CN101804596B - Welding groove sander - Google Patents
Welding groove sander Download PDFInfo
- Publication number
- CN101804596B CN101804596B CN2010101439179A CN201010143917A CN101804596B CN 101804596 B CN101804596 B CN 101804596B CN 2010101439179 A CN2010101439179 A CN 2010101439179A CN 201010143917 A CN201010143917 A CN 201010143917A CN 101804596 B CN101804596 B CN 101804596B
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- Prior art keywords
- wheel
- abrasive band
- crossbeam
- drive motors
- column
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003466 welding Methods 0.000 title claims abstract description 29
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 2
- 239000004576 sand Substances 0.000 abstract 7
- 230000003028 elevating effect Effects 0.000 abstract 2
- 230000002708 enhancing effect Effects 0.000 abstract 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 1
- 238000005498 polishing Methods 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 238000007517 polishing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a welding groove sander and a sanding method thereof. The sander comprises a minitype operation machine, a sanding device and a control box, wherein the minitype operation machine comprises an elevating motor, an upright post, a sliding plate, cross beams, a pedestal and a cross beam drive motor; the sanding device comprises cross bars, a sand belt drive motor, a sand beltrunning wheel, a triangular belt, a screw rod elevating gear, a fixed part and a sand belt jockey wheel; and the control box is installed at the rear side of the upright post of the minitype operation machine. The invention controls the sanding device to move up and down or left and right and regulate the angle of the sand belt running wheel through the buttons on the control box, so that the sand belt running wheel is accurately aligned with the welding groove of the workpiece, and the workpiece is automatically sanded through the rotation of the workpiece and the sand belt running wheel. The invention can accurately control the sanding amount of feed and automatically sand the workpiece, thereby greatly enhancing the sanding quality and efficiency of the welding groove.
Description
Technical field
The present invention relates to a kind of bevel for welding surface finish technology, particularly a kind of bevel for welding sanding apparatus.
Background technology
The pressure vessel main weld needs processings of polishing of impurity such as the iron oxide, iron rust to groove face before welding, with assurance welding procedure quality requirement.But present polishing process is to adopt manual grinder buffing, because the difference of operative employee's technical merit, it is not thorough that iron oxide and iron rust are handled, and efficient is lower.
Summary of the invention
For solving the problems referred to above that prior art exists, the objective of the invention is to design a kind of bevel for welding sanding apparatus and polishing process thereof that quality is good, grinding efficiency is high of polishing.
To achieve these goals; Technical scheme of the present invention is following: a kind of bevel for welding sanding apparatus comprises small-sized manipulator, sanding apparatus and control cabinet; Described small-sized manipulator comprises lifting motor, column, slide plate, crossbeam, base and crossbeam drive motors; Described column is fixed on the base; Described crossbeam is installed on the cross slide way of slide plate through first directive wheel and first bogie wheel, first bogie wheel can be along the cross slide way move left and right on the crossbeam, and described slide plate is installed on the longitudinal rail of column through second bogie wheel and second directive wheel, and second bogie wheel can move up and down along the longitudinal rail on the column; Top, its axle that described lifting motor is installed in column are connected with sprocket wheel; The one end engagement of described sprocket wheel and chain, the other end of chain is connected with slide plate, and described crossbeam drive motors is installed in the left end of crossbeam; Described sanding apparatus comprises cross bar, abrasive band drive motors, abrasive band active wheel, V-belt, screw mandrel lowering or hoisting gear, fixture and abrasive band regulating wheel; Described abrasive band drive motors, abrasive band active wheel, abrasive band regulating wheel are installed on the cross bar respectively; Described cross bar fixes on the fixture through hinges fixing; The structure of described fixture is " L " type structure, is fixed on the crossbeam front end with set bolt; Described screw mandrel lowering or hoisting gear top is connected with cross bar, the bottom is connected with fixture; Described abrasive band drive motors is connected with the belt pulley of active wheel bottom, abrasive band through belt pulley and V-belt, described control cabinet be fixed by bolts to column rear side, pass through cable and be connected with lifting motor, crossbeam drive motors, screw mandrel lowering or hoisting gear and abrasive band drive motors respectively.
On the sanding apparatus of the present invention guard shield is installed.
A kind of polishing process of bevel for welding sanding apparatus may further comprise the steps:
A, workpiece is installed on the carrying roller, and with the whole handling of bevel for welding sanding apparatus to the buffing work-piece place, and preliminary aligned position, energized;
B, press the up-down adjustment knob on the control cabinet, start that lifting motor drives slide plate and crossbeam moves up and down, make the height of abrasive band active wheel consistent with the workpiece grooves height;
C, press the left and right adjusting knob on the control cabinet, start the crossbeam drive motors and drive the crossbeam move left and right, make the abrasive band active wheel near workpiece welding groove;
Handwheel on D, the adjusting screw mandrel lowering or hoisting gear makes the angle of abrasive band active wheel consistent with the workpiece welding groove angle;
E, startup carrying roller make the workpiece rotation, start the abrasive band drive motors and make abrasive band active wheel rotation, start the crossbeam drive motors and make abrasive band active wheel contact workpiece groove, can realize the automatically grinding of bevel for welding.
Compared with prior art, the present invention has following beneficial effect:
1, because the present invention can make crossbeam carry out the bite of move left and right when controlling the polishing of abrasive band active wheel through the crossbeam drive motors; Can adjust the grinding angle of abrasive band active wheel simultaneously through the handwheel on the adjusting screw mandrel lowering or hoisting gear; Bite and the uneven shortcoming of polishing when having overcome artificial polishing fully, thus the polishing quality of bevel for welding improved.
2, be 5.5 meters for diameter of work, bevel for welding thickness is 300 millimeters workpiece, if adopt artificial polishing, three people polish simultaneously and need 4-5 hour.Because abrasive band of the present invention active wheel width is 100 millimeters, the width of therefore each polishing bevel for welding also is 100 millimeters, and the linear velocity in abrasive band is 40 meter per seconds, and the rotating speed of carrying roller is 1 meter/minute, with the present invention's bevel for welding of polishing, only needs 51 minutes.Therefore improved grinding efficiency greatly.
Description of drawings
4 in the total accompanying drawing of the present invention, wherein:
Fig. 1 is the structural representation of bevel for welding sanding apparatus.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the side view of Fig. 1.
Fig. 4 is the work sketch map of bevel for welding sanding apparatus.
Among the figure: 1, lifting motor, 2, column, 3, slide plate, 4, crossbeam, 5, base, 6, hinge; 7, abrasive band drive motors, 8, the abrasive band active wheel, 9, the V-belt, 10, the screw mandrel lowering or hoisting gear, 11, fixture, 12, chain; 13, abrasive band regulating wheel, 14, the crossbeam drive motors, 15, cross bar, 16, workpiece, 17, carrying roller, 18, guard shield; 19, directive wheel, 20, bogie wheel, 21, control cabinet, 22, set bolt, 23, handwheel.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described further.Shown in Fig. 1-4; A kind of bevel for welding sanding apparatus comprises small-sized manipulator, sanding apparatus and control cabinet 21; Described small-sized manipulator comprises lifting motor 1, column 2, slide plate 3, crossbeam 4, base 5 and crossbeam drive motors 14; Described column 2 is fixed on the base 5; Described crossbeam 4 is installed on the cross slide way of slide plate 3 through first directive wheel 19 and first bogie wheel 20, first bogie wheel 20 can be along the cross slide way move left and right on the crossbeam 4, and described slide plate 3 is installed on the longitudinal rail of column 2 through second bogie wheel 20 and second directive wheel 19, and second bogie wheel 20 can move up and down along the longitudinal rail on the column 2; Top, its axle that described lifting motor 1 is installed in column 2 are connected with sprocket wheel; The one end engagement of described sprocket wheel and chain 12, the other end of chain 12 is connected with slide plate 3, and described crossbeam drive motors 14 is installed in the left end of crossbeam 4; Described sanding apparatus comprises cross bar 15, abrasive band drive motors 7, abrasive band active wheel 8, V-belt 9, screw mandrel lowering or hoisting gear 10, fixture 11 and abrasive band regulating wheel 13; Described abrasive band drive motors 7, abrasive band active wheel 8, abrasive band regulating wheel 13 are installed in respectively on the cross bar 15; Described cross bar 15 is fixed on the fixture 11 through hinge 6; The structure of described fixture 11 is " L " type structure, is fixed on crossbeam 4 front ends with set bolt 22; Described screw mandrel lowering or hoisting gear 10 tops are connected with cross bar 15, the bottom is connected with fixture 11; Described abrasive band drive motors 7 is connected with the belt pulley of abrasive band active wheel 8 bottoms through belt pulley and V-belt 9, described control cabinet 21 be fixed by bolts to column 2 rear side, pass through cable and be connected with lifting motor 1, crossbeam drive motors 14, screw mandrel lowering or hoisting gear 10 and abrasive band drive motors 7 respectively.Guard shield 18 is installed on the described sanding apparatus.
Polishing process of the present invention may further comprise the steps:
A, workpiece 16 is installed on the carrying roller 17, and with the whole handling of bevel for welding sanding apparatus to buffing work-piece 16 places, and preliminary aligned position, energized;
B, press the up-down adjustment knob on the control cabinet 21, start that lifting motor 1 drives slide plate 3 and crossbeam 4 moves up and down, make the height of abrasive band active wheel 8 consistent with workpiece 16 groove depths;
C, press the left and right adjusting knob on the control cabinet 21, start crossbeam drive motors 14 and drive crossbeams 4 move left and right, make abrasive band active wheel 8 near workpiece 16 bevel for weldings;
E, startup carrying roller 17 make workpiece 16 rotations, start abrasive band drive motors 7 and make 8 rotations of abrasive band active wheel, start crossbeam drive motors 14 and make abrasive band active wheel 8 contact workpieces 16 grooves, can realize the automatically grinding of bevel for welding.
Claims (2)
1. bevel for welding sanding apparatus; It is characterized in that: comprise small-sized manipulator, sanding apparatus and control cabinet (21); Described small-sized manipulator comprises lifting motor (1), column (2), slide plate (3), crossbeam (4), base (5) and crossbeam drive motors (14); Described column (2) is fixed on the base (5); Described crossbeam (4) is installed on the cross slide way of slide plate (3) through first directive wheel (19) and first bogie wheel (20), first bogie wheel (20) can be along the cross slide way move left and right on the crossbeam (4), and described slide plate (3) is installed on the longitudinal rail of column (2) through second bogie wheel (20) and second directive wheel (19), and second bogie wheel (20) can move up and down along the longitudinal rail on the column (2); Top, its axle that described lifting motor (1) is installed in column (2) are connected with sprocket wheel; The one end engagement of described sprocket wheel and chain (12), the other end of chain (12) is connected with slide plate (3), and described crossbeam drive motors (14) is installed in the left end of crossbeam (4); Described sanding apparatus comprises cross bar (15), abrasive band drive motors (7), abrasive band active wheel (8), V-belt (9), screw mandrel lowering or hoisting gear (10), fixture (11) and abrasive band regulating wheel (13); Described abrasive band drive motors (7), abrasive band active wheel (8), abrasive band regulating wheel (13) are installed in respectively on the cross bar (15); Described cross bar (15) is fixed on the fixture (11) through hinge (6); The structure of described fixture (11) is " L " type structure, is fixed on crossbeam (4) front end with set bolt (22); Described screw mandrel lowering or hoisting gear (10) top is connected with cross bar (15), the bottom is connected with fixture (11); Described abrasive band drive motors (7) is connected with the belt pulley of abrasive band active wheel (8) bottom through belt pulley and V-belt (9), described control cabinet (21) be fixed by bolts to column (2) rear side, pass through cable and be connected with lifting motor (1), crossbeam drive motors (14), screw mandrel lowering or hoisting gear (10) and abrasive band drive motors (7) respectively.
2. a kind of bevel for welding sanding apparatus according to claim 1 is characterized in that: guard shield (18) is installed on the described sanding apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101439179A CN101804596B (en) | 2010-04-08 | 2010-04-08 | Welding groove sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101439179A CN101804596B (en) | 2010-04-08 | 2010-04-08 | Welding groove sander |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101804596A CN101804596A (en) | 2010-08-18 |
| CN101804596B true CN101804596B (en) | 2012-01-25 |
Family
ID=42606632
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101439179A Active CN101804596B (en) | 2010-04-08 | 2010-04-08 | Welding groove sander |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101804596B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102825393B (en) * | 2012-08-17 | 2015-04-29 | 青岛东方铁塔股份有限公司 | Vertical multi-angle semi-automatic flame plasma cutting machine |
| CN105667707B (en) * | 2016-02-29 | 2017-11-10 | 上海外高桥造船海洋工程设计有限公司 | Polishing process for container ship deck area |
| CN109015262B (en) * | 2017-06-08 | 2020-04-03 | 萧县亿达信息科技有限公司 | Cable device |
| CN109015322B (en) * | 2017-06-08 | 2020-04-07 | 安徽瑞邦环保科技有限公司 | a cable device |
| CN107138959A (en) * | 2017-07-04 | 2017-09-08 | 泰安市源通智能机械技术研究院 | Movable numerically-controlled cylinder intersection divided edge molding equipment |
| CN111113216A (en) * | 2020-03-17 | 2020-05-08 | 江苏海建股份有限公司 | On-spot prosthetic devices of rotary kiln riding wheel |
| CN116100214B (en) * | 2023-04-12 | 2023-12-22 | 西安石油大学 | Welding set that environmental remediation equipment processing was used |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2106036U (en) * | 1991-10-29 | 1992-06-03 | 重庆大学 | Tank polishing machine |
| CN201026585Y (en) * | 2007-04-06 | 2008-02-27 | 中国第一重型机械集团公司 | Abrasive band machine |
| CN101323100A (en) * | 2008-06-30 | 2008-12-17 | 浙江金洲管道科技股份有限公司 | Butt-welding weld joint automatic coping device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58109262A (en) * | 1981-12-21 | 1983-06-29 | Maruichi Koki Kk | Polisher |
| JPS62124863A (en) * | 1985-11-26 | 1987-06-06 | Maruichi Koki Kk | Polishing machine |
-
2010
- 2010-04-08 CN CN2010101439179A patent/CN101804596B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2106036U (en) * | 1991-10-29 | 1992-06-03 | 重庆大学 | Tank polishing machine |
| CN201026585Y (en) * | 2007-04-06 | 2008-02-27 | 中国第一重型机械集团公司 | Abrasive band machine |
| CN101323100A (en) * | 2008-06-30 | 2008-12-17 | 浙江金洲管道科技股份有限公司 | Butt-welding weld joint automatic coping device |
Non-Patent Citations (2)
| Title |
|---|
| JP昭58-109262A 1983.06.29 |
| JP昭62-124863A 1987.06.06 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101804596A (en) | 2010-08-18 |
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Address after: 161042 Factory Road, Fulaerji District, Heilongjiang, Qigihar Co-patentee after: China No.1 Heavy Machinery Group Corporation Dalian Hydrogenation Reactor Manufa Patentee after: China First Heavy Industries Co., Ltd. Address before: 161042 Factory Road, Fulaerji District, Heilongjiang, Qigihar Co-patentee before: China No.1 Heavy Machinery Group Corporation Dalian Hydrogenation Reactor Manufa Patentee before: China First Heavy Industries Co., Ltd. |
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Address after: 161042, No. 9, front office, ruby office, Fulaerji District, Heilongjiang, Qigihar Co-patentee after: Dalian nuclear power and Petrochemical Co., Ltd Patentee after: CHINA FIRST HEAVY INDUSTRIES Address before: 161042 Factory Road, Fulaerji District, Heilongjiang, Qigihar Co-patentee before: China First Heavy Machinery Group Dalian hydrogenation reactor Manufacturing Co.,Ltd. Patentee before: CHINA FIRST HEAVY INDUSTRIES |
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