CN102785151A - Steel plate welding area grinding machine - Google Patents
Steel plate welding area grinding machine Download PDFInfo
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- CN102785151A CN102785151A CN2012102694215A CN201210269421A CN102785151A CN 102785151 A CN102785151 A CN 102785151A CN 2012102694215 A CN2012102694215 A CN 2012102694215A CN 201210269421 A CN201210269421 A CN 201210269421A CN 102785151 A CN102785151 A CN 102785151A
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Abstract
Description
技术领域 technical field
本发明涉及一种打磨工具,具体说是能够对钢板焊接区域进行抛光打磨的专用打磨机。 The invention relates to a grinding tool, in particular to a special grinding machine capable of polishing and grinding the welding area of a steel plate.
背景技术 Background technique
目前,在机械技工领域,钢板在焊接前,必须对焊接区域进行打磨抛光,否侧会影响焊接的强度。传统的打磨作业都是使用角向磨光机对钢板焊接区域进行打磨,而角向磨光机的使用属于纯手工作业,因此打磨区域的平整度很难得到保证,从而影响了产品的质量。另外,当需要打磨的钢板较长时,作业人员使用角向磨光机进行打磨作业必须采用下蹲的方式,长时间作业,劳动强度大,作业人员易疲劳,生产效率较低。 At present, in the field of mechanical technicians, the welding area of the steel plate must be polished before welding, otherwise it will affect the strength of the welding. The traditional grinding operation is to use an angle grinder to grind the welding area of the steel plate, but the use of the angle grinder is purely manual work, so it is difficult to ensure the flatness of the grinding area, which affects the quality of the product. In addition, when the steel plate to be polished is long, the operator must use the angle grinder to perform the grinding operation in a squatting manner. The long-term operation is labor-intensive, the operator is prone to fatigue, and the production efficiency is low.
发明内容 Contents of the invention
本发明要解决的问题是提供一种钢板焊接区打磨机,采用该打磨机对钢板焊接区域进行打磨,可保证焊接区域的平整度,产品质量高,且劳动强度小,生产效率较高。 The problem to be solved by the present invention is to provide a steel plate welding area grinder, which can ensure the flatness of the welding area, high product quality, low labor intensity and high production efficiency by using the grinding machine to grind the steel plate welding area.
为解决上述问题,采取以下方案: In order to solve the above problems, the following solutions are adopted:
本发明的钢板焊接区打磨机的特点是包括作业台,作业台为长方形板状,其相对的两条长边上有纵向的挡板。所述作业台上方有车架,车架上有手柄,车架两侧均有滚轮,两侧的滚轮分别落于作业台两边的挡板内侧,两挡板内侧的间距等于两滚轮外侧的距离。所述车架上固定有电动机、调节机构和工作轮,电动机上有主动轮,调节机构上有从动轮。所述主动轮、从动轮和工作轮均呈竖向布置且三者的重心位于同一竖直面上,主动轮、从动轮和工作轮外侧套有一个砂带,使得主动轮、从动轮和工作轮能够同步转动。 The feature of the steel plate welding zone grinding machine of the present invention is that it includes a workbench, which is in the shape of a rectangular plate with longitudinal baffles on its two opposite long sides. There is a vehicle frame above the workbench, with a handle on the vehicle frame, and rollers on both sides of the vehicle frame. The rollers on both sides fall on the inside of the baffles on both sides of the workbench respectively, and the distance between the two baffles is equal to the distance outside the two rollers. . An electric motor, an adjusting mechanism and a working wheel are fixed on the vehicle frame, a driving wheel is arranged on the electric motor, and a driven wheel is arranged on the adjusting mechanism. The driving wheel, the driven wheel and the working wheel are arranged vertically and the centers of gravity of the three are located on the same vertical plane. An abrasive belt is set on the outside of the driving wheel, the driven wheel and the working wheel so that the driving wheel, the driven wheel and the working wheel The wheels can rotate synchronously.
本发明的进一步改进方案是所述车架两侧均有竖向布置的导向柱,导向柱下段均有横向的导向轮,所述作业台两边的挡板之间的距离等于车架上两个导向轮外侧的间距。这一改进可以确保车架在作业台上运行时,两滚轮的轴线始终与作业台纵向垂直。 A further improvement of the present invention is that there are vertically arranged guide columns on both sides of the vehicle frame, and horizontal guide wheels on the lower section of the guide columns, and the distance between the baffles on both sides of the workbench is equal to two Spacing outside the guide wheels. This improvement can ensure that the axes of the two rollers are always perpendicular to the longitudinal direction of the workbench when the vehicle frame is running on the workbench.
本发明的进一步改进方案是所述车架上在砂带的正上方固定有防护罩,从而可以避免打磨过程中钢屑向上方飞溅,保证作业人员的安全。 A further improvement of the present invention is that a protective cover is fixed directly above the abrasive belt on the vehicle frame, thereby preventing steel shavings from splashing upward during the grinding process and ensuring the safety of operators.
本发明的更进一步改进方案是所述作业台上在车架工作轮运行轨迹中心线两侧对称位置处设有至少两对压块,从而可以对待打磨的钢板起到固定作用。 A further improvement of the present invention is that at least two pairs of pressure blocks are arranged on the workbench at symmetrical positions on both sides of the center line of the running track of the frame working wheel, so as to fix the steel plate to be polished.
采取上述方案,具有以下优点: Adopting the above scheme has the following advantages:
由于本发明的钢板焊接区打磨机有作业台,作业台上有可沿其纵向移动的车架,车架上有电动机,电动机可驱动工作轮和砂带转动,作业时,只需将待打磨的钢板放于作业台上位于工作轮下方的区域,打开电动机电源,再推动车架沿作业台纵向运动,运动过程中,工作轮上的砂带对钢板进行打磨作业。该打磨机在打磨过程中,工作轮高度始终保持不变,从而可确保打磨区域的平整度,保证产品质量。而且,采用该打磨机,作业员只需推动车架,而无需下蹲,劳动强度小,不易疲劳,生产效率较高。 Because the grinding machine for the steel plate welding area of the present invention has a workbench, there is a vehicle frame that can move along the longitudinal direction on the workbench, and a motor is arranged on the vehicle frame, and the motor can drive the working wheel and the abrasive belt to rotate. Put the steel plate on the workbench in the area below the working wheel, turn on the power of the motor, and then push the frame to move longitudinally along the workbench. During the movement, the abrasive belt on the workwheel will grind the steel plate. During the grinding process of the grinding machine, the height of the working wheel is always kept constant, so as to ensure the flatness of the grinding area and the quality of the product. Moreover, with the grinding machine, the operator only needs to push the frame without squatting down, so the labor intensity is small, fatigue is not easy, and the production efficiency is high.
附图说明 Description of drawings
图1是本发明的钢板焊接区打磨机的结构示意图。 Fig. 1 is a structural schematic diagram of the steel plate welding zone grinding machine of the present invention.
具体实施方式 Detailed ways
如图1所示,本发明的钢板焊接区打磨机包括作业台1,作业台1为长方形板状,其相对的两条长边上有纵向的挡板8。所述作业台1上方有车架2,车架2上沿作业台1纵向的一端有向斜上方延伸的手柄。车架2与手柄相对的一端的底部固定有轮轴14,轮轴14与作业台1纵向垂直,轮轴14的两端均有滚轮13,两个滚轮13分别落于作业台1两边的挡板8内侧,两挡板8内侧的间距等于两滚轮13外侧的距离。本实施例中所述车架2上在手柄那一端的两侧均有竖向布置的导向柱9,导向柱9下端均有横向的导向轮10,所述作业台1两边挡板8之间的距离等于车架2上两个导向轮10外侧的间距。所述车架2在滚轮13所处的一端上方固定有电动机3,车架2中部的上方固定有调节机构6,车架2在手柄所处的一端固定有工作轮11,电动机3上有主动轮16,调节机构6上有从动轮12,工作轮11的底部突出于车架2的下表面。所述主动轮16、从动轮12和工作轮11均呈竖向布置且三者的重心位于同一竖直面上,主动轮16、从动轮12和工作轮11外侧套有一个砂带5,使得主动轮16、从动轮12和工作轮11能够同步转动。本实施例中所述车架2上在砂带5的正上方固定有防护罩4,防护罩4的宽度大于砂带5的宽度。所述调节机构6上有螺杆,螺杆与车架2垂直,螺杆上有转动手柄,转动手柄可控制螺杆上下移动。所述从动轮12固定在螺杆上,调整转动手柄可使螺杆带动从动轮上下移动,从而实现对砂带5张紧度的调整。 As shown in Figure 1, the steel plate welding zone grinding machine of the present invention includes a workbench 1, which is in the shape of a rectangular plate with longitudinal baffles 8 on its two opposite long sides. A vehicle frame 2 is arranged above the workbench 1, and a handle extending obliquely upward is provided on the vehicle frame 2 along one end of the workbench 1 longitudinal direction. The bottom of the opposite end of the frame 2 to the handle is fixed with a wheel shaft 14, the wheel shaft 14 is vertically perpendicular to the workbench 1, and there are rollers 13 at both ends of the wheel shaft 14, and the two rollers 13 respectively fall on the inside of the baffle plate 8 on both sides of the workbench 1 , the distance between the two baffle plates 8 inboards is equal to the distance between the two rollers 13 outsides. In the present embodiment, on the vehicle frame 2, there are vertically arranged guide columns 9 on both sides of the end of the handle, and the lower ends of the guide columns 9 have horizontal guide wheels 10. The distance equals the spacing of two guide wheels 10 outsides on the vehicle frame 2. Described vehicle frame 2 is fixed with electric motor 3 above one end where roller 13 is located, and is fixed with adjustment mechanism 6 above the middle part of vehicle frame 2, and vehicle frame 2 is fixed with working wheel 11 at one end where handle is located, and motor 3 has active Wheel 16, driven wheel 12 is arranged on adjustment mechanism 6, and the bottom of working wheel 11 protrudes from the lower surface of vehicle frame 2. Described driving wheel 16, driven wheel 12 and working wheel 11 are all arranged vertically and the center of gravity of the three is located on the same vertical plane, and driving wheel 16, driven wheel 12 and working wheel 11 outsides are covered with an abrasive belt 5, so that The driving wheel 16, the driven wheel 12 and the working wheel 11 can rotate synchronously. In this embodiment, a protective cover 4 is fixed directly above the abrasive belt 5 on the vehicle frame 2 , and the width of the protective cover 4 is greater than that of the abrasive belt 5 . Screw rod is arranged on described regulating mechanism 6, and screw rod is perpendicular to vehicle frame 2, and the screw rod has rotating handle, and rotating handle can control screw rod to move up and down. Described driven wheel 12 is fixed on the screw rod, and adjusting rotating handle can make screw rod drive driven wheel move up and down, thereby realizes the adjustment to abrasive belt 5 tensions.
其中,所述作业台1上在车架工作轮11运行轨迹中心线两侧对称位置处沿纵向设有至少两对压块15,压块15通过螺栓和弹簧固定于作业台1上。本实施例中所述压块15有3对,其沿作业台1纵向均匀分布。 Wherein, at least two pairs of pressure blocks 15 are longitudinally arranged on the workbench 1 at symmetrical positions on both sides of the center line of the running track of the frame working wheel 11, and the pressure blocks 15 are fixed on the workbench 1 by bolts and springs. There are three pairs of pressing blocks 15 in this embodiment, which are evenly distributed along the longitudinal direction of the workbench 1 .
作业时,先将本发明的钢板焊接区打磨机上的车架2推离作业区;再将待打磨的钢板7放于作业台1上,并通过压块15固定;然后,握住车架2的手柄将车架2上有工作轮11的一端抬起,并移动至作业区域,即此时工作轮11落于钢板焊接区上;最后,打开电动机3电源,并通过车架2上的手柄推动车架2沿作业台1纵向移动,从而对钢板7的焊接区进行打磨。 During operation, first push the vehicle frame 2 on the steel plate welding zone grinding machine of the present invention away from the work area; then put the steel plate 7 to be polished on the workbench 1, and fix it by the briquetting block 15; then, hold the vehicle frame 2 Lift the end with the working wheel 11 on the frame 2 and move it to the work area, that is, the working wheel 11 falls on the steel plate welding area at this time; finally, turn on the power of the motor 3 and pass the handle on the frame 2 Push the vehicle frame 2 to move longitudinally along the workbench 1, so as to grind the welding area of the steel plate 7.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2012102694215A CN102785151A (en) | 2012-08-01 | 2012-08-01 | Steel plate welding area grinding machine |
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| CN2012102694215A CN102785151A (en) | 2012-08-01 | 2012-08-01 | Steel plate welding area grinding machine |
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| CN102785151A true CN102785151A (en) | 2012-11-21 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102962748A (en) * | 2012-12-19 | 2013-03-13 | 江苏润邦重工股份有限公司 | Hand-push type belt sander |
| CN109773608A (en) * | 2019-01-18 | 2019-05-21 | 卢彭 | A kind of auxiliary frame based on the smooth polishing steel plate of guide rail |
| CN111390711A (en) * | 2020-03-22 | 2020-07-10 | 桑浩 | System of polishing of knock sensor installing support |
| CN113944085A (en) * | 2021-10-19 | 2022-01-18 | 广东宏茂建设管理有限公司 | Full-automatic tamping machine and control method thereof |
| CN115476211A (en) * | 2022-09-23 | 2022-12-16 | 武汉金牛经济发展有限公司 | Small-specification galvanized steel strip grinding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102962748A (en) * | 2012-12-19 | 2013-03-13 | 江苏润邦重工股份有限公司 | Hand-push type belt sander |
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| CN109773608A (en) * | 2019-01-18 | 2019-05-21 | 卢彭 | A kind of auxiliary frame based on the smooth polishing steel plate of guide rail |
| CN109773608B (en) * | 2019-01-18 | 2023-11-24 | 新疆宏大钢结构有限公司 | Auxiliary frame based on guide rail level polishing steel plate |
| CN111390711A (en) * | 2020-03-22 | 2020-07-10 | 桑浩 | System of polishing of knock sensor installing support |
| CN113944085A (en) * | 2021-10-19 | 2022-01-18 | 广东宏茂建设管理有限公司 | Full-automatic tamping machine and control method thereof |
| CN115476211A (en) * | 2022-09-23 | 2022-12-16 | 武汉金牛经济发展有限公司 | Small-specification galvanized steel strip grinding machine |
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Application publication date: 20121121 |