CN107009029A - Broaching tool cutter tooth cross-scale surface pattern intelligence preparation method and device - Google Patents
Broaching tool cutter tooth cross-scale surface pattern intelligence preparation method and device Download PDFInfo
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- CN107009029A CN107009029A CN201710427898.4A CN201710427898A CN107009029A CN 107009029 A CN107009029 A CN 107009029A CN 201710427898 A CN201710427898 A CN 201710427898A CN 107009029 A CN107009029 A CN 107009029A
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- cutter tooth
- broaching tool
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- marking machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/082—Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/361—Removing material for deburring or mechanical trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
Abstract
The invention discloses the intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern and device.Complicated cross-scale surface microscopic appearance is quickly prepared on broaching tool cutter tooth surface and is difficult realization.The present invention holds broaching tool by clamping device cylinder to top clip；Broaching tool cutter tooth is effectively finely tuned by Three Degree Of Freedom servo-drive platform and is automatically positioned real-time focusing and accurate scanning for laser；The design of miniature texture is carried out to knife face after broaching tool with opening up by optical fiber marking machine；By scanning feedback device, monitoring is detected and assessed and fed back to the cutter tooth surface topography precision of machined completion in real time；Machined surface pattern is cleaned by cutter tooth surface cleaning apparatus.The present invention improves the precision that broaching tool surface opens up cross-scale surface pattern, improves reliability and the life-span of cutter.
Description
Technical field
The present invention relates to across the scale topography intelligence preparation method of tool surface, more particularly to a kind of broaching tool cutter tooth is across yardstick
The intelligent preparation method and device of surface topography.
Background technology
Broaching is a type of Machining operations, is to process cutting for various inside and outside profiled surfaces using broaching machine (broaching tool)
Cut technique.Wire pulling method is widely used in Aero-Space, mould industry, automobile work because of its high accuracy, efficient processing characteristic
Industry etc. manufactures industry.But, traditional broaching cutters during broaching exist broaching load larger, knife-work-bits friction compared with
Greatly, it is also easy to produce built-up edge and the problems such as abrasion is difficult to be detected in real time.Therefore bionical texture broaching tool arises at the historic moment, by by surface
Texture technology is combined with broaching cutters, and changing broaching cutters surface microscopic topographic realizes reduction broaching load, reduces broaching
The targets such as cutter fretting wear.A workman must first sharpen his tools if he is to do his work well.Obviously, a kind of broaching tool cutter tooth surface microscopic topographic intelligence is developed
Energy preparation method has highly important meaning with device to the development for industry of broaching.
At present, the example for being used in the intelligence preparation of broaching tool cutter tooth cross-scale surface pattern is few in number, such as number of applying for a patent
A kind of laser assisted system of processing and laser assisted processing method are disclosed for 201610094934.5 patented invention.The laser
Secondary process system includes pedestal, clamping device, cutter and laser aid.The secondary process system passes through cutter
With the multivariant movement of laser aid, it is ensured that laser focusing head keeps relative position to immobilize with cutter, Star to saving
Manpower, improves the purpose of processing efficiency.But the laser assisted system of processing only only has the two degrees of freedom movement on horizontal plane,
The movement on vertical direction is not accounted for, is easily caused with workpiece cutting deeply, laser focusing not accurately consequence.Application is special
Profit number discloses a kind of preparation method of micro- texture carbide chip for 201510653803.1 patent.The invention utilizes tool
There is the carbide chip shaping dies compacting cemented carbide powder of micro- texture features, form micro- texture hard alloy blank and lead to
Cross the micro- texture carbide chip blank of vacuum-sintering and prepare micro- texture carbide chip, realize micro- texture carbide chip
Mass production.But the invention manufacturing process is cumbersome, and precision is not high, secondly, the mould of making holds after Multi-step forming use
It is easy to wear, cause the specific size of the micro- texture of tool surface not to be consistent with ideal dimensions.And above two preparation method is all short of
Detection and assessment to surface topography precision, it is impossible to reach the target that broaching tool cutter tooth surface topography is intelligently prepared.
The content of the invention
The problem that the present invention is realized for quickly preparing complicated cross-scale surface microscopic appearance to be difficult on broaching tool cutter tooth surface,
There is provided a kind of intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern and device.This method is a kind of based on the drive of 3DOF servos
The broaching tool cutter tooth of dynamic and laser scanning mark principle is three-dimensional across the intelligent preparation method of yardstick (Jie sees and microcosmic) surface topography；It is one
Plant and three-dimensional Jie's sight (submillimeter and grade) scale surface pattern is intelligently resolved into multilayer two-dimension border, then carry out laser and sweep
Retouch and beat calibration method；It is a kind of by three-dimensional microcosmic (micron and nanoscale) scale surface pattern, once-forming laser scanning mark
Method；The device of use is that a kind of collection cutter tooth automatic transport is positioned, laser marking parameter intelligent adjusts (power, sweep speed
With scanning times etc.), cutter tooth surface topography cleans, surface profile measurement and assesses in the intelligent preparation facilities of one automatically.
The intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern of the present invention, comprises the following steps：
Step 1: broaching tool to be processed is kept flat to clamping device, pass through gripping apparatus grips broaching tool；Clamping device by three from
Driven by degree servo-drive platform；
Step 2: the 3-D graphic of mark pattern needed for being drawn in optical fiber marking machine, so that it is determined that optical fiber marking machine
Laser marking parameter needed for laser scanning mark region and the lower mark pattern of cutter tooth different depth layer.Laser marking parameter includes
Power, sweep speed and scanning times.
Step 3: starting Three Degree Of Freedom servo-drive platform, Three Degree Of Freedom servo-drive platform drives broaching tool by first
The desire mark region of cutter tooth to be processed be moved to it is overlapping with the laser scanning mark region of optical fiber marking machine, make broaching tool be in beat in advance
Mark state；
Step 4: starting optical fiber marking machine, laser focusing is carried out, calibration method is beaten using laser scanning, in broaching tool cutter tooth
Surface is intended to mark sector scanning and goes out predetermined mark pattern；
Step 5: during laser scanning mark, scanning the monitoring feedback result input optical fibre marking machine of feedback device
Communication control card, communication control card carries out the mark pattern that the cutter tooth surface topography of machined completion and optical fiber marking machine are drawn
Contrast is assessed, the precision of cutter tooth surface topography is determined, if precision is not up to standard, feedback signal is input to Three Degree Of Freedom servo-drive
The Multi-shaft servo control card of platform, Multi-shaft servo control card control Three Degree Of Freedom servo-drive platform carries out three directions of x, y, z
Fine setting, broaching tool cutter tooth is automatically positioned, make cutter tooth all the time be in optimal mark state；Optimal mark state is intended to for broaching tool
Mark region is overlapping with laser scanning mark region, and laser beam focusing is intended to the state of mark region surface in broaching tool.Multiaxis
Servo controlling card controls the motor shaft of cleaning motor in cutter tooth surface cleaning apparatus to rotate and nozzle spray every 10s, to mark
The cutter tooth surface topography of completion is cleaned.
Scanning feedback device includes surface topography scanner and image pick-up card；The camera of surface topography scanner will be adopted
The broaching tool cutter tooth three-dimensional surface shape information of collection is transmitted to image pick-up card, and image pick-up card enters to broaching tool cutter tooth three-dimensional surface shape
By the communication control card of cutter tooth three-dimensional surface shape input optical fibre marking machine after row identification and size detection.
Step 6: all cutter tooth three-dimensional surface shapes of broaching tool are prepared and finished, optical fiber marking machine is closed, Three Degree Of Freedom servo is driven
Moving platform drives broaching tool to reset.
In step 2, the mark pattern 3-D graphic drawn in optical fiber marking machine stamper has two kinds of forms：Broaching tool
When cutter tooth surface topography is submillimeter and grade yardstick, mark pattern 3-D graphic is broken down into comprising multilayer two-dimension border
Multiple said three-dimensional bodies；When broaching tool cutter tooth surface topography is micron and nano-scale dimension, mark pattern 3-D graphic is without decomposing, i.e.,
Only one of which said three-dimensional body.
A kind of intelligent preparation facilities of broaching tool cutter tooth cross-scale surface pattern of the present invention, including mounting base, Three Degree Of Freedom are watched
Clothes driving platform, clamping device, optical fiber marking machine, scanning feedback device and cutter tooth surface cleaning apparatus.Described optical fiber mark
Machine, scanning feedback device and cutter tooth surface cleaning apparatus are placed in above clamping device, and scanning feedback device and cutter tooth surface
Cleaning device is in broaching tool cutter tooth Surface Machining output end.
Described Three Degree Of Freedom servo-drive platform includes x to feed motion slide unit, two y to feed motion slide unit
With two z to feed motion lifting platform.The slide rail of described two y to feed motion slide unit is fixed on mounting base two ends；The x
Pass through a block length square installing plate one respectively to the slide rail two ends of feed motion slide unit and two y to the sliding block of feed motion slide unit
It is fixed, and x is vertical to feed motion slide unit with y to feed motion slide unit；Described two z divide to the base of feed motion lifting platform
X is not fixed on on the sliding block of feed motion slide unit by a block length square installing plate two.
Described clamping device includes four cylinders that the two ends of rectangle installing plate three are arranged in matrix；Cylinder is fixed on
On rectangle installing plate three, the two ends of rectangle installing plate three are fixed respectively with two z to the sliding block of feed motion lifting platform.It is rectangular
The one end of shape installing plate three is fixed with spacing aluminum corner brace.The spacing of air cylinder base in the x-direction be 600mm-800mm between, air cylinder base
Spacing in the y-direction is between 30mm-50mm.The piston rod of four cylinders is towards interior arrangement.
Connection plate bottom is fixed on mounting base；An arm and the connection plate top of L-type Fixing angle aluminum are opened
If regulating tank be bolted, the surface topography scanner of the scanning feedback device is bolted on L-type and fixed
On another arm of aluminum corner brace.
Described cutter tooth surface cleaning apparatus includes cylindrical brush, cleaning motor, nozzle, motor mount, nozzle cage
Cylinder and hold-down support.Cylindrical brush is fixed with cleaning the motor shaft of motor, and cleaning motor is bolted on motor installation
On seat, motor mount is connected by bolt and hold-down support；Nozzle sleeve is fixed with hold-down support；Nozzle is inserted in nozzle sleeve
It is interior.
Beneficial effects of the present invention：
The present invention is provided with mounting base, Three Degree Of Freedom servo-drive platform, clamping device, optical fiber marking machine, scanning instead
Present device and cutter tooth surface cleaning apparatus.Broaching tool is held to top clip by clamping device cylinder；It is flat by Three Degree Of Freedom servo-drive
Platform effectively finely tunes broaching tool cutter tooth and is automatically positioned real-time focusing and accurate scanning for laser；By optical fiber marking machine to drawing
Knife face carries out the design of miniature texture with opening up after knife；By scanning feedback device cutter tooth table of the monitoring to machined completion in real time
Face pattern precision is detected and assessed and fed back；Machined surface pattern is carried out by cutter tooth surface cleaning apparatus clear
Wash；Particularly Three Degree Of Freedom servo-drive platform and the closed loop feedback of scanning feedback device formation provides broaching tool cutter tooth positioning accurate
Degree and location efficiency.A kind of intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern of the present invention and device are broaching tool knife
Opening up there is provided more easily approach for tooth cross-scale surface pattern, saves manpower, saves the time, improve broaching tool surface and open
If the precision of cross-scale surface pattern, reliability and the life-span of cutter are improved.
Brief description of the drawings
Fig. 1 is the flow chart of the intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern of the present invention.
Fig. 2 resolves into broaching tool cutter tooth 3 d surface topography for the present invention in the schematic diagram of two-dimensional appearance.
Fig. 3 is the stereogram of the intelligent preparation facilities of broaching tool cutter tooth cross-scale surface pattern of the present invention.
Fig. 4 is the stereogram of clamping device in the intelligent preparation facilities of broaching tool cutter tooth cross-scale surface pattern of the present invention.
Fig. 5 is the solid of cutter tooth surface cleaning apparatus in the intelligent preparation facilities of broaching tool cutter tooth cross-scale surface pattern of the present invention
Figure.
Embodiment
The present invention will be further described below in conjunction with the accompanying drawings.
As shown in figure 1, the intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern of the present invention, comprises the following steps：
Step 1: broaching tool 3 to be processed is kept flat to clamping device, pass through gripping apparatus grips broaching tool 3；Clamping device is by three
Free degree servo-drive platform drives；
Step 2: the 3-D graphic of mark pattern needed for being drawn in the stamper of optical fiber marking machine 5, so that it is determined that optical fiber
Laser marking parameter needed for the laser scanning mark region of marking machine 5 and the lower mark pattern of cutter tooth different depth layer.Laser is beaten
Marking parameter includes power, sweep speed and scanning times, wherein, power is incremented by with depth layer depth.
Step 3: starting Three Degree Of Freedom servo-drive platform, Three Degree Of Freedom servo-drive platform drives broaching tool 3 by first
The desire mark region of cutter tooth to be processed is moved to overlapping with the laser scanning mark region of optical fiber marking machine 5, is in broaching tool 3 pre-
Mark state；
Step 4: starting optical fiber marking machine 5, laser focusing is carried out, calibration method is beaten using laser scanning, in broaching tool cutter tooth
Surface is intended to mark sector scanning and goes out predetermined mark pattern；
Step 5: during laser scanning mark, scanning the monitoring feedback result input optical fibre marking machine 5 of feedback device
Communication control card, communication control card enters the mark pattern that the cutter tooth surface topography of machined completion is drawn with optical fiber marking machine 5
Row assesses contrast, determines the cutter tooth surface topography precision of cutter tooth surface topography, if precision is not up to standard, feedback signal is input into three
The Multi-shaft servo control card of free degree servo-drive platform, Multi-shaft servo control card control Three Degree Of Freedom servo-drive platform is carried out
The fine setting in three directions of x, y, z, is automatically positioned to broaching tool cutter tooth, cutter tooth is in optimal mark state all the time；Most preferably beat
Mark state is that broaching tool desire mark region is overlapping with laser scanning mark region, and laser beam focusing is intended to mark region table in broaching tool
The state in face.Multi-shaft servo control card controls to clean the motor shaft (U of motor 702 in cutter tooth surface cleaning apparatus every 10s simultaneously
Axle) rotate and nozzle 703 spray water, to mark complete cutter tooth surface topography clean.
Scanning feedback device includes surface topography scanner 603 and image pick-up card；The shooting of surface topography scanner 603
The broaching tool cutter tooth three-dimensional surface shape information of collection is transmitted to image pick-up card by head, and image pick-up card is to broaching tool cutter tooth surface three dimension
Pattern be identified with after size detection by the communication control card of cutter tooth three-dimensional surface shape input optical fibre marking machine 5.
Finished Step 6: prepared by cutter tooth three-dimensional surface shape, close optical fiber marking machine 5, Three Degree Of Freedom servo-drive platform
Broaching tool is driven to reset.
In step 2, the mark pattern 3-D graphic drawn in the stamper of optical fiber marking machine 5 has two kinds of forms：Broaching tool
When cutter tooth surface topography is submillimeter and grade yardstick, mark pattern 3-D graphic is broken down into comprising multilayer two-dimension border
Multiple said three-dimensional bodies；When broaching tool cutter tooth surface topography is micron and nano-scale dimension, mark pattern 3-D graphic is without decomposing, i.e.,
Only one of which said three-dimensional body.
As shown in Fig. 2 for ease of understanding, now being illustrated with spinning tapered surface topography.In order to be swept on broaching tool cutter tooth surface
Retouch mark and go out to spin tapered surface topography, the present embodiment uses the said three-dimensional body resolved into three-dimensional concaver from level to level with two-dimentional border
Carry out the progressive scanning of substep and beat calibration method.The said three-dimensional body by several different radiis can be resolved into by such as spinning tapered surface topography
Constituted, now optical fiber marking machine can carry out successively progressive scanning mark according to the figure after decomposition, and only etching is one thin every time
Piece, (successively from the 1st to n-th, until mark terminates) just can so substantially reduce the complexity of scanning mark.
In the intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern of the present invention, broaching tool cutter tooth cross-scale surface appearance and size
Can be in millimeter to nanometer range across dimensional variation, shape can carry out any concave form surface profile shape combination, such as circular surface
Pattern, triangular surface pattern, V-type surface topography etc..
With reference to shown in Fig. 3, Fig. 4, Fig. 5, a kind of intelligent preparation facilities of broaching tool cutter tooth cross-scale surface pattern, including bottom is installed
Plate 1, Three Degree Of Freedom servo-drive platform, clamping device, optical fiber marking machine 5, scanning feedback device and cutter tooth surface cleaning apparatus
7.Optical fiber marking machine 5, scanning feedback device and cutter tooth surface cleaning apparatus 7 are placed in above clamping device, and scanning feedback dress
Put and be in broaching tool cutter tooth Surface Machining output end with cutter tooth surface cleaning apparatus 7.
Three Degree Of Freedom servo-drive platform includes x to feed motion slide unit 203, two y to feed motion slide unit 201
With two z to feed motion lifting platform 205.The slide rail of two y to feed motion slide units 201 is fixed on the two ends of mounting base 1；x
Pass through the square peace of a block length respectively to the slide rail two ends of feed motion slide unit 203 and two y to the sliding block of feed motion slide unit 201
Plate 1 is filled to fix, and x is vertical to feed motion slide unit 201 with y to feed motion slide unit 203；Two z are to feed motion liter
The base for dropping platform 205 is fixed on x on the sliding block of feed motion slide unit 203 by a block length square installing plate 2 204 respectively.
Clamping device includes four cylinders 403 that the two ends of rectangle installing plate 3 402 are arranged in matrix；Cylinder is fixed on
On rectangle installing plate 3 402, the two ends of rectangle installing plate 3 402 are solid respectively to the sliding block of feed motion lifting platform with two z
It is fixed.The one end of rectangle installing plate three is fixed with spacing aluminum corner brace 401.The spacing of air cylinder base in the x-direction be 600mm-800mm it
Between, the spacing of air cylinder base in the y-direction is between 30mm-50mm.The piston rod of four cylinders 403 is towards interior arrangement.
The bottom of connection plate 601 is fixed on mounting base 1；An arm and connection plate for L-type Fixing angle aluminum 602
The regulating tank that 601 tops are opened up is bolted, and the surface topography scanner 603 of scanning feedback device is bolted on
On another arm of L-type Fixing angle aluminum 602.
Cutter tooth surface cleaning apparatus 7 include cylindrical brush 701, cleaning motor 702, nozzle 703, motor mount 704,
Nozzle sleeve 705 and hold-down support 706.The motor shaft (U axles) of cylindrical brush 701 and cleaning motor 702 is fixed, cleans motor
702 are bolted on motor mount 704, and motor mount 704 is connected by bolt and hold-down support 706；Nozzle
Sleeve 705 is fixed with hold-down support 706；Nozzle 703 is inserted in nozzle sleeve 705.
The intelligent preparation facilities of broaching tool cutter tooth surface microscopic topographic of the present invention is that a kind of collection cutter tooth automatic transport is positioned, laser is beaten
Mark parameter (power, sweep speed and scanning times) is intelligently adjusted, cutter tooth surface topography is cleaned automatically, surface profile measurement and commented
Estimate in the intelligent preparation facilities of one.As shown in figure 1, the present invention is using the negative feedback control system with closed-loop information passage
System, the output information of system is acquired, handled, input is then returned to and adjusts system action accordingly.This feedback control
The texture appearance of input is carried out Jie's sight/microcosmic chromatographic analysis by system, using into texture mark algorithm integration to communication control
In fabrication, and combine the mark that the setting of mark parameter makes laser marking machine carry out adjustable parameter.Scanning feedback dress is utilized simultaneously
Camera and image pick-up card in putting detect to texture size, and result is transmitted back into feedback network utilizes multiple-axis servo
Control card is adjusted to Three Degree Of Freedom servo-drive platform, cutter tooth surface cleaning apparatus, obtains optimal mark result.
Claims (4)
1. broaching tool cutter tooth cross-scale surface pattern intelligence preparation method, it is characterised in that：Comprise the following steps：
Step 1: broaching tool to be processed is kept flat to clamping device, pass through gripping apparatus grips broaching tool；Clamping device is by Three Degree Of Freedom
Servo-drive platform drives；
Step 2: the 3-D graphic of mark pattern needed for being drawn in optical fiber marking machine, so that it is determined that the laser of optical fiber marking machine
Scan the laser marking parameter needed for mark region and the lower mark pattern of cutter tooth different depth layer；Laser marking parameter includes work(
Rate, sweep speed and scanning times；
Step 3: starting Three Degree Of Freedom servo-drive platform, Three Degree Of Freedom servo-drive platform drives broaching tool to be added by first
The desire mark region of work cutter tooth be moved to it is overlapping with the laser scanning mark region of optical fiber marking machine, make broaching tool be in pre- mark shape
State；
Step 4: starting optical fiber marking machine, laser focusing is carried out, calibration method is beaten using laser scanning, on broaching tool cutter tooth surface
It is intended to mark sector scanning and goes out predetermined mark pattern；
Step 5: during laser scanning mark, scanning the communication of the monitoring feedback result input optical fibre marking machine of feedback device
The mark pattern that the cutter tooth surface topography of machined completion is drawn with optical fiber marking machine is estimated by control card, communication control card
Contrast, determines the precision of cutter tooth surface topography, if precision is not up to standard, feedback signal is input into Three Degree Of Freedom servo-drive platform
Multi-shaft servo control card, Multi-shaft servo control card control Three Degree Of Freedom servo-drive platform carries out the micro- of three directions of x, y, z
Adjust, broaching tool cutter tooth is automatically positioned, cutter tooth is in optimal mark state all the time；Optimal mark state is that broaching tool is intended to mark
Region is overlapping with laser scanning mark region, and laser beam focusing is intended to the state of mark region surface in broaching tool；Multiple-axis servo
Control card controls the motor shaft of cleaning motor in cutter tooth surface cleaning apparatus to rotate and nozzle spray every 10s, and mark is completed
Cutter tooth surface topography cleaned；
Scanning feedback device includes surface topography scanner and image pick-up card；The camera of surface topography scanner is by collection
Broaching tool cutter tooth three-dimensional surface shape information is transmitted to image pick-up card, and image pick-up card is known to broaching tool cutter tooth three-dimensional surface shape
By the communication control card of cutter tooth three-dimensional surface shape input optical fibre marking machine after other and size detection；
Step 6: all cutter tooth three-dimensional surface shapes of broaching tool are prepared and finished, optical fiber marking machine is closed, Three Degree Of Freedom servo-drive is put down
Platform drives broaching tool to reset；
In step 2, the mark pattern 3-D graphic drawn in optical fiber marking machine stamper has two kinds of forms：Broaching tool cutter tooth
When surface topography is submillimeter and grade yardstick, mark pattern 3-D graphic is broken down into comprising the multiple of multilayer two-dimension border
Said three-dimensional body；When broaching tool cutter tooth surface topography is micron and nano-scale dimension, mark pattern 3-D graphic only has without decomposing
One said three-dimensional body.
2. the preparation facilities that the intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern described in claim 1 is used, its feature
It is：Including mounting base, Three Degree Of Freedom servo-drive platform, clamping device, optical fiber marking machine, scanning feedback device and cutter tooth
Surface cleaning apparatus；Described optical fiber marking machine, scanning feedback device and cutter tooth surface cleaning apparatus is placed on clamping device
Side, and scanning feedback device and cutter tooth surface cleaning apparatus are in broaching tool cutter tooth Surface Machining output end；
Described Three Degree Of Freedom servo-drive platform includes x to feed motion slide unit, two y to feed motion slide unit and two
Individual z is to feed motion lifting platform；The slide rail of described two y to feed motion slide unit is fixed on mounting base two ends；The x is to entering
It is solid by a block length square installing plate one respectively to the sliding block of feed motion slide unit to the slide rail two ends of motion slide unit and two y
It is fixed, and x is vertical to feed motion slide unit with y to feed motion slide unit；Described two z distinguish to the base of feed motion lifting platform
X is fixed on on the sliding block of feed motion slide unit by a block length square installing plate two；
Described clamping device includes four cylinders that the two ends of rectangle installing plate three are arranged in matrix；Cylinder is fixed on rectangular
On shape installing plate three, the two ends of rectangle installing plate three are fixed respectively with two z to the sliding block of feed motion lifting platform；Rectangle is pacified
Dress plate three one end is fixed with spacing aluminum corner brace；The spacing of air cylinder base in the x-direction is that between 600mm-800mm, air cylinder base is along y side
To spacing be 30mm-50mm between；The piston rod of four cylinders is towards interior arrangement.
3. the preparation facilities that the intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern according to claim 2 is used, its
It is characterised by：Connection plate bottom is fixed on mounting base；An arm and the connection plate top of L-type Fixing angle aluminum are opened
If regulating tank be bolted, the surface topography scanner of the scanning feedback device is bolted on L-type and fixed
On another arm of aluminum corner brace.
4. the preparation facilities that the intelligent preparation method of broaching tool cutter tooth cross-scale surface pattern according to claim 2 is used, its
It is characterised by：Described cutter tooth surface cleaning apparatus includes cylindrical brush, cleaning motor, nozzle, motor mount, nozzle cage
Cylinder and hold-down support；Cylindrical brush is fixed with cleaning the motor shaft of motor, and cleaning motor is bolted on motor installation
On seat, motor mount is connected by bolt and hold-down support；Nozzle sleeve is fixed with hold-down support；Nozzle is inserted in nozzle sleeve
It is interior.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108127481A (en) * | 2017-12-15 | 2018-06-08 | 北京理工大学 | A kind of Forecasting Methodology of the workpiece surface appearance based on Flank machining |
| CN108339885A (en) * | 2018-01-16 | 2018-07-31 | 杭州电子科技大学 | Broaching tool flank micro nano surface pattern single-point increment method for stamping and its device |
| CN113664377A (en) * | 2020-05-14 | 2021-11-19 | 兴诚科技股份有限公司 | Laser marking system capable of self-learning and adjusting parameters |
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| CN1958210A (en) * | 2005-11-01 | 2007-05-09 | 中国科学院力学研究所 | Coarsening laser processing system and method for surface of roller with circumferential irregular coarsening dots |
| DE102007045015A1 (en) * | 2007-09-20 | 2009-04-02 | Giesecke & Devrient Gmbh | Apparatus and method for producing multi-use intaglio printing plates |
| CN101176952A (en) * | 2007-12-04 | 2008-05-14 | 深圳市星辰激光技术有限公司 | Auxiliary focusing mechanism of laser marking machine and use method thereof |
| WO2016082119A1 (en) * | 2014-11-26 | 2016-06-02 | 莆田市陈卓雕刻艺术研究院 | Six-axis multi-point precision positioning numerical control machining apparatus |
| CN106181076A (en) * | 2015-07-16 | 2016-12-07 | 北京印刷学院 | The adjustable material delivery method of cambered surface for laser machine and equipment |
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| CN108127481A (en) * | 2017-12-15 | 2018-06-08 | 北京理工大学 | A kind of Forecasting Methodology of the workpiece surface appearance based on Flank machining |
| CN108339885A (en) * | 2018-01-16 | 2018-07-31 | 杭州电子科技大学 | Broaching tool flank micro nano surface pattern single-point increment method for stamping and its device |
| CN108339885B (en) * | 2018-01-16 | 2019-06-11 | 杭州电子科技大学 | Broaching tool flank micro nano surface pattern single-point increment method for stamping and its device |
| CN113664377A (en) * | 2020-05-14 | 2021-11-19 | 兴诚科技股份有限公司 | Laser marking system capable of self-learning and adjusting parameters |
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Application publication date: 20170804 Assignee: EST TOOLS Co.,Ltd. Assignor: HANGZHOU DIANZI University Contract record no.: X2020330000111 Denomination of invention: Intelligent preparation method and device for cross scale surface topography of broach teeth Granted publication date: 20181012 License type: Common License Record date: 20201207 |