CN104086885B - A kind of anticorrosion cable material and preparation technology thereof - Google Patents

A kind of anticorrosion cable material and preparation technology thereof Download PDF

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Publication number
CN104086885B
CN104086885B CN201410325767.1A CN201410325767A CN104086885B CN 104086885 B CN104086885 B CN 104086885B CN 201410325767 A CN201410325767 A CN 201410325767A CN 104086885 B CN104086885 B CN 104086885B
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kaolin
major ingredient
minutes
weight ratio
prepare
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CN104086885A (en
Inventor
李笃文
刘庆义
刘松
常俊军
魏若琳
王彬彬
薛洁
边文浩
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State Grid Corp of China SGCC
Linyi Power Supply Co of State Grid Shandong Electric Power Co Ltd
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State Grid Corp of China SGCC
Linyi Power Supply Co of State Grid Shandong Electric Power Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/2806Protection against damage caused by corrosion
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention belongs to electric power field of new, disclose a kind of anticorrosion cable material, it is prepared as follows and forms, step 1) prepare modified kaolin, step 2) prepare modification infusorial earth, step 3) prepare modified additive, step 4) banburying major ingredient and step 5) injection mo(u)lding.Cable material corrosion resistance prepared by the present invention is good, it is possible to keep good mechanical performance and insulating properties under acid-alkali salt and wet heat condition.

Description

A kind of anticorrosion cable material and preparation technology thereof
Technical field
The invention belongs to field of new, be specifically related to a kind of anticorrosion cable material and preparation technology thereof.
Background technology
After the electric energy being to be sent by electromotor with transformator that transmits electric power boosts, access transmission line of electricity then through control equipment such as choppers and realize.By version, transmission line of electricity is divided into overhead transmission line and cable run.Overhead transmission line route overhead line structures, wire, insulator, line hardware, bracing wire, pole and tower foundation, grounding device etc. are constituted, and are erected on ground.According to the character of conveying electric current, transmission of electricity is divided into ac transmission and direct current transportation.The eighties in 19th century first successfully achieves direct current transportation.But owing to the voltage of direct current transportation is difficult to continue to improve under technical conditions at that time, so that ability to transmit electricity and benefit are restricted.In 19 end of the centurys, direct current transportation is progressively replaced by ac transmission.The success of ac transmission, has welcome the New Times of 20th century electrification society.
In transmission line of electricity, cable conductor is most important transmission line of electricity, and it is made up of conductor and the outsourcing insulating protective layer of one or more mutually insulated, by electric power or information from a wire being transferred to another place.Power transmission and transformation cable is in an outdoor environment, especially under damp and hot weather conditions or acid-alkali salt effect than more serious region, aging, burn into disrepair phenomenon very easily occurs, easily caused by transmission line malfunction, produce normally to people and live and bring bigger potential safety hazard, also cause bigger loss to power department.In order to overcome drawbacks described above, prior art has occurred in that a variety of anticorrosion cable material, such as Chinese patent CN1425182A discloses a kind of anticorrosion cable, it to some extent solves the defects such as cable is not corrosion-resistant, but it is poor that it exists alkaline-resisting salt resistant character, and insulating properties are not high;Chinese patent CN1929042A discloses a kind of thermostable corrosion-proof high-voltage cable, and this cable anticorrosion effect is better, but prepares complex, and cost is high, not easily large-scale promotion.
Summary of the invention
Present invention aim to address many defects of cable material in prior art, through lot of experiments and exploration, change existing raw material composition and preparation method, it is provided that a kind of anticorrosion cable material, this insulated cable material not only possesses good insulating properties, and possesses good Corrosion Protection.
To achieve these goals, technical scheme realizes in the following way:
A kind of anticorrosion cable material, it is prepared as follows and forms:
Step 1) prepare modified kaolin: first with 10% (V/V) soak with hydrochloric acid Kaolin 10min, not have Kaolin to be as the criterion, 500 leave the heart 3 minutes, collect precipitation, after drying, grind to form the powder that particle diameter is 300 orders, to obtain final product;
Step 2) prepare modification infusorial earth: first with 10% (V/V) soak with hydrochloric acid kieselguhr 15min, not have kieselguhr to be as the criterion, 500 leave the heart 3 minutes, collect precipitation, after drying, grind to form the powder that particle diameter is 300 orders, to obtain final product;
Step 3) prepare modified additive: by aluminium triphosphate, graphite, Borax and zinc stearate mix homogeneously, obtain material, put in the ball grinder containing dehydrated alcohol, adding aluminium oxide ceramic ball according to the weight ratio that ratio of grinding media to material is 30: 1, Ball-milling Time is 12 hours, and ball milling temperature is room temperature, drum's speed of rotation 500 revs/min, being milled to powder diameter is about 300 orders, evaporates dehydrated alcohol, obtains modified additive;Wherein, aluminium triphosphate, graphite, the weight ratio of Borax and zinc stearate is 1: 1: 2: 2;
Step 4) banburying major ingredient: by acrylic resin, Merlon, bisphenol f type epoxy resin, polysiloxanes, dicyclopentadiene, dimethylaminoethoxyethanol and Triallyl isocyanurate, mix homogeneously, add banbury, be at 90 DEG C mixing 5 minutes in temperature, obtain major ingredient;Wherein, acrylic resin, Merlon, bisphenol f type epoxy resin, polysiloxanes, dicyclopentadiene, the weight ratio of dimethylaminoethoxyethanol and Triallyl isocyanurate is 7: 4: 3: 2: 2: 1: 1;
Step 5) injection mo(u)lding: by modified kaolin, modification infusorial earth, modified additive and major ingredient, put into successively in centrifuge, 1000 turns/min centrifugal mixer 5 minutes, after mix homogeneously, enter double screw extruder and be squeezed into molten condition, it is expressed in injection machine after batch mixing is completely melted, injection mo(u)lding and get final product at 300 DEG C;Wherein,
Modified kaolin, modification infusorial earth, modified additive and step 4) weight ratio of major ingredient prepared is 1-2: 1-2: 5-9: 20-30.
The beneficial effect that the present invention obtains specifically includes that
Cable material corrosion resistance prepared by the present invention is good, it is possible to keep good mechanical performance and insulating properties under acid-alkali salt and wet heat condition;The present invention, by adding various auxiliary agents, improves the defect of material itself, improves performance;Preparation technology of the present invention is simple, is suitable for large-scale production.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that the technical scheme in the application, below in conjunction with the application specific embodiment, the present invention is carried out clearly, is fully described by, it is clear that, described embodiment is only some embodiments of the present application, rather than whole embodiments.Based on the embodiment in the application, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, all should belong to the scope of protection of the invention.
Embodiment 1
A kind of anticorrosion cable material, it is prepared as follows and forms:
Step 1) prepare modified kaolin: first with 10% (V/V) soak with hydrochloric acid Kaolin 10min, not have Kaolin to be as the criterion, 500 leave the heart 3 minutes, collect precipitation, after drying, grind to form the powder that particle diameter is 300 orders, to obtain final product;
Step 2) prepare modification infusorial earth: first with 10% (V/V) soak with hydrochloric acid kieselguhr 15min, not have kieselguhr to be as the criterion, 500 leave the heart 3 minutes, collect precipitation, after drying, grind to form the powder that particle diameter is 300 orders, to obtain final product;
Step 3) prepare modified additive: by aluminium triphosphate, graphite, Borax and zinc stearate are put in the ball grinder containing dehydrated alcohol, adding aluminium oxide ceramic ball according to the weight ratio that ratio of grinding media to material is 30: 1, Ball-milling Time is 12 hours, and ball milling temperature is room temperature, drum's speed of rotation 500 revs/min, being milled to powder diameter is about 300 orders, evaporates dehydrated alcohol, obtains modified additive;Wherein, aluminium triphosphate, graphite, the weight ratio of Borax and zinc stearate is 1: 1: 2: 2;
Step 4) banburying major ingredient: by acrylic resin, Merlon, bisphenol f type epoxy resin, polysiloxanes, dicyclopentadiene, dimethylaminoethoxyethanol and Triallyl isocyanurate, mix homogeneously, join banbury, be at 90 DEG C mixing 5 minutes in temperature, obtain major ingredient;Wherein, acrylic resin, Merlon, bisphenol f type epoxy resin, polysiloxanes, dicyclopentadiene, the weight ratio of dimethylaminoethoxyethanol and Triallyl isocyanurate is 7: 4: 3: 2: 2: 1: 1;
Step 5) injection mo(u)lding: by modified kaolin, modification infusorial earth, modified additive and major ingredient, put into successively in centrifuge, 1000 turns/min centrifugal mixer 5 minutes, after mix homogeneously, enter double screw extruder and be squeezed into molten condition, it is expressed in injection machine after batch mixing is completely melted, injection mo(u)lding and get final product at 300 DEG C;The weight ratio of described modified kaolin, modification infusorial earth, modified additive and major ingredient is 1: 1: 5: 20.
For the thickness of cable material for 3mm, detect each parameter: tensile strength (N/mm2) it is 12.9, elongation at break (%) is 5312, hardness (A) 82, specific insulation × 10-15(Ω cm) is 2.41, and oxygen index (OI) is 32.
Embodiment 2
A kind of anticorrosion cable material, it is prepared as follows and forms:
Step 1) prepare modified kaolin: first with 10% (V/V) soak with hydrochloric acid Kaolin 10min, not have Kaolin to be as the criterion, 500 leave the heart 3 minutes, collect precipitation, after drying, grind to form the powder that particle diameter is 300 orders, to obtain final product;
Step 2) prepare modification infusorial earth: first with 10% (V/V) soak with hydrochloric acid kieselguhr 15min, not have kieselguhr to be as the criterion, 500 leave the heart 3 minutes, collect precipitation, after drying, grind to form the powder that particle diameter is 300 orders, to obtain final product;
Step 3) prepare modified additive: by aluminium triphosphate, graphite, Borax and zinc stearate are put in the ball grinder containing dehydrated alcohol, adding aluminium oxide ceramic ball according to the weight ratio that ratio of grinding media to material is 30: 1, Ball-milling Time is 12 hours, and ball milling temperature is room temperature, drum's speed of rotation 500 revs/min, grinding powder diameter is about 300 orders, evaporates dehydrated alcohol, obtains modified additive;Wherein, aluminium triphosphate, graphite, the weight ratio of Borax and zinc stearate is 1: 1: 2: 2;
Step 4) banburying major ingredient: by acrylic resin, Merlon, bisphenol f type epoxy resin, polysiloxanes, dicyclopentadiene, dimethylaminoethoxyethanol and Triallyl isocyanurate, mix homogeneously, add banbury, be at 90 DEG C mixing 5 minutes in temperature, obtain major ingredient;Wherein, acrylic resin, Merlon, bisphenol f type epoxy resin, polysiloxanes, dicyclopentadiene, the weight ratio of dimethylaminoethoxyethanol and Triallyl isocyanurate is 7: 4: 3: 2: 2: 1: 1;
Step 5) injection mo(u)lding: by modified kaolin, modification infusorial earth, modified additive and major ingredient, put into successively in centrifuge, 1000 turns/min centrifugal mixer 5 minutes, after mix homogeneously, enter double screw extruder and be squeezed into molten condition, it is expressed in injection machine after batch mixing is completely melted, injection mo(u)lding and get final product at 300 DEG C;The weight ratio of described modified kaolin, modification infusorial earth, modified additive and major ingredient is 2: 2: 9: 30.
After testing, the thickness preparing cable material is 3mm, tensile strength (N/mm2) it is 13.7, elongation at break (%) is 5297, hardness (A) 83, specific insulation × 10-15(Ω cm) is 2.33, and oxygen index (OI) is 31.
Embodiment 3
The performance test of anticorrosion cable material prepared by the present invention:
It is divided into three common BV cable group of group: A., B. embodiment 1 group, C. embodiment 2 groups.
Being dipped in the sodium hydroxide solution of 10% by test material 30 days, each Specifeca tion speeification measures, in Table 1:
Table 1
Test material is dipped in the sulfuric acid solution of 8% 30 days, and each Specifeca tion speeification measures, in Table 2:
Table 2
The present invention also have detected the impact under wet-hot steam and brines on cable material of the present invention, and its various aspects of performance parameter fluctuation amplitude is also relatively small, does not affect the key property of cable.
Finally, in addition it is also necessary to be only several specific embodiments of the present invention it is noted that listed above.It is clear that the invention is not restricted to above example, it is also possible to there are many deformation.All deformation that those of ordinary skill in the art can directly derive from present disclosure or associate, are all considered as protection scope of the present invention.

Claims (1)

1. an anticorrosion cable material, it is prepared as follows and forms:
Step 1) prepare modified kaolin: first with 10% soak with hydrochloric acid Kaolin 10min, not have Kaolin to be as the criterion, 500 leave the heart 3 minutes, collect precipitation, after drying, grind to form the powder that particle diameter is 300 orders, to obtain final product;
Step 2) prepare modification infusorial earth: first with 10% soak with hydrochloric acid kieselguhr 15min, not have kieselguhr to be as the criterion, 500 leave the heart 3 minutes, collect precipitation, after drying, grind to form the powder that particle diameter is 300 orders, to obtain final product;
Step 3) prepare modified additive: by aluminium triphosphate, graphite, Borax and zinc stearate are put in the ball grinder containing dehydrated alcohol, adding aluminium oxide ceramic ball according to the weight ratio that ratio of grinding media to material is 30: 1, Ball-milling Time is 12 hours, and ball milling temperature is room temperature, drum's speed of rotation 500 revs/min, the particle diameter being milled to raw material is 300 orders, evaporates dehydrated alcohol, obtains modified additive;Wherein, aluminium triphosphate, graphite, the weight ratio of Borax and zinc stearate is 1: 1: 2: 2;
Step 4) banburying major ingredient: by acrylic resin, Merlon, bisphenol f type epoxy resin, polysiloxanes, dicyclopentadiene, dimethylaminoethoxyethanol and Triallyl isocyanurate, mix homogeneously, add banbury, be at 90 DEG C mixing 5 minutes in temperature, obtain major ingredient;Wherein, acrylic resin, Merlon, bisphenol f type epoxy resin, polysiloxanes, dicyclopentadiene, the weight ratio of dimethylaminoethoxyethanol and Triallyl isocyanurate is 7: 4: 3: 2: 2: 1: 1;
Step 5) injection mo(u)lding: by modified kaolin, modification infusorial earth, modified additive and major ingredient, put into successively in centrifuge, 1000 turns/min centrifugal mixer 5 minutes, after mix homogeneously, enter double screw extruder and be squeezed into molten condition, it is expressed in injection machine after batch mixing is completely melted, injection mo(u)lding and get final product at 300 DEG C;
The weight ratio of described modified kaolin, modification infusorial earth, modified additive and major ingredient is 1-2: 1-2: 5-9: 20-30.
CN201410325767.1A 2014-07-04 2014-07-04 A kind of anticorrosion cable material and preparation technology thereof Expired - Fee Related CN104086885B (en)

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Publication number Priority date Publication date Assignee Title
CN105419244A (en) * 2016-01-12 2016-03-23 芜湖航天特种电缆厂股份有限公司 Kaolin-modified anti-aging cable insulating material and preparing method thereof
CN105504690A (en) * 2016-01-12 2016-04-20 芜湖航天特种电缆厂股份有限公司 Kieselguhr-modified anti-aging cable insulation material and preparation method thereof
CN106832773A (en) * 2016-12-30 2017-06-13 安徽远征电缆科技有限公司 A kind of cable anti-corrosion material
CN106700511A (en) * 2017-01-12 2017-05-24 芜湖航天特种电缆厂股份有限公司 Diatomite modification-based nylon cable protective sleeve and preparation method thereof
CN106700510A (en) * 2017-01-12 2017-05-24 芜湖航天特种电缆厂股份有限公司 Nylon cable protective sleeve based on bentonite modification and preparation method thereof
CN107325392A (en) * 2017-08-01 2017-11-07 合肥安力电力工程有限公司 A kind of corrosion resistant electric power material and preparation method thereof
CN108250686A (en) * 2018-02-05 2018-07-06 合肥市大卓电力有限责任公司 A kind of heat conduction high pressure breakdown Electric insulation material and preparation method thereof

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CN101466784B (en) * 2006-04-19 2012-12-19 埃克森美孚化学专利公司 Product by plasticized thermoplastic polyolefin composition
CN103756190B (en) * 2014-01-12 2015-09-30 莒南县美达电力实业有限公司 A kind of radiation resistant cable and application in a power distribution system thereof

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