A kind of intelligent detection equipment for photovoltaic battery panel visual examination
Technical field
The present invention relates to photovoltaic apparatus field, in particular to a kind of intelligent measurement for photovoltaic battery panel visual examination is set
It is standby.
Background technique
Photovoltaic apparatus industry as photovoltaic industry support industry and exist, China is as the maximum solar battery in the whole world
Producing country, the development of solar battery industry has driven the whole of photovoltaic industry to rise, and then has expedited the emergence of the photovoltaic apparatus row in China
Industry.And by the technical experience accumulation abundant of semiconductor equipment manufacturing field, Chinese Enterprises are real quickly in photovoltaic apparatus field
Now break through.
It during producing photovoltaic apparatus, needs to carry out visual examination to photovoltaic battery panel, is all using letter at present
Single manual inspection, this reduces the efficiency of inspection there are also reliability, reduces the practicability for checking equipment;Not only such as
This needs equipment to execute multi-mode operation during checking photovoltaic battery panel, just needs the work electricity inside equipment at this time
Source provides different working powers, and present detection device is all to provide voltage using the independent power circuit of multichannel, in this way
It has been considerably improved the production cost of detection device, has reduced its market competitiveness.
Summary of the invention
The technical problem to be solved by the present invention is for overcome the deficiencies in the prior art, providing a kind of for photovoltaic cell
The intelligent detection equipment of plate visual examination.
The technical solution adopted by the present invention to solve the technical problems is: a kind of intelligence for photovoltaic battery panel visual examination
The top of transmission mechanism is arranged in energy detection device, including transmission mechanism, testing agency and Zhong Kong mechanism, the testing agency,
The side of transmission mechanism is arranged in the Zhong Kong mechanism;
The transmission mechanism includes band to band transfer module and several transmission assemblies, and the transmission assembly is uniformly arranged on band to band transfer module,
The transmission assembly includes driving motor, drive shaft, idler wheel and several buffer cells, and the driving motor passes through drive shaft and rolling
Wheel transmission connection, the buffer cell are uniformly arranged on the periphery of idler wheel;
Wherein, driving motor controls idler wheel by drive shaft and rotates, and when idler wheel rotates, passes through buffer cell and the sun
Frictional force between energy solar panel can control solar panel movement, meanwhile, by buffer cell, it can reduce the sun
Vibration stress between energy solar panel and band to band transfer module, improves the reliability of transmission.
The testing agency includes support column, fixed link and several cameras, and the one of band to band transfer module is arranged in the support column
The top of support column is arranged in side, the fixed link, and the camera is uniformly arranged on the lower section of fixed link and is located at band to band transfer module
Surface;
Wherein, the surface of band to band transfer module is arranged in camera, can carry out Image Acquisition to the solar panel of lower section,
Then staff can carry out scene observation detection in real time by display terminal.
The Zhong Kong mechanism includes panel and middle control component, and the middle control component includes that central control module and center are controlled
Molding block connection image capture module, wireless communication module, motor control module, display control module, key control module,
State indicator module and working power module, the central control module are PLC, and the camera is electrically connected with image capture module
It connects, the driving motor is electrically connected with motor control module;
The working power module includes working power circuit, and the working power circuit includes the first integrated circuit, the
Two integrated circuits, first capacitor, the second capacitor, third capacitor, the 4th capacitor, the 5th capacitor, the 6th capacitor, the 7th capacitor,
Eight capacitors, the 9th capacitor, the tenth capacitor, the 11st capacitor, first resistor, second resistance, 3rd resistor, the 4th resistance, the 5th
Resistance, the 6th resistance, adjustable resistance, first diode, the second diode, the first inductance, the second inductance, the first field-effect tube and
Second field-effect tube, the model SI9943 of first integrated circuit, the model LM337L of second integrated circuit, institute
The 5th end for stating the first integrated circuit is connect by first capacitor with the 4th end of the first integrated circuit, first integrated circuit
The 4th end connect respectively with first resistor and second resistance, the first resistor and second resistance composition series circuit one
The external 5V DC voltage power supply of the other end of the series circuit of end ground connection, the first resistor and second resistance composition, described the
6th end of one integrated circuit passes through third capacity earth by the second capacity earth, the third end of first integrated circuit,
By the 4th capacity earth, the tenth one end of first integrated circuit is grounded the first end of first integrated circuit, described
By the 5th capacity earth, the tenth end of first integrated circuit is connect by 3rd resistor at 9th end of the first integrated circuit
Ground, the external 12V DC voltage source in the 14th end of first integrated circuit, the 6th capacitor one end ground connection and it is another
External 12V DC voltage source is held, one end of the 7th capacitor is grounded and the external 12V DC voltage source of the other end, described
7th end of the first integrated circuit is connect with the series circuit that the first inductance and the 8th capacitor form, first integrated circuit
7th end is connect with the cathode of the source electrode of the first field-effect tube, the source electrode of the second field-effect tube and first diode respectively, described
12nd end of the plus earth of first diode, first integrated circuit is connect with the grid of the second field-effect tube, described
13rd end of the first integrated circuit is connect with the grid of the first field-effect tube, the external 12V of drain electrode of first field-effect tube
DC voltage power supply, the grounded drain of second field-effect tube, second inductance and the first inductive coupling, the 9th electricity
Hold and the series circuit and the second inductance in parallel of the 4th resistance composition, the cathode of second diode are connect by the second inductance
Ground, the anode of second diode pass through the tenth capacity earth and connect with the first end of the second integrated circuit, described second
The series circuit ground connection that the second end of integrated circuit is made up of the 5th resistance and adjustable resistance, the of second integrated circuit
Two ends are connect by the 6th resistance with the third end of the second integrated circuit, and the third end of second integrated circuit passes through the 11st
Capacity earth.
Wherein, central control module, for controlling the module of the operation of the modules intelligence in battery cupboard, herein,
Central control module is PLC, is also possible to single-chip microcontroller, to improve the intelligence of battery cupboard operation;Image capture module is used
It realizes the module to Image Acquisition, herein, Image Acquisition is carried out by solar panel of the control camera to lower section,
Then staff observes it in real time by display interface, not only increases efficiency, also reduce in one end of band to band transfer module
Fault;Wireless communication module, by carrying out long distance wireless connection with external communication terminal, so that data exchange is realized, energy
Enough realize long-range monitoring of the staff to battery cupboard;Motor control module, for realizing the module of motor control, herein,
Idler wheel rotation is controlled by driving motor, realizes the movement and transmission to solar panel;Display control module is used to
The module of display is controlled, herein, for controlling the related work information that display interface shows battery cupboard, improves battery cupboard work
The reliability of work, simultaneously, additionally it is possible to realize that staff is checked by the appearance of display interface and solar panel;It presses
Key control module, for carrying out the module by key control, herein, for being adopted to manipulation information of the user to battery cupboard
Collection realizes the detection that staff carries out selectivity to product, further increases to improve the operability of battery cupboard
The practicability of battery cupboard;State indicator module, for carrying out the module of state instruction, herein, for the work to battery cupboard
Make state to be indicated in real time, to improve the reliability of battery cupboard;Working power module, for the inside to battery cupboard
Each component provides stable operating voltage, improves the stability of battery cupboard work.
Wherein, in working power circuit, the first integrated circuit passes through the first field-effect tube of control and the second field-effect tube
On-off, come realize output 5V working power voltage, while by first diode progress pressure stabilizing output;Subsequent first inductance and
Second inductance is coupled, then is exported by the second integrated circuit and stablized another way operating voltage, and working power circuit is reduced
Cost, improve the market competitiveness of detection device.Wherein, the first integrated circuit has low configuration resistance to field-effect tube,
To which the operational efficiency of power circuit can also be improved, the practical value of equipment is improved.
Specifically, the buffer cell includes steel ball, spring and shell, the inside of the shell is equipped with groove, the steel
Pearl is arranged at the notch of groove, and the steel ball is connected by the bottom of spring and groove.
Specifically, the bore of the notch of the groove is less than the diameter of steel ball, the moving direction of the steel ball and spring
Telescopic direction is consistent, and the spring is in compressive state always.
Wherein, when solar panel is placed on band to band transfer module, steel ball will be oppressed in the inside of groove,
It realizes that steel ball buffers solar panel by spring simultaneously, prevents the vibration due to band to band transfer module from affecting solar-electricity
The internal structure of pond plate reduces the reliability of detection device
Specifically, being additionally provided with display interface on the panel, the display interface is electrically connected with display control module.
Specifically, being additionally provided with control button on the panel, the control button is electrically connected with key control module.
Specifically, being additionally provided with status indicator lamp on the panel, the status indicator lamp is electrically connected with state indicator module.
Specifically, the wireless communication module includes bluetooth.
Specifically, the flame retardant rating of the panel is V-0.
Specifically, the inside of the panel is additionally provided with battery, the battery is electrically connected with working power module.
Specifically, the bottom of the band to band transfer module is equipped with pedestal.
The invention has the advantages that this is used in the intelligent detection equipment of photovoltaic battery panel visual examination, pass through detection
Mechanism realizes the reliable quick detection to solar panel, improves the practicability of detection device, while passing through transmission
Mechanism realizes the reliable and stable transmission to solar panel, improves the reliability of detection device;Moreover, In
In working power circuit, on-off of first integrated circuit by control the first field-effect tube and the second field-effect tube, Lai Shixian mono-
Road supply voltage stablizes output, then is exported by the second integrated circuit and stablize another way operating voltage, reduces working power electricity
The cost on road improves the market competitiveness of detection device.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of the intelligent detection equipment for photovoltaic battery panel visual examination of the invention;
Fig. 2 is the structural representation of the buffer cell of the intelligent detection equipment for photovoltaic battery panel visual examination of the invention
Figure;
Fig. 3 is the structural representation of the Zhong Kong mechanism of the intelligent detection equipment for photovoltaic battery panel visual examination of the invention
Figure;
Fig. 4 is the systematic schematic diagram of the intelligent detection equipment for photovoltaic battery panel visual examination of the invention;
Fig. 5 is the circuit of the working power circuit of the intelligent detection equipment for photovoltaic battery panel visual examination of the invention
Schematic diagram;
In figure: 1. pedestals, 2. band to band transfer module, 3. Zhong Kong mechanisms, 4. idler wheels, 5. drive shafts, 6. buffer cells, 7. support columns,
8. fixed link, 9. cameras, 10. steel balls, 11. springs, 12. shells, 13. panels, 14. display interfaces, 15. control buttons, 16.
Status indicator lamp, 17. central control modules, 18. image capture modules, 19. wireless communication modules, 20. motor control modules,
21. display control module, 22. key control modules, 23. state indicator modules, 24. working power modules, 25. batteries, 26.
Driving motor, the first integrated circuit of U1., the second integrated circuit of U2., C1. first capacitor, the second capacitor of C2., C3. third capacitor,
C4. the 4th capacitor, the 5th capacitor of C5., the 6th capacitor of C6., the 7th capacitor of C7., the 8th capacitor of C8., the 9th capacitor of C9., C10.
Tenth capacitor, the 11st capacitor of C11., R1. first resistor, R2. second resistance, R3. 3rd resistor, the 4th resistance of R4., R5.
Five resistance, the 6th resistance of R6., RP1. adjustable resistance, VD1. first diode, the second diode of VD2., the first inductance of L1., L2.
Second inductance, the first field-effect tube of Q1., the second field-effect tube of Q2..
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As Figure 1-Figure 5, a kind of intelligent detection equipment for photovoltaic battery panel visual examination, including transmission mechanism,
The top of transmission mechanism is arranged in testing agency and Zhong Kong mechanism 3, the testing agency, and the setting of Zhong Kong mechanism 3 is being transmitted
The side of mechanism;
The transmission mechanism includes band to band transfer module 2 and several transmission assemblies, and the transmission assembly is uniformly arranged on band to band transfer module 2
On, the transmission assembly includes driving motor 26, drive shaft 5, idler wheel 4 and several buffer cells 6, and the driving motor 26 passes through
Drive shaft 5 and idler wheel 4 are sequentially connected, and the buffer cell 6 is uniformly arranged on the periphery of idler wheel 4;
Wherein, driving motor 26 controls idler wheel 4 by drive shaft 5 and rotates, and when idler wheel 4 rotates, passes through buffer cell 6
Frictional force between solar panel can control solar panel movement, meanwhile, by buffer cell 6, can drop
Vibration stress between low solar panel and band to band transfer module 2 improves the reliability of transmission.
The testing agency includes support column 7, fixed link 8 and several cameras 9, and the support column 7 is arranged in band to band transfer module 2
Side, the top of support column 7 is arranged in the fixed link 8, and the camera 9 is uniformly arranged on lower section and the position of fixed link 8
In the surface of band to band transfer module 2;
Wherein, the surface of band to band transfer module 2 is arranged in camera 9, can carry out image to the solar panel of lower section and adopt
Collection, then staff can carry out scene observation detection in real time by display terminal.
The Zhong Kong mechanism 3 includes panel 13 and middle control component, and the middle control component includes central control module 17, in
Image capture module 18, the wireless communication module 19, motor control module 20, display control module for entreating control module 17 to connect
21, key control module 22, state indicator module 23 and working power module 24, the central control module 17 is PLC, described
Camera 9 is electrically connected with image capture module 18, and the driving motor 26 is electrically connected with motor control module 20;
The working power module 24 includes working power circuit, and the working power circuit includes the first integrated circuit
U1, the second integrated circuit U2, first capacitor C1, the second capacitor C2, third capacitor C3, the 4th capacitor C4, the 5th capacitor C5, the 6th
Capacitor C6, the 7th capacitor C7, the 8th capacitor C8, the 9th capacitor C9, the tenth capacitor C10, the 11st capacitor C11, first resistor R1,
Second resistance R2,3rd resistor R3, the 4th resistance R4, the 5th resistance R5, the 6th resistance R6, adjustable resistance RP1, first diode
VD1, the second diode VD2, the first inductance L1, the second inductance L2, the first field-effect tube Q1 and the second field-effect tube Q2, described
The model LM337L of the model SI9943, the second integrated circuit U2 of one integrated circuit U1, first integrated circuit
The 5th end of U1 is connect by first capacitor C1 with the 4th end of the first integrated circuit U1, and the 4th of the first integrated circuit U1 the
End is connect with first resistor R1 and second resistance R2 respectively, the series circuit of the first resistor R1 and second resistance R2 composition
The external 5V DC voltage power supply of the other end of the series circuit of one end ground connection, the first resistor R1 and second resistance R2 composition,
The 6th end of the first integrated circuit U1 is grounded by the second capacitor C2, and the third end of the first integrated circuit U1 passes through the
The first end of three capacitor C3 ground connection, the first integrated circuit U1 is grounded by the 4th capacitor C4, the first integrated circuit U1
The tenth one end ground connection, the 9th end of the first integrated circuit U1 passes through the 5th capacitor C5 ground connection, first integrated circuit
The tenth end of U1 is grounded by 3rd resistor R3, the external 12V DC voltage source in the 14th end of the first integrated circuit U1,
One end of the 6th capacitor C6 is grounded and the external 12V DC voltage source of the other end, one end ground connection of the 7th capacitor C7
And the external 12V DC voltage source of the other end, the 7th end of the first integrated circuit U1 and the first inductance L1 and the 8th capacitor
The series circuit connection of C8 composition, the 7th end of the first integrated circuit U1 respectively with the source electrode of the first field-effect tube Q1, the
The source electrode of two field-effect tube Q2 is connected with the cathode of first diode VD1, the plus earth of the first diode VD1, described
The 12nd end of first integrated circuit U1 is connect with the grid of the second field-effect tube Q2, and the 13rd of the first integrated circuit U1 the
End is connect with the grid of the first field-effect tube Q1, and the external 12V DC voltage source of drain electrode of the first field-effect tube Q1 is described
The grounded drain of second field-effect tube Q2, the second inductance L2 are coupled with the first inductance L1, the 9th capacitor C9 and the 4th
The series circuit of resistance R4 composition is in parallel with the second inductance L2, and the cathode of the second diode VD2 is connect by the second inductance L2
The anode on ground, the second diode VD2 is grounded by the tenth capacitor C10 and is connect with the first end of the second integrated circuit U2,
The series circuit ground connection that the second end of the second integrated circuit U2 is made up of the 5th resistance R5 and adjustable resistance RP1 is described
The second end of second integrated circuit U2 is connect by the 6th resistance R6 with the third end of the second integrated circuit U2, and described second is integrated
The third end of circuit U 2 is grounded by the 11st capacitor C11.
Wherein, central control module 17, for controlling the module of the operation of the modules intelligence in battery cupboard, at this
In, central control module 17 is PLC, is also possible to single-chip microcontroller, to improve the intelligence of battery cupboard operation;Image Acquisition mould
Block 18 herein, is carried out for realizing the module to Image Acquisition by the solar panel of 9 pairs of lower sections of control camera
Image Acquisition, then staff observes it in real time by display interface 14, is not only improved in one end of band to band transfer module 2
Efficiency, also reduces fault;Wireless communication module 19, by carrying out long distance wireless connection with external communication terminal, thus real
Show data exchange, can be realized long-range monitoring of the staff to battery cupboard;Motor control module 20, for realizing motor control
The module of system is controlled the rotation of idler wheel 4 by driving motor 26, realizes the movement and biography to solar panel herein
It is defeated;Display control module 21, for controlling the module of display, herein, for controlling the phase that display interface 14 shows battery cupboard
Close job information, improve battery cupboard work reliability, simultaneously, additionally it is possible to realize staff by display interface 14 with too
The appearance of positive energy solar panel is checked;Key control module 22, for carrying out the module by key control, herein, be used to pair
User is acquired the manipulation information of battery cupboard, to improve the operability of battery cupboard, realizes staff to production
Product carry out the detection of selectivity, further improve the practicability of battery cupboard;State indicator module 23, for carrying out state instruction
Module indicated in real time for the working condition to battery cupboard herein, to improve the reliability of battery cupboard;Work
Make power module 24, provide stable operating voltage for each component of the inside to battery cupboard, improves battery cupboard work
Stability.
Wherein, in working power circuit, the first integrated circuit U1 passes through the first field-effect tube Q1 of control and second effect
Should pipe Q2 on-off, come realize output 5V working power voltage, while by first diode VD1 carry out pressure stabilizing output;Then
First inductance L1 and the second inductance L2 are coupled, then are exported by the second integrated circuit U2 and stablized another way operating voltage, drop
The low cost of working power circuit, improves the market competitiveness of detection device.Wherein, the first integrated circuit U1 is to field-effect
There is pipe low configuration resistance to improve the practical value of equipment so that the operational efficiency of power circuit can also be improved.
Specifically, the buffer cell 6 includes steel ball 10, spring 11 and shell 12, the inside of the shell 12 is equipped with recessed
Slot, the steel ball 10 are arranged at the notch of groove, and the steel ball 10 is connect by spring 11 with the bottom of groove.
Specifically, the bore of the notch of the groove is less than the diameter of steel ball 10, the moving direction and bullet of the steel ball 10
The telescopic direction of spring 11 is consistent, and the spring 11 is in compressive state always.
Wherein, when solar panel is placed on band to band transfer module 2, steel ball 10 will be oppressed in groove
Portion, while realizing that steel ball 10 buffers solar panel by spring 11, prevent the vibration due to band to band transfer module 2 from affecting
The internal structure of solar panel reduces the reliability of detection device
Specifically, display interface 14 is additionally provided on the panel 13, the display interface 14 and 21 electricity of display control module
Connection.
Specifically, control button 15 is additionally provided on the panel 13, the control button 15 and 22 electricity of key control module
Connection.
Specifically, status indicator lamp 16 is additionally provided on the panel 13, the status indicator lamp 16 and state indicator module
23 electrical connections.
Specifically, the wireless communication module 19 includes bluetooth.
Specifically, the flame retardant rating of the panel 13 is V-0.
Specifically, the inside of the panel 13 is additionally provided with battery 25, the battery 25 and 24 electricity of working power module
Connection.
Specifically, the bottom of the band to band transfer module 2 is equipped with pedestal 1.
Compared with prior art, this is used in the intelligent detection equipment of photovoltaic battery panel visual examination, passes through testing agency
The reliable quick detection to solar panel is realized, improves the practicability of detection device, while passing through transmission mechanism,
The reliable and stable transmission to solar panel is realized, the reliability of detection device is improved;Moreover, in work electricity
In source circuit, on-off of the first integrated circuit U1 by control the first field-effect tube Q1 and the second field-effect tube Q2, Lai Shixian mono-
Road supply voltage stablizes output, then is exported by the second integrated circuit U2 and stablize another way operating voltage, reduces working power
The cost of circuit improves the market competitiveness of detection device.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.