CN107034886A - A kind of hydraulic static plants stake complete set of equipments and plants pile work method - Google Patents
A kind of hydraulic static plants stake complete set of equipments and plants pile work method Download PDFInfo
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- CN107034886A CN107034886A CN201710302017.6A CN201710302017A CN107034886A CN 107034886 A CN107034886 A CN 107034886A CN 201710302017 A CN201710302017 A CN 201710302017A CN 107034886 A CN107034886 A CN 107034886A
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- Prior art keywords
- stake
- pile
- oil cylinder
- chuck
- clamping jaw
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/20—Placing by pressure or pulling power
Abstract
A kind of hydraulic static plants stake complete set of equipments and plants pile work method, and equipment therein includes lifting and power unit（3）, working cell（2）And hold-down support（4）, lift and power unit（3）Including crane system（5）, dynamical system（6）, W-outrigger（7）With crawler-type traveling chassis（8）, working cell（2）Including travel mechanism（9）, bindiny mechanism（10）, Pile holding mechanism（11）With walking oil cylinder（12）, hold-down support（4）Including base（26）With four supporting-seat-arms（27）, base（26）On clamping plate（28）Quantity and travel mechanism（9）Clamping jaw（15）Quantity is identical.Plant pile work method therein includes planting preparation process and plant stake process steps when stake starts.Overcome existing steel sheet pile（1）Plant pile driving construction exist vibration and noise it is larger or need the defect such as substantial amounts of manpower and materials and wide space.
Description
Technical field
The present invention relates to an implant post complete set of equipments, more specifically to a kind of hydraulic static plants stake complete set of equipments and plant
Pile work method.
Background technology
Static-pressure pile planting machine is a kind of new static press piling equipment, is particularly suitable for waterborne, inclined embankment and along narrow
The demand of restricted local piling work, can be widely applied to port and harbour construction, river and gushes improvement, weak soil piling, building reinforcing, bridge
The occasion that the conventional pile press machine such as pier maintenance can not construct.Static-pressure pile planting machine applies entirely different with all kinds of traditional piling machines
Pile foundation injection process mechanism, its principle is to catch the several steel sheet piles being pressed into ground, by the use of its pull-out resistance as counter-force, is used
Next stake is pressed into underground by hydraulic coupling.
For the plant pile driving construction of steel sheet pile, at present, the mode generally used is pressed from both sides to assemble special vibration on board a dredger
Tool, underground is inserted using the vibration of vibration tong by stake.But, such a form of construction work vibration and noise are larger, the pressure that can be provided
Enter power limited, demand space is big, it is difficult to the characteristics of adapting to require peace and quiet, harder soil property, narrow space in city neighborhood；Together
When, for some large-scale pile driving equipments, it is necessary to be equipped with plurality of devices and build huge temporary platform, it is therefore desirable to substantial amounts of
Human and material resources and wide space.
The content of the invention
There is vibration it is an object of the invention to the plant pile driving construction for existing steel sheet pile and noise is larger or needs are big
The defect such as the manpower and materials of amount and wide space plants stake complete set of equipments there is provided a kind of hydraulic static and plants pile work method.
The present invention to achieve the above object, uses technical solution to be：A kind of hydraulic static plants stake complete set of equipments, bag
Lifting and power unit, working cell and hold-down support are included, described lifting and power unit include crane system, dynamical system
System, W-outrigger and crawler-type traveling chassis, described dynamical system and crane system are integrated in crawler-type traveling chassis in the lump
On, described W-outrigger is hinged with crawler-type traveling chassis, and dynamical system includes engine and hydraulic station, dynamical system point
It is not connected with crane system and crawler-type traveling chassis, and the hydraulic station of dynamical system is connected with working cell main valve, institute
The working cell stated includes travel mechanism, bindiny mechanism, Pile holding mechanism and walking oil cylinder, and described travel mechanism includes two pieces of pressures
Plate, support, four clamping jaws and oil cylinder seat I, the oil cylinder seat I are arranged on the fluted tail of support, described two block pressur plates difference
It is connected by screw with support, dovetail groove I is formed between two block pressur plates and support, described bindiny mechanism includes frame, driven
Dynamic assembly I, pivoting support I and slide plate, slide plate bottom are provided with oil cylinder seat IV, and described slide plate is engaged with dovetail groove I, described
Walking oil cylinder be hinged respectively with oil cylinder seat I and oil cylinder seat IV, described bottom of the frame both sides are respectively arranged with an oil cylinder
Bearing, frame two sides are respectively arranged with a upright guide rail, and described Pile holding mechanism includes piling oil cylinder, chuck and connected
Seat）, pivoting support II, chuck, chute side plate and drive assembly II, pass through spiral shell between described chute side plate and chuck connecting seat
Nail connection forms chute I, and described chute I is engaged with the guide rail of frame two sides, and the cylinder body of the piling oil cylinder is fixed on
In chuck connecting seat, the beam hanger head of piling oil cylinder and the cylinder support of bottom of the frame are hinged, and described hold-down support includes bottom
Seat and four supporting-seat-arms, are hinged by bearing pin respectively between described base and four supporting-seat-arms, are set on described base
There is clamping plate, the quantity of the clamping plate is identical with the clamping jaw quantity of travel mechanism.
Slide rail is provided with described clamping jaw, described support bottom offers four horizontal trapezoid grooves II, described cunning
Rail is engaged with horizontal trapezoid groove II.
Described dovetail groove I studs with self-lubricating abrasion-resistant plate I below.
Two sides is fixed with self-lubricating abrasion-resistant plate II before and after described chute I.
Described drive assembly I includes hydraulic motor, brake, decelerator and output pinion, described pivoting support I
For the organ timbering structure of internal-gear type three, be provided with pivoting support mounting surface on described slide plate, the ring gear of pivoting support I by screw with
Pivoting support mounting surface on slide plate is connected, and the outer ring of pivoting support I is connected by screw with the bottom plate of frame, drive assembly
I is fixed on the bottom plate of frame and by finger setting by the way that screw is vertically-mounted, and output pinion and the revolution of drive assembly I
I ring gear is supported to be meshed.
Piling oil cylinder mounting hole and flange face and drive assembly mounting seat are provided with described chuck connecting seat, it is described
Pivoting support II is the organ timbering structure of external tooth type three, and described drive assembly II includes hydraulic motor, brake, decelerator and output
Little gear, described drive assembly II is vertically installed on chuck connecting seat, and described chuck leads to the external toothing of pivoting support II
Cross screw to be connected, the output pinion of drive assembly II is meshed with the external toothing of pivoting support II.
Described collet interior is provided with chuck oil cylinder, and described collet interior is provided with to be adapted with steel plate stake cross sectional shape
Groove, the groove both sides are respectively arranged with castellated plates, and side castellated plates are fixed by screw, and opposite side castellated plates are fixed on chuck oil
Cylinder cylinder ends.
It is provided with inside described clamping jaw on clamping jaw oil cylinder, clamping jaw and is provided with inside groove, the inside groove both sides is castellated plates, side tooth
Shape plate is fixed by screw, and opposite side castellated plates are connected with the beam hanger of clamping jaw oil cylinder.
A kind of hydraulic static plants the plant pile work method of stake complete set of equipments, including plants preparation process and plant stake process step when stake starts
Suddenly, prepare to comprise the following steps when described plant stake starts：
Determine to plant anchoring wire road before stake starts Step 1: planting, and the obstacle cleaning on circuit is clean；
Step 2: hold-down support is in place, hold-down support center line is set to be overlapped with planting anchoring wire road, by four supporting-seat-arm exhibitions of hold-down support
Open；
Step 3: working cell is hoisted on hold-down support, the clamping plate pair that clamping jaw inside groove need to be with hold-down support is noted during placement
Together；
Step 4: lifting and power unit are in place, according to different orographic conditions, different relative positions are selected；
Step 5: the fluid pressure line between working cell and lifting and power unit part and electric wiring are connected, clamping jaw is clamped
The clamping plate of hold-down support；
Step 6: steel sheet pile is hoisted on supporting-seat-arm, reaction force during pitching pile is balanced as counterweight；Described plant stake process
Comprise the following steps：
Step 1: clamping jaw steps up hold-down support or completes stake, stake I is hoisted to above chuck, is put into chuck by crane system,
Chuck cylinder action in chuck clamps stake I, and piling oil cylinder rod chamber leads to hydraulic oil, and Pile holding mechanism is moved downward, and inserts stake I
Enter the chuck oil cylinder retraction in next section of depth, chuck, piling oil cylinder rodless cavity leads to hydraulic oil, and Pile holding mechanism is moved upwards；
Step 2, the action of repeat step one, by repeatedly circulation, completes the implantation process of stake I；
Step 3, stake I is completed, and Pile holding mechanism is moved up, and chuck is returned and turn 90 degrees, bindiny mechanism be expert in the presence of oil cylinder to
Preceding movement, crane system feeds stake II, and chuck is turn 90 degrees, and stake II is inserted into underground；
Step 4: Pile holding mechanism is moved up, chuck clamps stake II, and clamping jaw unclamps, and piling oil cylinder rod chamber oil-feed makes connection machine
Structure and travel mechanism integrally move up, and clamping jaw leaves a face；
Step 5: walking oil cylinder is retracted, travel mechanism is driven to move forward；
Step 6: piling oil cylinder rodless cavity oil-feed, bindiny mechanism and travel mechanism are integrally displaced downwardly to beginning height and position, clamping jaw folder
It is tight to complete stake；
Step 7: stake II is continued into underground, until completing；
Step 8: repeat step three~seven completes the implantation of lower pile.
When carrying out turning construction, described plant stake process also comprises the following steps：
Step one, inserted when last pile of front direction, bindiny mechanism stretches out certain distance and rotated to an angle, and chuck also revolves
Turn certain angle, the insertion of adjustment good position and the first pile and the second pile of corner direction opposite direction, be then inserted into and turn
The first pile and the second pile of angular direction equidirectional；
After second pile of step 2, insertion and corner direction equidirectional, chuck clamps the second pile, utilizes Pile holding mechanism
Pivoting support II and the pivoting support of bindiny mechanism I make bindiny mechanism and travel mechanism go in corner direction, walking oil cylinder contracting
Return, clamping jaw is directed at completed turning stake；
Step 3, travel mechanism and bindiny mechanism are moved down, and clamping jaw clamps the turning stake completed, and the implantation for continuing corner direction stake is applied
Work.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, crane system and dynamical system are integrated on crawler-type traveling chassis in the lump in the present invention, it is not necessary to extra crane and
Power unit, reduces equipment manufacturing cost, adapts to smaller working space.
2nd, bindiny mechanism can realize that revolution is acted in the present invention, meet the requirement for inserting turning stake；It is total that revolution is designed as driving
Add the structure of pivoting support I into I, structural principle is simple, fabricates and easy for installation, part is few, and trouble point is few, can provide enough
Driving and braking moment, work and reliable lock, while heavy duty can be born.
3rd, chuck revolution is designed as pivoting support II plus the structure of drive assembly II in the present invention, and structural principle is simple, processing
Manufacture and easy for installation, part is few, and trouble point is few；Driving and braking moment enough, work and reliable lock can be provided, while energy
Bear heavy duty.
4th, assembled sliding groove structure, be conducive to processing, install and gap adjustment；Self-lubricating to be studded with the inside of chute resistance to everywhere
Nog plate, it is ensured that will not be worn and torn key components and parts in motion process, without designing lubrication channel, makes manufacture and safeguards more simple.
5th, construction process is rationally clear in construction of the present invention, is favorably improved efficiency of construction.
6th, work progress of the present invention is without friction and noise, and effect on environment is small.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is lifting and power unit structure schematic diagram in the present invention.
Fig. 3 is working cell structural representation in the present invention.
Fig. 4 is travel mechanism's structural representation in the present invention.
Fig. 5 is travel mechanism's side view in the present invention.
Fig. 6 is bindiny mechanism's structural representation in the present invention.
Fig. 7 is Pile holding mechanism structural representation in the present invention.
Fig. 8 is hold-down support structural representation in the present invention.
Fig. 9 is to plant stake in the present invention to start schematic diagram.
Figure 10 is small space construction schematic diagram in the present invention.
Figure 11 be in the present invention two campsheds while schematic diagram of constructing.
Figure 12 is plant stake process schematic one in the present invention.
Figure 13 is plant stake process schematic two in the present invention.
Figure 14 is plant stake process schematic three in the present invention.
Figure 15 is plant stake process schematic four in the present invention.
Figure 16 is plant stake process schematic five in the present invention.
Figure 17 is plant stake process schematic six in the present invention.
Figure 18 is angle construction schematic diagram one of turning right in the present invention.
Figure 19 is angle construction schematic diagram two of turning right in the present invention.
Figure 20 is angle construction schematic diagram three of turning right in the present invention.
Figure 21 is angle construction schematic diagram four of turning right in the present invention.
Figure 22 is angle construction schematic diagram five of turning right in the present invention.
1 in figure, steel sheet pile 1, working cell 2 is lifted and power unit 3, hold-down support 4, crane system 5, dynamical system
6, W-outrigger 7, crawler-type traveling chassis 8, travel mechanism 9, bindiny mechanism 10, Pile holding mechanism 11, walk oil cylinder 12, pressing plate
13, support 14, clamping jaw 15, oil cylinder seat 16, traversing oil cylinder 17, frame 18, drive assembly I 19, pivoting support I 20, slide plate 21, pressure
Stake oil cylinder 22, chuck connecting seat 23, chuck 24, chute side plate 25, base 26, supporting-seat-arm 27, clamping plate 28, counterweight 29, stake I 30,
Stake II 31, pivoting support II 32, drive assembly II 33, clamping jaw oil cylinder 34.
Embodiment
Below in conjunction with brief description of the drawings, the present invention is described in further detail with embodiment.
Referring to Fig. 1, a kind of hydraulic static plants stake complete set of equipments, including lifting and power unit 3, working cell 2 and fixation
Bearing 4.
Referring to Fig. 2, described lifting and power unit 3 include crane system 5, dynamical system 6, W-outrigger 7 and crawler belt
Formula walking chassis 8.Described dynamical system 6 and crane system 5 is integrated on crawler-type traveling chassis 8 in the lump；Described breast-stroke
Supporting leg 7 is hinged with crawler-type traveling chassis 8.Dynamical system 6 mainly include engine and hydraulic station, dynamical system 6 respectively with
Crane system 5 is connected with crawler-type traveling chassis 8；Dynamical system 6 is the power resources of complete equipment, and it is respectively crawler type
The walking of walking chassis 8, the action of crane system 5 provide power；And the hydraulic station of dynamical system 6 leads to the main valve of working cell 2
Cross two longer hydraulic hoses to be connected, be that working cell 2 provides power；Working cell 2 is lifted and power to during planting in advance stake
Unit 3 follows working cell 2 to move according to the need for operation.Crane system 5 realizes the function of hanging stake, feed stake；W-outrigger 7 can
Rotated in the range of larger angle, the need for being so adapted to narrow and small working space；When lifting operation, W-outrigger 7 is supportted
Open, support crawler-type traveling chassis 8 and dynamical system 6 above and crane system 5.
Referring to Fig. 3, described working cell 2 includes travel mechanism 9, bindiny mechanism 10, Pile holding mechanism 11 and walking oil cylinder
12。
Referring to Fig. 4 to Fig. 5, described travel mechanism 9 includes two block pressur plates 13, support 14, four clamping jaws 15 and oil cylinder seat I
16.Two described block pressur plates 13 are symmetrically made, and two block pressur plates 13 are connected by screw with support 14 respectively.Two block pressur plates 13 with
Dovetail groove I is formed between support 14, by padding the height that pad adjusts dovetail groove I between two block pressur plates 13 and support 14.Institute
The fluted tail that oil cylinder seat I 16 is arranged on support 14 is stated, oil cylinder seat I 16 is hinged with walking oil cylinder 12 one end.Described clamping jaw 15
Inside is provided with clamping jaw oil cylinder 34, clamping jaw 15 and is provided with inside groove, and the inside groove both sides are castellated plates, and side castellated plates are solid by screw
Fixed, opposite side castellated plates are connected with the beam hanger of clamping jaw oil cylinder 34；Clamping jaw oil cylinder 34 is installed on inside the inside groove side, and cylinder body is solid
Fixed, beam hanger can be realized with reciprocating action and clamped or loose unloading.In the presence of the clamping jaw oil cylinder 34, the tooth form of the inside groove both sides of clamping jaw 15
Plate tightly clamps steel sheet pile 1.Slide rail is provided with described clamping jaw 15, the described bottom of support 14 offers four horizontal trapezoids
Groove II, described slide rail is engaged with four horizontal trapezoid grooves II；The described top of four horizontal trapezoid grooves II is respectively arranged with
Oil cylinder seat II above one traversing oil cylinder 17, described 14 liang of side cover plates in the one end of traversing oil cylinder 17 and support is hinged, traversing oil
The other end of cylinder 17 is connected with the oil cylinder seat III on clamping jaw 15；Clamping jaw 15 realizes that transverse reciprocating is moved in the presence of traversing oil cylinder 17
It is dynamic.
Referring to Fig. 6, described bindiny mechanism 10 includes frame 18, drive assembly I 19, pivoting support I 20 and slide plate 21.Institute
The dovetail groove I formed between the block pressur plate 13 of slide plate 21 and two of bindiny mechanism 10 and support 14 is stated to be engaged；It is this fabricated
Dovetail groove I is conducive to processing, install and dovetail groove I and slide plate 21 between gap adjustment.Further, under described dovetail groove I
Face is that self-lubricating abrasion-resistant plate I is studded with the respective surfaces of support 14, and self-lubricating abrasion-resistant plate I is fixed by screws on support 14；Energy
Enough ensure the lubrication in motion process while the slide plate 21 that will not wear and tear.The described bottom of slide plate 21 is provided with oil cylinder seat IV, described
Oil cylinder seat IV with walking the other end of oil cylinder 12 be hinged；The walking action of oil cylinder 12 makes slide plate 21 be moved back and forth in dovetail groove I.
The described two bottom sides of frame 18 are respectively arranged with a cylinder support, and the two sides of frame 18 are respectively arranged with one and led vertically
Rail.Described drive assembly I 19 mainly includes hydraulic motor, brake, decelerator and output pinion；Described pivoting support
I 20 be the organ timbering structure of internal-gear type three, can bear heavy duty.Pivoting support mounting surface is provided with described slide plate 21.Pivoting support I
20 ring gears are connected by screw with the pivoting support mounting surface on slide plate 21, and the outer ring of pivoting support I 20 passes through screw and machine
The bottom plate of frame 18 is connected.Drive assembly I 19 is fixed on the bottom plate of frame 18 and by finger setting by the way that screw is vertically-mounted,
And the output pinion of drive assembly I 19 is meshed with the ring gear of pivoting support I 20.Hydraulic motor works, through decelerator and defeated
Go out little gear, by realizing the rotation of frame 18 with engaging for the ring gear of pivoting support 20, so as to meet the demand of slotting turning stake；
The brake of drive assembly I 19 is in on-position during complete machine pitching pile, and braking moment resists opposing torque, makes machine enough
Frame 18 is reliably locked.
Referring to Fig. 7, described Pile holding mechanism 11 includes piling oil cylinder 22, chuck connecting seat 23, pivoting support II 32, chuck
24th, chute side plate 25 and drive assembly II 33.Chuck oil cylinder is installed inside described chuck 24, specifically, chuck oil cylinder is pacified
In the internal holes of chuck 24；The beam hanger stationary housing activity of chuck oil cylinder.It is provided with inside described chuck 24 and 1 section of steel sheet pile
The adaptable groove of face shape, the groove both sides are respectively arranged with castellated plates, and side castellated plates are fixed by screw, opposite side castellated plates
It is fixed on chuck cylinder block end.In the presence of chuck oil cylinder, the groove both sides castellated plates in chuck 24 tightly clamp steel plate
Stake 1.It is connected by screw to form chute I between described chute side plate 25 and chuck connecting seat 23, by chute side plate 25
The width that pad adjusts chute I is padded between chuck connecting seat 23；Two sides is fixed with from profit by screw before and after described chute I
Sliding wearing plate II.Described chute I is engaged with the guide rail of the two sides of frame 18.Pressure is provided with described chuck connecting seat 23
Stake oil cylinder mounting hole and flange face and drive assembly mounting seat, the cylinder body of the piling oil cylinder 22 are fixed on chuck connecting seat 23
Interior, the beam hanger head and the cylinder support of the bottom of frame 14 of piling oil cylinder 22 are hinged；In the presence of piling oil cylinder 22, chuck connects
Joint chair 23 is slided up and down along 18 liang of side rails of frame.Described pivoting support II 32 is the organ timbering structure of external tooth type three, can bear weight
Carry；Described drive assembly II 33 mainly includes hydraulic motor, brake, decelerator and output pinion.Described driving is total
It is vertically installed at into II 33 on chuck connecting seat 23, described chuck 24 is connected with the external toothing of pivoting support II 32 by screw
Connect, be connected between the inner ring of pivoting support II 32 and chuck connecting seat 23 by screw；The output pinion of drive assembly II 33
It is meshed with the external toothing of pivoting support II 32, driving chuck 24 rotates.The whole Pile holding mechanism 11 in the presence of piling oil cylinder 22
Slided up and down along 18 liang of side rails of frame, so as to realize pile pulling or pitching pile.
Referring to Fig. 8, described hold-down support 4 includes base 26 and four supporting-seat-arms 27, described base 26 and four branch
Pass through hinge between seat arm 27.Start pitching pile operation when, supporting-seat-arm 27 deploys, on supporting-seat-arm 27 place stake or other
Counterweight, with reaction force during balancing work 2 pitching pile of unit, operation completes then pack up supporting-seat-arm 27.Described base 26
On be provided with clamping plate 28, the quantity of the clamping plate 28 is identical with the quantity of clamping jaw 15 of travel mechanism 9, the job note so before pitching pile
Member 2 can be fixed using the clamp splint 28 of clamping jaw 15.In addition, hold-down support 4 is also used as working cell 2 in transport
Or fixing tool when placing.
Referring to Fig. 1 to Figure 10, steel sheet pile 1 is hoisted to job note by the crane system 5 of lifting and power unit 3 in the present invention
The top of chuck 24 of member 2, realizes the function of hanging stake, feed stake；The dynamical system 6 of lifting and power unit 3 is then complete equipment
Walking, lifting, clip pile piling etc. provide sufficient power；And crane system 5 and dynamical system 6 are integrated in crawler-type traveling in the lump
On chassis 8.Piling or pile pulling operation are responsible in working cell 2, and straight line or turning operation can be realized according to different demands；While root
Rational construction is selected according to the size of construction space, referring specifically to Figure 10,11, efficiency of construction is improved.Hold-down support 4 is used
When starting to plant stake, because now working cell 2 can be pressed from both sides without stake, working cell 2 must complete pitching pile work on hold-down support 4
Industry, the to be inserted complete and clamping jaw quantity identical stake of working cell 2, working cell 2 then can the operation on stake is completed.
A kind of hydraulic static plants the plant pile work method of stake complete set of equipments, including plants stake preparation process and plant stake process steps.
Referring to Fig. 9 to plant the state of each equipment when stake starts, described plant stake prepares to comprise the following steps：
Determine to plant anchoring wire road before stake starts Step 1: planting, and the obstacle cleaning on circuit is clean；
Step 2: hold-down support 4 is in place, the center line of hold-down support 4 is set to be overlapped with planting anchoring wire road；By four bearings of hold-down support 4
Arm 27 deploys；
Step 3: working cell 2 is hoisted on hold-down support 4, the folder that the inside groove of clamping jaw 15 need to be with hold-down support 4 is noted during placement
Plate 28 aligns；
Step 4: lifting and power unit 3 are in place, according to different orographic conditions, different relative positions may be selected；
Step 5: the fluid pressure line and electric wiring between working cell 2 and lifting and the part of power unit 3 are connected, clamping jaw 15
Be fixedly clamped the clamping plate 28 of bearing 4；
Step 6: steel sheet pile 1 is hoisted on supporting-seat-arm 27, reaction force during pitching pile is balanced as counterweight 29.
Referring to Figure 10 to Figure 11, constructed schematic diagram when for small space shown in Figure 10, lifting and power unit 3 are located at
Plant in front of stake direction.Figure 11 is shown when needing two campsheds simultaneously when constructing according to construction, and a lifting and power unit 3 are to two
Stake is fed in platform working cell 2, can greatly improve efficiency of construction.
Referring to Figure 12-Figure 17, described plant stake process comprises the following steps：
Step 1: referring specifically to Figure 12, clamping jaw 15 steps up hold-down support 4 or completes stake, and stake I 30 is hoisted to by crane system 5
The top of chuck 24, is put into chuck 24, and the chuck cylinder action in chuck 24 clamps stake I 30；The rod chamber of piling oil cylinder 22 leads to
Hydraulic oil, Pile holding mechanism 11 is moved downward, and stake I 30 is inserted next section of depth；Chuck oil cylinder retraction in chuck 24, piling
The rodless cavity of oil cylinder 22 leads to hydraulic oil, and Pile holding mechanism 11 is moved upwards.
Step 2, referring specifically to Figure 12, the action of repeat step one, by repeatedly circulation, completes the implantation of stake I 30
Journey.
Step 3, referring specifically to Figure 13, stake I 30 is completed, and Pile holding mechanism 11 is moved up, and chuck is turn 90 degrees for 24 times, is connected
Mechanism 10, which is expert in the presence of oil cylinder 12, moves forward certain distance；Crane system 5 feeds stake II 31, and chuck 24 is turn 90 degrees, will
Certain depth is inserted in stake II 31.
Step 4: referring specifically to Figure 14, Pile holding mechanism 11 moves up certain distance, chuck 24 clamps stake II 31, clamping jaw
15 unclamp；The rod chamber oil-feed of piling oil cylinder 22, moves up bindiny mechanism 10 and the entirety of travel mechanism 9, clamping jaw 15 leaves a face.
Step 5: referring specifically to Figure 15, walking oil cylinder 12 is retracted, and drives travel mechanism 9 to move forward.
Step 6: referring specifically to Figure 16, the rodless cavity oil-feed of piling oil cylinder 22, under bindiny mechanism 10 and the entirety of travel mechanism 9
Beginning height and position is moved to, clamping jaw 15, which is clamped, completes stake.
Step 7: referring specifically to Figure 17, stake II 31 is continued into underground, until completing.
Step 8: repeat step three~seven completes the implantation of lower pile.
When carrying out turning construction, described plant stake process also comprises the following steps, specifically by taking angle construction of turning right as an example：
Step one, referring to Figure 18, inserted when last pile of front direction, bindiny mechanism 10 stretches out certain distance and rotates certain angle
Degree, chuck also rotates to an angle.Good position insertion and the first pile and the second pile of corner direction opposite direction are adjusted, is connect
The first pile and the second pile of insertion and corner direction equidirectional；When angle of turning right is constructed, adjustment good position insertion is left
The pile of side first and the second pile, referring specifically to Figure 19 to Figure 20；First the second pile of pile of the right is then inserted into, referring specifically to
Figure 21.
Step 2, referring to Figure 22, after the second pile to the certain depth of insertion and corner direction equidirectional, when angle of turning right
During construction, now for insert the right the second pile to certain depth after；Chuck 24 clamps the second pile, utilizes returning for Pile holding mechanism 11
Turning the pivoting support I 20 of supporting II 32 and bindiny mechanism 10 makes bindiny mechanism 10 and travel mechanism 9 go in corner direction.Walking
Oil cylinder 12 is retracted, and clamping jaw 15 is directed at completed turning stake.
Step 3, travel mechanism 9 and bindiny mechanism 10 move down, and clamping jaw 15 clamps the turning stake completed, continues corner direction
The implantation construction of stake；When angle of turning right is constructed, continue the implantation construction of dextrad stake.
Above content is to combine specific preferred embodiment further description made for the present invention, it is impossible to assert
The specific implementation of the present invention is confined to these explanations.For general technical staff of the technical field of the invention,
On the premise of not departing from present inventive concept, some simple deduction or replace can also be made, said structure should be all considered as belonging to
Protection scope of the present invention.
Claims (10)
1. a kind of hydraulic static plants stake complete set of equipments, it is characterised in that：Including lifting and power unit（3）, working cell（2）With
Hold-down support（4）, described lifting and power unit（3）Including crane system（5）, dynamical system（6）, W-outrigger（7）With
Crawler-type traveling chassis（8）, described dynamical system（6）And crane system（5）Crawler-type traveling chassis is integrated in the lump（8）
On, described W-outrigger（7）With crawler-type traveling chassis（8）It is hinged, dynamical system（6）Including engine and hydraulic station,
Dynamical system（6）Respectively with crane system（5）With crawler-type traveling chassis（8）It is connected, and dynamical system（6）Hydraulic station with
Working cell（2）Main valve is connected, described working cell（2）Including travel mechanism（9）, bindiny mechanism（10）, Pile holding mechanism
（11）With walking oil cylinder（12）, described travel mechanism（9）Including two block pressur plates（13）, support（14）, four clamping jaws（15）With
Oil cylinder seat I（16）, the oil cylinder seat I（16）It is arranged on support（14）Fluted tail, two described block pressur plates（13）Lead to respectively
Cross screw and support（14）It is connected, two block pressur plates（13）With support（14）Between formed dovetail groove I, described bindiny mechanism
（10）Including frame（18）, drive assembly I（19）, pivoting support I（20）And slide plate（21）, slide plate（21）Bottom is provided with oil cylinder
Seat IV, described slide plate（21）It is engaged with dovetail groove I, described walking oil cylinder（12）Respectively with oil cylinder seat I（16）And oil cylinder
Seat IV is hinged, described frame（18）Two bottom sides are respectively arranged with a cylinder support, frame（18）Two sides are set respectively
It is equipped with a upright guide rail, described Pile holding mechanism（11）Including piling oil cylinder（22）, chuck connecting seat（23）, pivoting support
Ⅱ（32）, chuck（24）, chute side plate（25）With drive assembly II（33）, described chute side plate（25）With chuck connecting seat
（23）Between be connected by screw to form chute I, described chute I and frame（18）The guide rail of two sides is engaged, the pressure
Stake oil cylinder（22）Cylinder body be fixed on chuck connecting seat（23）It is interior, piling oil cylinder（22）Beam hanger head and frame（14）The oil of bottom
Cylinder bearing is hinged, described hold-down support（4）Including base（26）With four supporting-seat-arms（27）, described base（26）With four
Bar supporting-seat-arm（27）Between be hinged respectively by bearing pin, described base（26）On be provided with clamping plate（28）, the clamping plate
（28）Quantity and travel mechanism（9）Clamping jaw（15）Quantity is identical.
2. a kind of hydraulic static according to claim 1 plants stake complete set of equipments, it is characterised in that：Described clamping jaw（15）On
It is provided with slide rail, described support（14）Bottom offers four horizontal trapezoid grooves II, described slide rail and horizontal trapezoid groove II
It is engaged.
3. a kind of hydraulic static according to claim 1 plants stake complete set of equipments, it is characterised in that：Under described dovetail groove I
Face studs with self-lubricating abrasion-resistant plate I.
4. a kind of hydraulic static according to claim 1 plants stake complete set of equipments, it is characterised in that：Before and after described chute I
Two sides is fixed with self-lubricating abrasion-resistant plate II.
5. a kind of hydraulic static according to claim 1 plants stake complete set of equipments, it is characterised in that：Described drive assembly I
（19）Including hydraulic motor, brake, decelerator and output pinion, described pivoting support I（20）For the organ timbering of internal-gear type three
Structure, described slide plate（21）On be provided with pivoting support mounting surface, pivoting support I（20）Ring gear passes through screw and slide plate
（21）On pivoting support mounting surface be connected, pivoting support I（20）Outer ring passes through screw and frame（18）Bottom plate be connected,
Drive assembly I（19）Frame is fixed on by the way that screw is vertically-mounted（18）Bottom plate on and by finger setting, and drive assembly I
（19）Output pinion and pivoting support I（20）Ring gear is meshed.
6. a kind of hydraulic static according to claim 1 plants stake complete set of equipments, it is characterised in that：Described chuck connecting seat
（23）On be provided with piling oil cylinder mounting hole and flange face and drive assembly mounting seat, described pivoting support II（32）For external tooth
The organ timbering structure of formula three, described drive assembly II（33）It is described including hydraulic motor, brake, decelerator and output pinion
Drive assembly II（33）It is vertically installed at chuck connecting seat（23）On, described chuck（24）With pivoting support II（32）External tooth
Circle is connected by screw, drive assembly II（33）Output pinion and pivoting support II（32）External toothing is meshed.
7. a kind of hydraulic static according to claim 1 plants stake complete set of equipments, it is characterised in that：Described chuck（24）It is interior
Portion is provided with chuck oil cylinder, described chuck（24）Inside is provided with and steel sheet pile（1）The adaptable groove of cross sectional shape, the groove both sides
Castellated plates are respectively arranged with, side castellated plates are fixed by screw, opposite side castellated plates are fixed on chuck cylinder block end.
8. a kind of hydraulic static according to claim 1 plants stake complete set of equipments, it is characterised in that：Described clamping jaw（15）It is interior
Portion is provided with clamping jaw oil cylinder（34）, clamping jaw（15）On be provided with inside groove, the inside groove both sides are castellated plates, and side castellated plates pass through screw
It is fixed, opposite side castellated plates and clamping jaw oil cylinder（34）Beam hanger be connected.
9. a kind of hydraulic static plants the plant pile work method of stake complete set of equipments, it is characterised in that：Including plant stake start when preparation process and
Stake process steps are planted, described plant stake prepares to comprise the following steps when starting：
Determine to plant anchoring wire road before stake starts Step 1: planting, and the obstacle cleaning on circuit is clean；
Step 2: hold-down support（4）In place, hold-down support is made（4）Center line is overlapped with planting anchoring wire road, by hold-down support（4）Four
Bar supporting-seat-arm（27）Expansion；
Step 3: by working cell（2）It is hoisted to hold-down support（4）On, clamping jaw is noted during placement（15）Inside groove need to be with fixed branch
Seat（4）Clamping plate（28）Alignment；
Step 4: lifting and power unit（3）In place, according to different orographic conditions, different relative positions are selected；
Step 5: by working cell（2）With lifting and power unit（3）Fluid pressure line and electric wiring connection between part, folder
Pawl (15) is fixedly clamped bearing（4）Clamping plate（28）；
Step 6: by steel sheet pile（1）It is hoisted to supporting-seat-arm（27）On, it is used as counterweight（29）Balance reaction force during pitching pile；Institute
The plant stake process stated comprises the following steps：
Step 1: clamping jaw（15）Step up hold-down support（4）Or complete stake, crane system（5）By stake I（30）It is hoisted to chuck
（24）Top, is put into chuck（24）In, chuck（24）Interior chuck cylinder action is by stake I（30）Clamp, piling oil cylinder（22）Have
Rod cavity leads to hydraulic oil, Pile holding mechanism（11）Move downward, make stake I（30）Insert next section of depth, chuck（24）Interior chuck
Oil cylinder bounces back, piling oil cylinder（22）Rodless cavity leads to hydraulic oil, Pile holding mechanism（11）Motion upwards；
Step 2, the action of repeat step one, by repeatedly circulation, completes stake I（30）Implantation process；
Step 3, stake I（30）Complete, Pile holding mechanism（11）Move up, chuck（24）Return and turn 90 degrees, bindiny mechanism（10）It is expert at
Walk oil cylinder（12）In the presence of move forward, crane system（5）Feed stake II（31）, chuck（24）It turn 90 degrees, by stake II（31）Insert
Enter underground；
Step 4: Pile holding mechanism（11）Move up, chuck（24）Clamp stake II（31）, clamping jaw（15）Unclamp, piling oil cylinder
（22）Rod chamber oil-feed, makes bindiny mechanism（10）And travel mechanism（9）Entirety is moved up, clamping jaw（15）Leave a face；
Step 5: walking oil cylinder（12）Retract, drive travel mechanism（9）Move forward；
Step 6: piling oil cylinder（22）Rodless cavity oil-feed, bindiny mechanism（10）And travel mechanism（9）Entirety is displaced downwardly to beginning height
Position, clamping jaw（15）Clamp and complete stake；
Step 7: by stake II（31）Underground is continued into, until completing；
Step 8: repeat step three~seven completes the implantation of lower pile.
10. a kind of hydraulic static according to claim 9 plants the plant pile work method of stake complete set of equipments, it is characterised in that when entering
When row turning is constructed, described plant stake process also comprises the following steps：
Step one, inserted when last pile of front direction, bindiny mechanism（10）Stretch out certain distance and rotate to an angle, chuck
Also rotate to an angle, the insertion of adjustment good position and the first pile and the second pile of corner direction opposite direction are then inserted into
With the first pile and the second pile of corner direction equidirectional；
After second pile of step 2, insertion and corner direction equidirectional, chuck（24）The second pile is clamped, clip pile machine is utilized
Structure（11）Pivoting support II（32）And bindiny mechanism（10）Pivoting support I（20）Make bindiny mechanism（10）And travel mechanism
（9）Go in corner direction, oil cylinder of walking（12）Retract, make clamping jaw（15）It is directed at completed turning stake；
Step 3, travel mechanism（9）And bindiny mechanism（10）Move down, clamping jaw（15）The turning stake completed is clamped, continues turning side
Constructed to the implantation of stake.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710302017.6A CN107034886A (en) | 2017-05-02 | 2017-05-02 | A kind of hydraulic static plants stake complete set of equipments and plants pile work method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710302017.6A CN107034886A (en) | 2017-05-02 | 2017-05-02 | A kind of hydraulic static plants stake complete set of equipments and plants pile work method |
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| CN107034886A true CN107034886A (en) | 2017-08-11 |
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| CN201710302017.6A Pending CN107034886A (en) | 2017-05-02 | 2017-05-02 | A kind of hydraulic static plants stake complete set of equipments and plants pile work method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108442375A (en) * | 2018-04-28 | 2018-08-24 | 中电建水环境治理技术有限公司 | Clip pile device and hydraulic pressure pile-grafting machine |
| CN108505520A (en) * | 2018-04-28 | 2018-09-07 | 中电建水环境治理技术有限公司 | Clamping jaw device and hydraulic pressure pile-grafting machine |
| CN110424389A (en) * | 2019-08-30 | 2019-11-08 | 宁波易和桩基工程技术开发有限公司 | Pile compacting equipment |
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| CN108442375A (en) * | 2018-04-28 | 2018-08-24 | 中电建水环境治理技术有限公司 | Clip pile device and hydraulic pressure pile-grafting machine |
| CN108505520A (en) * | 2018-04-28 | 2018-09-07 | 中电建水环境治理技术有限公司 | Clamping jaw device and hydraulic pressure pile-grafting machine |
| CN110424389A (en) * | 2019-08-30 | 2019-11-08 | 宁波易和桩基工程技术开发有限公司 | Pile compacting equipment |
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Address after: 430064 Wuchang District of Hubei province Wuhan City Baishazhou special No. 1 Applicant after: POWERCHINA WUHAN HEAVY EQUIPMENT CO.,LTD. Address before: 430064 Wuchang District of Hubei province Wuhan City Baishazhou special No. 1 Applicant before: WUHAN POWER EQUIPMENT WORKS |
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Application publication date: 20170811 |
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