
Family
ID=59546860
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710457592.3A Active CN107042632B (en) | 2017-06-16 | 2017-06-16 | Reducing nozzle and extruding device for building 3D printing |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107042632B (en) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108248040A (en) * | 2018-01-22 | 2018-07-06 | 上海言诺建筑材料有限公司 | 3D printing nozzle and 3D printing equipment |
US20190316344A1 (en) * | 2018-04-14 | 2019-10-17 | Enzo Pagani | Autonomous robotic construction system and method |
CN108422657A (en) * | 2018-06-07 | 2018-08-21 | 上海言诺建筑材料有限公司 | 3D printing material-spraying device and 3D printing equipment |
CN110193937A (en) * | 2018-12-05 | 2019-09-03 | 哈尔滨理工大学 | A 3D printing device with a variable-diameter nozzle |
CN110056192B (en) * | 2019-04-29 | 2020-10-23 | 河北工业大学 | Changeable concrete 3D print head of diameter |
EP3771539B1 (en) * | 2019-08-01 | 2023-04-19 | Fundación Tecnalia Research & Innovation | Printing heads for printing with cementitious material |
CN110608551A (en) * | 2019-10-11 | 2019-12-24 | 刘坪坪 | Refrigeration compressor based on wind pressure variable flow regulation |
US10967571B1 (en) | 2019-10-29 | 2021-04-06 | International Business Machines Corporation | Varying orifice cross-section for three-dimensional printing |
CN111152327B (en) * | 2020-01-13 | 2021-03-26 | 中国建筑第八工程局有限公司 | 3D printing filling value control method and system based on e-delta control rule |
CN111216231B (en) * | 2020-01-13 | 2021-03-30 | 中国建筑第八工程局有限公司 | 3D printing filling value control method and system based on r-delta control rule |
CN112757623B (en) * | 2020-04-03 | 2023-01-20 | 苏州美梦机器有限公司 | Apparatus for 3D printing and control method thereof |
CN111391063A (en) * | 2020-06-02 | 2020-07-10 | 华创智造(天津)科技有限公司 | Print shower nozzle and use its building 3D printer |
CN113199751A (en) * | 2021-04-12 | 2021-08-03 | 福建江夏学院 | Automatic material taking device for 3D printing |
FR3126333B1 (en) * | 2021-08-25 | 2024-01-19 | Saint Gobain Weber France | 3D printing control |
CN114701039B (en) * | 2022-03-24 | 2022-12-02 | 华中科技大学 | Drawing pen type 3D printing method and system under assistance of augmented reality |
CN114633475B (en) * | 2022-05-20 | 2022-08-23 | 南昌大学 | Variable-caliber 3D printing extrusion head and application method thereof |
CN115288445B (en) * | 2022-07-08 | 2024-02-02 | 山东理工大学 | An architectural 3D printing nozzle device and method with variable arc |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104309129A (en) * | 2014-11-03 | 2015-01-28 | 英华达(上海)科技有限公司 | Shower nozzle adjusting device and method and three-dimensional shaping equipment and method |
CN104786500A (en) * | 2015-04-16 | 2015-07-22 | 南京彩云机械电子制造集团有限公司 | Colour 3D printing spraying mechanism |
CN204622625U (en) * | 2015-05-23 | 2015-09-09 | 邓小荣 | A kind of adjustable three-dimensional printer shower nozzle extruding flow |
CN106426908A (en) * | 2016-10-14 | 2017-02-22 | 山东大学 | Variable-caliber 3D printer extrusion head and printing method thereof |
CN206106385U (en) * | 2016-10-20 | 2017-04-19 | 山东科技大学 | Rotatable reducing shower nozzle of FDM type 3D printer |
CN207028192U (en) * | 2017-06-16 | 2018-02-23 | 华中科技大学 | A kind of variable-diameter spray head and extrusion device for being used to build 3D printing |
-
2017
- 2017-06-16 CN CN201710457592.3A patent/CN107042632B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104309129A (en) * | 2014-11-03 | 2015-01-28 | 英华达(上海)科技有限公司 | Shower nozzle adjusting device and method and three-dimensional shaping equipment and method |
CN104786500A (en) * | 2015-04-16 | 2015-07-22 | 南京彩云机械电子制造集团有限公司 | Colour 3D printing spraying mechanism |
CN204622625U (en) * | 2015-05-23 | 2015-09-09 | 邓小荣 | A kind of adjustable three-dimensional printer shower nozzle extruding flow |
CN106426908A (en) * | 2016-10-14 | 2017-02-22 | 山东大学 | Variable-caliber 3D printer extrusion head and printing method thereof |
CN206106385U (en) * | 2016-10-20 | 2017-04-19 | 山东科技大学 | Rotatable reducing shower nozzle of FDM type 3D printer |
CN207028192U (en) * | 2017-06-16 | 2018-02-23 | 华中科技大学 | A kind of variable-diameter spray head and extrusion device for being used to build 3D printing |
Also Published As
Publication number | Publication date |
---|---|
CN107042632A (en) | 2017-08-15 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN107042632B (en) | Reducing nozzle and extruding device for building 3D printing | |
CN107352043B (en) | A kind of six axis posture adjustment platforms for the installation of aircraft engine complete machine | |
CN207028192U (en) | A kind of variable-diameter spray head and extrusion device for being used to build 3D printing | |
CN104028415B (en) | Automatic shaft sleeve outer circle gluing equipment based on PLC | |
CN107876256B (en) | Automatic spraying machine for cement sleeper release agent | |
CN107756600A (en) | Cement section of jurisdiction arc surface receives water floating device automatically | |
CN110802713A (en) | 3D printer for printing coarse aggregate concrete | |
CN206105685U (en) | 3 centering mechanisms of screw rod | |
CN207526068U (en) | A kind of automation wall plastering machine | |
CN204747025U (en) | Glass device is washd to four -axis | |
CN109263046B (en) | 3D printing system based on spiral line | |
CN106012917A (en) | Subway tunnel inner wall cleaning device | |
CN101812919B (en) | Multi-directional wall surface plastering machine | |
CN103316769A (en) | Electric field cleaning method and device of electrostatic lampblack purifier | |
CN215202520U (en) | Feeding system based on screw rod extrusion type 3D printer | |
CN203696783U (en) | Cut inclination angle control mechanism for four-axis numerical control water jet cutter | |
CN209585642U (en) | A new type of mobile tower 3D printing equipment | |
CN109304789B (en) | Spiral conveying head for 3D house printer | |
CN222200981U (en) | Concrete 3D printing device with rotary nozzle | |
CN221385745U (en) | Dust collector for building construction | |
CN220614370U (en) | A concrete 3D printing device equipped with a circular variable diameter nozzle and a synchronous variable pitch scraper | |
CN108301602A (en) | A kind of plastering machine with dead angle mending function based on Internet of Things | |
CN222004357U (en) | Movable extruder adjustment mechanism | |
CN113605704B (en) | Movable concrete 3D printing device and construction method thereof | |
CN221387028U (en) | Spraying frock is used in aluminium template processing |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |