CN107020466A - A kind of controllable welding temperature and the system and method for time - Google Patents
A kind of controllable welding temperature and the system and method for time Download PDFInfo
- Publication number
- CN107020466A CN107020466A CN201710391906.4A CN201710391906A CN107020466A CN 107020466 A CN107020466 A CN 107020466A CN 201710391906 A CN201710391906 A CN 201710391906A CN 107020466 A CN107020466 A CN 107020466A
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- CN
- China
- Prior art keywords
- welding
- high speed
- time
- module
- cpu
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
Abstract
A kind of controllable welding temperature and the High Speed Welding of time pick system and method, picked including High Speed Welding, also include picking with High Speed Welding the controller being connected, the controller includes CPU control modules, man-machine interface display screen, the voltage regulator module being connected with CPU control modules, the analog output module being connected with voltage regulator module;The output end of analog output module picks with the High Speed Welding to be connected, also include a signal acquisition module, the input of the signal acquisition module picks with the High Speed Welding to be connected, and the output end of the signal acquisition module is connected with the I/O interfaces of the CPU control modules.The present invention can prevent the situation for being burnt out and do not burn-on by weldering part, facilitate quality and production division to monitor, so that it is bad to substantially reduce welding quality.
Description
Technical field
Picked the present invention relates to High Speed Welding, and in particular to one kind picks for High Speed Welding, can control welding temperature and time
System and method.
Background technology
In the prior art, High Speed Welding at present on the market, which picks, to control welding temperature by adjusting voltage, only
Magnitude of voltage is shown, it is impossible to precisely set and displays temperature value, be not easy to the quantization of welding parameter, to welding temperature setting and process
Monitoring band carrys out certain difficulty;And weld interval is controlled by artificially, occur weld interval length unavoidably and cause to be welded part burning
Situation that is bad or not burn-oning, the bad probability of welding quality can be all significantly increased in these.
The content of the invention
It is an object of the present invention to which the drawbacks described above for prior art picks there is provided one kind for High Speed Welding, it can control
Welding temperature and the system of time.
A kind of controllable welding temperature is provided and the High Speed Welding of time picks system, including High Speed Welding picks, in addition to
High Speed Welding picks the controller being connected, and the controller includes CPU control modules, and what is be connected with CPU control modules is man-machine
Interface screen, voltage regulator module, the analog output module being connected with voltage regulator module;Analog output module
Output end picks with the High Speed Welding to be connected, in addition to a signal acquisition module, the input of the signal acquisition module
Pick and be connected with the High Speed Welding, the output end of the signal acquisition module is connected with the I/O interfaces of the CPU control modules
Connect.
The temperature and time control method that a kind of High Speed Welding picks is provided:Including following two big rate-determining steps:
1) temperature control:
Welding temperature parameter is set by man-machine interface;
Temperature setting data are calculated as voltage parameter by CPU;
Between CPU driving voltages adjusting module AC80~220V, Adjustment precision is ± 0.02V;
Analog output module is adjusted, system is exported DC voltage between 0~5V, resolution ratio is 0.01V;
System, which starts, can carry out weld job, without setting and preheating;
If finding that temperature is improper, can be adjusted (± 1 DEG C) at any time during welding;
Kept automatically after all parameter power-off;
2) time control:
Weld interval and interval time are set by man-machine interface;
CPU drivings I/O modules start to gather the signal on signal plate;
When system starts welding, signal acquisition module is by welding job time feedbacking to CPU;
CPU time control processing module obtain after data according to before setting time handled, when soldered between
When reaching setting value, system output is automatic to be disconnected, and can not now be welded, soldering tip need to be removed from by weldering part, work as shifting
When the time opened reaches setting value, the automatic output voltage of system can now carry out welding next time again.
The system and method that the present invention is provided directly can set scolding tin on man-machine interface is touched according to by weldering part material
Temperature and scolding tin time, and can intuitively show, the precision and Adjustment precision of temperature setting are 1 DEG C.If set the scolding tin time as
T1 seconds, interval time was T2 seconds, and when soldering tip, which is contacted, reaches T1 seconds by the time in weldering part formation loop, loop disconnects automatically,
Need to contact again after the T2 seconds for reaching setting after removing soldering tip and can be welded next time by weldering part, prevent by
The situation that weldering part burns out and do not burn-on, facilitates quality and production division to monitor, so that it is bad to substantially reduce welding quality.
Brief description of the drawings
Fig. 1 is control principle block diagram of the present invention;
Fig. 2 is cpu control circuit schematic diagram of the present invention;
Fig. 3 is pressure regulation output circuit theory diagrams of the present invention;
Fig. 4 is rectification circuit schematic diagram of the present invention;
Fig. 5 is DC output circuit schematic diagram of the present invention;
Fig. 6 is I/O input circuits schematic diagram of the present invention;
Fig. 7 is I/O output circuits schematic diagram of the present invention;
Fig. 8 is simulated measurement input circuit schematic diagram of the present invention;
Fig. 9 is analogue quantity output circuit schematic diagram of the present invention;
Embodiment
Shown in reference picture 1,2,3,4,5,6,7,8,9:A kind of controllable welding temperature is provided and the High Speed Welding of time picks
System, including High Speed Welding pick, in addition to the controller being connected that picked with High Speed Welding, and controller includes CPU control modules, with
Man-machine interface display screen, voltage regulator module that CPU control modules are connected, the analog quantity being connected with voltage regulator module are defeated
Go out module;The output end of analog output module picks with the High Speed Welding to be connected, in addition to a signal acquisition module, institute
The input for stating signal acquisition module picks with the High Speed Welding and is connected, the output end of the signal acquisition module with it is described
The I/O interfaces of CPU control modules are connected.
The temperature and time control method that High Speed Welding picks:
1. temperature control system implementation process
1.1 set welding temperature parameter by man-machine interface;
Temperature setting data are calculated as voltage parameter by 1.2 CPU;
Between 1.3 CPU driving voltages adjusting module AC80~220V, Adjustment precision is ± 0.02V;
1.4 adjustment analog output modules, make system export DC voltage between 0~5V, resolution ratio is 0.01V;
1.5 systems, which start, can carry out weld job, without setting and preheating;
If finding that temperature is improper, can be adjusted (± 1 DEG C) at any time during 1.6 welding;
Kept automatically after 1.7 all parameter power-off.
2. time controlled system implementation process
1.1 set weld interval and interval time by man-machine interface;
1.2 CPU drivings I/O modules start to gather the signal on signal plate;
When 1.3 systems start welding, signal acquisition module is by welding job time feedbacking to CPU;
The time that 1.4 CPU time control processing module obtains the setting according to before after data is handled, and works as welding
When time reaches setting value, system output is automatic to be disconnected, and can not now be welded, need to remove soldering tip from by weldering part,
When the time removed reaching setting value, the automatic output voltage of system can now carry out welding next time again.
Claims (2)
- The system 1. a kind of controllable welding temperature and the High Speed Welding of time pick, including High Speed Welding pick, in addition to and High Speed Welding Pick the controller being connected, it is characterised in that:The controller includes CPU control modules, is connected with CPU control modules Man-machine interface display screen, voltage regulator module, the analog output module being connected with voltage regulator module;Analog output mould The output end of block picks with the High Speed Welding to be connected, in addition to a signal acquisition module, the signal acquisition module it is defeated Enter to hold to pick with the High Speed Welding and be connected, the I/O interfaces of the output end of the signal acquisition module and the CPU control modules It is connected.
- 2. the temperature and time control method that a kind of High Speed Welding picks:It is characterised in that it includes following two big rate-determining steps:1) temperature controlWelding temperature parameter is set by man-machine interface;Temperature setting data are calculated as voltage parameter by CPU;Between CPU driving voltages adjusting module AC80~220V, Adjustment precision is ± 0.02V;Analog output module is adjusted, system is exported DC voltage between 0~5V, resolution ratio is 0.01V;System, which starts, can carry out weld job, without setting and preheating;If finding that temperature is improper, can be adjusted (± 1 DEG C) at any time during welding;Kept automatically after all parameter power-off;2) time control:Weld interval and interval time are set by man-machine interface;CPU drivings I/O modules start to gather the signal on signal plate;When system starts welding, signal acquisition module is by welding job time feedbacking to CPU;CPU time control processing module obtain after data according to before setting time handled, when soldered between reach During setting value, system output is automatic to be disconnected, and can not now be welded, need to removed soldering tip from by weldering part, when what is removed When time reaches setting value, the automatic output voltage of system can now carry out welding next time again.
Priority Applications (1)
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CN201710391906.4A CN107020466A (en) | 2017-05-27 | 2017-05-27 | A kind of controllable welding temperature and the system and method for time |
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CN201710391906.4A CN107020466A (en) | 2017-05-27 | 2017-05-27 | A kind of controllable welding temperature and the system and method for time |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111347127A (en) * | 2020-02-27 | 2020-06-30 | 广州亦高电气设备有限公司 | Cold welding control circuit and method and argon arc welding machine |
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WO2011144262A1 (en) * | 2010-05-19 | 2011-11-24 | Siemens Vai Metals Technologies Sas | Method and device for controlling a thermal cycle of a weld joining ends of strip together |
RU2446999C1 (en) * | 2010-08-20 | 2012-04-10 | Открытое акционерное общество "Информационные спутниковые системы" имени академика М.Ф. Решетнёва" | Method of fabricating spacecraft thermal control system liquid circuit |
CN202539742U (en) * | 2012-03-01 | 2012-11-21 | 肖兰 | Temperature-adjustable electric soldering iron with electric leakage protection function |
CN202622117U (en) * | 2012-03-01 | 2012-12-26 | 肖兰 | Temperature adjustable electric soldering iron |
CN103990892A (en) * | 2014-05-23 | 2014-08-20 | 唐山松下产业机器有限公司 | Inverter welding device and control method thereof |
CN105127549A (en) * | 2015-09-08 | 2015-12-09 | 刘文斌 | Welding machine with alternating current welding mode and direct current welding mode coexisting in one welding period and welding method thereof |
CN206779743U (en) * | 2017-05-27 | 2017-12-22 | 东莞市一木实业有限公司 | A kind of controllable welding temperature and the High Speed Welding of time pick system |
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2017
- 2017-05-27 CN CN201710391906.4A patent/CN107020466A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2011144262A1 (en) * | 2010-05-19 | 2011-11-24 | Siemens Vai Metals Technologies Sas | Method and device for controlling a thermal cycle of a weld joining ends of strip together |
CN201841333U (en) * | 2010-07-21 | 2011-05-25 | 丁茂宏 | Intelligent welding table |
RU2446999C1 (en) * | 2010-08-20 | 2012-04-10 | Открытое акционерное общество "Информационные спутниковые системы" имени академика М.Ф. Решетнёва" | Method of fabricating spacecraft thermal control system liquid circuit |
CN202539742U (en) * | 2012-03-01 | 2012-11-21 | 肖兰 | Temperature-adjustable electric soldering iron with electric leakage protection function |
CN202622117U (en) * | 2012-03-01 | 2012-12-26 | 肖兰 | Temperature adjustable electric soldering iron |
CN103990892A (en) * | 2014-05-23 | 2014-08-20 | 唐山松下产业机器有限公司 | Inverter welding device and control method thereof |
CN105127549A (en) * | 2015-09-08 | 2015-12-09 | 刘文斌 | Welding machine with alternating current welding mode and direct current welding mode coexisting in one welding period and welding method thereof |
CN206779743U (en) * | 2017-05-27 | 2017-12-22 | 东莞市一木实业有限公司 | A kind of controllable welding temperature and the High Speed Welding of time pick system |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111347127A (en) * | 2020-02-27 | 2020-06-30 | 广州亦高电气设备有限公司 | Cold welding control circuit and method and argon arc welding machine |
CN111347127B (en) * | 2020-02-27 | 2021-03-23 | 广州亦高电气设备有限公司 | Cold welding control circuit and method and argon arc welding machine |
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Application publication date: 20170808 |