CN107020553A - A kind of concrete-bridge expansion joint facade sanding apparatus - Google Patents

A kind of concrete-bridge expansion joint facade sanding apparatus Download PDF

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Publication number
CN107020553A
CN107020553A CN201710420931.0A CN201710420931A CN107020553A CN 107020553 A CN107020553 A CN 107020553A CN 201710420931 A CN201710420931 A CN 201710420931A CN 107020553 A CN107020553 A CN 107020553A
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CN
China
Prior art keywords
expansion joint
frame
facade
grinding head
concrete
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Granted
Application number
CN201710420931.0A
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Chinese (zh)
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CN107020553B (en
Inventor
刘志
张勇
郝林栓
赵微微
马建波
陈才洋
张松琦
韩自力
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Of A Science And Technology Co Ltd
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Of A Science And Technology Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/16Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0007Movable machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/06Arrangement, construction or bridging of expansion joints
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a kind of concrete-bridge expansion joint facade sanding apparatus, including the square frame-shaped frame above bridge expanssion joint is arranged on, four edges of bottom of the frame set the directional wheel that a drive frame is walked respectively;Buncher is provided with the top of the frame, the output shaft of buncher is located at the grinding head in expansion joint for expansion joint facade of polishing by power transmission shaft connection straight down;The bottom of the frame is provided with for being oriented to and being controlled distance between grinding head and facade to keep constant guiding mechanism to grinding head direction of travel.The present invention is used for the less expansion joint of concrete bridge beam width of polishing, it is particularly suitable for the expansion joint that gap is less than 10cm, overcoming traditional large scale equipment can only polish the defect of large-area planar or facade, with the characteristics of grinding efficiency is high, polishing effect is good, device fabrication cost is low.

Description

A kind of concrete-bridge expansion joint facade sanding apparatus
Technical field
The present invention relates to bridge construction technical field, particularly a kind of device for being used to handle concrete-bridge expansion joint.
Background technology
Concrete-bridge is in process of construction, to prevent bridge floor from deforming, generally between two beam-ends, between two ends and abutment Or expansion joint is set in the articulated position of bridge., it is necessary to polish the end face at expansion joint after expansion joint setting, to improve Concrete surface and the adhesive property at primer interface.Concrete-bridge upper surface polishing for expansion joint both sides is more square Just, but be due to expansion joint width generally in 10cm or so, therefore when the vertical end face to expansion joint is polished, using biography The terrestrial of system, large area type concrete sanding apparatus can not then be constructed.
At present, in bridge construction process, when polishing expansion joint facade, generally or using various types of hands Formula grinding apparatus is held, this kind equipment operates very mainly by artificial control polishing position, grinding depth and polishing speed etc. Inconvenience, grinding efficiency is low, and polishing effect is poor, and labor intensity is big, and, it is necessary to which arm is extend into expansion joint in operating process It could carry out, with very big danger.
The content of the invention
The technical problem to be solved in the invention is to provide a kind of polishing dedicated for concrete-bridge beam-ends expansion joint Device, on the basis of job safety, raising grinding efficiency and polishing effect is ensured, reduces labor intensity.
In order to solve the above technical problems, the technical solution used in the present invention is as follows.
A kind of concrete-bridge expansion joint facade sanding apparatus, including it is arranged on the square frame-shaped machine above bridge expanssion joint Frame, four edges of bottom of the frame set the directional wheel that a drive frame is walked respectively;Tune is provided with the top of the frame Speed motor, the output shaft of buncher is located in expansion joint by power transmission shaft connection straight down is used for expansion joint facade of polishing Grinding head;The bottom of the frame is provided with for grinding head direction of travel to be oriented to and controlled between grinding head and facade Distance keeps constant guiding mechanism.
A kind of improvement of above-mentioned concrete-bridge expansion joint facade sanding apparatus is:It is provided with the middle part of the frame anti- The fixing bearing of locating transmission axle is provided with the middle part of the crossbeam that only power transmission shaft is swung, crossbeam, power transmission shaft takes up through fixing axle Fit on crossbeam.
The concrete structure of guiding mechanism is described in a kind of above-mentioned concrete-bridge expansion joint facade sanding apparatus:It is described to lead Four directive wheels and directive wheel detent mechanism for including being located in expansion joint to mechanism, the directive wheel detent mechanism include level It is arranged between two parallel support bars in below the crossbeam frame, two support bars and sets two to hang down by connection sleeve pipe Directly in the removable locating rod of support bar;The directive wheel is connected to the bottom face of connection sleeve pipe by connecting rod straight up On.
The improvement of guiding mechanism is described in a kind of above-mentioned concrete-bridge expansion joint facade sanding apparatus:The connection Casing pipe sleeve on support bar and realizes positioning by trip bolt.
A kind of further improvement of above-mentioned concrete-bridge expansion joint facade sanding apparatus:Use is additionally provided with the frame In the dedusting mechanism for collecting the dust that grinding head is produced in bruting process;The dedusting mechanism includes the suction by soft pipe connection Dirt device and dust shield, wherein dust catcher are fixedly installed on the inside of frame, and dust shield is fixed in frame by connecting rod and towards beating Bistrique and it is polished the setting of expansion joint facade.
A kind of improvement of above-mentioned concrete-bridge expansion joint facade sanding apparatus is also resided in:The grinding head and power transmission shaft Connected between bottom by the grinding head adapter sleeve for adjusting grinding head depth in expansion joint.
As a result of above technical scheme, the invention technological progress is as follows.
The present invention is used for the less expansion joint of concrete bridge beam width of polishing, and is particularly suitable for gap flexible less than 10cm Seam, overcoming traditional large scale equipment can only polish the defect of large-area planar or facade, with grinding efficiency is high, polishing effect Well, the characteristics of device fabrication cost is low.
The present invention in operation, can position grinding head position, regulation polishing power according to bridge end face concrete situation Degree, it is not necessary to the hand-held any equipment of operating personnel, need to only promote sanding apparatus, control pace, greatly reduce labor Fatigue resistance;Also, in operating process, operating personnel need not stretch into any position of body to be operated in the middle of expansion joint, Job safety has been effectively ensured.
Brief description of the drawings
Fig. 1 is longitudinal schematic cross-sectional view of the invention;
Fig. 2 for Fig. 1 A-A to sectional view;
Fig. 3 is Fig. 1 B-B direction sectional view;
Fig. 4 for Fig. 1 C-C to sectional view;
Fig. 5 for Fig. 1 D-D to sectional view;
Fig. 6 for Fig. 1 E-E to sectional view.
Wherein:1. buncher, 2. frames, 3. dust catchers, 4. fixing bearings, 5. power transmission shafts, 6. grinding heads, 7. dust suctions Cover, 8. directional wheels, 9. removable locating rods, 10. connection sleeve pipes, 11. directive wheels, 12. concrete-bridge abrasive ends, 13. flexible pipes, 14. support bar, 15. grinding head adapter sleeves, 16. crossbeams.
Embodiment
Below in conjunction with specific embodiment, the present invention will be described in further detail.
A kind of concrete-bridge expansion joint facade sanding apparatus, its structure as shown in Figures 1 to 6, including frame 2, frame 2 For square frame-shaped structure, workpiece polishing mechanism, walking mechanism, guiding mechanism and dedusting mechanism are provided with frame;Wherein, walking mechanism Bottom of the frame is arranged on, drives other mechanisms in frame and frame to be advanced on the end face above bridge expanssion joint;Polishing Mechanism is used to carry out grinding process to the facade at expansion joint;Guiding mechanism is used to be oriented to the direction of travel of workpiece polishing mechanism, To keep the distance between workpiece polishing mechanism and expansion joint facade to keep constant, uniformity is kept to provide for the polishing effect of facade Ensure;Dedusting mechanism is used to collect the dust that workpiece polishing mechanism is produced in bruting process, it is to avoid produce pollution to environment.
Walking mechanism includes four directional wheels 8, and four directional wheels are separately positioned on four edges of bottom of the frame, such as schemes Shown in 1 and Fig. 5;During convenient working, promote each mechanism in frame and frame to be walked along expansion joint, complete polishing, drop Low labor intensity.
Workpiece polishing mechanism includes buncher 1, power transmission shaft 5, grinding head adapter sleeve 15 and grinding head 6, as shown in Figure 1.Adjust Speed motor 1 is fixedly installed on the center of top of frame, and output shaft is set straight down, as shown in Figure 2;Power transmission shaft 5 is same Set straight down, the top of power transmission shaft 5 is connected by the output shaft of shaft coupling and buncher, and the bottom of power transmission shaft 5 is fixed Connect grinding head adapter sleeve 15;Grinding head 6 is arranged in the expansion joint below frame, the top of grinding head connecting rod and grinding head Adapter sleeve 15 is connected.When polishing operation is carried out, buncher work drives grinding head rotation, so as to complete to stretching through power transmission shaft The polishing of contracting seam facade.Wherein, the setting of grinding head adapter sleeve 15, is applied not only to adjust depth of the grinding head in expansion joint, Grinding head can also be convenient for changing in grinding head serious wear.
In the present invention, because power transmission shaft is longer, therefore in operation process, grinding head is influenceed by bridge, is easily caused Power transmission shaft is swung, and the uneven of facade polishing is caused after such certainty;To overcome above mentioned problem, set at the middle part of frame One prevent that power transmission shaft 5 from swinging crossbeam 16, the middle part of crossbeam 16 is provided with the fixing bearing 4 of locating transmission axle 5, power transmission shaft 5 are assemblied on crossbeam through fixing bearing 4.
Guiding mechanism includes four directive wheels 11 and directive wheel detent mechanism.Four squarelys of directive wheel 11 are arranged on flexible In seam, i.e. two of which directive wheel 11 and the left facade at expansion joint is adjacent to, and the right facade at another two directive wheel and expansion joint is adjacent to, As shown in fig. 6, so as to make frame in the process of walking, it is ensured that grinding head is always along expansion joint flat motion, to improve polishing Effect provides guarantee.
The effect of directive wheel detent mechanism has three:One is for being positioned to directive wheel, secondly can also adjust fixed Depth of the position wheel in expansion joint, the third is can be according to the distance between the row's directive wheel of width adjusting two at expansion joint, with full The job requirements at sufficient different in width expansion joint.The concrete structure of directive wheel detent mechanism as shown in Figure 1, Figure 4 and Figure 5, including two Root support bar 14 and two removable locating rods 9, wherein two equal levels of support bar 14 are fixedly installed on the frame of below the crossbeam On, and in two support bars 14 it is parallel;Removable locating rod 9 is arranged on support bar 14 by connection sleeve pipe 10, and two can Running fix bar 9 is perpendicular with support bar;That is, connection sleeve pipe 10 is sleeved on support bar 14, and it can be slided along support bar Dynamic, the two ends of removable locating rod 9 are fixedly connected with the inner side end of connection sleeve pipe 10, and directive wheel 11 passes through company straight up Bar is connected on the bottom face of connection sleeve pipe 10;The end face outside of connection sleeve pipe 10 is additionally provided with trip bolt, for being oriented to When wheel is moved to correct position, fastens and position with support bar, further realize the positioning of directive wheel.
The structure of dedusting mechanism between dust catcher 3 and dust shield 7 as shown in figure 1, including dust catcher 3 and dust shield 7, pass through Flexible pipe 13 is connected.Wherein dust catcher 3 is fixedly installed on the inside of the frame above crossbeam, as shown in figures 1 and 3;Dust shield 7 passes through Connecting rod is fixed on the support bar 14 of frame, and towards grinding head 6 and is polished expansion joint facade setting, in dust suction The dust produced in bruting process is adsorbed under the suction of device.
The present invention application method be:First, bridge beam end frame shifted onto above expansion joint, regulation grinding head is being stretched Depth in contracting seam, is adjacent to a side elevation at grinding head and expansion joint;Secondly, according to the width and depth at expansion joint, adjust The position of directive wheel is saved, after adjustment, left and right facade of the two row's directive wheels respectively with expansion joint is adjacent to, then consolidates connection sleeve pipe It is scheduled on support bar;Then, start buncher and dust catcher, promote frame to complete once to beat along expansion joint walking Mill.Then, by adjusting the depth of grinding head, then polished next time, until two side elevations at expansion joint are all polished completion.
The present invention can adjust turning for grinding head before polishing and in bruting process by adjusting the rotating speed of buncher Speed, to meet polishing demand.

Claims (6)

1. a kind of concrete-bridge expansion joint facade sanding apparatus, it is characterised in that:Including being arranged on above bridge expanssion joint Square frame-shaped frame(2), four edges of bottom of the frame set the directional wheel that a drive frame is walked respectively(8);The frame Top be provided with buncher(1), buncher(1)Output shaft pass through power transmission shaft straight down(5)Connection, which is located at, stretches Grinding head in contracting seam for expansion joint facade of polishing(6);The bottom of the frame is provided with for grinding head(6)Direction of travel It is oriented to and controls distance between grinding head and facade to keep constant guiding mechanism.
2. a kind of concrete-bridge expansion joint facade sanding apparatus according to claim 1, it is characterised in that:The frame Middle part be provided with and prevent power transmission shaft(5)The crossbeam of swing(16), crossbeam(16)Middle part be provided with locating transmission axle(5)Consolidate Dead axle is held(4), power transmission shaft(5)Through fixing bearing(4)It is assemblied on crossbeam.
3. a kind of concrete-bridge expansion joint facade sanding apparatus according to claim 1, it is characterised in that:It is described to be oriented to Mechanism includes four directive wheels being located in expansion joint(11)With directive wheel detent mechanism, the directive wheel detent mechanism includes water Flat two parallel support bars being arranged in below the crossbeam frame(14), pass through connection sleeve pipe between two support bars(10) Two are set perpendicular to support bar(14)Removable locating rod(9);The directive wheel(11)Connected by connecting rod straight up It is connected on connection sleeve pipe(10)Bottom face on.
4. a kind of concrete-bridge expansion joint facade sanding apparatus according to claim 3, it is characterised in that:The connection Sleeve pipe(10)It is sleeved on support bar(14)Go up and pass through trip bolt and realize positioning.
5. a kind of concrete-bridge expansion joint facade sanding apparatus according to claim 1, it is characterised in that:The frame (2)On be additionally provided with for collecting grinding head(6)The dedusting mechanism of the dust produced in bruting process;The dedusting mechanism bag Include by flexible pipe(13)The dust catcher of connection(3)And dust shield(7), wherein dust catcher(3)It is fixedly installed on the inside of frame, dust suction Cover(7)It is fixed on by connecting rod in frame and towards grinding head(6)And it is polished expansion joint facade setting.
6. a kind of concrete-bridge expansion joint facade sanding apparatus according to any one of claim 1 to 5, its feature exists In:The grinding head(6)With power transmission shaft(5)Bottom between pass through the grinding head for adjusting grinding head depth in expansion joint Adapter sleeve(15)Connection.
CN201710420931.0A 2017-06-07 2017-06-07 Concrete bridge expansion joint facade grinding device Active CN107020553B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710420931.0A CN107020553B (en) 2017-06-07 2017-06-07 Concrete bridge expansion joint facade grinding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710420931.0A CN107020553B (en) 2017-06-07 2017-06-07 Concrete bridge expansion joint facade grinding device

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CN107020553A true CN107020553A (en) 2017-08-08
CN107020553B CN107020553B (en) 2023-02-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112962444A (en) * 2021-03-04 2021-06-15 王凯 Installation and construction method for expansion joint of steel bridge

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0464668A (en) * 1990-07-02 1992-02-28 Masaaki Matsuba Grinding method for wall surface and device thereof
US5138800A (en) * 1991-04-30 1992-08-18 Compustrip Systems Ltd. Positioning apparatus for supporting and guiding a tool
JPH0742364A (en) * 1993-07-27 1995-02-10 Shimizu Corp Device for placing concrete between floor pc plates
CN103510688A (en) * 2013-09-25 2014-01-15 上海晶湛机电有限公司 Automatic wall polisher
CN103821052A (en) * 2014-03-12 2014-05-28 唐山昆铁科技有限公司 Middle-sized grinding wagon
CN104816215A (en) * 2015-05-22 2015-08-05 义乌市披克亚进出口有限公司 Hydraulically adjusted garden road trimming device and application method thereof
CN206795453U (en) * 2017-06-07 2017-12-26 铁科腾跃科技有限公司 A kind of concrete-bridge expansion joint facade sanding apparatus

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0464668A (en) * 1990-07-02 1992-02-28 Masaaki Matsuba Grinding method for wall surface and device thereof
US5138800A (en) * 1991-04-30 1992-08-18 Compustrip Systems Ltd. Positioning apparatus for supporting and guiding a tool
JPH0742364A (en) * 1993-07-27 1995-02-10 Shimizu Corp Device for placing concrete between floor pc plates
CN103510688A (en) * 2013-09-25 2014-01-15 上海晶湛机电有限公司 Automatic wall polisher
CN103821052A (en) * 2014-03-12 2014-05-28 唐山昆铁科技有限公司 Middle-sized grinding wagon
CN104816215A (en) * 2015-05-22 2015-08-05 义乌市披克亚进出口有限公司 Hydraulically adjusted garden road trimming device and application method thereof
CN206795453U (en) * 2017-06-07 2017-12-26 铁科腾跃科技有限公司 A kind of concrete-bridge expansion joint facade sanding apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112962444A (en) * 2021-03-04 2021-06-15 王凯 Installation and construction method for expansion joint of steel bridge
CN112962444B (en) * 2021-03-04 2023-01-13 广州市第三市政工程有限公司 Installation and construction method for expansion joint of steel bridge

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