CN107017059A - A kind of New Type Double-line disk frame winch - Google Patents
A kind of New Type Double-line disk frame winch Download PDFInfo
- Publication number
- CN107017059A CN107017059A CN201710240489.3A CN201710240489A CN107017059A CN 107017059 A CN107017059 A CN 107017059A CN 201710240489 A CN201710240489 A CN 201710240489A CN 107017059 A CN107017059 A CN 107017059A
- Authority
- CN
- China
- Prior art keywords
- gearbox
- front support
- body framework
- new type
- disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
Abstract
The invention discloses a kind of New Type Double-line disk frame winch, include base, base is provided with strand body gearbox, twist body gearbox side and be provided with motor, the opposite side for twisting body gearbox is provided with front support, twist between body gearbox and front support provided with strand body framework, twist body framework and be provided with many stack clamping devices, with respect between clamping device be provided with two-wire disk laying rack, twist and be connected with rotary shaft on body gearbox, the rotary shaft other end is connected in front support, body framework is twisted to fix on the rotating shaft, the side of front support is connected with pre-shaping device, twist and be connected with electric installation on body gearbox, the outside of electric installation is provided with rotation gas bag, brake apparatus alignment twists the brake disc of body framework, brake apparatus is fixed on base；The present invention is simple in construction, it is adaptable to produces the metal circulars such as long length copper, aluminium, the pretwist process of sector conductor and presses, two-wire disk in concentration, and positioning is reliable, and equipment rigidity, intensity is high, and overall performance is good, and the speed of service is high, and production efficiency is high.
Description
Technical field
It is specific more particularly to a kind of new the present invention relates to the metal pretwist process compression apparatus technical field such as large-scale copper aluminium
Two-wire disk frame winch.
Background technology
The upper disk mode that existing frame type stranding machine is generally clamped using single drum or entire row is clamped, due to processing technology
Complexity, causes installation and debugging difficult, and efficiency comparison is low, and due to reasons in structure, area occupied is larger, and separated motor frame is twisted
Machine mixes a set of disc system upper at a slow speed by toothed belt transmission, and the complexity for causing synchronous tape swapping replacing and installation and maintenance is difficult,
Needed and cost is higher, and during upper disk manually by the manual crawl of upper disc system at a slow speed, be directed at loading device, manually boot
On drum on disk device, drum the complete line of cable or broken string when, equipment can jerk, machine and cable are damaged, worn and torn.
The content of the invention
Therefore, the present invention proposes a kind of New Type Double-line disk frame winch, it is simple in construction, it is adaptable to produce long length copper, aluminium etc.
Metal circular, the pretwist process of sector conductor are pressed, two-wire disk in concentration, and positioning is reliable, and equipment rigidity, intensity is high, globality
Can be good, the speed of service is high, and production efficiency is high, and floor space is small.
The present invention is realized by following means：
A kind of New Type Double-line disk frame winch, includes base, described base is provided with strand body gearbox, described strand body
Gearbox side is provided with motor, and the opposite side of described strand body gearbox is provided with front support, described strand body gearbox and preceding branch
Provided with body framework is twisted between support, described strand body framework is provided between many stack clamping devices, relatively described clamping device and set
Have and be connected with rotary shaft on two-wire disk laying rack, described strand body gearbox, the described rotary shaft other end is connected to front support
On, described strand body framework is fixed on the rotating shaft, and the side of described front support is connected with pre-shaping device, described strand body
Electric installation is connected with gearbox, the outside of described electric installation is twisted provided with gas bag, described brake apparatus alignment is rotated
The brake disc of body framework, described brake apparatus is fixed on base.
Described motor is connected by shaft coupling with twisting body gearbox.
The two ends of described clamping device are provided with two groups of clamping cylinders, and one end of the clamping cylinder described in two groups is respectively equipped with
Wire coil clamping it is top, provided with a pair of stationary centers in the middle of clamping cylinder described in two groups, stationary center, which is arranged on, twists body framework
On.
Described brake apparatus includes pneumatic disc brake, and described pneumatic disc brake is coupled by tracheae with magnetic valve, described
Pneumatic disc brake alignment twist body framework brake disc.
Described pre-shaping device includes main shaft, and one end of described main shaft is fixed with front support, on described main shaft
Provided with multigroup guide wheel disk, symmetrical guide wheel is respectively equipped with multigroup described guide wheel disk.
Preferably, the group number of described multigroup guide wheel disk is the odd number not less than 3, in multigroup described guide wheel disk
Between the guide wheel disk of position be provided with sliding block, guide wheel is installed on sliding block, by by mobile sliding block, to adjust the elastic of cable,
Play a part of shaping.
Preferably, the section of described strand body framework is concentric ring-shaped, and described strand body framework includes brake disc, sky
Heart axle, described hollow shaft is provided with multigroup connecting plate, described connecting plate and hollow shaft Relative vertical, multigroup described connection
The other end of plate is respectively symmetrically provided with fixed plate.
Clamping device two ends of the present invention are designed with cylinder, and cylinder one end is provided with the thimble of wire coil clamping, in the middle of two cylinders
Provided with a pair of fixation push pin device, when install two-wire disk when, by rotate gas bag supply, make two ends cylinder at the same drive it is top before
Enter, so as to simultaneously clamp on two-wire disk；One side of described strand body framework is connected with brake apparatus, and the pneumatic butterfly of brake apparatus is stopped,
By solenoid valve control, when strand body needs orderly shutdown or broken string to stop in emergency, PLC gives magnetic valve one signal, leads to it
Electricity work, while magnetic valve opens gas circuit, makes pneumatic disc brake work, and is braked by the friction plate on pneumatic disc brake with twisting body framework
Disk friction eceleration, so as to play Brake stop effect；Described clamping device be provided with sensor, sensor by signal wire with
Electric installation is connected, and electric installation receives the signal that sensor is transmitted, to judge whether that broken string and tension force are unstable, if disconnected
Line phenomenon, then export disconnection signal to master controller, alarm immediately makes equipment be shut down after slowing down, reduces the damage of cable.It is described
Strand body Gearbox design have a fast shelves and slow shelves, fast shelves, which are used to twisting body normal work, to be used, and slow shelves are used for upper drum so that
A set of disc system upper at a slow speed is eliminated, cost has been saved；Described pre-shaping device is arranged on front support provided with a main shaft
On, respectively with three guide wheel disks on main shaft, a guide wheel disk in the middle of the guide wheel of cable, three guide wheel disks was mounted with guide wheel disk
Sliding block is installed, guide wheel is arranged on sliding block, by mobile sliding block, to adjust the elastic of cable, plays a part of shaping.
Present invention use PLC+ human-computer interface control systems, strand body rotating speed, twisting pitch, traction linear velocity, equipment start-stop,
Speed lifting can be real on the touchscreen, in order to which the information ensured in equipment can be extracted accurately, it is ensured that data
The normal operation of acquisition system, realizes remote viewing device running status, and the function such as production run data, spy requires to close in equipment
The parameter declaration of data-interface must be provided with, the TCP/IP local interfaces reserved in PLC system, it is ensured that third-party soft
Part can read the data such as equipment state, production status from interface, can provide each data position explanation, and data are said
Bright and interface parameters, there is complete technical documentation, and assists purchaser successfully to be debugged the extraction to ensure data and used,
The manipulation of complete machine is set on the touchscreen, one pair of control automatic slowly raising speed reduction of speed, it is ensured that framework, traction, receipts arrange the same of three
Step.
Beneficial effect of the present invention：The present invention is simple in construction, it is adaptable to produces the metal circulars such as long length copper, aluminium, sector and leads
The pretwist process of body is pressed, two-wire disk in concentration, and positioning is reliable, and equipment rigidity, intensity is high, and overall performance is good, and the speed of service is high,
Production efficiency is high, and floor space is small, and twisting body gearbox by motor driving drives framework to operate, two-wire disk above and below loading device,
Pneumatic pinch, loosen drum, it is to have locking function to clamping cylinder to twist body operating, is supplied by rotating inlet gas bag to body is twisted,
Using PLC+ human-computer interface control systems, body rotating speed is twisted, twisting pitch draws linear velocity, equipment start-stop, and speed lifting can
It is real on the touchscreen, greatly improve production efficiency.
Brief description of the drawings：
Fig. 1 is schematic structural view of the invention.
Fig. 2 is schematic structural view of the invention.
Embodiment：
In order that those skilled in the art more fully understands technical scheme, with reference to embodiment to this hair
It is bright to be described further：
Described base (1) is provided with body gearbox (2) is twisted, and described strand body gearbox side is provided with motor (3), described
Strand body gearbox (2) opposite side be provided with front support (4), between described strand body gearbox (2) and front support (4) provided with strand
Body framework (5), described strand body framework (5) is provided between many stack clamping devices (6), relatively described clamping device provided with double
Rotary shaft (8), described rotary shaft (8) other end connection are connected with drum laying rack (7), described strand body gearbox (2)
In front support (4), described strand body framework (5) is fixed in rotary shaft (8), and the side of described front support (4) is connected with
Be connected with electric installation (10) on pre-shaping device (9), described strand body gearbox (2), described electric installation (10) it is outer
Side twists the brake disc of body framework (5), described brake apparatus provided with rotation gas bag (11), described brake apparatus (12) alignment
(12) it is fixed on base (1).
Described motor (3) is connected by shaft coupling (16) with twisting body gearbox (2).
The two ends of described clamping device (6) are provided with two groups of clamping cylinders (13), the clamping cylinder (13) described in two groups
One end is respectively equipped with top (14) of wire coil clamping (7), provided with a pair of stationary centers in the middle of the clamping cylinder (13) described in two groups
(15), stationary center (15), which is arranged on, twists on body framework (5).
Described brake apparatus (12) includes pneumatic disc brake (17), described pneumatic disc brake (17) by tracheae (18) with
Magnetic valve (19) couples, and described pneumatic disc brake (17) alignment twists the brake disc of body framework (5).
Described pre-shaping device (9) includes main shaft (20), and one end of described main shaft (20) is consolidated with front support (4)
Fixed, described main shaft (20) is provided with to be respectively equipped with multigroup guide wheel disk (21), multigroup described guide wheel disk (21) and symmetrically led
Take turns (22).
Preferably, the group number of described multigroup guide wheel disk (21) is the odd number not less than 3, positioned at multigroup described guide wheel disk
(21) the guide wheel disk (21) in centre position is provided with sliding block (23), sliding block (23) and is provided with guide wheel (22), by by moving
Movable slider (23), to adjust the elastic of cable, plays a part of shaping.
Preferably, the section of described strand body framework (5) is concentric ring-shaped, and described strand body framework (5), which includes, to be stopped
Hull (51), hollow shaft (52), described hollow shaft (52) are provided with multigroup connecting plate (53), described connecting plate (53) and sky
Heart axle (52) Relative vertical, the other end of multigroup described connecting plate (53) is respectively symmetrically provided with fixed plate (54).
Preferably, described clamping device (6) is provided with sensor, and sensor is connected by signal wire with single-chip microcomputer, single
Piece machine receives the signal that sensor is transmitted, to judge whether line is broken, if thread breakage, then exports disconnection signal to main control
Device, immediately alarm makes equipment be shut down after slowing down, and reduces the damage of cable.
Preferably, described strand body gearbox (2) is designed with fast shelves and slow shelves, and fast shelves are used for twisting body normal work,
Slow shelves are used for upper drum, so as to eliminate a set of disc system upper at a slow speed, have saved cost.
Some one exemplary embodiments of the present invention are only described by way of explanation above, undoubtedly, for ability
The those of ordinary skill in domain, without departing from the scope of the invention, can be with a variety of modes to described reality
Example is applied to be modified.Therefore, above-mentioned accompanying drawing and description are inherently illustrative, should not be construed as to the claims in the present invention
The limitation of protection domain.
Claims (7)
1. a kind of New Type Double-line disk frame winch, includes base, it is characterised in that：Described base, which is provided with, twists body gearbox,
Described strand body gearbox side is provided with motor, and the opposite side of described strand body gearbox is provided with front support, and described strand body becomes
Provided with body framework is twisted between fast case and front support, described strand body framework is provided with many stack clamping devices, relatively described clamping
It is provided between device on two-wire disk laying rack, described strand body gearbox and is connected with rotary shaft, the described rotary shaft other end connects
It is connected in front support, described strand body framework is fixed on the rotating shaft, and the side of described front support is connected with pre-shaping device,
Electric installation is connected with described strand body gearbox, the outside of described electric installation is provided with rotation gas bag, described braking
Device alignment twists the brake disc of body framework, and described brake apparatus is fixed on base.
2. a kind of New Type Double-line disk frame winch according to claim 1, it is characterised in that：Described motor passes through shaft coupling
It is connected with twisting body gearbox.
3. a kind of New Type Double-line disk frame winch according to claim 1, it is characterised in that：The two ends of described clamping device
Provided with two groups of clamping cylinders, one end of the clamping cylinder described in two groups is respectively equipped with the top of wire coil clamping, the folder described in two groups
Provided with a pair of stationary centers in the middle of tight cylinder, stationary center, which is arranged on, to be twisted on body framework.
4. a kind of New Type Double-line disk frame winch according to claim 1, it is characterised in that：Described brake apparatus includes
Pneumatic disc brake, described pneumatic disc brake is coupled by tracheae with magnetic valve, and described pneumatic disc brake alignment twists the brake of body framework
Disk.
5. a kind of New Type Double-line disk frame winch according to claim 1, it is characterised in that：Described pre-shaping device includes
There is main shaft, one end of described main shaft is fixed with front support, described main shaft is provided with multigroup guide wheel disk, multigroup described guide wheel
Symmetrical guide wheel is respectively equipped with disk.
6. a kind of New Type Double-line disk frame winch according to claim 5, it is characterised in that：The group of described multigroup guide wheel disk
Number is the odd number not less than 3, and the guide wheel disk positioned at the centre position of multigroup described guide wheel disk is provided with sliding block, sliding block and installed
There is guide wheel.
7. a kind of New Type Double-line disk frame winch according to claim 1, it is characterised in that：The section of described strand body framework
For concentric ring-shaped, described strand body framework includes brake disc, hollow shaft, and described hollow shaft is provided with multigroup connecting plate,
Described connecting plate and hollow shaft Relative vertical, the other end of multigroup described connecting plate are respectively symmetrically provided with fixed plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710240489.3A CN107017059B (en) | 2017-04-13 | 2017-04-13 | Double-wire disc frame strander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710240489.3A CN107017059B (en) | 2017-04-13 | 2017-04-13 | Double-wire disc frame strander |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107017059A true CN107017059A (en) | 2017-08-04 |
| CN107017059B CN107017059B (en) | 2023-07-18 |
Family
ID=59446474
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710240489.3A Active CN107017059B (en) | 2017-04-13 | 2017-04-13 | Double-wire disc frame strander |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107017059B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108538510A (en) * | 2018-03-29 | 2018-09-14 | 合肥神马科技集团有限公司 | Separated motor directly drives box-type frame winch |
| CN110415898A (en) * | 2019-06-24 | 2019-11-05 | 江苏欣宏泰机电有限公司 | A kind of large size disc type stranding machine |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10193018A (en) * | 1997-01-17 | 1998-07-28 | Sumitomo Wiring Syst Ltd | Electric cable stranding machine |
| CN2702421Y (en) * | 2004-05-08 | 2005-05-25 | 合肥神马电缆机械股份有限公司 | Winding member for frame winding machine |
| CN201524716U (en) * | 2009-11-19 | 2010-07-14 | 天津三英焊业股份有限公司 | Layer-wound paying out machine brake device |
| CN202134282U (en) * | 2011-06-24 | 2012-02-01 | 钱永义 | Shutdown braking device of frame winch traction wheel |
| CN204167003U (en) * | 2014-08-02 | 2015-02-18 | 江阴市华昌电工机械有限公司 | Frame winch |
| CN204167004U (en) * | 2014-08-16 | 2015-02-18 | 江阴市华昌电工机械有限公司 | Pipe twisting machine |
| CN204784346U (en) * | 2015-07-07 | 2015-11-18 | 河南鑫饰板业有限公司 | Loader arresting gear |
| CN205004109U (en) * | 2015-10-14 | 2016-01-27 | 杭州三普机械有限公司 | Rotatory gas bag device of frame winch |
| CN105304226A (en) * | 2015-11-30 | 2016-02-03 | 沈阳北阳电缆制造有限责任公司 | Pay-off device of frame-type stranding machine |
| CN205542188U (en) * | 2016-04-14 | 2016-08-31 | 李学信 | High -speed double plate stranding machine |
| CN205722996U (en) * | 2016-04-11 | 2016-11-23 | 安徽省六安市朝晖机械制造有限公司 | A kind of frame type stranding machine strand body |
| CN206628324U (en) * | 2017-04-13 | 2017-11-10 | 安徽皖电机械设备有限公司 | A kind of New Type Double-line disk frame winch |
-
2017
- 2017-04-13 CN CN201710240489.3A patent/CN107017059B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10193018A (en) * | 1997-01-17 | 1998-07-28 | Sumitomo Wiring Syst Ltd | Electric cable stranding machine |
| CN2702421Y (en) * | 2004-05-08 | 2005-05-25 | 合肥神马电缆机械股份有限公司 | Winding member for frame winding machine |
| CN201524716U (en) * | 2009-11-19 | 2010-07-14 | 天津三英焊业股份有限公司 | Layer-wound paying out machine brake device |
| CN202134282U (en) * | 2011-06-24 | 2012-02-01 | 钱永义 | Shutdown braking device of frame winch traction wheel |
| CN204167003U (en) * | 2014-08-02 | 2015-02-18 | 江阴市华昌电工机械有限公司 | Frame winch |
| CN204167004U (en) * | 2014-08-16 | 2015-02-18 | 江阴市华昌电工机械有限公司 | Pipe twisting machine |
| CN204784346U (en) * | 2015-07-07 | 2015-11-18 | 河南鑫饰板业有限公司 | Loader arresting gear |
| CN205004109U (en) * | 2015-10-14 | 2016-01-27 | 杭州三普机械有限公司 | Rotatory gas bag device of frame winch |
| CN105304226A (en) * | 2015-11-30 | 2016-02-03 | 沈阳北阳电缆制造有限责任公司 | Pay-off device of frame-type stranding machine |
| CN205722996U (en) * | 2016-04-11 | 2016-11-23 | 安徽省六安市朝晖机械制造有限公司 | A kind of frame type stranding machine strand body |
| CN205542188U (en) * | 2016-04-14 | 2016-08-31 | 李学信 | High -speed double plate stranding machine |
| CN206628324U (en) * | 2017-04-13 | 2017-11-10 | 安徽皖电机械设备有限公司 | A kind of New Type Double-line disk frame winch |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108538510A (en) * | 2018-03-29 | 2018-09-14 | 合肥神马科技集团有限公司 | Separated motor directly drives box-type frame winch |
| CN110415898A (en) * | 2019-06-24 | 2019-11-05 | 江苏欣宏泰机电有限公司 | A kind of large size disc type stranding machine |
| CN110415898B (en) * | 2019-06-24 | 2020-12-04 | 江苏欣宏泰机电有限公司 | Large-scale disc-type stranding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107017059B (en) | 2023-07-18 |
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