CN107032745A - A kind of alkaline residue slag composite block and preparation method thereof - Google Patents

A kind of alkaline residue slag composite block and preparation method thereof Download PDF

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Publication number
CN107032745A
CN107032745A CN201710293325.7A CN201710293325A CN107032745A CN 107032745 A CN107032745 A CN 107032745A CN 201710293325 A CN201710293325 A CN 201710293325A CN 107032745 A CN107032745 A CN 107032745A
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CN
China
Prior art keywords
parts
alkaline residue
slag
composite block
slag composite
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710293325.7A
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Chinese (zh)
Inventor
严守升
班先宝
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Fangchenggang Haihe Dam Management Station
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Fangchenggang Haihe Dam Management Station
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Publication date
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Priority to CN201710293325.7A priority Critical patent/CN107032745A/en
Publication of CN107032745A publication Critical patent/CN107032745A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • C04B30/02Compositions for artificial stone, not containing binders containing fibrous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • C04B2111/285Intumescent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of alkaline residue slag composite block and preparation method thereof.It is made up of the raw material of following parts by weight:50 90 parts of alkaline residue, 100 300 parts of slag, 15 28 parts of mine tailing, 58 parts of alkali-activator, 15 parts of foaming agent, 13 parts of string, 25 50 parts of water.The alkaline residue slag composite block of the present invention, the raw material for preparing building block, cheap, wide material sources are used as using alkaline residue and slag, the building block of preparation has antidetonation fire-protection rating high, good heat insulating, light weight, and shock resistance is high, toughness is strong, and shrinkage factor is low, and resisting carbonization is strong, the features such as good endurance.

Description

A kind of alkaline residue slag composite block and preparation method thereof
Technical field
The invention belongs to construction material preparing technical field, and in particular to a kind of alkaline residue slag composite block and its preparation side Method.
Background technology
Building block is the artificial bulk built by laying bricks or stones, is a kind of novel wall material, and profile is generally right angle hexahedron, is also had various Special-shaped building block.In building block series the length of main specifications, width or height have one or more than one respectively more than 365mm, 240mm or 115mm, but segment heights are generally no greater than 6 times of length or width, 3 times of of length no more than height.
With the acceleration of urbanization process, large quantities of old buildings are removed, discarded brick, and armored concrete fragment etc. is built The social topics for being treated as increasingly meriting attention of building refuse.If but simple landfill, not only influence urban environment, waste soil Ground resource, can also cause the waste of the huge energy and resource, and preparing new type block using building waste can not only effectively be handled Rubbish, also complies with the demand for development of current construction material.
Patent 201210412658.4 discloses a kind of building block, including skeleton and core body, the synchronous mould of the skeleton and core body It is moulded into type;The skeleton includes the following materials for accounting for skeleton total weight percent:Cement 25~45%, light-weight aggregate 25~45%, Basalt building stones 10~20%, mineral powder 8~15%, string 10~20 and additive 1~2;The core body includes accounting for The following materials of core body total weight percent:Cement 25~45%, Ultralight particulate material 25~45%, mineral powder 15~25% With foaming agent 5~15%.The building block is although lightweight, still, and intensity is not high, and material used is more expensive, prepares cost high.
The content of the invention
The present invention is in view of the shortcomings of the prior art, it is proposed that a kind of alkaline residue slag composite block and preparation method thereof.
A kind of alkaline residue slag composite block, is made up of the raw material of following parts by weight:50-90 parts of alkaline residue, slag 100-300 Part, 15-28 parts of mine tailing, 5-8 parts of alkali-activator, 1-5 parts of foaming agent, 1-3 parts of string, 25-50 parts of water.
The building waste is waste concrete, and give up brick, waste marble, the one or more in dregs.
The mine tailing is iron tailings, copper tailing, aluminium mine tailing, molybdic tailing, the one or more in phosphorus mine tailing.
The alkali-activator is sodium hydroxide, lime, sodium silicate, saltcake, the one or more in soda ash.
The foaming agent is neopelex, cocounut oil acyl diethanol amine, APES, in hydrogen peroxide One or more.
The string is bark fiber, ramee, hemp, sisal fiber, one kind in abutilon fibre or More than one.
The preparation method of above-mentioned alkaline residue slag composite block, is carried out in accordance with the following steps:
(1) according to parts by weight, 50-90 parts of alkaline residue is taken, 100-300 parts of slag is crushed to 25-50 mesh;
(2) by 50-90 parts of alkaline residue after crushing, 100-300 parts of slag, 15-8 parts of mine tailing, 5-8 parts of alkali-activator, In 1-5 parts of foaming agent, 1-3 parts of string, 25-50 parts of addition mixers of water, stirring mixing 15-20 minutes;
(3) foamed in the slurry injection mould that stirring is mixed, foaming process is 15-20 minutes;
(4) stood under field conditions (factors) after the completion of injection molding 10-24 hours carry out initial curing, maintenance complete the demoulding after according to The specification needed is cut;
(5) it is 20-30 DEG C that neat rear temperature of placing is piled up in the building block cut, in relative humidity 85-95% curing kilns Maintenance 45-85 hours.
Beneficial effects of the present invention:The alkaline residue slag composite block of the present invention, preparation building block is used as using alkaline residue and slag Raw material, cheap, wide material sources, the building block of preparation has antidetonation fire-protection rating high, and good heat insulating, light weight resists Impact is high, and toughness is strong, and shrinkage factor is low, and resisting carbonization is strong, the features such as good endurance.
Embodiment
Below by specific embodiment, the present invention will be further described.
Embodiment 1
A kind of alkaline residue slag composite block, is made up of the raw material of following parts by weight:70 parts of alkaline residue, 200 parts of slag, iron tail 10 parts of ore deposit, 10 parts of copper tailing, 7 parts of sodium hydroxide, 3 parts of neopelex, 2 parts of bark fiber, 40 parts of water.
The preparation method of above-mentioned alkaline residue slag composite block, is carried out in accordance with the following steps:
(1) according to parts by weight, 70 parts of alkaline residue is taken, 200 parts of slag is crushed to 25-50 mesh;
(2) by 70 parts of alkaline residue after crushing, 200 parts of slag, 10 parts of iron tailings, 10 parts of copper tailing, 7 parts of sodium hydroxide, ten In 3 parts of dialkyl benzene sulfonic acids sodium, 2 parts of bark fiber, 40 parts of addition mixers of water, stirring mixing 18 minutes;
(3) foamed in the slurry injection mould that stirring is mixed, foaming process is 18 minutes;
(4) stood under field conditions (factors) after the completion of injection molding 18 hours carry out initial curing, maintenance complete the demoulding after according to need The specification wanted is cut;
(5) it is 25 DEG C that neat rear temperature of placing is piled up in the building block cut, and 60 are conserved in the curing kilns of relative humidity 90% Hour.
Building block rupture strength manufactured in the present embodiment:22MPa;Shock resistance:≥10KJ/m2;Weather resistance is excellent, prevents Fire is fire-retardant.
Embodiment 2
A kind of alkaline residue slag composite block, is made up of the raw material of following parts by weight:50 parts of alkaline residue, 100 parts of slag, molybdenum tail 28 parts of ore deposit, 8 parts of lime, 5 parts of cocounut oil acyl diethanol amine, 3 parts of ramee, 50 parts of water.
The preparation method of above-mentioned alkaline residue slag composite block, is carried out in accordance with the following steps:
(1) according to parts by weight, 50 parts of alkaline residue is taken, 100 parts of slag is crushed to 25-50 mesh;
(2) by 50 parts of alkaline residue after crushing, 100 parts of slag, 28 parts of molybdic tailing, 8 parts of lime, 5 parts of cocounut oil acyl diethanol amine, In 3 parts of ramee, 50 parts of addition mixers of water, stirring mixing 20 minutes;
(3) foamed in the slurry injection mould that stirring is mixed, foaming process is 20 minutes;
(4) stood under field conditions (factors) after the completion of injection molding 24 hours carry out initial curing, maintenance complete the demoulding after according to need The specification wanted is cut;
(5) it is 30 DEG C that neat rear temperature of placing is piled up in the building block cut, and 85 are conserved in the curing kilns of relative humidity 95% Hour.
Building block rupture strength manufactured in the present embodiment:23MPa;Shock resistance:≥10KJ/m2;Weather resistance is excellent, prevents Fire is fire-retardant.
Embodiment 3
A kind of alkaline residue slag composite block, is made up of the raw material of following parts by weight:90 parts of alkaline residue, 300 parts of slag, aluminium tail 15 parts of ore deposit, 5 parts of sodium silicate, 1 part of APES, 1 part of hemp, 25 parts of water.
The preparation method of above-mentioned alkaline residue slag composite block, is carried out in accordance with the following steps:
(1) according to parts by weight, 90 parts of alkaline residue is taken, 300 parts of slag is crushed to 25-50 mesh;
(2) by 90 parts of alkaline residue after crushing, 300 parts of slag, 15 parts of aluminium mine tailing, 5 parts of sodium silicate, alkylphenol-polyethenoxy In 1 part of ether, 1 part of hemp, 25 parts of addition mixers of water, stirring mixing 15 minutes;
(3) foamed in the slurry injection mould that stirring is mixed, foaming process is 15 minutes;
(4) stood under field conditions (factors) after the completion of injection molding 10 hours carry out initial curing, maintenance complete the demoulding after according to need The specification wanted is cut;
(5) it is 20 DEG C that neat rear temperature of placing is piled up in the building block cut, and 45 are conserved in the curing kilns of relative humidity 85% Hour.
Building block rupture strength manufactured in the present embodiment:23MPa;Shock resistance:≥10KJ/m2;Weather resistance is excellent, prevents Fire is fire-retardant.
Embodiment 4
A kind of alkaline residue slag composite block, is made up of the raw material of following parts by weight:70 parts of alkaline residue, 200 parts of slag, phosphorus tail 18 parts of ore deposit, 6 parts of saltcake, 2 parts of hydrogen peroxide, 3 parts of sisal fiber, 35 parts of water.
The preparation method of above-mentioned alkaline residue slag composite block, is carried out in accordance with the following steps:
(1) according to parts by weight, 70 parts of alkaline residue is taken, 200 parts of slag is crushed to 25-50 mesh;
(2) by 70 parts of alkaline residue after crushing, 200 parts of slag, 18 parts of phosphorus mine tailing, 6 parts of saltcake, 2 parts of hydrogen peroxide, sisal fiber 3 parts, in 35 parts of addition mixers of water, stirring mixing 18 minutes;
(3) foamed in the slurry injection mould that stirring is mixed, foaming process is 18 minutes;
(4) stood under field conditions (factors) after the completion of injection molding 16 hours carry out initial curing, maintenance complete the demoulding after according to need The specification wanted is cut;
(5) it is 22 DEG C that neat rear temperature of placing is piled up in the building block cut, and 60 are conserved in the curing kilns of relative humidity 87% Hour.
Building block rupture strength manufactured in the present embodiment:21MPa;Shock resistance:≥10KJ/m2;Weather resistance is excellent, prevents Fire is fire-retardant.
Embodiment 5
A kind of alkaline residue slag composite block, is made up of the raw material of following parts by weight:50-90 parts of alkaline residue, slag 100-300 Part, 10 parts of iron tailings, 10 parts of copper tailing, piece 10 parts of stone flour of fiber crops, 7 parts of sodium hydroxide, 3 parts of neopelex, bark is fine 2 parts of dimension, 40 parts of water.
The preparation method of above-mentioned alkaline residue slag composite block, is carried out in accordance with the following steps:
(1) according to parts by weight, 70 parts of gangue is taken, 200 parts of slag is crushed to 25-50 mesh;
(2) by 70 parts of gangue after crushing, 200 parts of slag, piece 10 parts of stone flour of fiber crops, 10 parts of iron tailings, 10 parts of copper tailing, In 7 parts of sodium hydroxide, 3 parts of neopelex, 2 parts of bark fiber, 40 parts of addition mixers of water, 18 points of stirring mixing Clock;
(3) foamed in the slurry injection mould that stirring is mixed, foaming process is 18 minutes;
(4) stood under field conditions (factors) after the completion of injection molding 18 hours carry out initial curing, maintenance complete the demoulding after according to need The specification wanted is cut;
(5) it is 25 DEG C that neat rear temperature of placing is piled up in the building block cut, and 60 are conserved in the curing kilns of relative humidity 90% Hour.
Building block rupture strength manufactured in the present embodiment:30MPa;Shock resistance:≥10KJ/m2;Weather resistance is excellent, prevents Fire is fire-retardant.
Embodiment 6
A kind of alkaline residue slag composite block, is made up of the raw material of following parts by weight:70 parts of alkaline residue, 200 parts of slag, molybdenum tail 28 parts of ore deposit, 8 parts of lime, 5 parts of cocounut oil acyl diethanol amine, 3 parts of red bauxite, 3 parts of ramee, 50 parts of water.
The preparation method of above-mentioned alkaline residue slag composite block, is carried out in accordance with the following steps:
(1) according to parts by weight, 70 parts of alkaline residue is taken, 200 parts of slag is crushed to 25-50 mesh;
(2) by 70 parts of alkaline residue after crushing, 200 parts of slag, 28 parts of molybdic tailing, 3 parts of red bauxite, 8 parts of lime, cocounut oil acyl two In 5 parts of monoethanolamine, 3 parts of ramee, 50 parts of addition mixers of water, stirring mixing 20 minutes;
(3) foamed in the slurry injection mould that stirring is mixed, foaming process is 20 minutes;
(4) stood under field conditions (factors) after the completion of injection molding 24 hours carry out initial curing, maintenance complete the demoulding after according to need The specification wanted is cut;
(5) it is 30 DEG C that neat rear temperature of placing is piled up in the building block cut, and 85 are conserved in the curing kilns of relative humidity 95% Hour.
Building block rupture strength manufactured in the present embodiment:33MPa;Shock resistance:≥10KJ/m2;Weather resistance is excellent, prevents Fire is fire-retardant.

Claims (7)

1. a kind of alkaline residue slag composite block, it is characterised in that be made up of the raw material of following parts by weight:50-90 parts of alkaline residue, steel 100-300 parts of slag, 15-28 parts of mine tailing, 5-8 parts of alkali-activator, 1-5 parts of foaming agent, 1-3 parts of string, water 25-50 Part.
2. a kind of alkaline residue slag composite block according to claim 1, it is characterised in that the building waste is useless coagulation Soil, give up brick, waste marble, the one or more in dregs.
3. a kind of alkaline residue slag composite block according to claim 1, it is characterised in that the mine tailing is iron tailings, copper One or more in mine tailing, aluminium mine tailing, molybdic tailing, phosphorus mine tailing.
4. a kind of alkaline residue slag composite block according to claim 1, it is characterised in that the alkali-activator is hydroxide One or more in sodium, lime, sodium silicate, saltcake, soda ash.
5. a kind of alkaline residue slag composite block according to claim 1, it is characterised in that the foaming agent is detergent alkylate One or more in sodium sulfonate, cocounut oil acyl diethanol amine, APES, hydrogen peroxide.
6. a kind of alkaline residue slag composite block according to claim 1, it is characterised in that the string is that bark is fine One or more in dimension, ramee, hemp, sisal fiber, abutilon fibre.
7. the preparation method of alkaline residue slag composite block described in claim 1, it is characterised in that carry out in accordance with the following steps:
(1) according to parts by weight, 50-90 parts of alkaline residue is taken, 100-300 parts of slag, it is crushed to 25-50 mesh;
(2) by 50-90 parts of alkaline residue after crushing, 100-300 parts of slag, 15-8 parts of mine tailing, 5-8 parts of alkali-activator, foaming In 1-5 parts of agent, 1-3 parts of string, 25-50 parts of addition mixers of water, stirring mixing 15-20 minutes;
(3) foamed in the slurry injection mould that stirring is mixed, foaming process is 15-20 minutes;
(4) 10-24 hours are stood after the completion of injection molding under field conditions (factors) and carries out initial curing, maintenance is completed after the demoulding as required Specification cut;
(5) it is 20-30 DEG C that neat rear temperature of placing is piled up in the building block cut, and is conserved in relative humidity 85-95% curing kilns 45-85 hours.
CN201710293325.7A 2017-04-28 2017-04-28 A kind of alkaline residue slag composite block and preparation method thereof Pending CN107032745A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109231887A (en) * 2018-10-29 2019-01-18 淮安市水泥厂有限公司 Utilize the method for industrial residue alkaline residue production novel light wall body thermal insulation material
CN110054500A (en) * 2019-03-11 2019-07-26 南京思宇环保科技有限公司 A method of environmental protection brick is prepared using steel-making waste residue
CN113524395A (en) * 2021-08-12 2021-10-22 安徽理工大学 Method for preparing high-strength carbonized paving brick based on industrial waste residue-wastewater-waste gas synergy
CN116462440A (en) * 2023-06-20 2023-07-21 石家庄铁道大学 Low-shrinkage industrial solid waste excitant and preparation method and application thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106277972A (en) * 2016-08-10 2017-01-04 卓达新材料科技集团威海股份有限公司 A kind of alkaline residue building waste is non-burning brick and preparation method thereof
CN106277986A (en) * 2016-08-17 2017-01-04 明光市凯旋新型建材厂 A kind of non-burning brick preparation method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106277972A (en) * 2016-08-10 2017-01-04 卓达新材料科技集团威海股份有限公司 A kind of alkaline residue building waste is non-burning brick and preparation method thereof
CN106277986A (en) * 2016-08-17 2017-01-04 明光市凯旋新型建材厂 A kind of non-burning brick preparation method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109231887A (en) * 2018-10-29 2019-01-18 淮安市水泥厂有限公司 Utilize the method for industrial residue alkaline residue production novel light wall body thermal insulation material
CN110054500A (en) * 2019-03-11 2019-07-26 南京思宇环保科技有限公司 A method of environmental protection brick is prepared using steel-making waste residue
CN113524395A (en) * 2021-08-12 2021-10-22 安徽理工大学 Method for preparing high-strength carbonized paving brick based on industrial waste residue-wastewater-waste gas synergy
CN116462440A (en) * 2023-06-20 2023-07-21 石家庄铁道大学 Low-shrinkage industrial solid waste excitant and preparation method and application thereof
CN116462440B (en) * 2023-06-20 2023-09-01 石家庄铁道大学 Low-shrinkage industrial solid waste excitant and preparation method and application thereof

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Application publication date: 20170811