CN107014216B - Trough-type liquid-seal blast cooling device and method for sinter - Google Patents

Trough-type liquid-seal blast cooling device and method for sinter Download PDF

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CN107014216B
CN107014216B CN201610059217.9A CN201610059217A CN107014216B CN 107014216 B CN107014216 B CN 107014216B CN 201610059217 A CN201610059217 A CN 201610059217A CN 107014216 B CN107014216 B CN 107014216B
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air inlet
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waste heat
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CN107014216A (en
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贺新华
陈乙元
周浩宇
张震
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Zhongye Changtian International Engineering Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D15/00Handling or treating discharged material; Supports or receiving chambers therefor
    • F27D15/02Cooling
    • F27D15/0206Cooling with means to convey the charge

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Abstract

烧结矿用槽式液密封鼓风冷却装置(1),该装置包括:1)环槽形堆积箱体,其中该箱体包括内环壁(2)、外环壁(3)和底部的整圈环形托盘(4);2)箱体的轮轨驱动装置(5);3)箱体上部的环状机罩(8);4)与上述机罩(8)顶部连接的第一出风口管道(21)和第二出风口管道(22);5)密闭环形进风室(11),6)液密封装置(14),使液密封装置(14)与转动的环槽形堆积箱体的内环箱体壁(2)和外环箱体壁(3)之间形成密封作用;7)多个鼓风机(9),和8)安装于冷却装置(1)的卸料区段(1a)的外侧的一个或多个刮刀设备(6)。该冷却装置(1)在制造成本、减少环境污染、余热利用方面具有突出的优势。

A trough-type liquid-sealed blast cooling device (1) for sinter, the device comprising: 1) an annular groove-shaped stacking box, wherein the box includes an inner ring wall (2), an outer ring wall (3) and a bottom integral ring-shaped tray (4); 2) the wheel-rail driving device (5) of the box body; 3) the ring-shaped machine cover (8) on the upper part of the box body; 4) the first air outlet connected to the top of the above-mentioned machine cover (8) Pipe (21) and the second air outlet pipe (22); 5) airtight annular air inlet chamber (11), 6) liquid sealing device (14), make the liquid sealing device (14) and the annular groove shape stacking box of rotation A sealing effect is formed between the inner ring box wall (2) and the outer ring box wall (3); 7) a plurality of blowers (9), and 8) are installed in the discharge section (1a) of the cooling device (1) ) on the outside of one or more scraper devices (6). The cooling device (1) has outstanding advantages in terms of manufacturing cost, reduction of environmental pollution and utilization of waste heat.

Description

烧结矿用槽式液密封鼓风冷却装置及方法Trough-type liquid-seal blast cooling device and method for sinter

技术领域technical field

本发明涉及烧结矿用槽式液密封鼓风冷却装置以及冷却方法,属于炼铁领域和环保领域。The invention relates to a trough-type liquid-seal blast cooling device and a cooling method for sintered ore, and belongs to the fields of ironmaking and environmental protection.

背景技术Background technique

在现代烧结工艺过程中,“冷却”是较关键的工序之一。烧结矿在经过烧结机的焙烧后,已形成高温成品矿,如何能在不影响其质量与成品率的前提下对它进行保护性冷却,使其能够经皮带机送入成品矿仓,同时将其所携带的显热能量完美回收利用,一直以来是业内技术人士不断研究的问题。20世纪60年代以来,烧结矿的冷却工艺得到了迅速发展,其主要分为带式冷却、环式冷却与盘式冷却三大类。在后期的市场竞争中,带式冷却技术被淘汰,余下的环式冷却与盘式冷却技术均各有其优缺点。但综合比较,盘冷比环冷的余热利用率更好(所有烧结矿显热均得到回收利用),故盘冷机在国外市场应用非常广泛,本专利亦围绕盘冷机技术进行阐述。In the modern sintering process, "cooling" is one of the most critical processes. After the sintered ore has been roasted by the sintering machine, it has formed a high-temperature finished ore. How can it be protectively cooled without affecting its quality and yield, so that it can be sent to the finished product ore bin through a belt conveyor, and at the same time The perfect recovery and utilization of the sensible heat energy it carries has always been a problem that technicians in the industry have been constantly studying. Since the 1960s, the cooling process of sinter has been developed rapidly, which is mainly divided into three categories: belt cooling, ring cooling and disk cooling. In the late market competition, the strip cooling technology was eliminated, and the remaining ring cooling and disk cooling technologies each have their own advantages and disadvantages. However, comprehensive comparison shows that the waste heat utilization rate of disk cooling is better than that of ring cooling (all sensible heat of sinter can be recycled), so disk coolers are widely used in foreign markets, and this patent also elaborates on the technology of disk coolers.

盘冷机技术从70年代开始发展,最开始为横向式盘冷,即冷却风是从盘冷机的内环向外环流动,横向穿过待冷却料层与其换热,换热完后的冷却风直接外排至大气。这样做既不经济也不环保,经过多年来的不断研究优化,最新的盘冷机技术是日本三菱日立与中盛钢铁提出的“抽风式纵向盘冷技术”。此技术采用抽风,将冷却风从大气抽入待冷却料底部,然后往上纵向穿过料层,最后从料层上部吹出进入后续工序。该方案与最开始的方案相比,已经有了非常大的优化与进步,下面针对该方案进行详细介绍。The technology of disk coolers has been developed since the 1970s. At the beginning, it was horizontal disk cooling, that is, the cooling air flows from the inner ring to the outer ring of the disk cooler, and passes through the material layer to be cooled to exchange heat with it. The cooling air is directly discharged to the atmosphere. This is neither economical nor environmentally friendly. After years of continuous research and optimization, the latest disk cooler technology is the "ventilated longitudinal disk cooling technology" proposed by Japan's Mitsubishi Hitachi and Zhongsheng Iron and Steel. This technology adopts air extraction, which draws the cooling air from the atmosphere into the bottom of the material to be cooled, then passes through the material layer vertically upwards, and finally blows out from the upper part of the material layer to enter the subsequent process. Compared with the original scheme, this scheme has been greatly optimized and improved. The following will introduce this scheme in detail.

JP2008232519A(三菱日立与中盛钢铁,下称D1)公开了抽风式纵向盘冷技术,参见其中的图1:热烧结矿从烧结机尾部落入进料溜槽,在溜槽内堆积成一定高度的料柱,这样一方面是起到均匀下料的作用,另一方面是起到料封防止进料口串风的作用。矿料继续向下经过机罩后进入盘冷机箱体内,推挤成一定高度的料柱。与此同时,受抽风机的负压影响,盘冷机附近的空气会经由百叶进风装置被吸入料柱内,从下往上穿过料柱与之换热,换热完毕后的空气从料柱顶面穿出进入出风口,被送往重力除尘器与余热锅炉,最后经过抽风机后被外排。被空气冷却后的烧结料在盘冷机下部托盘处形成横截面为37度堆积角三角形的环形堆积区,当被转动至卸料区时,烧结料被刮料板装置刮落,完成冷却工序进入下一个工序环节。JP2008232519A (Mitsubishi Hitachi and Zhongsheng Iron and Steel, hereinafter referred to as D1) discloses the ventilation type longitudinal plate cooling technology, see Figure 1 in it: hot sintered ore falls from the tail of the sintering machine into the feed chute, and accumulates in the chute to form a certain height of material Column, on the one hand, it can play the role of uniform feeding, on the other hand, it can play the role of material sealing to prevent the air from passing through the feeding port. The mineral material continues to pass through the hood and then enters the cooler box, pushing it into a material column of a certain height. At the same time, affected by the negative pressure of the exhaust fan, the air near the plate cooler will be sucked into the material column through the louver air intake device, and pass through the material column from bottom to top to exchange heat with it. The top surface of the material column passes through the air outlet, is sent to the gravity dust collector and waste heat boiler, and finally is discharged outside after passing through the exhaust fan. After being cooled by air, the sintered material forms an annular accumulation area with a cross-section of a 37-degree accumulation angle triangle at the lower tray of the plate cooler. When it is rotated to the unloading area, the sintered material is scraped off by the scraper device to complete the cooling process. Enter the next process link.

三菱日立与中盛钢铁的“抽风式纵向盘冷技术”虽然较常规技术有显著进步,但仍然存在以下五点缺陷:Although Mitsubishi Hitachi and Zhongsheng Steel's "ventilated longitudinal plate cooling technology" has made significant progress compared with conventional technologies, it still has the following five defects:

1)装置整体高度要求过高:由于“抽风式纵向盘冷技术”采取抽风方式,所以必须在进料口位置设置料封,也就是D1的图1中在进料溜槽内堆积的料柱,料封高度以盘冷机箱体内料柱高度的1.2~1.5倍为标准。这样就无形中增高了整套盘冷装置的高度,在施工安装时要么就需要将整台烧结机标高上升,要么就需要将盘冷机的土建平面往下挖。不管选择哪种方式,都会造成高昂的一次投资成本,在经济指标上很不划算;1) The overall height requirement of the device is too high: since the "ventilated longitudinal plate cooling technology" adopts the draft method, it is necessary to install a material seal at the position of the feed inlet, that is, the material column accumulated in the feed chute in Figure 1 of D1, The height of the material seal is 1.2 to 1.5 times the height of the material column in the cooler box as the standard. In this way, the height of the entire set of plate coolers is virtually increased. During construction and installation, either the elevation of the entire sintering machine needs to be raised, or the civil engineering plane of the plate cooler needs to be dug down. No matter which way you choose, it will cause a high investment cost, which is not cost-effective in terms of economic indicators;

2)风流开路循环导致余热利用率低且污染环境:由于“抽风式纵向盘冷技术”的风流为开路循环,从余热锅炉出来的空气直接外排并未回收利用,这样造成了还有100多度的空气显热被浪费,而且外排的空气内含有大量小颗粒粉尘,对于大气造成一定程度的颗粒物污染;2) The open circulation of the air flow leads to low utilization rate of waste heat and pollutes the environment: Since the air flow of the "extraction type longitudinal plate cooling technology" is an open circuit circulation, the air from the waste heat boiler is directly exhausted and not recycled, resulting in more than 100 Sensible heat of the air at a high temperature is wasted, and the discharged air contains a large amount of small particles of dust, causing a certain degree of particle pollution to the atmosphere;

3)进料口处物料磨损严重:由于“抽风式纵向盘冷技术”在进料溜槽处设置料封,故料封下部与盘冷机箱体内料面上层之间会有一段摩擦距离。此时烧结料在高温与上部料柱挤压的双层恶劣工况下,被摩擦时很容易粉化变碎,从而降低烧结机的成品率;3) The material at the feed inlet is severely worn: due to the "ventilated longitudinal plate cooling technology" that sets the material seal at the feed chute, there will be a friction distance between the lower part of the material seal and the upper layer of the material surface in the plate cooler box. At this time, the sintered material is easily pulverized and broken when it is rubbed under the double-layer harsh working conditions of high temperature and upper material column extrusion, thereby reducing the yield of the sintering machine;

4)环境污染较严重:由于“抽风式纵向盘冷技术”采取的负压抽风技术,所以它在箱体下部托盘处未设置密封罩装置。这样当烧结矿被刮刀装置刮落时,容易造成大量细微颗粒与粉尘飞溅。且一旦抽风机出现故障检修,盘冷机周围推挤的物料粉尘全部会进入大气,对机旁的操作环境造成及其恶劣的影响;4) The environmental pollution is serious: due to the negative pressure ventilation technology adopted in the "ventilation type longitudinal plate cooling technology", it does not set a sealing cover device at the lower tray of the box body. In this way, when the sintered ore is scraped off by the scraper device, it is easy to cause a large number of fine particles and dust to splash. And once the exhaust fan fails to be repaired, all the material dust pushed around the plate cooler will enter the atmosphere, causing extremely bad effects on the operating environment next to the machine;

5)余热锅炉热效率未达到最高:由于“抽风式纵向盘冷技术”未把穿出料层的空气按照风温精准分级,而是全部混合进入到余热锅炉,这样当低温段出口风温过低时,势必会拉低进入余热锅炉的空气温度,从而降低余热锅炉的热效率值。5) The thermal efficiency of the waste heat boiler has not reached the highest level: because the "draft-type longitudinal plate cooling technology" does not accurately classify the air passing through the material layer according to the air temperature, but mixes it all into the waste heat boiler, so when the outlet air temperature of the low-temperature section is too low , it will inevitably lower the temperature of the air entering the waste heat boiler, thereby reducing the thermal efficiency value of the waste heat boiler.

针对上述五条缺陷,我们对“抽风式纵向盘冷技术”的工艺技术与装置技术进行了深入分析,通过多次摸索与改进优化,研发出了一套可不增加冷却机高度、风流闭路循环、烧结矿成品率高、机旁环境污染大幅缓解的专利方案技术,力求有效解决现有技术存在的问题,为烧结工序节能环保指标做出贡献。In view of the above five defects, we conducted an in-depth analysis of the process technology and device technology of the "ventilated longitudinal plate cooling technology". The patented solution technology with high ore yield and greatly alleviated environmental pollution beside the machine strives to effectively solve the problems existing in the existing technology and contribute to the energy-saving and environmental protection indicators of the sintering process.

发明内容SUMMARY OF THE INVENTION

根据本申请的第一个实施方案,提供了一种烧结矿用(环形)槽式液密封鼓风冷却装置,简称槽冷机或环形冷却装置,该装置包括:According to the first embodiment of the present application, there is provided a (annular) trough-type liquid-sealed blast cooling device for sintering, referred to as a trough cooler or an annular cooling device, which includes:

1)使来自烧结机的烧结矿从上方堆积,同时从下方的外周部环形卸料口排出的环槽形堆积箱体(即,整圈环形的槽形箱体),其中该箱体包括内环壁、外环壁和底部的整圈环形托盘;1) The sintered ore from the sintering machine is piled up from the top and discharged from the lower peripheral annular discharge port (that is, the ring-shaped trough-shaped box), wherein the box includes the inner Full-circle annular trays on the ring wall, outer ring wall and bottom;

2)用于驱动上述环槽形堆积箱体在水平方向上作回转运动的轮轨驱动装置;2) A wheel-rail driving device for driving the above-mentioned annular groove-shaped stacking box to make a rotary motion in the horizontal direction;

3)在上述环槽形堆积箱体上设置的、覆盖上述堆积箱体的上部的环状机罩(或称作防护罩);3) An annular machine cover (or called a protective cover) provided on the above-mentioned annular groove-shaped stacking box to cover the upper part of the above-mentioned stacking box;

4)与上述机罩顶部连接的至少一个出风管道(优选至少两个出风管道,例如1-10个,如2-6个或2-4个);优选的是,有至少两个出风管道与上述机罩顶部连接,其中所述的至少两个出风管道包括靠近箱体卸料段的第一出风口管道和远离箱体卸料段的第二出风口管道;4) At least one air outlet duct (preferably at least two air outlet ducts, such as 1-10, such as 2-6 or 2-4) connected to the top of the hood; preferably, there are at least two outlet ducts The air duct is connected to the top of the hood, wherein the at least two air outlet ducts include a first air outlet duct close to the box discharge section and a second air outlet duct away from the box discharge section;

5)通过在槽式液密封鼓风冷却装置下部沿着箱体的外周增设密封罩而在烧结料堆积外环所形成的一圈密闭环形进风室,5) By adding a sealing cover along the outer periphery of the box body at the lower part of the trough-type liquid-sealed blast cooling device, a closed ring-shaped air inlet chamber is formed on the outer ring of sintered material accumulation,

6)在进风室上、下部(例如在托盘的底部)设有的液密封装置,使液密封装置与转动的环槽形堆积箱体的内环箱体壁和外环箱体壁之间形成密封作用;6) The liquid sealing device is provided on the upper and lower parts of the air inlet chamber (for example, at the bottom of the tray), so that the liquid sealing device and the inner ring box wall and outer ring box wall of the rotating ring groove-shaped stacking box form a seal;

7)多个鼓风机,它们的出风口分别经过各自对应的进风管连通至密闭环形进风室;和7) A plurality of blowers, their air outlets are respectively connected to the airtight annular air inlet chamber through their respective corresponding air inlet pipes; and

8)安装于(环形)冷却装置的卸料区段的(环)外侧的一个或多个刮刀设备,后者被密封罩包围于环形密闭进风室内,8) One or more scraper devices installed on the outside (ring) of the discharge section of the (ring) cooling device, the latter is surrounded by a sealing cover in the ring-shaped airtight air inlet chamber,

其中:刮刀设备的刮刀不伸入箱体的底部(整圈)环形卸料口内,即,刮刀设备的刮刀在箱体的横截面方向的伸入深度以不超过冷却装置的外环壁内壁面为标准,或,刮刀设备的刮刀伸入箱体的底部(整圈)环形卸料口内,优选的是,刮刀末端靠近内环壁。Among them: the scraper of the scraper device does not extend into the bottom (full circle) annular discharge port of the box, that is, the depth of the scraper of the scraper device in the cross-sectional direction of the box should not exceed the inner wall surface of the outer ring wall of the cooling device As a standard, or, the scraper of the scraper device extends into the bottom (full circle) annular discharge port of the box, preferably, the end of the scraper is close to the inner ring wall.

进风室的密封作用不仅依赖于上、下部的液密封装置,而且还依赖于物料密封作用,即料封。料封包括箱体内的(烧结矿)料封和下料溜槽(或卸料槽)内的(烧结矿)料封。The sealing effect of the air inlet chamber not only depends on the upper and lower liquid sealing devices, but also depends on the sealing effect of the material, that is, the material seal. The material seal includes the (sintered ore) material seal in the box and the (sintered ore) material seal in the discharge chute (or discharge chute).

一般,轮轨驱动装置包括滚轮和轨道。其中滚轮包括驱动轮和任选的从动轮。驱动轮由电机提供动力或驱动力。轨道支承在滚轮上。该轨道可固定在箱体的底部(如托盘的底部)、侧边或上部(悬挂式)。Generally, a wheel-rail drive device includes rollers and tracks. Wherein the roller comprises a driving wheel and an optional driven wheel. The drive wheels are powered or driven by an electric motor. The track is supported on rollers. The track can be fixed on the bottom of the box (such as the bottom of a pallet), on the side or on the top (hanging type).

托盘具有承力盘和位于承力盘上方的环形布风室。环形布风室的横截面呈现直角三角形或类似直角三角形。所述三角形的三条边分别是承力盘、内环箱体壁和(环形或沿着托盘整圈环形)的进风斜板(它们三者的横截面的一条边)。进风斜板上具有上下有间隔的许多平行小板(水平或稍有倾斜),从上至下依次排列。在托盘中形成有进风通道。承力盘内具有进风通道。环形进风室内的风(或气流)依次通过承力盘内的进风通道、环形布风室和进风斜板而到达箱体的底部空间内(即底部物料内)。The tray has a force plate and an annular air distribution chamber above the force plate. The cross section of the annular air distribution chamber presents a right triangle or a similar right triangle. The three sides of the triangle are respectively the bearing plate, the inner ring box wall and the (circular or along the entire circle of the tray) air inlet sloping plate (one side of the cross section of the three). There are many parallel small plates (horizontal or slightly inclined) spaced up and down on the air inlet sloping plate, which are arranged in sequence from top to bottom. An air intake channel is formed in the tray. There is an air inlet passage in the bearing plate. The wind (or air flow) in the annular air inlet chamber passes through the air inlet channel in the bearing plate, the annular air distribution chamber and the air inlet sloping plate successively to reach the bottom space of the box body (ie, in the bottom material).

优选的是,托盘内的平行小板是水平的。在槽冷机生产时,机内物料会堆积在平行小板外端并形成约37度的堆积角。这样就形成了该处只能出风、不能进料的技术效果。Preferably, the parallel plates in the tray are horizontal. During the production of the tank cooler, the materials in the machine will accumulate on the outer ends of the parallel small plates and form an accumulation angle of about 37 degrees. In this way, the technical effect that only wind can go out and materials cannot be fed is formed in this place.

优选的是,在托盘的底部设有轮轨驱动装置(或系统)。轮轨驱动装置包括:(支撑或驱动)滚轮,安装在托盘的底部的至少两条或至少一对的(环形或整圈环形)导轨,电机,联轴器,减速器,转轴,支座。Preferably, a wheel-rail drive (or system) is provided at the bottom of the pallet. The wheel-rail driving device includes: (supporting or driving) rollers, at least two or at least one pair of (circular or full-circle circular) guide rails installed on the bottom of the tray, motor, coupling, reducer, rotating shaft, and support.

在冷却装置的卸料区段内,在环槽形堆积箱体的上方安装有进料溜槽。在进料溜槽的下游设有物料刮平片。In the unloading section of the cooling device, a feed chute is installed above the ring-shaped stacking box. A material scraper is provided downstream of the feed chute.

所述冷却装置还包括:安装于槽冷机顶部的槽冷机顶罩。在安装时是先由吊装口吊装至某一个位置,再依靠顶罩安装用滚轮移动至生产指定位置,在投入生产后(即在箱体作回转运动时)槽冷机顶罩不再移动。槽冷机顶罩通过安装于支架或支柱上的顶罩安装用滚轮来支撑。The cooling device also includes: a top cover of the tank cooler installed on the top of the tank cooler. During installation, it is first hoisted to a certain position by the hoisting port, and then moved to the designated position for production by means of the top cover installation rollers. After it is put into production (that is, when the box is rotating), the top cover of the tank cooler will no longer move. The top cover of the tank cooler is supported by the top cover installation rollers installed on the bracket or pillar.

优选的是,第一出风口管道连通至发电设备的余热锅炉,而第二出风口管道以可切换方式经由管路连通至发电设备的余热锅炉或经由旁路直接连通至鼓风机的进风口。更优选;在余热锅炉的气路上游设置重力除尘设备,即,第一出风口管道和/或第二出风口管道经由重力除尘设备连通至发电设备的余热锅炉。优选;在余热锅炉的气路下游依次设置布袋除尘器以及任选的省煤器。布袋除尘器或省煤器的出风口连通至各个鼓风机的进风口。这样,实现了风流闭路循环。由于发明采取了密闭式鼓风工艺,故可以实现风流的闭路循环。本技术在原工序后部增设了布袋除尘器以及省煤器(可视情况开启或关闭),将出余热锅炉后的空气经过细颗粒除尘后再度回收利用吹入环形进风室充当冷却风。实现全程无显热浪费无颗粒物大气排放。Preferably, the first air outlet pipe is connected to the waste heat boiler of the power generation equipment, and the second air outlet pipe is switchably connected to the waste heat boiler of the power generation equipment through a pipeline or directly connected to the air inlet of the blower through a bypass. More preferably; a gravity dedusting device is arranged upstream of the gas path of the waste heat boiler, that is, the first air outlet pipe and/or the second air outlet pipe are connected to the waste heat boiler of the power generation equipment through the gravity dedusting device. Preferably; a bag filter and an optional economizer are arranged sequentially downstream of the gas path of the waste heat boiler. The air outlet of the bag filter or economizer is connected to the air inlet of each blower. In this way, the wind flow closed loop is realized. Because the invention adopts a closed air blowing process, it can realize the closed loop of wind flow. This technology adds a bag filter and an economizer (open or close depending on the situation) at the back of the original process, and recycles the air after leaving the waste heat boiler after fine particle dust removal and blows it into the annular air inlet chamber as cooling air. Realize no sensible heat waste and no atmospheric emission of particulate matter in the whole process.

优选的是,一个或多个刮刀设备设置在卸料区段的上游,而进料溜槽位于卸料区段的下游。这样,在卸料后的凹陷或沉降部分中添加从烧结机尾下来的高温铁矿石物料。之后利用物料刮平片刮平。刮刀从冷却装置箱体的底部的(环形)卸料口伸入箱体底部。Preferably, one or more scraper devices are arranged upstream of the discharge section and the feed chute is located downstream of the discharge section. In this way, the high-temperature iron ore material coming down from the tail of the sintering machine is added to the depression or settling part after unloading. Then use the material scraper to scrape it flat. The scraper extends into the bottom of the casing from a (ring-shaped) discharge opening at the bottom of the cooling device casing.

优选的是,采用埋地式料封。由于本发明将抽风改为鼓风,故防止串风的主要位置就由料层上部转变到了料层下部。在卸料区段的卸料口处设置下料溜槽和电振给料器,优选的是,下料溜槽整体埋入地面(以下)。Preferably, a buried material seal is used. Because the present invention changes draft into blast, so the main position that prevents cross-wind has just changed to the bottom of material layer from the upper part of the material layer. A discharge chute and an electric vibration feeder are arranged at the discharge opening of the discharge section, preferably, the discharge chute is buried in the ground (below) as a whole.

优选的是,在外环壁的外部设有多个的的泄压通风装置,例如旁通串风泄压装置。泄压通风装置(例如旁通串风泄压装置)的一端(如下端)连通至密闭环形进风室,另一端(如上端)连通至箱体外部环境(即,箱体外部大气环境)或连通至位于箱体上部空间之内的进风设备(例如进风梁、百叶窗或进风管等设备)。优选,在箱体的上部空间内设有分别与多个的泄压通风装置(例如旁通串风泄压装置)的上端连通的多个(上部)进风设备(例如上部的进风梁、百叶窗或进风管等设备),例如多个上部进风梁。优选,旁通串风泄压装置包括旁通风管、转动轴、遮风板、滚轮和水平环形、但在卸料区段有向下凹陷式变形的轨道(称作异形轨道)。优选,上部的进风梁或进风管具有圆形、椭圆形、环形或多边形(例如三角形或四边形或五边形)的横截面。优选,在上部的的进风梁或进风管的两个或多个侧边上开有侧边(倾斜)通孔和在底侧上开有向下通孔。即,侧边通孔向下倾斜,而向下通孔指向下。这些通孔是出气孔。Preferably, a plurality of pressure relief and ventilation devices, such as bypass and cross-wind pressure relief devices, are provided outside the outer ring wall. One end (such as the lower end) of the pressure relief ventilation device (such as the bypass air pressure relief device) is connected to the airtight annular air inlet chamber, and the other end (such as the upper end) is connected to the external environment of the box (that is, the atmospheric environment outside the box) or It is connected to the air intake equipment (such as air intake beams, shutters or air intake pipes) located in the upper space of the box. Preferably, a plurality of (upper) air inlet devices (for example upper air inlet beams, upper air inlet beams, equipment such as louvers or intake ducts), such as multiple upper intake beams. Preferably, the bypass air pressure relief device includes a bypass air pipe, a rotating shaft, a windshield, a roller and a horizontal circular track (referred to as a special-shaped track) with a downward concave deformation in the discharge section. Preferably, the upper air inlet beam or air inlet pipe has a circular, oval, circular or polygonal (eg triangular, quadrangular or pentagonal) cross-section. Preferably, side (inclined) through holes are opened on two or more sides of the upper air inlet beam or air inlet pipe and downward through holes are opened on the bottom side. That is, the side vias slope downward, while the down vias point downward. These through holes are vent holes.

优选,设置在箱体上部空间内的进风设备的两端分别设置在内环壁和外环壁上。一般,进风设备可以横置或倾斜设置。进风设备(例如进风梁、百叶窗或进风管等设备)的进风开口端与泄压通风装置(例如旁通串风泄压装置)的上端连通。Preferably, the two ends of the air inlet device arranged in the upper space of the box body are respectively arranged on the inner ring wall and the outer ring wall. Generally, the air inlet device can be installed horizontally or obliquely. The air inlet opening end of the air inlet equipment (such as equipment such as air inlet beams, louvers or air inlet pipes) communicates with the upper end of the pressure relief ventilation device (such as a bypass series air pressure relief device).

通常状态下,旁通串风泄压装置的滚轮为水平行走,遮风板与旁通风管之间紧密结合空气无法进入。在经由卸料区域时,由于受异形轨道向下凹陷的影响,滚轮向下行走同时拉扯遮风板,这样就造成了遮风板的一端以转动轴为圆心转动从而与旁通风管分离开,即处于打开状态,此时环形进风室内的空气可进入旁通风管从而进入位于槽式液密封鼓风冷却装置的料柱上部的进风梁N内。这样做的好处是在卸料区域形成了泄压,使得该区域内的空气压力没有其余区域那么大,从而减轻了空气经由埋地料封外串的可能性,换个角度看,这样就可以为降低埋地式料封高度提供帮助。Under normal conditions, the rollers of the bypass cross-wind pressure relief device run horizontally, and the tight connection between the windshield and the bypass air pipe prevents air from entering. When passing through the unloading area, due to the influence of the downward depression of the special-shaped track, the rollers move downward and pull the windshield at the same time, which causes one end of the windshield to rotate around the rotation axis and separate from the bypass air pipe. That is to say, it is in the open state, and the air in the annular air inlet chamber can enter the bypass air pipe to enter the air inlet beam N at the top of the material column of the trough-type liquid-sealed blast cooling device. The advantage of this is that a pressure relief is formed in the unloading area, so that the air pressure in this area is not as high as that in other areas, thereby reducing the possibility of air passing through the buried material seal. Lowering the height of the buried seal provides assistance.

优选,在冷却装置的环槽形堆积箱体的两侧分别树立了多个的支架或支柱。在冷却装置的环槽形堆积箱体的上部两侧上设有限位挡轮。其中限位挡轮被固定在支架或支柱上。Preferably, a plurality of brackets or pillars are erected on both sides of the annular groove-shaped stacking box of the cooling device. Limiting retaining wheels are arranged on both sides of the upper part of the annular groove-shaped stacking box body of the cooling device. Wherein the limit retaining wheel is fixed on the support or the pillar.

本申请还提供使用上述烧结矿用槽式液密封鼓风冷却装置的烧结矿冷却方法,该方法包括:1)冷却装置在轮轨驱动装置的驱动下做(整圈)回转运动,2)在卸料段内借助于刮刀设备从冷却装置箱体的底部的卸料口将铁矿石物料(M)刮下以进行卸料(例如刮到下料溜槽之中),3)来自烧结机的烧结矿从进料溜槽添加到环槽形堆积箱体中(优选,之后利用物料刮平片刮平物料),4)从与机罩顶部连接的至少一个出风管道(优选至少两个出风管道)排出的热风经由管道输送至发电设备的余热锅炉。The present application also provides a sinter cooling method using the trough-type liquid-sealed blast cooling device for sinter, the method comprising: 1) the cooling device performs (full circle) rotary motion under the drive of the wheel-rail driving device; In the discharge section, the iron ore material (M) is scraped off from the discharge port at the bottom of the cooling device box by means of a scraper device for discharge (for example, scraped into the discharge chute), 3) from the sintering machine The sintered ore is added from the feed chute into the ring-shaped stacking box (preferably, after that, the scraper is used to level the material), 4) from at least one air outlet duct connected to the top of the hood (preferably at least two air outlets) The hot air discharged from the pipeline) is transported to the waste heat boiler of the power generation equipment through the pipeline.

优选,步骤4)包括以下子步骤:4.1)从第一出风口管道排出的热风G1经由管道输送至发电设备的余热锅炉,4.2)从第二出风口管道排出的较低温度热风G2,当G2温度足够高(即,足以用于发电设备的余热锅炉)时,经由管道输送至发电设备的余热锅炉,或当G2温度偏低时,经由旁路输送至槽冷机的鼓风机的进风口。Preferably, step 4) includes the following sub-steps: 4.1) The hot air G1 discharged from the first air outlet pipe is transported to the waste heat boiler of the power generation equipment through the pipe, 4.2) The lower temperature hot air G2 discharged from the second air outlet pipe, when G2 When the temperature is high enough (that is, enough for the waste heat boiler of the power generation equipment), it is sent to the waste heat boiler of the power generation equipment through pipelines, or when the temperature of G2 is low, it is sent to the air inlet of the blower of the tank cooler through a bypass.

在上述方法,优选的是,热风G1和/或G2分别经由重力除尘设备除去灰尘之后被输送至发电设备的余热锅炉。In the above method, preferably, the hot air G1 and/or G2 are transported to the waste heat boiler of the power generation equipment after the dust is removed by the gravity dedusting equipment.

优选,从余热锅炉排出的低温风G3经过布袋除尘器进一步除去灰尘,然后经由省煤器进一步余热利用之后或不经由省煤器的情况下被输送至槽冷机的各个鼓风机的进风口。这样,实现了风流闭路循环。由于发明采取了密闭式鼓风工艺,故可以实现风流的闭路循环。本技术在原工序后部增设了布袋除尘器以及省煤器(可视情况开启或关闭),将出余热锅炉后的空气经过细颗粒除尘后再度回收利用吹入环形进风室充当冷却风。实现全程无显热浪费无颗粒物大气排放。Preferably, the low-temperature air G3 discharged from the waste heat boiler passes through the bag filter to further remove dust, and then is delivered to the air inlets of the blowers of the slot cooler after further waste heat utilization through the economizer or without passing through the economizer. In this way, the wind flow closed loop is realized. Because the invention adopts a closed air blowing process, it can realize the closed loop of wind flow. This technology adds a bag filter and an economizer (open or close depending on the situation) at the back of the original process, and recycles the air after leaving the waste heat boiler after fine particle dust removal and blows it into the annular air inlet chamber as cooling air. Realize no sensible heat waste and no atmospheric emission of particulate matter in the whole process.

在操作中,箱体沿着槽冷机的回转圆周(或回转周长)进行回转。箱体的回转周长(2πR)一般为60-350米,优选70-320米,优选80-300米,优选90-280米,更优选120-250米,如150-200米。In operation, the tank rotates along the revolution circle (or revolution circumference) of the tank cooler. The circumference of revolution (2πR) of the box is generally 60-350 meters, preferably 70-320 meters, preferably 80-300 meters, preferably 90-280 meters, more preferably 120-250 meters, such as 150-200 meters.

烧结矿用槽式液密封鼓风冷却装置的箱体的高度(即,底部托盘面到箱体上缘的高度)是1.5-7.0米,优选是2.5-6.5米,优选3.5-6米,更优选4-5.5米,更优选4.5-5.0米。The height of the casing (that is, the height from the bottom tray surface to the upper edge of the casing) of the tank type liquid-sealed blast cooling device for sintering is 1.5-7.0 meters, preferably 2.5-6.5 meters, preferably 3.5-6 meters, more preferably Preferably 4-5.5 meters, more preferably 4.5-5.0 meters.

相比传统环冷机技术与盘冷机技术,如图1-图11中所示,其主要有以下五点改变:Compared with traditional annular cooler technology and disk cooler technology, as shown in Figure 1-Figure 11, there are mainly the following five changes:

A1.采用新型密闭式鼓风取代以往的抽风:本发明取消了抽风工艺,取而代之采取环形密闭风室鼓风进风工艺,在槽式冷却机外周下部通过增设密封罩11a在烧结料堆积外环形成了一圈密闭环形进风室11,进风室上、下均设有液密封装置14,使其与转动的槽冷机(即槽式液密封鼓风冷却装置)箱体内环壁2和外环壁3之间形成密封效果。空气从鼓风机9中吹出,经过进风管10后进入密闭环形进风室11,由于上下均被密封,空气只能从托盘4的承力盘401内经由环形布风室402进入料层底部,在料层内往上穿行最终从料面吹出。A1. Adopt a new type of airtight air blast to replace the previous air extraction: the present invention cancels the air extraction process, and replaces it with an annular airtight chamber air blast air intake process. A sealing cover 11a is added to the outer ring of the sintered material accumulation at the lower part of the outer periphery of the trough cooler. A circle of airtight annular air inlet chamber 11 is formed, and the upper and lower sides of the air inlet chamber are equipped with liquid sealing device 14, so that it is connected with the inner ring wall 2 of the rotating tank cooler (that is, groove type liquid seal blast cooling device). A sealing effect is formed between it and the outer ring wall 3 . The air is blown out from the blower 9, and enters the airtight annular air inlet chamber 11 after passing through the air inlet pipe 10. Since the top and bottom are sealed, the air can only enter the bottom of the material layer from the bearing plate 401 of the tray 4 through the annular air distribution chamber 402. It travels upwards in the material layer and finally blows out from the material surface.

A2.采用埋地式料封:由于本发明将抽风改为鼓风,故防止串风的主要位置就由料层上部转变到了料层下部。在卸料口处本发明采取将下料溜槽15整体埋入地面的方式。在土建平面局部挖坑,将下料溜槽15埋入,这样既不会抬高整个槽冷机的整体高度,也不会增加过多的土建挖基成本。A2. Buried material seal is adopted: Since the present invention changes draft to blast, the main position to prevent cross-wind is changed from the upper part of the material layer to the lower part of the material layer. The present invention adopts the mode that the discharge chute 15 is buried in the ground as a whole at the discharge port. Partially excavate pits on the civil engineering plane, and bury the unloading chute 15, so that the overall height of the entire trough cooler will not be raised, nor will excessive civil engineering foundation excavation costs be increased.

A3.增设旁通串风泄压装置:为了进一步降低埋地式料封高度,缩减施工安装成本。本发明在槽冷机上增设旁通串风泄压装置12。装置由旁通风管1201、转动轴1202、遮风板1203、滚轮1204与异形轨道1205组成。通常状态下,滚轮1204为水平行走,遮风板1203与旁通风管1201之间紧密结合空气无法进入。在经由卸料区域时,由于受异形轨道1205在卸料段向下凹陷的影响,滚轮1204向下行走同时拉扯遮风板1203,这样就造成了遮风板1203的一端以转动轴1202为圆心转动从而与旁通风管1201分离开,此时环形进风室11内的空气可进入旁通风管1201从而进入槽冷机的料柱上部的进风梁N内。这样做的好处是在卸料区域形成了泄压,使得该区域内的空气压力没有其余区域那么大,从而减轻了空气经由埋地料封外串的可能性,换个角度看,这样就可以为降低埋地式料封高度提供帮助;A3. Adding a bypass air pressure relief device: In order to further reduce the height of the buried material seal and reduce the construction and installation costs. In the present invention, a bypass cross-wind pressure relief device 12 is added to the tank cooler. The device is composed of a bypass air pipe 1201, a rotating shaft 1202, a wind shield 1203, a roller 1204 and a special-shaped track 1205. Under normal conditions, the rollers 1204 are running horizontally, and air is tightly bound between the windshield 1203 and the bypass air duct 1201 and cannot enter. When passing through the unloading area, due to the influence of the downward depression of the special-shaped track 1205 in the unloading section, the roller 1204 moves downward and pulls the windshield 1203 at the same time, so that one end of the windshield 1203 is centered on the rotating shaft 1202 Rotate to separate from the bypass air pipe 1201. At this time, the air in the annular air inlet chamber 11 can enter the bypass air pipe 1201 and thus enter the air inlet beam N on the upper part of the material column of the slot cooler. The advantage of this is that a pressure relief is formed in the unloading area, so that the air pressure in this area is not as high as that in other areas, thereby reducing the possibility of air passing through the buried material seal. Reduce the height of the buried material seal to help;

A4.采用风流闭路循环:由于发明采取了密闭式鼓风工艺,故可以实现风流的闭路循环。本技术在原工序后部增设了布袋除尘器19以及省煤器23(可视情况开启或关闭),将出余热锅炉后的空气经过细颗粒除尘后再度回收利用吹入环形进风室11充当冷却风。实现全程无显热浪费无颗粒物大气排放。A4. Adopt closed-circuit circulation of wind flow: Since the invention adopts a closed-type blowing process, closed-circuit circulation of wind flow can be realized. This technology adds a bag filter 19 and an economizer 23 (open or close depending on the situation) at the back of the original process, and recycles the air after leaving the waste heat boiler through fine particle dust removal and blows it into the annular air inlet chamber 11 to serve as cooling wind. Realize no sensible heat waste and no atmospheric emission of particulate matter in the whole process.

A5.增设多元式取风装置:本发明在原有出风装置基础上加以改进,设置了多元式取风装置,用户可根据不同烧结矿特性导致的不同段出风口空气温度来自由调节进入余热锅炉的风量,以保证锅炉热效率维持在一个较高的范围。如图2所示,本发明至少在槽冷机靠近进料口段与远离进料口段的两个位置各设置一个出风口,分别为第一出风管21与第二出风管22。由于靠近进料口段,故出风管21的风温是有保证的,而由于远离进料口段,出风管22的风温则会根据机速、料层高度、料柱透气性等多方面因素来变化,有可能高也有可能低。如若热电偶测得此时的出风管22风温足够高,则系统自动开启第二调节阀(蝶阀)30,同时关闭第一调节阀(蝶阀)29,两个出风管的气流合并在一起进入余热锅炉28。如若热电偶测得此时的出风管22风温不够,倘若与高温段风流合并会影响余热锅炉热效率,则系统自动关闭第二调节阀30,同时开启第一调节阀29,则出风管22内的气流通过旁路直接进入鼓风机进风口,兑入回路中充当下一个循环的冷却风。A5. Add multi-element air extraction device: the present invention improves on the original air outlet device, and sets multi-element air acquisition device, the user can freely adjust the air temperature entering the waste heat boiler according to the air temperature of different sections of the air outlet caused by different sinter characteristics The air volume to ensure that the thermal efficiency of the boiler is maintained in a high range. As shown in FIG. 2 , the present invention sets at least one air outlet at two positions near the feed inlet section and away from the feed inlet section of the tank cooler, which are respectively the first air outlet pipe 21 and the second air outlet pipe 22 . Because it is close to the feed inlet section, the air temperature of the air outlet pipe 21 is guaranteed, and because it is far away from the feed inlet section, the air temperature of the air outlet pipe 22 will be adjusted according to the machine speed, material layer height, material column air permeability, etc. There are many factors to change, it may be high or it may be low. If the thermocouple measures that the temperature of the air outlet pipe 22 at this time is high enough, the system automatically opens the second regulating valve (butterfly valve) 30 and closes the first regulating valve (butterfly valve) 29 at the same time, and the airflows of the two air outlet pipes are combined at the same time. Enter the waste heat boiler 28 together. If the thermocouple detects that the air temperature of the outlet pipe 22 at this time is not enough, and if the combination of the air flow in the high temperature section will affect the thermal efficiency of the waste heat boiler, the system will automatically close the second regulating valve 30 and open the first regulating valve 29 at the same time, then the air outlet pipe The airflow in 22 directly enters the blower air inlet through the bypass, and is blended into the circuit as the cooling air of the next cycle.

刮刀装置6被安装于(环形)槽冷机卸料区的(环)外侧,并被密封罩包裹于环形密闭进风室11内。刮刀在横截面方向的伸入深度以不超过槽冷机外环内壁面为标准,可根据料流情况沿圆环方向设置一把或多把刮刀。装置无底部进风梁,采用设置承力盘401与环形布风室402的方式将风均匀引入料层底部。The scraper device 6 is installed on the (ring) outside of the discharge area of the (ring) tank cooler, and is wrapped in the ring airtight air inlet chamber 11 by the sealing cover. The penetration depth of the scraper in the cross-sectional direction shall not exceed the inner wall of the outer ring of the tank cooler, and one or more scrapers may be set along the ring direction according to the material flow. The device has no bottom air inlet beam, and the wind is uniformly introduced into the bottom of the material bed by means of setting a bearing plate 401 and an annular air distribution chamber 402.

在本申请中,“任选地”表示进行或不进行。“任选”表示有或没有。In this application, "optionally" means to do or not to do. "Optional" means yes or no.

在本申请中,“环形”一般是指沿着托盘整圈或沿着盘式鼓风冷却装置(1)的整圈,除非另有说明。In this application, "circular" generally means the full circle around the tray or around the pan blast cooling device (1 ), unless otherwise stated.

本发明的优点或有益技术效果Advantages or beneficial technical effects of the present invention

1、本发明方案相较现有技术,有以下优点:1. Compared with the prior art, the solution of the present invention has the following advantages:

1)装置整体高度要求不高:由于本发明的料封位于物料出口处,且采取埋地式方式设计,同时在环形密闭风室内安装有旁通泄压装置,所以对槽冷机的整体高度并未造成太大影响,既不会造成烧结机标高的整体抬高,也不会造成槽冷机的土建地基整体下挖;1) The overall height requirement of the device is not high: since the material seal of the present invention is located at the material outlet and is designed in a buried manner, and a bypass pressure relief device is installed in the annular airtight chamber, the overall height of the tank cooler It has not caused too much impact, neither will it cause the overall elevation of the sintering machine to rise, nor will it cause the overall excavation of the civil foundation of the tank cooler;

2)风流闭路循环:由于本发明的风流为闭路循环,从余热锅炉出来的空气并未直接外排,而是通过布袋除尘器二次除尘后被回收利用当作冷却风,这样就将空气显热完全回收利用,且颗粒物未外排至大气,对提高机旁环境指标有很大的帮助;2) Wind flow closed-circuit circulation: Since the air flow of the present invention is a closed-circuit cycle, the air from the waste heat boiler is not directly discharged outside, but is recycled as cooling air after secondary dust removal by the bag filter, so that the air is obviously The heat is completely recycled, and the particles are not discharged to the atmosphere, which is of great help to improve the environmental indicators beside the machine;

3)烧结成品率高:由于本发明采取的鼓风式冷却,所以不存在原有技术中的上部料封与冷却料面之间的挤压摩擦问题,所以可大幅提升烧结机的成品率;3) High sintering yield: due to the blast cooling adopted in the present invention, there is no extrusion friction problem between the upper material seal and the cooling material surface in the prior art, so the yield of the sintering machine can be greatly improved;

4)可减轻环境污染:由于本发明在外环设置了一圈密封罩。所以当烧结矿被刮刀装置6刮落时,或鼓风机出现故障检修时,槽冷机周围的大气环境都不会受到盘冷内部细微颗粒的影响,对于提高环保指标有正面意义。4) Can reduce environmental pollution: because the present invention is provided with a circle sealing cover at outer ring. Therefore, when the sinter is scraped off by the scraper device 6, or when the blower fails to be repaired, the atmospheric environment around the tank cooler will not be affected by the fine particles inside the plate cooler, which has positive significance for improving environmental protection indicators.

5)余热锅炉热效率可维持在较高范围:由于本发明采取多元式取风装置,系统可根据实时检测到的风温来自由调节进入到余热锅炉的风量,所以可以将进锅炉风温维持在一个较高值范围内,从而可保证余热锅炉热效率不会太低。5) The thermal efficiency of the waste heat boiler can be maintained in a relatively high range: Since the present invention adopts a multi-type air intake device, the system can freely adjust the air volume entering the waste heat boiler according to the real-time detected air temperature, so the air temperature entering the boiler can be maintained at In a relatively high value range, it can ensure that the thermal efficiency of the waste heat boiler will not be too low.

综上所述,此新系统发明方案有效弥补了原有技术方案所存在的多项缺陷,相比较原有技术更加节能、安全、可靠、实用,可以预计在未来有很好的市场前景。To sum up, this new system invention solution effectively makes up for many defects of the original technical solution. Compared with the original technology, it is more energy-saving, safe, reliable and practical, and it can be expected to have a good market prospect in the future.

附图说明Description of drawings

图1是本发明的槽式液密封鼓风冷却装置(1)(即槽冷机)的剖视示意图。Fig. 1 is a schematic cross-sectional view of a tank-type liquid-sealed blower cooling device (1) (ie, a tank cooler) of the present invention.

图2是本发明的槽式液密封鼓风冷却装置(1)(即槽冷机)的俯视示意图。Fig. 2 is a schematic top view of the tank-type liquid-sealed blower cooling device (1) (that is, the tank cooler) of the present invention.

图3是托盘4的局部放大示意图。FIG. 3 is a partially enlarged schematic view of the tray 4 .

图4是平行小板404的排列示意图。FIG. 4 is a schematic diagram of the arrangement of parallel plates 404 .

图5是轮轨驱动装置示意图。Fig. 5 is a schematic diagram of the wheel-rail driving device.

图6是上部的液密封装置14的局部结构示意图。FIG. 6 is a partial structural schematic diagram of the upper liquid sealing device 14 .

图7是旁通串风泄压装置12及其运行状态的示意图。FIG. 7 is a schematic diagram of the bypass pressure relief device 12 and its operating state.

图8是旁通串风泄压装置12分别行走至A-A和B-B两处位置时的剖视示意图。FIG. 8 is a schematic cross-sectional view of the bypass cross-wind pressure relief device 12 traveling to two positions A-A and B-B respectively.

图9是进风梁N的横截面剖视示意图。FIG. 9 is a schematic cross-sectional view of the air inlet beam N. FIG.

图10是刮刀设备的示意图。Figure 10 is a schematic diagram of a doctor blade apparatus.

图11是本发明的另一种槽式液密封鼓风冷却装置(1)(即槽冷机)(其中刮刀伸入箱体内)的剖视示意图。Fig. 11 is a schematic cross-sectional view of another trough-type liquid-seal blast cooling device (1) (that is, a trough cooler) of the present invention (wherein the scraper extends into the box).

附图标记reference sign

1:槽式液密封鼓风冷却装置(即槽冷机);1a:卸料段;2:槽式液密封鼓风冷却装置的环槽形堆积箱体的内环壁;3:箱体的外环壁;4:托盘;401:承力盘;402:环形布风室;403:进风斜板;404:平行小板;5:轮轨驱动装置;501:(支撑或驱动)滚轮;502:导轨;503:电机;504:联轴器;505:减速器;506:转轴;507:支座;6:刮刀设备或装置;601:刮刀;602:刮刀基座;7:进料溜槽;8:机罩;9:鼓风机;10:进风管;11:环形密闭进风室;11a:密封罩;12:旁通串风泄压装置;1201:旁通风管;1202:转动轴;1203:遮风板;1204:滚轮;1205:异形轨道;13:限位挡轮;14:液密封装置;15:下料溜槽;16:电振给料器;17:下料除尘罩;18:重力除尘设备;19:余热锅炉;20:布袋除尘器;21、22:第一、第二出风口管道;23:省煤器;24:支架或支柱;25:槽冷机顶罩;26:顶罩安装用滚轮;27:地基;28:风管;29:第一阀门或调节阀(蝶阀);30:第二阀门或调节阀(蝶阀);31:直接去往鼓风机的进风口的管道。M:铁矿石物料;N:进风设备(如进风梁);N1:侧边(倾斜)通孔;N2:底部(向下)通孔。R:箱体的回转半径。1: Tank-type liquid-seal blast cooling device (that is, tank cooler); 1a: Unloading section; 2: The inner ring wall of the ring-shaped stacking box of the tank-type liquid-seal blast cooling device; 3: Box body Outer ring wall; 4: tray; 401: bearing plate; 402: annular air distribution chamber; 403: air inlet inclined plate; 404: parallel plate; 5: wheel-rail driving device; 501: (support or drive) roller; 502: guide rail; 503: motor; 504: coupling; 505: reducer; 506: shaft; 507: support; 6: scraper equipment or device; 601: scraper; 602: scraper base; 7: feed chute ;8: machine cover; 9: blower; 10: air inlet pipe; 11: annular airtight air inlet chamber; 11a: sealing cover; 1203: windshield; 1204: roller; 1205: special-shaped track; 13: limit stop wheel; 14: liquid sealing device; 15: feeding chute; 16: electric vibration feeder; : Gravity dust removal equipment; 19: Waste heat boiler; 20: Bag filter; 21, 22: First and second air outlet pipes; 23: Economizer; 24: Bracket or pillar; 25: Top cover of tank cooler; 26 : Roller for top cover installation; 27: Foundation; 28: Air duct; 29: First valve or regulating valve (butterfly valve); 30: Second valve or regulating valve (butterfly valve); 31: Directly to the air inlet of the blower pipeline. M: iron ore material; N: air inlet equipment (such as air inlet beam); N1: side (inclined) through hole; N2: bottom (downward) through hole. R: The radius of gyration of the box.

具体实施方式Detailed ways

如图1-11中所示,提供一种烧结矿用槽式液密封鼓风冷却装置1,该装置包括:As shown in Figure 1-11, a trough-type liquid-seal blast cooling device 1 for sinter is provided, which includes:

1)使来自烧结机的烧结矿从上方堆积,同时从下方的外周部环形卸料口排出的环槽形堆积箱体,其中该箱体包括内环壁2、外环壁3和底部的整圈环形托盘4;1) The sintered ore from the sintering machine is piled up from the top, and at the same time discharged from the lower peripheral annular discharge port, the box body includes the inner ring wall 2, the outer ring wall 3 and the bottom. Circle ring tray 4;

2)用于驱动上述环槽形堆积箱体在水平方向上作回转运动的轮轨驱动装置5;2) a wheel-rail driving device 5 for driving the above-mentioned annular groove-shaped stacking box to make a rotary motion in the horizontal direction;

3)在上述环槽形堆积箱体上设置的、覆盖上述堆积箱体的上部的环状机罩(或称作防护罩)8;3) An annular machine cover (or called a protective cover) 8 provided on the above-mentioned annular groove-shaped stacking box to cover the upper part of the above-mentioned stacking box;

4)与上述机罩8顶部连接的至少一个出风管道(优选至少两个出风管道,例如1-10个,如2-6个或2-4个);优选的是,有至少两个出风管道与上述机罩8顶部连接,其中所述的至少两个出风管道包括靠近箱体卸料段1a的第一出风口管道21和远离箱体卸料段1a的第二出风口管道22;4) at least one air outlet duct (preferably at least two air outlet ducts, such as 1-10, such as 2-6 or 2-4) connected to the top of the above-mentioned hood 8; preferably, there are at least two The air outlet duct is connected to the top of the above-mentioned hood 8, wherein the at least two air outlet ducts include a first air outlet duct 21 close to the box discharge section 1a and a second air outlet duct away from the box discharge section 1a twenty two;

5)通过在槽式液密封鼓风冷却装置1下部沿着箱体的外周增设密封罩11a而在烧结料堆积外环所形成的一圈密闭环形进风室11,5) By adding a sealing cover 11a along the outer periphery of the box body at the lower part of the trough-type liquid-sealed blast cooling device 1, a circle of airtight annular air inlet chamber 11 is formed by accumulating the outer ring of the sintered material,

6)在进风室上部、下部(例如在托盘4的底部)设有的液密封装置14,使液密封装置14与转动的环槽形堆积箱体的内环箱体壁2和外环箱体壁3之间形成密封作用;6) The liquid sealing device 14 is provided on the upper and lower parts of the air inlet chamber (for example, at the bottom of the tray 4), so that the liquid sealing device 14 is connected to the inner ring box wall 2 and the outer ring box of the rotating ring groove-shaped stacking box. A sealing effect is formed between the body walls 3;

7)多个鼓风机9,它们的出风口分别经过各自对应的进风管10(相对于密闭环形进风室11而言是“进风”)连通至密闭环形进风室11;和7) a plurality of blowers 9, their air outlets are respectively communicated with the airtight annular air inlet chamber 11 through respective corresponding air inlet pipes 10 ("intake" relative to the airtight annular air inlet chamber 11); and

8)安装于冷却装置1的卸料区段1a的外侧的一个或多个刮刀设备6,后者被密封罩11a包围于环形密闭进风室11内,8) One or more scraper devices 6 installed on the outside of the discharge section 1a of the cooling device 1, the latter is enclosed in the annular airtight air inlet chamber 11 by the sealing cover 11a,

其中:刮刀设备6的刮刀不伸入箱体的底部(整圈)环形卸料口内,即,刮刀设备6的刮刀在箱体的横截面方向的伸入深度以不超过冷却装置1的外环壁3内壁面为标准,或,刮刀设备6的刮刀伸入箱体的底部(整圈)环形卸料口内,优选的是,刮刀末端靠近内环壁2。Wherein: the scraper of scraper device 6 does not extend into the bottom (full circle) annular discharge port of the casing, that is, the depth of insertion of the scraper of scraper device 6 in the cross-sectional direction of the casing is not more than the outer ring of cooling device 1 The inner surface of the wall 3 is standard, or the scraper of the scraper device 6 extends into the bottom (full circle) annular discharge opening of the casing, preferably, the end of the scraper is close to the inner ring wall 2 .

托盘4具有承力盘401和位于承力盘401上方的环形布风室402。环形布风室402的横截面呈现直角三角形或类似直角三角形。所述三角形的三条边分别是承力盘401、内环箱体壁2和(环形或沿着托盘整圈环形)的进风斜板403(它们三者的横截面的一条边)。进风斜板403上具有上下有间隔的许多平行小板404(水平或稍有倾斜),从上至下依次排列。在托盘4中形成有进风通道。承力盘401内具有进风通道。环形进风室11内的风(或气流)依次通过承力盘401内的进风通道、环形布风室402和进风斜板403而到达箱体的底部空间内(即底部物料内)。The tray 4 has a force bearing plate 401 and an annular air distribution chamber 402 located above the force bearing plate 401 . The cross section of the annular air distribution chamber 402 is a right triangle or similar to a right triangle. The three sides of the triangle are the bearing plate 401 , the inner ring box wall 2 and the air inlet swash plate 403 (one side of the cross section of the three) (circular or along the entire circle of the tray). There are many parallel small plates 404 (horizontal or slightly inclined) spaced up and down on the air inlet inclined plate 403, arranged in order from top to bottom. An air inlet channel is formed in the tray 4 . There is an air inlet passage in the bearing plate 401 . The wind (or air flow) in the annular air inlet chamber 11 passes through the air inlet channel in the bearing plate 401, the annular air distribution chamber 402 and the air inlet swash plate 403 successively to reach the bottom space of the casing (ie in the bottom material).

本申请的装置中,采用两种途径从环形进风室11内向箱体的底部空间(即底部物料)内进风,其中一种途径是经由箱体底部外周的环形卸料口,另一种途径是经由承力盘、环形布风室402和进风斜板403。In the device of the present application, two ways are adopted to enter the air from the annular air inlet chamber 11 to the bottom space (i.e. the bottom material) of the box body, one of which is through the annular discharge port on the bottom periphery of the box body, and the other way The way is through the force bearing plate, the annular air distribution chamber 402 and the air inlet sloping plate 403 .

优选的是,托盘4内的平行小板404是水平的。在槽冷机生产时,机内物料会堆积在平行小板404外端并形成37度的堆积角。这样就形成了该处只能出风、不能进料的技术效果。Preferably, the parallel plates 404 in the tray 4 are horizontal. During the production of the tank cooler, the materials in the machine will accumulate on the outer ends of the parallel small plates 404 and form an accumulation angle of 37 degrees. In this way, the technical effect that only wind can go out and materials cannot be fed is formed in this place.

在托盘4的底部设有轮轨驱动装置5(或系统)。轮轨驱动装置5包括:(支撑或驱动)滚轮501,安装在托盘4的底部的至少两条或至少一对的(环形或整圈环形)导轨502,电机503,联轴器504,减速器505,转轴506,支座507。At the bottom of the pallet 4 there is a wheel-rail drive 5 (or system). The wheel-rail driving device 5 includes: (support or drive) rollers 501, at least two or at least one pair of (circular or full-circle circular) guide rails 502 installed on the bottom of the tray 4, motor 503, coupling 504, speed reducer 505, a rotating shaft 506, and a bearing 507.

在冷却装置1的卸料区段1a内,在环槽形堆积箱体的上方安装有进料溜槽7。在进料溜槽7的下游设有物料刮平片。In the discharge section 1 a of the cooling device 1 , a feed chute 7 is installed above the ring-shaped stacking box. Downstream of the feeding chute 7, a material scraping sheet is provided.

优选的是,第一出风口管道21连通至发电设备的余热锅炉19,而第一出风口管道22以可切换方式经由管路28连通至发电设备的余热锅炉19或经由旁路31直接连通至鼓风机9的进风口。更优选;在余热锅炉19的气路上游设置重力除尘设备18,即,第一出风口管道21和/或第二出风口管道22经由重力除尘设备18连通至发电设备的余热锅炉19。优选;在余热锅炉19的气路下游依次设置布袋除尘器20以及任选的省煤器23。布袋除尘器20或省煤器23的出风口连通至各个鼓风机9的进风口。这样,实现了风流闭路循环。由于发明采取了密闭式鼓风工艺,故可以实现风流的闭路循环。本技术在原工序后部增设了布袋除尘器20以及省煤器23(可视情况开启或关闭),将出余热锅炉后的空气经过细颗粒除尘后再度回收利用吹入环形进风室11充当冷却风。实现全程无显热浪费无颗粒物大气排放。Preferably, the first air outlet pipe 21 is connected to the waste heat boiler 19 of the power generation equipment, and the first air outlet pipe 22 is connected to the waste heat boiler 19 of the power generation equipment through the pipeline 28 in a switchable manner or directly connected to the waste heat boiler 19 through the bypass 31. The air inlet of air blower 9. More preferably; a gravity dedusting device 18 is provided upstream of the gas path of the waste heat boiler 19 , that is, the first air outlet pipe 21 and/or the second air outlet pipe 22 are connected to the waste heat boiler 19 of the power generation device via the gravity dedusting device 18 . Preferably; a bag filter 20 and an optional economizer 23 are sequentially arranged downstream of the gas path of the waste heat boiler 19 . The air outlet of the bag filter 20 or the economizer 23 is connected to the air inlet of each blower 9 . In this way, the wind flow closed loop is realized. Because the invention adopts a closed air blowing process, it can realize the closed loop of wind flow. This technology adds a bag filter 20 and an economizer 23 (open or close depending on the situation) at the back of the original process, and recycles the air after leaving the waste heat boiler after fine particle dust removal and blows it into the annular air inlet chamber 11 for cooling. wind. Realize no sensible heat waste and no atmospheric emission of particulate matter in the whole process.

优选的是,一个或多个刮刀设备6设置在卸料区段1a的上游,而进料溜槽7位于卸料区段1a的下游。这样,在卸料后的凹陷或沉降部分中添加铁矿石物料。之后利用物料刮平片刮平。Preferably, one or more scraper devices 6 are arranged upstream of the discharge section 1a, while the feed chute 7 is located downstream of the discharge section 1a. In this way, iron ore material is added in the sunken or settled part after discharge. Then use the material scraper to scrape it flat.

优选的是,采用埋地式料封。由于本发明将抽风改为鼓风,故防止串风的主要位置就由料层上部转变到了料层下部。在卸料区段1a的卸料口处设置下料溜槽15和电振给料器16,优选的是,下料溜槽15整体埋入地面。Preferably, a buried material seal is used. Because the present invention changes draft into blast, so the main position that prevents cross-wind has just changed to the bottom of material layer from the upper part of the material layer. A discharge chute 15 and an electric vibrating feeder 16 are arranged at the discharge port of the discharge section 1a. Preferably, the discharge chute 15 is buried in the ground as a whole.

优选的是,在外环壁3的外部设有多个的的泄压通风装置12,例如旁通串风泄压装置12。泄压通风装置12(例如旁通串风泄压装置12)的一端(如下端)连通至密闭环形进风室11,另一端(如上端)连通至箱体外部环境(即,箱体外部大气环境)或连通至位于箱体上部空间之内的进风设备N(例如进风梁N、百叶窗N或进风管N等设备)。优选,在箱体的上部空间内设有分别与多个的泄压通风装置12(例如旁通串风泄压装置12)的上端连通的多个(上部)进风设备N(例如上部的进风梁、百叶窗或进风管等设备),例如多个上部进风梁N。优选,旁通串风泄压装置12包括旁通风管1201、转动轴1202、遮风板1203、滚轮1204和水平环形、但在卸料区段1a有向下凹陷式变形的轨道1205(称作异形轨道)。优选,上部的进风梁N或进风管N具有圆形、椭圆形、环形或多边形(例如三角形或四边形或五边形)的横截面。优选,在上部的的进风梁N或进风管N的两个或多个侧边上开有侧边(倾斜)通孔(N1)和在底侧上开有向下通孔(N2)。即,侧边通孔N1向下倾斜,而通孔N2向下。Preferably, a plurality of pressure relief ventilation devices 12 , such as bypass and cross-wind pressure relief devices 12 , are provided outside the outer ring wall 3 . One end (such as the lower end) of the pressure relief ventilation device 12 (such as the bypass cross-wind pressure relief device 12) is connected to the airtight annular air inlet chamber 11, and the other end (such as the upper end) is connected to the external environment of the casing (that is, the external atmosphere of the casing) Environment) or connected to the air intake equipment N located in the upper space of the box (such as air intake beam N, louver N or air intake pipe N, etc.). Preferably, a plurality of (upper) air inlet devices N (for example, an upper inlet) communicating with the upper ends of a plurality of pressure relief ventilation devices 12 (for example, bypass and cross-wind pressure relief devices 12) are provided in the upper space of the casing. wind beams, louvers or air inlet pipes, etc.), such as multiple upper air inlet beams N. Preferably, the bypass cross-wind pressure relief device 12 includes a bypass air duct 1201, a rotating shaft 1202, a windshield 1203, a roller 1204 and a horizontal ring, but there is a downwardly concave deformed track 1205 in the discharge section 1a (referred to as shaped track). Preferably, the upper air inlet beam N or air inlet pipe N has a circular, oval, circular or polygonal (eg triangular, quadrilateral or pentagonal) cross-section. Preferably, there are side (inclined) through holes (N1) on two or more sides of the upper air inlet beam N or air inlet pipe N and downward through holes (N2) on the bottom side . That is, the side through hole N1 is inclined downward, and the through hole N2 is downward.

优选,设置在箱体上部空间内的进风设备(N)的两端分别设置或固定在内环壁(2)和外环壁(3)上。一般,进风设备(N)可以横置或倾斜设置。Preferably, the two ends of the air inlet device (N) arranged in the upper space of the box body are respectively arranged or fixed on the inner ring wall (2) and the outer ring wall (3). Generally, the air inlet device (N) can be installed horizontally or obliquely.

通常状态下,滚轮1204为水平行走,遮风板1203与旁通风管1201之间紧密结合空气无法进入。在经由卸料区域时,由于受异形轨道1205向下凹陷的影响,滚轮1204向下行走同时拉扯遮风板1203,这样就造成了遮风板1203的一端以转动轴1202为圆心转动从而与旁通风管1201分离开,即处于打开状态,此时环形进风室11内的空气可进入旁通风管1201从而进入位于槽冷机料柱上部的进风梁N内。这样做的好处是在卸料区域形成了泄压,使得该区域内的空气压力没有其余区域那么大,从而减轻了空气经由埋地料封外串的可能性,换个角度看,这样就可以为降低埋地式料封高度提供帮助。Under normal conditions, the rollers 1204 are running horizontally, and air is tightly bound between the windshield 1203 and the bypass air duct 1201 and cannot enter. When passing through the unloading area, due to the influence of the downward depression of the special-shaped track 1205, the roller 1204 walks downwards and pulls the windshield 1203 at the same time, so that one end of the windshield 1203 rotates with the rotation shaft 1202 as the center of the circle so as to be in line with the side. The ventilation pipe 1201 is separated, that is, it is in an open state. At this time, the air in the annular air inlet chamber 11 can enter the bypass ventilation pipe 1201 and thus enter the air inlet beam N located at the upper part of the material column of the slot cooler. The advantage of this is that a pressure relief is formed in the unloading area, so that the air pressure in this area is not as high as that in other areas, thereby reducing the possibility of air passing through the buried material seal. Lowering the height of the buried seal provides assistance.

优选,在冷却装置1的环槽形堆积箱体的两侧分别树立了多个的支架或支柱24。在冷却装置1的环槽形堆积箱体的上部两侧上设有限位挡轮13。其中限位挡轮13被固定在支架或支柱24上。Preferably, a plurality of brackets or pillars 24 are erected on both sides of the annular groove-shaped stacking box of the cooling device 1 . Limiting retaining wheels 13 are provided on both sides of the upper part of the annular groove-shaped stacking box of the cooling device 1 . Wherein the stop wheel 13 is fixed on a support or a pillar 24 .

所述装置1还包括:9)安装于槽冷机1顶部的槽冷机顶罩25。在安装时是先由吊装口吊装至某一个位置,再依靠顶罩安装用滚轮26移动至生产指定位置,在投入生产后(即在箱体作回转运动时)槽冷机顶罩25不再移动。槽冷机顶罩25通过安装于支架或支柱24上的顶罩安装用滚轮26来支撑。The device 1 also includes: 9) a tank cooler top cover 25 installed on the top of the tank cooler 1 . During installation, it is first hoisted to a certain position by the hoisting port, and then moved to the designated position for production by means of the top cover installation roller 26. move. The top cover 25 of the tank cooler is supported by the top cover installation rollers 26 mounted on the brackets or pillars 24 .

本申请还提供使用上述槽式液密封鼓风冷却装置1的烧结矿冷却方法,该方法包括:1)冷却装置1在轮轨驱动装置5的驱动下做(整圈)回转运动,2)在卸料段1a内借助于刮刀设备6从冷却装置1箱体的底部的卸料口将铁矿石物料M刮下以进行卸料(例如刮到下料溜槽15之中),3)来自烧结机的烧结矿从进料溜槽7添加到环槽形堆积箱体中(优选,之后利用物料刮平片刮平物料),4)从与机罩8顶部连接的至少一个出风管道(优选,至少两个出风管道)排出的热风经由管道28输送至发电设备的余热锅炉19。The present application also provides a sinter cooling method using the above-mentioned trough-type liquid-sealed blast cooling device 1, which method includes: 1) the cooling device 1 performs (full circle) rotary motion under the drive of the wheel-rail driving device 5; In the discharge section 1a, the iron ore material M is scraped off from the discharge opening at the bottom of the cooling device 1 box by means of the scraper device 6 for discharge (for example, scraped into the discharge chute 15), 3) from the sintering The sintered ore of machine is added in the annular groove shape stacking box body from feed chute 7 (preferably, utilize material scraping sheet to level material afterwards), 4) from at least one air outlet duct that is connected with machine cover 8 top (preferably, The hot air discharged from at least two air outlet pipes) is transported to the waste heat boiler 19 of the power generation equipment through the pipe 28.

优选,步骤4)包括以下子步骤:4.1)从第一出风口管道21排出的热风G1经由管道28输送至发电设备的余热锅炉19,4.2)从第二出风口管道22排出的较低温度热风G2,当G2温度足够高(即,足以用于发电设备的余热锅炉)时,经由管道28输送至发电设备的余热锅炉19,或当G2温度偏低时,经由旁路31输送至鼓风机9的进风口。Preferably, step 4) includes the following sub-steps: 4.1) The hot air G1 discharged from the first air outlet pipe 21 is transported to the waste heat boiler 19 of the power generation equipment through the pipe 28, 4.2) the lower temperature hot air discharged from the second air outlet pipe 22 G2, when the temperature of G2 is high enough (that is, enough for the waste heat boiler of the power generation equipment), it is sent to the waste heat boiler 19 of the power generation device through the pipeline 28, or when the temperature of G2 is low, it is sent to the blower 9 through the bypass 31 Inlet.

在上述方法,优选的是,热风G1和/或G2分别经由重力除尘设备18除去灰尘之后被输送至发电设备的余热锅炉19。In the above method, preferably, the hot air G1 and/or G2 are sent to the waste heat boiler 19 of the power generation equipment after the dust is removed by the gravity dedusting equipment 18 respectively.

优选,从余热锅炉19排出的低温风G3经过布袋除尘器20进一步除去灰尘,然后经由省煤器23进一步余热利用之后或不经由省煤器23的情况下被输送至各个鼓风机9的进风口。这样,实现了风流闭路循环。由于发明采取了密闭式鼓风工艺,故可以实现风流的闭路循环。本技术在原工序后部增设了布袋除尘器20以及省煤器23(可视情况开启或关闭),将出余热锅炉后的空气经过细颗粒除尘后再度回收利用吹入环形进风室11充当冷却风。实现全程无显热浪费无颗粒物大气排放。Preferably, the low-temperature air G3 discharged from the waste heat boiler 19 passes through the bag filter 20 to further remove dust, and then is transported to the air inlets of each blower 9 after further waste heat utilization through the economizer 23 or without passing through the economizer 23 . In this way, the wind flow closed loop is realized. Because the invention adopts a closed air blowing process, it can realize the closed loop of wind flow. This technology adds a bag filter 20 and an economizer 23 (open or close depending on the situation) at the back of the original process, and recycles the air after leaving the waste heat boiler after fine particle dust removal and blows it into the annular air inlet chamber 11 for cooling. wind. Realize no sensible heat waste and no atmospheric emission of particulate matter in the whole process.

在操作中,箱体沿着槽冷机1的回转圆周(或回转周长)进行回转,如图2中所示。箱体的回转周长(2πR)一般为60-350米,优选70-320米,优选90-280米,更优选120-250米,如150-200米。In operation, the tank rotates along the rotation circumference (or rotation circumference) of the tank cooler 1 , as shown in FIG. 2 . The circumference of revolution (2πR) of the box is generally 60-350 meters, preferably 70-320 meters, preferably 90-280 meters, more preferably 120-250 meters, such as 150-200 meters.

烧结矿用槽式液密封鼓风冷却装置的箱体的高度是1.5-7.0米,优选是2.5-6.5米,优选3.5-6米,更优选4-5.5米,更优选4.5-5.0米。The height of the box body of the tank-type liquid-sealed blast cooling device for sinter is 1.5-7.0 meters, preferably 2.5-6.5 meters, preferably 3.5-6 meters, more preferably 4-5.5 meters, more preferably 4.5-5.0 meters.

相比传统环冷机技术与盘冷机技术,其主要有以下五点改变:Compared with the traditional annular cooler technology and disk cooler technology, there are mainly the following five changes:

A1.采用新型密闭式鼓风取代以往的抽风:本发明取消了抽风工艺,取而代之采取环形密闭风室鼓风进风工艺,在槽冷机外周下部通过增设密封罩11a在烧结料堆积外环形成了一圈密闭环形进风室11,进风室上、下均设有液密封装置14,使其与转动的槽冷机箱体内环壁2和外环壁3之间形成密封效果。空气从鼓风机9中吹出,经过进风管10后进入密闭环形进风室11,由于上下均被密封,空气只能从托盘4的承力盘401内经由环形布风室402进入料层底部,在料层内往上穿行最终从料面吹出。A1. Adopt a new type of airtight air blast to replace the previous air extraction: the present invention cancels the air extraction process and replaces it with an annular airtight chamber air blast air intake process, which is formed by adding a sealing cover 11a on the outer ring of the sintered material accumulation at the lower part of the outer periphery of the slot cooler There is a circle of airtight annular air inlet chamber 11, and the upper and lower sides of the air inlet chamber are provided with liquid sealing devices 14, so that a sealing effect is formed between the inner ring wall 2 and the outer ring wall 3 of the rotating tank refrigerator casing. The air is blown out from the blower 9, and enters the airtight annular air inlet chamber 11 after passing through the air inlet pipe 10. Since the top and bottom are sealed, the air can only enter the bottom of the material layer from the bearing plate 401 of the tray 4 through the annular air distribution chamber 402. It travels upwards in the material layer and finally blows out from the material surface.

A2.采用埋地式料封:由于本发明将抽风改为鼓风,故防止串风的主要位置就由料层上部转变到了料层下部。在卸料口处本发明采取将下料溜槽15整体埋入地面的方式。在土建平面局部挖坑,将下料溜槽15埋入,这样既不会抬高整个槽冷机的整体高度,也不会增加过多的土建挖基成本。A2. Buried material seal is adopted: Since the present invention changes draft to blast, the main position to prevent cross-wind is changed from the upper part of the material layer to the lower part of the material layer. The present invention adopts the mode that the discharge chute 15 is buried in the ground as a whole at the discharge port. Partially excavate pits on the civil engineering plane, and bury the unloading chute 15, so that the overall height of the entire trough cooler will not be raised, nor will excessive civil engineering foundation excavation costs be increased.

A3.增设旁通串风泄压装置:为了进一步降低埋地式料封高度,缩减施工安装成本。本发明在槽冷机上增设旁通串风泄压装置12。装置由旁通风管1201、转动轴1202、遮风板1203、滚轮1204与异形轨道1205组成。通常状态下,滚轮1204为水平行走,遮风板1203与旁通风管1201之间紧密结合空气无法进入。在经由卸料区域时,由于受异形轨道1205在卸料段向下凹陷的影响,滚轮1204向下行走同时拉扯遮风板1203,这样就造成了遮风板1203的一端以转动轴1202为圆心转动从而与旁通风管1201分离开,此时环形进风室11内的空气可进入旁通风管1201从而进入槽冷机料柱上部的进风梁N内。这样做的好处是在卸料区域形成了泄压,使得该区域内的空气压力没有其余区域那么大,从而减轻了空气经由埋地料封外串的可能性,换个角度看,这样就可以为降低埋地式料封高度提供帮助;A3. Adding a bypass air pressure relief device: In order to further reduce the height of the buried material seal and reduce the construction and installation costs. In the present invention, a bypass cross-wind pressure relief device 12 is added to the tank cooler. The device is composed of a bypass air pipe 1201, a rotating shaft 1202, a wind shield 1203, a roller 1204 and a special-shaped track 1205. Under normal conditions, the rollers 1204 are running horizontally, and air is tightly bound between the windshield 1203 and the bypass air duct 1201 and cannot enter. When passing through the unloading area, due to the influence of the downward depression of the special-shaped track 1205 in the unloading section, the roller 1204 moves downward and pulls the windshield 1203 at the same time, so that one end of the windshield 1203 is centered on the rotating shaft 1202 Rotate so as to be separated from the bypass air pipe 1201. At this time, the air in the annular air inlet chamber 11 can enter the bypass air pipe 1201 and thus enter the air inlet beam N on the upper part of the material column of the slot cooler. The advantage of this is that a pressure relief is formed in the unloading area, so that the air pressure in this area is not as high as that in other areas, thereby reducing the possibility of air passing through the buried material seal. Reduce the height of the buried material seal to help;

A4.采用风流闭路循环:由于发明采取了密闭式鼓风工艺,故可以实现风流的闭路循环。本技术在原工序后部增设了布袋除尘器19以及省煤器23(可视情况开启或关闭),将出余热锅炉后的空气经过细颗粒除尘后再度回收利用吹入环形进风室11充当冷却风。实现全程无显热浪费无颗粒物大气排放。A4. Adopt closed-circuit circulation of wind flow: Since the invention adopts a closed-type blowing process, closed-circuit circulation of wind flow can be realized. This technology adds a bag filter 19 and an economizer 23 (open or close depending on the situation) at the back of the original process, and recycles the air after leaving the waste heat boiler through fine particle dust removal and blows it into the annular air inlet chamber 11 to serve as cooling wind. Realize no sensible heat waste and no atmospheric emission of particulate matter in the whole process.

A5.增设多元式取风装置:本发明在原有出风装置基础上加以改进,设置了多元式取风装置,用户可根据不同烧结矿特性导致的不同段出风口空气温度来自由调节进入余热锅炉的风量,以保证锅炉热效率维持在一个较高的范围。如图3所示,本发明在槽冷机靠近进料口段与远离进料口段的两个位置各设置一个出风口,分别为第一出风管21与第二出风管22。由于靠近进料口段,故第一出风管21的风温是有保证的,而由于远离进料口段,第二出风管22的风温则会根据机速、料层高度、料柱透气性等多方面因素来变化,有可能高也有可能低。如若热电偶测得此时的第二出风管22风温足够高,则系统自动开启第二调节阀(蝶阀)30,同时关闭第一调节阀(蝶阀)29,两个出风管的气流合并在一起进入余热锅炉28。如若热电偶测得此时的出风管22风温不够,倘若与高温段风流合并会影响余热锅炉热效率,则系统自动关闭第二调节阀30,同时开启第一调节阀29,则出风管22内的气流通过旁路直接进入鼓风机进风口,兑入回路中充当下一个循环的冷却风。A5. Add multi-element air extraction device: the present invention improves on the original air outlet device, and sets multi-element air acquisition device, the user can freely adjust the air temperature entering the waste heat boiler according to the air temperature of different sections of the air outlet caused by different sinter characteristics The air volume to ensure that the thermal efficiency of the boiler is maintained in a high range. As shown in FIG. 3 , in the present invention, two air outlets are respectively provided at two positions of the tank cooler near the feed inlet section and away from the feed inlet section, namely the first air outlet pipe 21 and the second air outlet pipe 22 . Because it is close to the feed inlet section, the air temperature of the first air outlet pipe 21 is guaranteed, and because it is far away from the feed inlet section, the air temperature of the second air outlet pipe 22 will be adjusted according to the machine speed, material layer height, material There are many factors such as column air permeability, which may be high or low. If the thermocouple detects that the air temperature of the second air outlet pipe 22 is high enough at this time, the system automatically opens the second regulating valve (butterfly valve) 30 and closes the first regulating valve (butterfly valve) 29 at the same time. Combined into waste heat boiler 28. If the thermocouple detects that the air temperature of the outlet pipe 22 at this time is not enough, and if the combination of the air flow in the high temperature section will affect the thermal efficiency of the waste heat boiler, the system will automatically close the second regulating valve 30 and open the first regulating valve 29 at the same time, then the air outlet pipe The airflow in 22 directly enters the blower air inlet through the bypass, and is blended into the circuit as the cooling air of the next circulation.

刮刀装置6被安装于(环形)槽冷机卸料区的(环)外侧,并被密封罩包裹于环形密闭进风室11内。刮刀在横截面方向的伸入深度以不超过槽冷机外环内壁面为标准,可根据料流情况沿圆环方向设置一把或多把刮刀。装置无底部进风梁,采用设置承力盘401与环形布风室402的方式将风均匀引入料层底部。The scraper device 6 is installed on the (ring) outside of the discharge area of the (ring) tank cooler, and is wrapped in the ring airtight air inlet chamber 11 by the sealing cover. The penetration depth of the scraper in the cross-sectional direction shall not exceed the inner wall of the outer ring of the tank cooler, and one or more scrapers may be set along the ring direction according to the material flow. The device has no bottom air inlet beam, and the wind is uniformly introduced into the bottom of the material bed by means of setting a bearing plate 401 and an annular air distribution chamber 402.

在一般情况下,箱体的回转速度是1.2-2m/s,例如1.5m/s,高温段排出的热风G1的温度一般达到400-500℃,低温段的热风G2的温度可达到250-350℃,例如300℃。卸料段1a的长度例如是8-14m,如10m。In general, the rotation speed of the box is 1.2-2m/s, for example, 1.5m/s, the temperature of the hot air G1 discharged from the high temperature section generally reaches 400-500°C, and the temperature of the hot air G2 in the low temperature section can reach 250-350°C °C, for example 300 °C. The length of the discharge section 1a is, for example, 8-14m, such as 10m.

Claims (34)

1. being sintered mining slot type liquid sealing blast cooling device (1), which includes:
1) accumulate the sinter from sintering machine from top, while the ring groove shape of peripheral part annular discharge port discharge from below Cabinet is accumulated, wherein the cabinet includes the whole ring shape pallet (4) of internal ring wall (2), external annulus (3) and bottom;
2) for driving above-mentioned ring groove shape accumulation cabinet to make the wheel rail drive device (5) of rotary motion in the horizontal direction;
3) the cyclic annular hood (8) on top be arranged on above-mentioned ring groove shape accumulation cabinet, the above-mentioned accumulation cabinet of covering;
4) 1-10 wind pipe being connect with above-mentioned hood (8) top;
5) it is being burnt by being sealed and seal closure (11a) is added along the periphery of cabinet in blast cooling device (1) lower part in slot type liquid Ramming material accumulation outer ring is formed by the closed annular inlet air plenum (11) of a circle,
6) sealing device (14) being equipped in inlet air plenum upper and lower part accumulates the ring groove shape of sealing device (14) and rotation Sealing function is formed between the internal ring wall (2) and external annulus (3) of cabinet;
7) multiple air blowers (9), their air outlet pass through respectively corresponding blast pipe (10) be connected to it is closed annular into Air compartment (11);With
8) one or more cutting devices (6) in the outside of the discharging section (1a) of cooling device (1) are installed on, the latter is sealed Cover (11a) is surrounded in annular closed inlet air plenum (11),
Wherein: the scraper of cutting device (6) does not protrude into the base circle discharge port of cabinet, that is, the scraper of cutting device (6) exists The cross-sectional direction of cabinet protrudes into depth using external annulus (3) inner wall no more than cooling device (1) as standard, or, scraper The scraper of equipment (6) protrudes into the base circle discharge port of cabinet;
The wherein annular air compartment (402) that pallet (4) has force bearing disk (401) and is located above force bearing disk (401).
2. the apparatus according to claim 1, it is characterised in that: be connected with 2-6 wind pipe at the top of hood (8);Have to It is connect at the top of few two wind pipes and above-mentioned hood (8), wherein at least two wind pipes (21,22) include close Second air outlet pipeline (22) of the first air outlet pipeline (21) of cabinet unloading part (1a) and separate cabinet unloading part (1a);Ring Right angled triangle or similar right angled triangle is presented in the cross section of shape air compartment (402).
3. the apparatus of claim 2, it is characterised in that: be connected with 3-4 wind pipe at the top of hood (8);Triangle Three sides of shape are force bearing disk (401), internal ring wall (2) and air inlet inclined plate (403) respectively.
4. device according to claim 3, it is characterised in that: have upper and lower spaced many on air inlet inclined plate (403) Parallel platelet (404).
5. device described in any one of -4 according to claim 1, wherein being equipped with wheel rail drive device in the bottom of pallet (4) (5)。
6. device according to claim 5, wherein wheel rail drive device (5) includes: idler wheel (501), it is mounted on pallet (4) At least two of bottom or at least a pair of guide rails (502), motor (503), shaft coupling (504), retarder (505), shaft (506) and support (507).
7. device described in any one of -4,6 according to claim 1, wherein in the discharging section (1a) of cooling device (1) It is interior, feed chute (7) are installed above ring groove shape accumulation cabinet.
8. device according to claim 5, wherein being accumulated in the discharging section (1a) of cooling device (1) in ring groove shape Feed chute (7) are installed above cabinet.
9. device according to claim 7, wherein being equipped with material scraper plain film in the downstream of feed chute (7).
10. device according to claim 8, wherein being equipped with material scraper plain film in the downstream of feed chute (7).
11. the device according to any one of claim 2-4, wherein the first air outlet pipeline (21) is connected to power generation The waste heat boiler (19) of equipment, and the second air outlet pipeline (22) is connected to generating equipment via pipeline (28) in a manner of changeable Waste heat boiler (19) or the air inlets of air blower (9) is directly connected to via bypass (31).
12. device according to claim 11, wherein gravitational dust collection equipment is arranged in the gas circuit upstream of waste heat boiler (19) (18)。
13. device according to claim 12, wherein set gradually bag-type dust in the gas circuit downstream of waste heat boiler (19) Device (20) and optional economizer (23).
14. device according to claim 13, wherein the air outlet of bag filter (20) or economizer (23) is connected to The air inlet of each air blower (9).
15. device according to claim 7, wherein one or more of cutting devices (6) are arranged in discharging section The upstream of (1a), and feed chute (7) is located at the downstream of discharging section (1a);Wherein, at the discharge port of discharging section (1a) Feeding chute (15) and electromagnetic vibration feeder (16) are set.
16. the device according to any one of claim 8-10, wherein one or more of cutting devices (6) are arranged In the upstream of discharging section (1a), and feed chute (7) is located at the downstream of discharging section (1a);Wherein, at discharging section (1a) Discharge port at feeding chute (15) and electromagnetic vibration feeder (16) are set.
17. device according to claim 15, wherein feeding chute (15) is integrally embedded to ground.
18. device according to claim 16, wherein feeding chute (15) is integrally embedded to ground.
19. according to claim 1-4,6, device described in any one of 8-10,12-15,17-18, wherein in external annulus (3) Outside be equipped with multiple pressure release ventilation devices (12).
20. device according to claim 5, wherein being equipped with multiple pressure release ventilation devices in the outside of external annulus (3) (12)。
21. device according to claim 7, wherein being equipped with multiple pressure release ventilation devices in the outside of external annulus (3) (12)。
22. device according to claim 11, wherein being equipped with multiple pressure release ventilation devices in the outside of external annulus (3) (12)。
23. device according to claim 19, wherein one end of pressure release ventilation device (12) is connected to closed circular air inlet Room (11), the other end are connected to cabinet external environment or the air intake equipment being connected within cabinet upper space (N).
24. the device according to any one of claim 20-22, wherein one end of pressure release ventilation device (12) is connected to close Closed-loop shaped inlet air plenum (11), the air inlet that the other end is connected to cabinet external environment or is connected within cabinet upper space are set Standby (N).
25. device according to claim 23, wherein the air intake equipment (N) is air inlet beam, shutter or blast pipe.
26. device according to claim 24, wherein the air intake equipment (N) is air inlet beam, shutter or blast pipe.
27. device according to claim 19, wherein pressure release ventilation device (12) includes bypass air hose (1201), rotation axis (1202), plate (1203), idler wheel (1204) and the horizontal annular of becalming but the rail deformed in the oriented lower recess formula of discharging section (1a) Road (1205).
28. the device according to any one of claim 20-23,25-26, wherein pressure release ventilation device (12) includes bypass Air hose (1201), rotation axis (1202), plate of becalming (1203), idler wheel (1204) and horizontal annular but have in discharging section (1a) The track (1205) of downward depressed deformation.
29. device according to claim 24, wherein pressure release ventilation device (12) includes bypass air hose (1201), rotation axis (1202), plate (1203), idler wheel (1204) and the horizontal annular of becalming but the rail deformed in the oriented lower recess formula of discharging section (1a) Road (1205).
30. the device according to claim 25 or 26, wherein the air inlet beam or blast pipe on top have round, ellipse, The cross section of annular or polygon.
31. device according to claim 30, wherein on the air inlet beam on top or two or more sides of blast pipe It is provided with side through-hole (N1) and is provided on bottom side to lower through-hole (N2).
32. using the burning of mining slot type liquid sealing blast cooling device (1) of sintering described in any one of claim 1-31 Mine cooling means is tied, this method comprises: 1) cooling device (1) does rotary motion under the driving of wheel rail drive device (5), 2) Iron ore material (M) is scraped from the discharge port of the bottom of cooling device (1) cabinet by means of cutting device (6) in unloading part (1a) Under to carry out discharging, 3) sinter from sintering machine is added in ring groove shape accumulation cabinet from feed chute (7), 4) Cong Yuji The hot wind of at least one wind pipe discharge connected at the top of cover (8) is delivered to the waste heat boiler of generating equipment via pipeline (28) (19);
Wherein step 4) includes following sub-step: 4.1) the hot wind G1 being discharged from the first air outlet pipeline (21) is via pipeline (28) Be delivered to the waste heat boiler (19) of generating equipment, 4.2) the lower temperature hot wind G2 being discharged from the second air outlet pipeline (22), when When G2 temperature is sufficiently high, the waste heat boiler (19) of generating equipment is delivered to via pipeline (28), or when G2 temperature is relatively low, via Bypass (31) is delivered to the air inlet of air blower (9).
33. according to the method for claim 32, wherein hot wind G1 and/or G2 are removed via gravitational dust collection equipment (18) respectively The waste heat boiler (19) of generating equipment is transported to after dust.
34. the method according to claim 32 or 33, wherein the low temperature wind G3 being discharged from waste heat boiler (19) is through cloth bag Deduster (20) further removes dust, then via after economizer (23) further UTILIZATION OF VESIDUAL HEAT IN or not via economizer (23) air inlet of each air blower (9) is transported in the case where.
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CN108518991A (en) * 2018-04-08 2018-09-11 中冶东方工程技术有限公司 It is sintered cooling device
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