CN107032042B - Cigarette sorting device and sorting method - Google Patents

Cigarette sorting device and sorting method Download PDF

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Publication number
CN107032042B
CN107032042B CN201611124110.4A CN201611124110A CN107032042B CN 107032042 B CN107032042 B CN 107032042B CN 201611124110 A CN201611124110 A CN 201611124110A CN 107032042 B CN107032042 B CN 107032042B
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Prior art keywords
shaping
cigarette
driving
sorting
plate
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CN107032042A (en
Inventor
杨旭东
靳志强
陈思顺
胡蝶
陈发忠
潘开礼
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Guizhou Huilian Technology Ltd
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Guizhou Huilian Technology Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/10Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
    • B65G15/12Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
    • B65G15/14Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts the load being conveyed between the belts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)
  • Combined Means For Separation Of Solids (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)

Abstract

The invention discloses a cigarette carton sorting device and a cigarette carton sorting method. Comprises a driving shaft (1), a driven shaft (2) is arranged below the driving shaft (1); a main transmission wheel (3) is arranged on the driving shaft (1); the driven shaft (2) is provided with an auxiliary transmission wheel (11); a conveyor belt (4) is connected between the main conveying wheel (3) and the auxiliary conveying wheel (11); one end of the driving shaft (1) is connected with a driving device. The invention has the characteristics of high production efficiency, simple control and low noise.

Description

Cigarette sorting device and sorting method
Technical Field
The invention relates to the field of cigarette carton sorting, in particular to a cigarette carton sorting device and a cigarette carton sorting method.
Background
In the production process of the cigarette carton, the cigarette carton needs to be sorted and then packaged according to the requirements of different customers. Cigarette sorting work generally uses a sorting machine for sorting. Currently, the sorting machines which are used more frequently are: push-out type channel machines, percussion type vertical machines, drop type vertical machines with push head structures, and the like. The principle of the sorting machine is that firstly, a baffle is closed, a clamping mechanism is closed to clamp a second cigarette, then the baffle is opened, and the first cigarette falls into a lower assembly line to complete sorting; then, the baffle is closed again, the holding and clamping mechanism is opened to enable a second cigarette to be placed on the baffle, the holding and clamping mechanism is closed again to clamp the previous cigarette, the baffle is opened again, and the second cigarette falls into a lower assembly line to finish sorting; the cigarette carton sorting is repeatedly carried out in the way. However, the above sorting machine has the following disadvantages when in use: 1) The clamping mechanism and the baffle are respectively driven by a motor, so that the production control is complex; 2) Because the motor needs to start and stop once when the clamping mechanism clamps once, the production continuity is poor, the production time is wasted, and the production efficiency is not high; 3) When the clamping mechanism is used for clamping, the clamping mechanism can collide with a cigarette carton to generate large noise, so that noise pollution is caused.
Disclosure of Invention
The invention aims to provide a cigarette carton sorting device and a cigarette carton sorting method. The invention has the characteristics of high production efficiency, simple control and low noise.
The technical scheme of the invention is as follows: a cigarette carton sorting device comprises a driving shaft, wherein a driven shaft is arranged below the driving shaft; the driving shaft is provided with a main transmission wheel; the driven shaft is provided with an auxiliary transmission wheel; a conveying belt is connected between the main conveying wheel and the auxiliary conveying wheel; one end of the driving shaft is connected with a driving device.
In the cigarette carton sorting device, sliding plates are connected to two ends of the driving shaft and the driven shaft; a sliding sleeve is arranged on the sliding plate; the sliding sleeve is connected with the bracket through a guide rail; a spring is connected between the two sliding plates positioned at the same end of the driving shaft; and the support is provided with a plate cylinder, and the plate cylinder is connected with the sliding plate.
In the cigarette carton sorting device, the driving device comprises a driving motor, the driving motor is connected with a driving belt wheel through a driving belt, the driving belt wheel is connected with a sliding shaft sleeve, the sliding shaft sleeve is connected with a sliding shaft, and a driving bevel gear is arranged at the end part of the sliding shaft; one end of the driving shaft is provided with a transmission bevel gear; the driving bevel gear is connected with the transmission bevel gear.
In the cigarette carton sorting device, a shaping mechanism is arranged below the driven shaft; the shaping mechanism comprises a shaping rod, a shaping plate is arranged on the shaping rod, two ends of the shaping rod are connected with the sliding plate, and one end of the shaping rod is connected with the shaping motor.
In the cigarette carton sorting device, a shaping mechanism is arranged below the driven shaft; the shaping mechanism comprises a shaping guide rod, and two ends of the shaping guide rod are connected with the bracket; the shaping guide rod is connected with the supporting plate through the shaping guide sleeve, and the supporting plate is connected with the shaping cylinder.
In the cigarette carton sorting device, the spring is connected with the sliding plate through a pre-tightening bolt.
The sorting method of the cigarette carton sorting device comprises the steps of installing the cigarette carton sorting device at a cigarette outlet of a cigarette storage bin, stacking cigarette cartons and then putting the stacked cigarette cartons into the cigarette storage bin, driving a main conveying wheel to rotate by a driving device and driving an auxiliary conveying wheel to rotate by a conveying belt, and conveying the cigarette cartons downwards by the friction force of the conveying belt in the transmission process of the conveying belt until the cigarette cartons are separated from the conveying belt and fall into a flow line below the conveying belt to be conveyed out to complete sorting.
In the sorting method of the cigarette sorting device, the cigarette needs to be shaped for sorting for a period of time, during shaping, the stretching cylinder extends to push the sliding plate outwards to push away the sliding plate, so that the distance between the conveyor belts is increased, the cigarette falls into the shaping mechanism below the cigarette, after shaping, the stretching cylinder retracts, the conveyor belts slide inwards under the restoring force of the springs, then the conveyor belts clamp the cigarette, and then the cigarette sorting is continued.
In the sorting method of the cigarette carton sorting device, the shaping mechanism is specifically shaped in a way that the shaping motor drives the shaping rod to rotate, so that the shaping plate is turned flat, then the sliding plate is pushed away to the outside, the cigarette carton falls on the flat shaping plate, the sliding plate slides to the inside after shaping to enable the conveying belt to clamp the cigarette carton, the shaping motor drives the shaping plate to turn open again, and the driving device continues to drive the conveying belt to sort the cigarette carton.
In the sorting method of the cigarette carton sorting device, the shaping mechanism is specifically shaped in such a way that the shaping cylinder pushes the support plate to a cigarette lifting position, then the sliding plate is pushed outwards, the cigarette carton falls on the support plate, the sliding plate slides inwards after shaping to enable the conveyor belt to clamp the cigarette carton, the shaping cylinder retracts to pull the support plate open, and the driving device continues to drive the conveyor belt to sort the cigarette carton.
The invention has the beneficial effects that: compared with the prior art, the structure of the conveying belt replaces the structure of the clamping mechanism, the application of one driving motor is reduced, the equipment cost is reduced, the control steps are further reduced, the control is simpler, and the production stability is higher. When the cigarette sorting machine sorts cigarettes by the continuously moving conveyor belt, the cigarettes are basically not stopped except for cigarette shaping, namely, the labor hour is basically not lost in production, so that the sorting efficiency is high. In the test, when the rotating speed of the driving motor is 30r/min, the sorting efficiency of the invention is 10800 pieces/hour; therefore, the rotating speed of the driving motor is low, and the service life of the motor can be effectively prolonged. Because the holding and clamping mechanism is cancelled, the conveying belt can not collide with the cigarettes during sorting, so the noise is low, the working environment is effectively improved, and the noise pollution is eliminated.
Drawings
FIG. 1 is a schematic structural view of embodiment 1 of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic structural diagram of embodiment 2 of the present invention;
FIG. 4 is a top view of FIG. 3;
FIG. 5 is a schematic view showing the connection between the driving pulley, the sliding bush, the sliding shaft and the driving bevel gear;
fig. 6 is a schematic diagram of the working principle of the present invention.
Reference numerals: 1-driving shaft, 2-driven shaft, 3-main transmission wheel, 4-transmission belt, 5-sliding plate, 6-sliding sleeve, 7-guide rail, 8-bracket, 9-spring, 10-plate cylinder, 11-auxiliary transmission wheel, 12-driving motor, 13-driving belt, 14-transmission belt wheel, 15-sliding shaft sleeve, 16-sliding shaft, 17-driving bevel gear, 18-transmission bevel gear, 19-shaping rod, 20-shaping plate, 21-shaping motor, 22-shaping guide rod, 23-shaping guide sleeve, 24-supporting plate, 25-shaping cylinder, 26-pretightening bolt, 27-cigarette storage bin, 28-shaping mechanism and 29-cigarette.
Detailed Description
Example 1. A cigarette sorting device is formed as shown in figures 1, 2, 5 and 6 and comprises a driving shaft 1, wherein a driven shaft 2 is arranged below the driving shaft 1; the driving shaft 1 is provided with a main transmission wheel 3; the driven shaft 2 is provided with an auxiliary transmission wheel 11; a conveyor belt 4 is connected between the main conveying wheel 3 and the auxiliary conveying wheel 11; one end of the driving shaft 1 is connected with a driving device. The inner belt of the conveyor belt 4 is kept vertical (as shown in fig. 6).
Both ends of the driving shaft 1 and the driven shaft 2 are connected with sliding plates 5; a sliding sleeve 6 is arranged on the sliding plate 5; the sliding sleeve 6 is connected with a bracket 8 through a guide rail 7; a spring 9 is connected between the two sliding plates 5 positioned at the same end of the driving shaft 1; and a plate opening cylinder 10 is arranged on the bracket 8, and the plate opening cylinder 10 is connected with the sliding plate 5.
The driving device comprises a driving motor 12, the driving motor 12 is connected with a driving belt wheel 14 through a driving belt 13, the driving belt wheel 14 is connected with a sliding shaft sleeve 15, the sliding shaft sleeve 15 is connected with a sliding shaft 16, specifically, the sliding shaft is in spline connection, and a driving bevel gear 17 is arranged at the end part of the sliding shaft 16; one end of the driving shaft 1 is provided with a transmission bevel gear 18; the driving bevel gear 17 is connected with a transmission bevel gear 18. When the sliding plate 5 is pushed outwards by the tensioning plate cylinder 10, the sliding shaft 16 slides out for a certain distance along the axis of the sliding shaft sleeve 15, but is still connected with the sliding shaft sleeve 15; this configuration ensures that the drive motor 12 can continue to output power and that the conveyor belt 4 can be extended a certain distance. The power of the driving device is transmitted to the driving shaft 1 through the matching of the driving bevel gear 17 and the transmission bevel gear 18, then is transmitted to the main transmission wheel 3 through the driving shaft 1, and finally drives the transmission belt 4 to move.
A shaping mechanism 28 is arranged below the driven shaft 2; the shaping mechanism 28 comprises a shaping rod 19, a shaping plate 20 is arranged on the shaping rod 19, both ends of the shaping rod 19 are connected with the sliding plate 5, and one end part of the shaping rod 19 is connected with a shaping motor 21.
The aforementioned spring 9 is connected to the slide plate 5 via a pretension bolt 26. Through the setting of pretension bolt 26, the pretension force of adjustable spring, and then adjust to the suitable value with the clamp force that conveyer belt 4 cliied strip cigarette 29.
The sorting method of the cigarette carton sorting device comprises the steps of installing the cigarette carton 29 sorting device at a cigarette outlet of a cigarette storage bin 27, pushing a conveyor belt 4 outwards, flattening a shaping plate 20 of a shaping mechanism 28, placing the stacked cigarette carton into the cigarette storage bin 27, placing the stacked cigarette carton into the flattened shaping plate 20, placing the stacked cigarette carton into the cigarette storage bin 27, stacking the stacked cigarette carton on the flattened shaping plate 20, clamping the cigarette carton 29 by the conveyor belt 4, opening the shaping plate 20, driving a main conveying wheel 3 to rotate by a driving device, driving an auxiliary conveying wheel 11 to rotate by the conveyor belt 4, conveying the cigarette carton downwards by the friction force of the conveyor belt 4 in the transmission process of the conveyor belt 4 until the cigarette carton is separated from the conveyor belt 4 and falls into a lower assembly line to be conveyed out and sorted.
The cigarette carton needs to be shaped for sorting in a certain time, accumulated errors are generated during sorting of each cigarette carton, uneven sorting can be caused after each cigarette carton is sorted for a certain time, namely one cigarette carton is sorted sometimes, two cigarette cartons are sorted sometimes, the cigarette carton is unstable in cigarette discharging and sorting is influenced, and then the stacking of the cigarette cartons needs to be shaped, namely the position of the cigarette cartons needs to be corrected again; specifically, during shaping, the shaping plate 20 is turned flat, the plate opening cylinder 10 extends to push the sliding plate 5 outwards to push away the sliding plate, so that the distance between the conveyor belts 4 is increased, the cigarettes fall onto the shaping plate 20 which is turned flat below, the positions of the cigarettes are corrected at the moment, after shaping, the plate opening cylinder 10 retracts, the conveyor belts 4 slide inwards under the restoring force of the springs 9 through the sliding plate 5, then the conveyor belts 4 clamp the cigarettes, the shaping plate 20 is opened again, and then the cigarettes are continuously sorted.
The shaping mechanism 28 is configured to drive the shaping rod 19 to rotate by the shaping motor 21, so as to flatten the shaping plate 20, push the sliding plate 5 outward, drop the cigarette carton onto the flattened shaping plate 20, slide the sliding plate 5 inward after shaping, enable the conveyor belt 4 to clamp the cigarette carton, drive the shaping plate 20 to open by the shaping motor 21, and continuously drive the conveyor belt 4 by the driving device to sort the cigarette carton.
Example 2. A cigarette sorting device is shown in figures 1, 3, 4, 5 and 6 and comprises a driving shaft 1, wherein a driven shaft 2 is arranged below the driving shaft 1; the driving shaft 1 is provided with a main transmission wheel 3; the driven shaft 2 is provided with an auxiliary transmission wheel 11; a conveyor belt 4 is connected between the main conveyor wheel 3 and the auxiliary conveyor wheel 11; one end of the driving shaft 1 is connected with a driving device.
Both ends of the driving shaft 1 and the driven shaft 2 are connected with sliding plates 5; a sliding sleeve 6 is arranged on the sliding plate 5; the sliding sleeve 6 is connected with a bracket 8 through a guide rail 7; a spring 9 is connected between the two sliding plates 5 positioned at the same end of the driving shaft 1; and a plate opening cylinder 10 is arranged on the bracket 8, and the plate opening cylinder 10 is connected with the sliding plate 5.
The driving device comprises a driving motor 12, the driving motor 12 is connected with a driving belt wheel 14 through a driving belt 13, the driving belt wheel 14 is connected with a sliding shaft sleeve 15, the sliding shaft sleeve 15 is connected with a sliding shaft 16, and the end part of the sliding shaft 16 is provided with a driving bevel gear 17; one end of the driving shaft 1 is provided with a transmission bevel gear 18; the driving bevel gear 17 is connected with a transmission bevel gear 18.
A shaping mechanism 28 is arranged below the driven shaft 2; the shaping mechanism 28 comprises a shaping guide rod 22, and two ends of the shaping guide rod 22 are connected with the bracket 8; the shaping guide rod 22 is connected with a support plate 24 through a shaping guide sleeve 23, and the support plate 24 is connected with a shaping cylinder 25.
The aforementioned spring 9 is connected to the slide plate 5 via a pretension bolt 26.
The sorting method of the cigarette carton sorting device comprises the steps of installing the cigarette carton sorting device at a cigarette outlet of a cigarette storage bin 27, pushing a conveyor belt 4 outwards, flattening a shaping plate 20 of a shaping mechanism 28, placing the stacked cigarette carton in the cigarette storage bin 27 downwards, and finally stacking the cigarette carton on the flattened shaping plate 20, clamping the cigarette carton by the conveyor belt 4, opening the shaping plate 20, driving a main conveying wheel 3 to rotate by a driving device, driving an auxiliary conveying wheel 11 to rotate by the conveyor belt 4, and conveying the cigarette carton downwards by the friction force of the conveyor belt 4 in the transmission process of the conveyor belt 4 until the cigarette carton is separated from the conveyor belt 4 and falls into a lower assembly line to be conveyed out to finish sorting.
The strip cigarette need be to carrying out the strip cigarette plastic of letter sorting at a sorting period, and during the plastic, open a board cylinder 10 extension, push away sliding plate 5 to the outside, and then increase the interval between conveyer belt 4, the strip cigarette falls into shaping mechanism 28 of below, and after the plastic, open a board cylinder 10 and contract back, conveyer belt 4 slides to the inboard under the restoring force of spring 9 gliding plate 5, makes conveyer belt 4 clip the strip cigarette then, continues to carry out the strip cigarette letter sorting afterwards.
The shaping mechanism 28 is configured to push the support plate 24 to a cigarette lifting position by the shaping cylinder 25, push the sliding plate 5 outward, drop the cigarette carton onto the support plate 24, slide the sliding plate 5 inward after shaping to clamp the cigarette carton by the conveyor belt 4, retract the shaping cylinder 25 to pull the support plate 24 open, and continue to drive the conveyor belt 4 by the driving device to sort the cigarette carton.

Claims (6)

1. The utility model provides a strip cigarette sorting device which characterized in that: comprises a driving shaft (1), wherein a driven shaft (2) is arranged below the driving shaft (1); a main transmission wheel (3) is arranged on the driving shaft (1); the driven shaft (2) is provided with an auxiliary transmission wheel (11); a conveyor belt (4) is connected between the main conveying wheel (3) and the auxiliary conveying wheel (11); one end part of the driving shaft (1) is connected with a driving device; both ends of the driving shaft (1) and the driven shaft (2) are connected with sliding plates (5); a sliding sleeve (6) is arranged on the sliding plate (5); the sliding sleeve (6) is connected with the bracket (8) through a guide rail (7); a spring (9) is connected between the two sliding plates (5) positioned at the same end of the driving shaft (1); the support (8) is provided with a plate stretching cylinder (10), and the plate stretching cylinder (10) is connected with the sliding plate (5);
the driving device comprises a driving motor (12), the driving motor (12) is connected with a driving belt wheel (14) through a driving belt (13), the driving belt wheel (14) is connected with a sliding shaft sleeve (15), the sliding shaft sleeve (15) is connected with a sliding shaft (16), and the end part of the sliding shaft (16) is provided with a driving bevel gear (17); one end of the driving shaft (1) is provided with a transmission bevel gear (18); the driving bevel gear (17) is connected with the transmission bevel gear (18);
a shaping mechanism (28) is arranged below the driven shaft (2); the shaping mechanism (28) comprises a shaping rod (19) or a shaping guide rod (22); the shaping rod (19) is provided with a shaping plate (20), both ends of the shaping rod (19) are connected with the sliding plate (5), and one end part of the shaping rod (19) is connected with a shaping motor (21);
both ends of the shaping guide rod (22) are connected with the bracket (8); the shaping guide rod (22) is connected with a support plate (24) through a shaping guide sleeve (23), and the support plate (24) is connected with a shaping cylinder (25).
2. The cigarette sorting apparatus of claim 1, wherein: the spring (9) is connected with the sliding plate (5) through a pretightening bolt (26).
3. A sorting method of a cigarette carton sorting device according to any one of claims 1-2, characterized in that the cigarette carton sorting device is arranged at a cigarette outlet of a cigarette storage bin (27), the cigarette carton (29) is stacked and put into the cigarette storage bin (27), then a driving device drives a main conveying wheel (3) to rotate and drives an auxiliary conveying wheel (11) to rotate through a conveying belt (4), and in the transmission process of the conveying belt (4), the cigarette carton (29) is conveyed downwards through the friction force of the conveying belt (4) until the cigarette carton is separated from the conveying belt (4) and falls into a lower assembly line to be conveyed out to finish sorting.
4. The sorting method of a cigarette sorting apparatus according to claim 3, wherein: strip cigarette (29) need be to carrying out the strip cigarette plastic of letter sorting at a time of letter sorting, during the plastic, open board cylinder (10) extension, push away sliding plate (5) to the outside, and then increase the interval between conveyer belt (4), the strip cigarette falls into plastic mechanism (28) of below, after the plastic, open board cylinder (10) and retract, conveyer belt (4) slide to the inside under the restoring force sliding plate (5) of spring (9), then make conveyer belt (4) clip the strip cigarette, later continue to carry out the strip cigarette letter sorting.
5. The method of sorting a cigarette carton sorting apparatus according to claim 4, wherein: the shaping mechanism (28) is characterized in that a shaping motor (21) drives a shaping rod (19) to rotate, the shaping plate (20) is further flattened, then the sliding plate (5) is pushed outwards to be pushed away, the cigarette carton falls on the flattened shaping plate (20), the sliding plate (5) slides inwards after shaping to enable the conveyor belt (4) to clamp the cigarette carton, the shaping motor (21) drives the shaping plate (20) to be folded, and a driving device continues to drive the conveyor belt (4) to sort the cigarette carton.
6. The method of sorting a cigarette carton sorting apparatus according to claim 4, wherein: the shaping mechanism (28) is characterized in that the shaping cylinder (25) pushes the support plate (24) to a cigarette lifting position, then the sliding plate (5) is pushed away outwards, the strip cigarettes fall on the support plate (24), the sliding plate (5) slides inwards after shaping to enable the conveyor belt (4) to clamp the strip cigarettes, the shaping cylinder (25) retracts to pull the support plate (24), and the driving device continues to drive the conveyor belt (4) to sort the strip cigarettes.
CN201611124110.4A 2016-12-08 2016-12-08 Cigarette sorting device and sorting method Active CN107032042B (en)

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Application Number Priority Date Filing Date Title
CN201611124110.4A CN107032042B (en) 2016-12-08 2016-12-08 Cigarette sorting device and sorting method

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Application Number Priority Date Filing Date Title
CN201611124110.4A CN107032042B (en) 2016-12-08 2016-12-08 Cigarette sorting device and sorting method

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CN107032042B true CN107032042B (en) 2023-01-24

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Citations (1)

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CN101185927A (en) * 2007-12-10 2008-05-28 济南兰剑物流科技有限责任公司 Horizontal carton packaged cigarette sorter

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JPH04308152A (en) * 1990-11-30 1992-10-30 Unilever Nv Equipment for collating
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CN201432812Y (en) * 2009-01-22 2010-03-31 中山市创达物流自动化系统有限公司 Disconnect-type cigarette sorting mechanism
CN102807013B (en) * 2012-07-16 2014-05-28 南通恒力医药设备有限公司 Adaptive bag conveying mechanism
CN203889607U (en) * 2014-06-17 2014-10-22 河北省烟草公司石家庄市公司 Adjustable type semi-automatic high-speed irregular cigarette sorting line for cigarette barn
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CN206544748U (en) * 2016-12-08 2017-10-10 贵州慧联科技有限公司 A kind of tobacco carton sorting apparatus

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CN101185927A (en) * 2007-12-10 2008-05-28 济南兰剑物流科技有限责任公司 Horizontal carton packaged cigarette sorter

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