CN107033607A - A kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition and preparation method thereof - Google Patents

A kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition and preparation method thereof Download PDF

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CN107033607A
CN107033607A CN201710357972.XA CN201710357972A CN107033607A CN 107033607 A CN107033607 A CN 107033607A CN 201710357972 A CN201710357972 A CN 201710357972A CN 107033607 A CN107033607 A CN 107033607A
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parts
electric force
compounded grease
force compounded
corrosion
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汪建军
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/24Conductive material dispersed in non-conductive organic material the conductive material comprising carbon-silicon compounds, carbon or silicon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/2806Protection against damage caused by corrosion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/42Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction
    • H01B7/428Heat conduction
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/16Halogen-containing compounds
    • C08K2003/166Magnesium halide, e.g. magnesium chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Lubricants (AREA)

Abstract

The invention discloses a kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition and its synthetic method, electric force compounded grease component includes 30 40 parts of lubricating base oil by weight, 5 10 parts of nano silicon micronization, 28 parts of bentonite, 5 12 parts of polyacrylic acid, 8 17 parts of base number sulfurized alkylphenol calcium, 4 12 parts of TBAB, 10 17 parts of higher alcohols times half acid esters, 38 parts of antioxidant, 5 12 parts of conductive agent, 3 10 parts of anticorrosive, 3 12 parts of 5 12 parts of antistatic additive and fire retardant, preparation technology of the present invention is simple, preparation process is environment friendly and pollution-free, obtained electric power complex ester can strengthen the electric conductivity of power cable, corrosion resistance, antistatic property, it is suitable for using under rugged environment.

Description

A kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition and preparation method thereof
Technical field
The present invention relates to electric force compounded grease preparing technical field, specially a kind of corrosion-resistant high-temperature macromolecule electric force compounded grease Composition and preparation method thereof.
Background technology
Electric force compounded grease is also known as conductive paste, is a kind of good neutral conductive dressing of electrical contact performance.It is applied to height At piezoelectricity device busbar shiplap joint at contact surface and various electrical connectors, contact resistance can be decreased obviously, so as to greatly reduce electric energy Loss.Therefore electric force compounded grease can be widely applied in electric substation, distribution substation bus and bus, bus and appliance terminal On the contact surface of junction and the contact surface of switch contact, identical and different metal materials electric conductor (copper and copper, copper and aluminium, aluminium With aluminium) connection also can be used, instead of and better than be fastenedly connected contact surface ward off tin, silver plating process, can effectively reduce contact electricity Resistance, so as to reach reduction temperature rise, improves the purpose of bus junction electric conductivity, enhances the security of operation of power networks, save Substantial amounts of electric energy loss, can also avoid contact with face and produce electrochemical corrosion.Electric force compounded grease preparation technology of the prior art is answered It is miscellaneous, and obtained electric force compounded grease electric conductivity, anticorrosive, high temperature resistant, antistatic property are poor, security performance is low.
The content of the invention
It is an object of the invention to provide a kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition and preparation method thereof, To solve the problems mentioned in the above background technology.
To achieve the above object, the present invention provides following technical scheme:A kind of corrosion-resistant high-temperature macromolecule electric force compounded grease Composition, it is characterised in that:Electric force compounded grease composition component includes 30-40 parts of lubricating base oil, nano-silicon by weight 5-10 parts of micro mist, 2-8 parts of bentonite, 5-12 parts of polyacrylic acid, 8-17 parts of base number sulfurized alkylphenol calcium, TBAB 4-12 Part, 10-17 parts of higher alcohols times half acid esters, 3-8 parts of antioxidant, 5-12 parts of conductive agent, 3-10 parts of anticorrosive, antistatic additive 5-12 3-12 parts of part and fire retardant.
It is preferred that, the fire retardant is made up of following composition proportion:Magnesium chloride 30%, antimony trichloride 30%, citric acid 10%, Borax 10%, diatomite 10%, cobalt aluminate 10%.
It is preferred that, the conductive agent is prepared from by the raw material of following mass fraction:40% graphene, 30% titanium carbide, 20% Triethylene tetramine, 10% phenolic resin.
It is preferred that, composition proportion preferably is:35 parts of lubricating base oil, 8 parts of nano silicon micronization, 5 parts of bentonite, polypropylene 8 parts of acid, 12 parts of base number sulfurized alkylphenol calcium, 8 parts of TBAB, 13 parts of higher alcohols times half acid esters, 5 parts of antioxidant, conduction 8 parts of 8 parts of agent, 7 parts of anticorrosive, 8 parts of antistatic additive and fire retardant.
It is preferred that, its synthetic method comprises the following steps:
A, will lubricating base oil, nano silicon micronization, bentonite, polyacrylic acid, base number sulfurized alkylphenol calcium mix after add mixing Kneaded in machine, melting temperature is 60 DEG C -70 DEG C, and mixing time is 10min-20min, standing obtains mixture A;
B, addition TBAB, higher alcohols times half acid esters, antioxidant, conductive agent, anticorrosive, mixing in mixture A Add in reactor and heat afterwards, temperature of reaction kettle is 90 DEG C -120 DEG C, and the heat time is 20min-40min, afterwards Slow cooling To room temperature, mixture B is obtained;
C, antistatic additive and fire retardant are sequentially added in mixture B, ball milling in ball mill, ball milling speed are added after uniform mixing Spend for 500-1000 revs/min, Ball-milling Time is 10min-15min, it is to obtain the combination of macromolecule electric force compounded grease that 1h is stood afterwards Thing.
Compared with prior art, the beneficial effects of the invention are as follows:Preparation technology of the present invention is simple, and preparation process environmental protection is without dirt Dye, obtained electric force compounded grease can strengthen the electric conductivity, corrosion resistance, antistatic property of power cable;In the present invention The fire retardant fire protection flame retarding effect of addition is good, environmentally friendly, and can improve the performance of electric force compounded grease to a certain extent; In addition, the conductive agent conducting power added in the present invention is strong and heat conduction is uniform.
Embodiment
The technical scheme in the embodiment of the present invention is clearly and completely described below, it is clear that described embodiment Only it is a part of embodiment of the invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill The every other embodiment that personnel are obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
The present invention provides a kind of technical scheme:A kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition, electric power is combined Oil/fat composition component includes 30-40 parts of lubricating base oil, 5-10 parts of nano silicon micronization, 2-8 parts of bentonite, poly- third by weight It is 5-12 parts of olefin(e) acid, 8-17 parts of base number sulfurized alkylphenol calcium, 4-12 parts of TBAB, 10-17 parts of higher alcohols times half acid esters, anti- 3-12 parts of 3-8 parts of oxygen agent, 5-12 parts of conductive agent, 3-10 parts of anticorrosive, 5-12 parts of antistatic additive and fire retardant;Wherein, hinder Combustion agent is made up of following composition proportion:Magnesium chloride 30%, antimony trichloride 30%, citric acid 10%, borax 10%, diatomite 10%, aluminic acid Cobalt 10%;Conductive agent is prepared from by the raw material of following mass fraction:40% graphene, 30% titanium carbide, 20% triethylene tetramine, 10% phenolic resin.
Embodiment one:
The composition proportion used for:30 parts of lubricating base oil, 5 parts of nano silicon micronization, 2 parts of bentonite, 5 parts of polyacrylic acid, base number 8 parts of sulfurized alkylphenol calcium, 4 parts of TBAB, 10 parts of higher alcohols times half acid esters, 3 parts of antioxidant, 5 parts of conductive agent, anticorrosion 3 parts of 3 parts of agent, 5 parts of antistatic additive and fire retardant.
The synthetic method of the present embodiment comprises the following steps:
A, will lubricating base oil, nano silicon micronization, bentonite, polyacrylic acid, base number sulfurized alkylphenol calcium mix after add mixing Kneaded in machine, melting temperature is 60 DEG C, and mixing time is 10min, standing obtains mixture A;
B, addition TBAB, higher alcohols times half acid esters, antioxidant, conductive agent, anticorrosive, mixing in mixture A Add in reactor and heat afterwards, temperature of reaction kettle is 90 DEG C, and the heat time is 20min, after being slowly cooled to room temperature afterwards, is obtained Mixture B;
C, antistatic additive and fire retardant are sequentially added in mixture B, ball milling in ball mill, ball milling speed are added after uniform mixing Spend for 500 revs/min, Ball-milling Time is 10min, it is to obtain macromolecule electric force compounded grease composition that 1h is stood afterwards.
Embodiment two:
The composition proportion used for:40 parts of lubricating base oil, 10 parts of nano silicon micronization, 8 parts of bentonite, 12 parts of polyacrylic acid, alkali Be worth 17 parts of sulfurized alkylphenol calcium, 12 parts of TBAB, 17 parts of higher alcohols times half acid esters, 8 parts of antioxidant, 12 parts of conductive agent, 12 parts of 10 parts of anticorrosive, 12 parts of antistatic additive and fire retardant.
The synthetic method of the present embodiment comprises the following steps:
A, will lubricating base oil, nano silicon micronization, bentonite, polyacrylic acid, base number sulfurized alkylphenol calcium mix after add mixing Kneaded in machine, melting temperature is 70 DEG C, and mixing time is 20min, standing obtains mixture A;
B, addition TBAB, higher alcohols times half acid esters, antioxidant, conductive agent, anticorrosive, mixing in mixture A Add in reactor and heat afterwards, temperature of reaction kettle is 120 DEG C, and the heat time is 40min, after being slowly cooled to room temperature afterwards, is obtained To mixture B;
C, antistatic additive and fire retardant are sequentially added in mixture B, ball milling in ball mill, ball milling speed are added after uniform mixing Spend for 1000 revs/min, Ball-milling Time is 15min, it is to obtain macromolecule electric force compounded grease composition that 1h is stood afterwards.
Embodiment three:
The composition proportion used for:32 parts of lubricating base oil, 8 parts of nano silicon micronization, 7 parts of bentonite, 7 parts of polyacrylic acid, base number It is 10 parts of sulfurized alkylphenol calcium, 10 parts of TBAB, 12 parts of higher alcohols times half acid esters, 7 parts of antioxidant, 11 parts of conductive agent, anti- 11 parts of 9 parts of corrosive agent, 11 parts of antistatic additive and fire retardant.
The synthetic method of the present embodiment comprises the following steps:
A, will lubricating base oil, nano silicon micronization, bentonite, polyacrylic acid, base number sulfurized alkylphenol calcium mix after add mixing Kneaded in machine, melting temperature is 62 DEG C, and mixing time is 18min, standing obtains mixture A;
B, addition TBAB, higher alcohols times half acid esters, antioxidant, conductive agent, anticorrosive, mixing in mixture A Add in reactor and heat afterwards, temperature of reaction kettle is 110 DEG C, and the heat time is 35min, after being slowly cooled to room temperature afterwards, is obtained To mixture B;
C, antistatic additive and fire retardant are sequentially added in mixture B, ball milling in ball mill, ball milling speed are added after uniform mixing Spend for 700 revs/min, Ball-milling Time is 12min, it is to obtain macromolecule electric force compounded grease composition that 1h is stood afterwards.
Example IV:
The composition proportion used for:35 parts of lubricating base oil, 8 parts of nano silicon micronization, 5 parts of bentonite, 8 parts of polyacrylic acid, base number 12 parts of sulfurized alkylphenol calcium, 8 parts of TBAB, 13 parts of higher alcohols times half acid esters, 5 parts of antioxidant, 8 parts of conductive agent, anti-corrosion Lose 8 parts of 7 parts of agent, 8 parts of antistatic additive and fire retardant.
The synthetic method of the present embodiment comprises the following steps:
A, will lubricating base oil, nano silicon micronization, bentonite, polyacrylic acid, base number sulfurized alkylphenol calcium mix after add mixing Kneaded in machine, melting temperature is 65 DEG C, and mixing time is 15min, standing obtains mixture A;
B, addition TBAB, higher alcohols times half acid esters, antioxidant, conductive agent, anticorrosive, mixing in mixture A Add in reactor and heat afterwards, temperature of reaction kettle is 100 DEG C, and the heat time is 30min, after being slowly cooled to room temperature afterwards, is obtained To mixture B;
C, antistatic additive and fire retardant are sequentially added in mixture B, ball milling in ball mill, ball milling speed are added after uniform mixing Spend for 750 revs/min, Ball-milling Time is 12min, it is to obtain macromolecule electric force compounded grease composition that 1h is stood afterwards.
Experimental example:The electric force compounded grease that common electric force compounded grease and various embodiments of the present invention are obtained carry out cone penetration, Resistance to smog corrosive nature and volume resistivity test, obtain data such as following table:
High temperature resistant(℃) Fume resistance energy(K)
Conventional power complex liped 75 3.2
Embodiment one 150 1.2
Embodiment two 155 1.2
Embodiment three 152 1.3
Example IV 160 1.4
From above table data, electric force compounded grease, which is made, in example IV can reach optimum performance.
Preparation technology of the present invention is simple, and preparation process is environment friendly and pollution-free, and obtained electric force compounded grease can strengthen electric power electricity Electric conductivity, corrosion resistance, the antistatic property of cable;The fire retardant fire protection flame retarding effect added in the present invention is good, to ring Border is friendly, and can improve the performance of electric force compounded grease to a certain extent;In addition, the conductive agent conducting power added in the present invention The conduction of strong and heat is uniform.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (5)

1. a kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition, it is characterised in that:Electric force compounded grease composition component is pressed Parts by weight include 30-40 parts of lubricating base oil, 5-10 parts of nano silicon micronization, 2-8 parts of bentonite, 5-12 parts of polyacrylic acid, alkali 8-17 parts of value sulfurized alkylphenol calcium, 4-12 parts of TBAB, 10-17 parts of higher alcohols times half acid esters, 3-8 parts of antioxidant, lead 3-12 parts of electric agent 5-12 parts, 3-10 parts of anticorrosive, 5-12 parts of antistatic additive and fire retardant.
2. a kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition according to claim 1, it is characterised in that:It is described Fire retardant is made up of following composition proportion:Magnesium chloride 30%, antimony trichloride 30%, citric acid 10%, borax 10%, diatomite 10%, aluminium Sour cobalt 10%.
3. a kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition according to claim 1, it is characterised in that:It is described Conductive agent is prepared from by the raw material of following mass fraction:40% graphene, 30% titanium carbide, 20% triethylene tetramine, 10% phenolic aldehyde Resin.
4. a kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition according to claim 1, it is characterised in that:It is preferred that Composition proportion be:35 parts of lubricating base oil, 8 parts of nano silicon micronization, 5 parts of bentonite, 8 parts of polyacrylic acid, base number alkyl monosulfide 12 parts of phenol calcium, 8 parts of TBAB, 13 parts of higher alcohols times half acid esters, 5 parts of antioxidant, 8 parts of conductive agent, 7 parts of anticorrosive, 8 parts of 8 parts of antistatic additive and fire retardant.
5. realizing a kind of synthetic method of corrosion-resistant high-temperature macromolecule electric force compounded grease composition described in claim 1, it is special Levy and be:Its synthetic method comprises the following steps:
A, will lubricating base oil, nano silicon micronization, bentonite, polyacrylic acid, base number sulfurized alkylphenol calcium mix after add mixing Kneaded in machine, melting temperature is 60 DEG C -70 DEG C, and mixing time is 10min-20min, standing obtains mixture A;
B, addition TBAB, higher alcohols times half acid esters, antioxidant, conductive agent, anticorrosive, mixing in mixture A Add in reactor and heat afterwards, temperature of reaction kettle is 90 DEG C -120 DEG C, and the heat time is 20min-40min, afterwards Slow cooling To room temperature, mixture B is obtained;
C, antistatic additive and fire retardant are sequentially added in mixture B, ball milling in ball mill, ball milling speed are added after uniform mixing Spend for 500-1000 revs/min, Ball-milling Time is 10min-15min, it is to obtain the combination of macromolecule electric force compounded grease that 1h is stood afterwards Thing.
CN201710357972.XA 2017-05-19 2017-05-19 A kind of corrosion-resistant high-temperature macromolecule electric force compounded grease composition and preparation method thereof Pending CN107033607A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108129985A (en) * 2017-12-27 2018-06-08 张艳雪 A kind of macromolecule electric force compounded grease and its preparation process
CN108456428A (en) * 2017-09-13 2018-08-28 北京国网互联电气技术有限公司 A kind of radiation resistance efficient electrical power complex liped and preparation method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108456428A (en) * 2017-09-13 2018-08-28 北京国网互联电气技术有限公司 A kind of radiation resistance efficient electrical power complex liped and preparation method thereof
CN108129985A (en) * 2017-12-27 2018-06-08 张艳雪 A kind of macromolecule electric force compounded grease and its preparation process

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