CN107005198A - Photovoltaic installation system for tile roof - Google Patents
Photovoltaic installation system for tile roof Download PDFInfo
- Publication number
- CN107005198A CN107005198A CN201580064271.6A CN201580064271A CN107005198A CN 107005198 A CN107005198 A CN 107005198A CN 201580064271 A CN201580064271 A CN 201580064271A CN 107005198 A CN107005198 A CN 107005198A
- Authority
- CN
- China
- Prior art keywords
- tile
- waterproof
- roof
- waterproof case
- mounting bracket
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
- F24S25/634—Clamps; Clips
- F24S25/636—Clamps; Clips clamping by screw-threaded elements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
- H02S20/25—Roof tile elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/61—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
- F24S25/613—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of strips; Hook-like connectors; Connectors to be mounted between building-covering elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S2025/80—Special profiles
- F24S2025/807—Special profiles having undercut grooves
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
Disclose a kind of photovoltaic installation system for tile roof.In one embodiment, mounting bracket is attached to roofing board and through waterproof case support member and flexible water part, and the flexible water part simulates the profile of adjacent floor tile.In other embodiments, tile hook replaces waterproof case through all or part of tile.Plug or other structures stop the space around tile hook, prevent waterproof case and the insect under surrounding tile and chip entrance.Additional photovoltaic module installs hardware, including orbit portion and frame mounting portion are attached to mounting bracket or tile hook.
Description
The cross reference of related application
The U.S. Provisional Application No.62/089,132 submitted this application claims on December 8th, 2014 and in September, 2015
The U.S. Patent application No.14/855 submitted for 15th, 273 priority, the disclosure of these applications is all contained in by quoting
This.The U.S. Provisional Application No.62/053 that the application further relates to that September in 2014 submits on the 23rd, 918, it, which passes through, quotes all bags
It is contained in this.
Technical field
Present application generally relates to photovoltaic installation system (" PV " or " sun "), more particularly to the PV for tile roof
Installation system.
Background technology
Solar energy becomes to be becoming increasingly popular as a kind of regenerative resource.The progress of panel efficiency and manufacturing technology
So that every kilowatt of cost reduction, and result in the annual double-digit growth of solar facilities installation and show future
Even more big growth.Although the nearest success of solar energy, solar energy industry must continue to innovate and reduce cost,
So as to continue to provide the valuable suggestion compared with based on petroleum-based energy to its client.
Solar energy system has less part.Main part is panel, installation system, inverter and existing power network
Electrical interface and be related to the installation of labourer.Therefore, any one reduction of these aspects is by every watt of cost of solar energy
It is very significant considering that.Specifically, solar energy installation system not only influences the hard cost associated with solar energy system, and
The potential soft cost of influence, for example manually, crew numbers and set-up time.
Compared with asphalt felt tile or asphalt felt tile roof, tile roof gives choosing for uniqueness for installing photovoltaic panel
War, is primarily due to tile neither flat nor flexible.In addition, they generally have to be removed or go completely divided by
Required installation hardware is attached to following roof or roof rafters, to support solar array, and asphalt shingle can be with
Simply drilled through.Therefore, compared with for the system in malthoid tile roof installation solar panel, PV panels are installed
Known solution to tile roof is generally more expensive and more time-consuming.
Brief description of the drawings
Parts of the Fig. 1 exemplified with the photovoltaic installation system according to one exemplary embodiment of the present invention.
Fig. 2 is the perspective view in the section on the tile roof of bending, and one of tile is removed to accommodate according to the present invention
An exemplary embodiment photovoltaic installation system.
Fig. 3 A are the perspective views in the section on the tile roof of bending, including for the exemplary embodiment according to the present invention
The mounting bracket of photovoltaic installation system.
Fig. 3 B are the saturating of another mounting bracket of the photovoltaic installation system according to one exemplary embodiment of the present invention
View.
Fig. 4 is to include the bending of waterproof support member according to the photovoltaic installation system of one exemplary embodiment of the present invention
The perspective view in the section on tile roof.
Fig. 5 is to include the curved tile of waterproof case according to the photovoltaic installation system of one exemplary embodiment of the present invention
The perspective view in the section on roof.
Fig. 6 is another perspective view of Fig. 5 waterproof case.
Fig. 7 is the section on the curved tile roof including mounting adaptation part according to one exemplary embodiment of the present invention
Perspective view.
Fig. 8 A are to include the bending of top arm and photovoltaic module coupling device according to one exemplary embodiment of the present invention
The perspective view in the section on tile roof.
Fig. 8 B are the perspective views closely seen of the photovoltaic installation system shown in Fig. 8 A.
Fig. 9 is the perspective view of the photovoltaic module according to one exemplary embodiment of the present invention, and the photovoltaic module is arranged on
On the section on the curved tile roof with photovoltaic installation system.
Figure 10 is the perspective view closely seen of another photovoltaic installation system according to one exemplary embodiment of the present invention.
Parts of the Figure 11 exemplified with the photovoltaic installation system of another exemplary embodiment according to the present invention.
Figure 12 and Figure 13 are the perspective views in the section on roof, are installed exemplified with curved tile roof according to Figure 11
Exemplary embodiment photovoltaic installation system method two steps.
Figure 14 and Figure 15 are that the waterproof that includes of the photovoltaic installation system of the exemplary embodiment in Figure 11 is supported respectively
The perspective view in the section on the curved tile roof of part and waterproof case.
Figure 16 and Figure 17 are the curved including waterproof boots of the photovoltaic installation system of the exemplary embodiment according to Figure 11
The perspective view in the section on bent tile piece roof.
Figure 18 and Figure 19 are the photovoltaic installation system of the exemplary embodiment in Figure 11 respectively including head track and light
Lie prostrate the perspective view in the section on the curved tile roof of module coupling device.
Figure 20 is the photovoltaic module installed including the use of photovoltaic installation system of the exemplary embodiment according to the present invention
The perspective view in the section on curved tile roof.
Figure 21 is the photovoltaic mould installed including the use of photovoltaic installation system according to one exemplary embodiment of the present invention
The perspective view in the section on the curved tile roof of block.
Figure 22,23 and 24 are the flat tile rooms of the component including photovoltaic installation system according to various embodiments of the present invention
The perspective view in the section on top.
Figure 25 is the curved tile for including the tile hook for photovoltaic installation system according to various embodiments of the present invention
The perspective view in the section on roof.
Figure 26 is according to various embodiments of the present invention including being with the complete photovoltaic installation for replacing tile waterproof case
The perspective view in the section on the curved tile roof of system.
Figure 27 is the photovoltaic installation system included with partial replacement tile waterproof case according to various embodiments of the present invention
The perspective view in the section on the curved tile roof of system.
Figure 28 is including with the photovoltaic installation system for replacing tile waterproof case completely according to other embodiments of the invention
The perspective view in the section on the curved tile roof of system.
Figure 29 is including with the photovoltaic installation system for replacing tile waterproof case completely according to other embodiments of the invention
The perspective view in the section on the flat tile roof of system.
Figure 30 is including with the photovoltaic installation system for replacing tile waterproof case completely according to other embodiments of the invention
The perspective view in the section on the undulated tiles roof of system.
Figure 31 is the saturating of the photovoltaic installation system for tile roof of another exemplary embodiment according to the present invention
View.
Figure 32 is the saturating of the photovoltaic installation system for tile roof of another exemplary embodiment according to the present invention
View.
Figure 33 and Figure 34 are the perspective views of the component of Figure 32 exemplary photovoltaic installation system.
Figure 35 and Figure 36 are the decomposition diagrams of the component of Figure 32 exemplary photovoltaic installation system.
Figure 37 is cutting for the track of two photovoltaic module coupling devices of support with Figure 32 photovoltaic installation systems illustrated
The perspective view in face.
Figure 38 is the perspective view in the section on the curved tile roof for the photovoltaic installation system for including Figure 32.
Embodiment
Following description is wished to install some specific implementations of hardware by providing the PV being related to for tilting tile roof
Example and details pass on being understood in detail for described embodiment.It is understood, however, that the invention is not restricted to these specific implementations
Example and details, they are exemplary.It is also understood that by existing system and technology, those skilled in the art can manage
Solution, according to specific design and other needs, in any number of alternative embodiment using the present invention with obtain its purpose with
Effect.
Fig. 1 shows the component of photovoltaic installation system according to various embodiments of the present invention.As shown in figure 1, these groups
Part includes mounting bracket 100, waterproof case support member 110 and flexible water part 120.As shown in the description of more message herein, this three
Individual component is just enough to provide mounting structure, and PV installation systems can be attached on the mounting structure to support PV gusts of business or house
Row.Extra system component shown in Fig. 1 include support adapter 130, the top arm part 140 with integrated connector 141,
Track support part 150 and connection track 160 with integrated connector 153.In various embodiments, drawn in Fig. 1
The combination of element is used for the complete array that photovoltaic panel is firm and is rapidly attached on existing tile roof.
Referring now to Fig. 2, the figure is exemplified with traditional tile roof 200, including installed in by one or more roof rafters
Single tile 201 on the glued board and composite roof panel 210 of the support of son 211.In fig. 2, single tile 201 is in level
All overlapped each other with vertical direction (i.e. across roof and on roof).Although being not shown in fig. 2, roof surface
210 through conventional bituminized papers and/or other anti-steams/moisture material covering, to be further protected from weather influences and roof table
Face 210 and structure below are kept apart with these factors.Generally, by sliding the tile 201A on roof it can be seen that this
Material.Alternatively, horizontal roof beam may be seen when sliding the tile 201A on roof.In fig. 2, as tile 201A
At its usual position, it covers a lower roof sheet tile 201B part so that the water left along roof can continue downwards
Flow to gutter rather than flowed below roof sheet tile.
Generally, there is lip or projection in the downside of each tile, it determines tile relative to next lower roof sheet tile
Direction, while upper roof sheet tile does not have this feature.In fig. 2, tile 201A along upper roof direction relative to tile 201B quilts
Partly slide, to expose opening 202.In various embodiments, this be installation diagram 1 photovoltaic installation system the first step.
Referring now to Fig. 3 A, this illustrates the roof 200 of Fig. 2 descriptions, wherein exemplary mounting bracket (such as L supports
100) it is installed in opening 202, is created out by upward sliding tile 201A and under adjacent upper roof sheet tile
Mouth 202.Fig. 3 B are the perspective views closely seen of L supports 100.Support 100 is mounted so that base part 101 towards roof beam, excellent
Selection of land, but not necessarily, above roof rafters so that keep the screw or bolt of support 100 to be firmly fixed.As schemed
Shown in 3A, support 100 may be mounted so that L long part (vertical component 103) points up (i.e. remote roof) and wide
Partly along North and South direction (i.e. roof is upper and lower).
In various embodiments, L supports 100 include base part 101, and base part 101 has one or more one
Mounting hole 102, it allows square head bolt, screw or other machinery fasteners through mounting holes 102 so that base part 101
Following roof surface 210 can be rigidly attached to.In various embodiments, L pedestals 100 will be attached under tile
Roof 210, the tile is above one of roof rafters 211, to provide extra tension output capacity.
Reference picture 3B, in various embodiments, L supports 100 can include vertical component 103, and the vertical component 103 is terminated
In flange 104, flange 104 includes one or more attachment holes 105, and hardware is installed with photovoltaic face for being attached other PV panels
Plate is fastened on tile roof.Different with the support 100 shown in Fig. 3 A, Fig. 3 B support 100 has uniform flange 104, i.e.,
Flange 104 does not attenuate.Dotted line is with the addition of to Fig. 3 B to show that the material at the 106B of region can be removed so that flange 104 becomes
Carefully.It should be appreciated that Fig. 3 A and Fig. 3 B L supports are only exemplary.Without departing from the spirit or scope of the present invention,
Various embodiments of the present invention can utilize the support with other shapes.For example, in various embodiments, vertical component 103
Top or towards roof part can not opening 105 both sides formed otch.In addition, according to the follow-up of PV installation systems
The desired attachment mechanism of element, flange 104 can be bent perpendicular to vertical component 103, so that flat with base part 102
OK.
Fig. 4 is included in the waterproof case support member 110 placed in opening 202 exemplified with Fig. 2 and Fig. 3 A roof 200, wherein
By sliding tile 201A to room top part to create opening 202 below the next column tile.In Fig. 1 in more detail
Show waterproof case support member 110.In various embodiments, waterproof case support member 110 can be by semi-rigid foam or foam-like
Material is formed, and is shaped to be adapted to the various profiles of on the downside of tile 101A and one or more surrounding tile parts.
In various embodiments, waterproof case support member 110 can be formed by another suitable lightweight, durable material, and the material is sufficiently soft
So as to L supports 110 through but it is again sufficiently rigid generally to keep its shape.In various embodiments, by waterproof case
Support member 110 is pushed down in mounting bracket 100 so that the flange 104 of mounting bracket passes through the following table of waterproof case support member 110
Face and the slide downward of waterproof case support member 110 is allowed to be flushed until it with the roof surface 210 of the bottom of opening 202, waterproof case
Support member 110 is installed in opening 202.In various embodiments, waterproof case support member 110 can be pre-formed, with base
The curve of the tile 201A removed downside is matched in sheet.In other embodiments, waterproof case support member 110 can be by extending
Material is made, to allow the curve that it is deformed into tile 201A downside.
Referring now to Fig. 5, this diagram depicts the roof 200 in prior figures, wherein waterproof material 120 is arranged on opening 202
In the top of waterproof case support member 110.In various embodiments, waterproof material 120 is fabricated from a flexible material, for example rubber, silicon
Rubber or other waterproofs, the material for being coated with rubber.In other embodiments, it can be rigid.In various embodiments,
Waterproof material 120 is sufficiently flexible to allow waterproof material 120 to meet waterproof case support member 110 and lower room relative to opening 202
Push up the curve of tile and upper roof sheet tile.In various embodiments, waterproof material 120 can be stacking or including one or
Multiple soft horizontal metallic strips, for example, along upper roof edge and lower roof edge, it helps waterproof material 120 to protect
Hold by waterproof case support member 110 and around tile the shape specified of curve.In various embodiments, waterproof case 120 may be used also
To be laminated one or more rigid metal bars, these metallic rods are towards vertical direction, to prevent waterproof case 120 from collapsing or producing energy
The low spot of enough waters, so that (line from ridge to gutter) provides rigidity in the Y direction, and allows it in X-direction (from roof
Right side of the left side to roof) it can bend, and can accommodate along the curve of adjacent tiles in Z-direction (perpendicular to roof table
Face) change in height.Preferably, waterproof case 120 it is sufficiently large with allow its lower section of a upper roof invoice 201A part,
Prolong above top, the lower section of left side tile (projection) and the right side tile (depression) of a lower roof sheet tile 201B part
Stretch so that the water for directly falling in the water on waterproof case 120 or roof being flowed down on waterproof case 120 continues its downward, gravity
The path of guide, without draining to roof surface 210 below waterproof case 120.
The waterproof case 120 of Fig. 1 and Fig. 5 descriptions is shown as with hole, and the hole enables waterproof case 120 in mounting bracket
Slided on 100, so that the water-stop attenuated upward is created around support 100, to prevent water under the conditions of normal atmospheric pressure
Into.In various embodiments, and as Fig. 5 is seen more clearly, the hole can include the projection of shoe-like, the protuberance
Point there are one or more stepped edges, it allows waterproof case 120 in the different backing positions of the endoadaptation of opening 202, simultaneously
Still whole opening is covered, without too stretching the hole, would not also destroying it, that watertight is formed around mounting bracket 100 is close
The ability of envelope.The hole make it that no matter whether support can be transferred through letter relative to the depression (relatively low) of tile or raised (higher) protrude
Single ground is rotated 180 degree and uses waterproof case 120.Other embodiments can include one or more thrusting part or can be by
The other similar structures for thrusting, cutting off or piercing through, with allow waterproof case 120 its relative to tile around position how all
In mounting bracket 100.In various embodiments, it may be desirable to there are two or more this spies in different positions
Levy, to accommodate substantial amounts of mounting bracket position in opening 202.The shape and size in hole are at least to a certain extent by installation branch
The domination of the size and dimension of frame 100.In various embodiments, waterproof case 120 can be with the one of the formation of continuous manufacturing process
Volume.In other embodiments, waterproof case 120 can be cut from big sheet material, or be even a separately formed.
Fig. 6 shows the roof 200 described in above each figure, and it is straight that wherein tile 101A partly returns to its home position
It is resisted against to it in mounting bracket 100, covers the top of waterproof case 120, and in certain embodiments, covering waterproof case support
A part for part 110, so as to reduce and ideally so that PV installation systems according to various embodiments of the present invention cause displacement
Minimize.The combination of this support 100, waterproof case support member 110 and waterproof case 120 is considered other for being attached
The whole base assembly of PV installing components.
Therefore, Fig. 7 is exemplified with the component shown in Fig. 6, its medium-height trestle adapter 130 is attached at least one according to the present invention
The flange 104 of the mounting bracket 100 of individual embodiment.In various embodiments, support adapter 130 can be used and painted in Fig. 7
The shape of circular, the similar ice hockey of system.In various other embodiments, support adapter 130, which can be used, allows itself and track
Or the shape or other suitable shapes of the bolt head of other structures cooperation.In the embodiment shown in fig. 7, adapter 130 includes
Has threaded open top, it allows using limitation bolt or other threaded fasteners in X-direction, Y-direction or two
The arm or other structures that individual side is adjusted up the fluting of the position of PV Panel connectors are attached to adapter 130.Implement various
In example, adapter 130 has a pair of vertical flanges, wherein having an opening in each flange, so that flange can
On the either side of the flange 104 of mounting bracket 100 or around, and bolt connects therewith with the nuts and bolt of standard
Connect.
Fig. 8 A depict roof 200 above shown in each figure, and wherein top arm 140 has the various implementations according to the present invention
The integral PV modular connectors 141 of example.In fig. 8 a, top arm 140 includes two attachment grooves on the top, and it allows module
Connector 141 is moved closer to or away from adapter 130 and being then attached to specific position.In various embodiments, use
The key screw top arm 140 for being downwardly projected the threaded openings entered through one in multiple grooves in the top of adapter 130 is fixed to
Adapter 130.It should be appreciated that this is a kind of design alternative.This flexibility is engaged with the circular geometry of adapter 130
Get up to allow top arm 140 to be rotated by 360 ° relative to adapter 130, even more so that connector 141 can be moved to radius substantially etc.
Optional position in the circle of the length of top arm 140.
This can be seen more clearly from Fig. 8 B, Fig. 8 B be show separately support 100, adapter 130, top arm 140,
And the perspective view of PV modular connectors 141.In various embodiments, modular connector 141 can wave (rock-it) type
Connector (such as shown in Fig. 8 B), with short key (key) side 142 and relatively long tongue side 143, for making two PV
The framework of the opposite face pair of module is connected with each other.This coupling device is in for example commonly assigned U.S. Patent application No.14/
Had been described and illustrated in 615,320 (publication number No.2015/0155823-A1), the disclosure of which is by quoting all bags
It is contained in this.But, in other embodiments, connector 141 can be clamp (clamping) connector, a grasping
(gripping) the suitable module of connector or the framework of other PV modules for being capable of detachably connected two opposite faces pair
Frame attacher.
Fig. 9 depicts PV panels 300, and PV panels 300 are connected to a pair of modular connectors 400, this pair of modular connector 400
It is attached to a pair of corresponding top arms 140, top arm 140 and then is connected to a pair of corresponding mounting brackets by a pair of adapters 130
100, these are all according to various embodiments of the present invention.PV modules 300 be depicted in framework side outwardly have it is recessed
Groove, it enables a framework to coordinate with the rocking type connector of such as connector 141.In other embodiments, PV panels 300
Framework can be smooth and without groove, and connector 140 can be occupied with clamp, grasping or otherwise directly or by other
Between hardware (shown in exemplary embodiment as described herein) removably limit PV modules 300.
Figure 10 depicts a kind of interchangeable component, including track support 150, with for the portion with cantilevered track 160
Divide the rocking type connector 153 being used together.In various embodiments of the present invention, the adaptation shown in alternate figures 8A and Fig. 8 B
Part 130 and top arm 140, in the component shown in Figure 10, cantilever 160 part is by T screw bolt and nut (not shown) or passes through
Other suitable fasteners in the hole 105 in the flange 104 of mounting bracket 100 are directly connected to mounting bracket 100.In various realities
Apply in example, track 160 can include lower channel 161, it is crossed over the whole length of track 160 and is dimensioned to receive simultaneously
The head of T bolts is kept, it is allowed to which cantilevered track 160 is slided along Y-direction (perpendicular to direction of opening 150) if necessary, so that even
Connect device 151 and realizing that connector 151 is relative to one or more before by fastening in place on support 100 using nut (not shown)
The desired positioning of individual PV modules.In various embodiments, track 160 can include a pair of opposite faces pair upper channel 162A,
162B, upper channel 162A and 162B cross over the whole length of track 161 and also in each distal opening, to install PV modules
Connector.
In various embodiments, track support 150 can use T bolts 151 and nut 152 be connected to groove 162A,
One of 162B.Support 150 can include a pair of c-shaped openings in either side, and it causes support 150 to utilize one or more T bolts
Or other attachment means are attached to track 160.In various embodiments, the head of this T bolts can be slid into upper channel 161A,
161B either end, untill it is engaged one of with the c-shaped opening of track support 150.Then, nut 152 can be attached
To bolt 151, to keep track support 150 along track 160 in desired position.As shown in Figure 10, track support 150 can be with
Include one rocking type modular connector 153, for by connector 153, support 150, track 160 and L supports 100 one
Individual or multiple PV modules are fixed to mounting bracket 100.It is understood, however, that exemplary embodiment as shown in Figure 8 A and 8 B,
According to various embodiments of the present invention, other types of PV modular connectors (such as clamp connector, grasping connector or other
Suitable connector) it can be used together with track support 150.
Now with reference to all aforementioned figures, to describe to be used for photovoltaic installation system according to various embodiments of the present invention
Exemplary installation process on existing slope tile roof.First, a tile is positioned, and the tile is above roof rafters
Or it is otherwise positioned within desired mount point, such as tile 201A.The tile is slided to reveal in opening 202 by upward roof
Go out roof surface 210.Then, by getting out one or more pilot holes in advance, and via the hole in the pedestal of mounting bracket 100
102 are torqued into two or more square head bolts and/or screw to pilot hole, and mounting bracket (such as L supports 100) passes through opening
Roof surface 210 in 202 and be mounted.Next, flange 104 upward of the waterproof case support member 110 in mounting bracket 100
On be pressed downwardly so that the direction of the curve of waterproof case support member 110 matching roof sheet tile 201A curve so that work as tile
When 201A slides by downward roof, the profile of its outline waterproof case support member 110, so that will not be by waterproof case branch
The obstruction of support member 110.
Below, flexible waterproof material 120 can also be slided in the top of flange 104, with cover waterproof case support member 110 and
Opening 202 is completely covered.In various embodiments, waterproof case 120 has the body aperture that at least one is surrounded by shoe, from
And make the flexibility in position maximization relative to mounting bracket 100.Under tile 201A direction under the part on roof, tile
In 201B direction on the part on roof and tile right hand edge to below the left side of opening 202 and on the left side of tile
Edge is to above the right opening of opening 202, and waterproof case 120 can be folded so that opening 202 is covered by waterproof case 120 completely.
Then, it is allowed to which the upper downward roofs of roof sheet tile 201A are back slided, until it partly covers waterproof case 120 and is resisted against peace
Fill on support 100, so that there is provided the complete weather proof attachment that hardware is installed for being attached extra PV modules
Component.
In various embodiments, next step will be by bolt 131 through adapter and flange open 105 and
With nut fastening bolt 131, adapter (such as adapter 130) is attached to the flange 104 of mounting bracket 100.Then, each
Plant in embodiment, the top arm 140 of the PV modular connectors 141 with one is fastened to adapter using screw bolt 144
140, surface of the screw bolt 144 through arm 140 towards top and sting with the screw thread of the opening inner side of adapter top
Close, so that top arm 140 and connector 141 are fixed on the desired position relative to adapter 130.In the point, photovoltaic panel
300 can be fastened to connector 141 via its framework, so that panel 300 is maintained at the suspended planar on tile roof 200
In.
Alternatively, in various other embodiments, gone back allowing the downward roofs of tile 201A to slide to be resisted against peace
Next step after on dress support 100 is, by T bolts being inserted into the lower channel of cantilevered track 160 and making bolt
Screw tip pass through flange 104 in opening 105, then fastened with nut, a part for cantilevered track 160 will be attached
It is connected to the flange 104 of mounting bracket.Before nut is tightened down, the direction that track 160 can be limited along passage relative to
Mounting bracket 100 is slided.Next, one or more track supports 150 of the connector 153 with one are in desired position
Any one in upper channel 162,162B is attached to again using T bolts 151 and corresponding nut 152, so as to keep track support
150 and connector 153 relative to mounting bracket 100 be in desired position.Then, PV modules can be attached to as shown in Figure 9
Connector 153, so as to create PV arrays.
It is as implied above, it will be appreciated that although Fig. 9 panel 300 is depicted as including the reeded framework of tool, by using folder
Clamp frame attacher, grasping connector or other suitable connectors and substitute connector 141,153, various embodiments of the present invention
It can be configured to work together with the panel without fillister skeleton.
Referring now to Figure 11-21, these figures according to other embodiments of the invention are used for tile roof exemplified with a kind of
PV installation systems.Reference picture 11, the figure shows the portion of another installation system relative to Fig. 1 installation systems described
Part.The system includes mounting bracket 400, waterproof case support member 410, waterproof portion 420, waterproof boots 430 and top arm 440.Top
Arm 440 includes top arm mounting bracket 443 and sliding channel installed part 445.The system is also included with PV modular connectors 460
Footing 450 and the footing square head screw 455 engaged with sliding channel installed part 445.The system can also include cantilevered track
470, the application for needing cantilever.In this applications, cantilevered track 470 can be used for substituting top arm 440.
Figure 12 depicts tile roof 500, and the tile roof 500 includes the tile 501 being arranged on roofing board 600.Watt
Piece can be clay tile, ceramic tile, cement tile or the tile being made up of other sturdy materials.In various embodiments,
One tile (such as tile 501A) can be in tile slip underneath disposed thereon, so as to expose roofing board 600, in order to attached
Meet PV and hardware is installed.In other embodiments, tile 501A can be completely removed, and be left in the upper roof direction of tile 501
Space.In addition, although Figure 12 tile 500 is S type tiles, it should be understood that various system and method disclosed in the present application can be with
Using with differently contoured tile, even flat tile.
Figure 13 shows the next step using PV installation systems according to various embodiments of the present invention.In Figure 13
In, mounting bracket 400 is attached to roofing board 600.In a preferred embodiment, mounting bracket 400 is attached to a point, the point
The attachment square head screw of mounting bracket 400 is allowed to penetrate into roof rafters and not only enter roofing board 600, so as to be system
The bigger stability of offer and the repellence to strong wind.As shown in figure 13, in various embodiments, mounting bracket 400 is pointed to
On, perpendicular to roof surface so that the PV arrays supported by mounting bracket 400 are by a plane parallel with roofing board 600
In and with roofing board 600 have essentially identical gradient.It is used to connect in addition, though mounting bracket 400 is shown as having
Receive a pair of of screws depressions of two installations, but it is to be understood that mounting bracket can have single depression, one or more holes,
Or it is easy to be attached one or more of the other feature of subsequent parts.For example, 100 tools of mounting bracket shown in Fig. 3 A and Fig. 3 B
There are single hole 105 and a pair of notches 106A and 106B.In various embodiments, it is expected that mounting bracket 400 may be mounted at roof
A point on plate 600, lower part (such as in paddy rather than in peak) of this relative to lower roof sheet tile 501B directly position
In upper roof direction, as shown in figure 13.
Referring now to Figure 14, in the figure, waterproof case support member 410 is placed on roofing board 600.Retouched with Fig. 1 and Fig. 4
The waterproof case support member 110 painted is different, and waterproof case support member 410 has to be cut in advance in the lower roof side of waterproof case support member 410
A series of vertical slits cut through, similar to comb, so that mounting bracket 400 is along east-west in multiple differences
Position is passed through, without tearing or changing waterproof case support member 410.In various embodiments, waterproof case support member 410 will be pre-
It is initially formed, with curve as the class of a curve with tile (such as S curve, undulated tiles, quadrel piece).Implement various other
In example, once waterproof case support member 410 has been applied in weight (such as tile 501A weight), the just letter of waterproof case support member 410
Singly meet the shape of waterproof case and/or tile.
Figure 15 is exemplified with the tile array 500 after being installed in waterproof case 420 on waterproof case support member 410.Each
Plant in embodiment, waterproof case 420 can be made up of extendable metal (such as tin).In various other embodiments, waterproof case
420 can be curve that is rigid and being pre-formed similar surrounding tile 501.In other further embodiment, prevent
Water part 420 can be formed by the material of rubbery, and it is curve that is preformed or meeting tile 501 around.In Figure 11
In the exemplary embodiment shown in Figure 15, waterproof case 420 is pre-formed with opening, and the size of the opening allows its unobstructed
Ground is arranged in mounting bracket 400 so that mounting bracket 400 is protruded through the opening, and 420 times of waterproof case allows along installation
The slide downward of support 400 is untill being resisted against on waterproof case support member 410.In various embodiments, waterproof case 420 is in both sides
With enough materials, to compensate the diverse location of mounting bracket 400 relative to roofing board 600 upwards in east-west.Extra
Material can simply be compacted to be contained in the opening of roofing board 600 or can be cut with razor or other instruments.
In figure 16, the next step for the installation process of Figure 11 PV installation systems has been completed.Specifically,
Waterproof boots 430 is slided in the distal end of mounting bracket 400, untill it contacts the surface of waterproof case 420 upward, so as to create not
The sealing influenceed by weather, to prevent water from entering in the space of the top of roofing board 600.In various embodiments, waterproof boots 430
Including forming rubbery the or other quasi-flexible material around slit, its size is suitable in mounting bracket 400 when extended
Side, but it is sufficiently rigid with the establishment sealing around mounting bracket.In addition, waterproof boots 430 can be included in the bonding material of bottom side
Material, it is further sealed to waterproof case 420 and is covered in the hole formed in the part.Alternatively, it is possible in waterproof case
Apply adhesive around 420 upper sheds or to the bottom side of waterproof boots 430, in order to being protected from weather influences between these parts
Sealing.
As shown in figures 11 and 16, waterproof boots 430 can include upward-fining pedestal, and it supports opening so that anti-
After water shoes 430 are arranged in mounting bracket 400, all surface all water drainage away from waterproof boots 430, so as to prevent product
Water, ponding can increase or accelerate over time the deterioration of waterproof boots 430, there is the possibility for allowing water to reach roof.
In fig. 17, the tile 501A in upper roof direction is permitted to return to its normal position, until it abuts against installation branch
Frame 400.It should be appreciated that in the embodiment that waterproof case 420 covers by the whole opening for removing tile 501A and creating, upper room
The tile 501A in top direction will be easily removed.In such an embodiment, the size of waterproof case 420 is sufficiently large, to allow it
Slide and be still completely covered by removing tile the tile lower part in roof direction on next in array 500
501A and the opening created, so as to prevent water from entering roofing board 600.
Referring now to Figure 18, the figure shows the next of the PV installation systems installed according to various embodiments of the present invention
Step.In the figure, top arm 440 is attached to mounting bracket 400 via reciprocal top arm mounting bracket 443.In this example embodiment,
Two openings that two bolted joints are formed at the top of mounting bracket 400, although it should be appreciated that not departing from the essence of the present invention
In the case of refreshing or scope, other interconnection modes are also possible.For example, Fig. 1,7,8A and 8B show interchangeable upper wall
140 and for being attached to the mechanism of mounting bracket 100.It will be appreciated by those skilled in the art that model of this change in the present invention
In enclosing.
Reciprocal mounting bracket 443 allows top arm 440 to be moved up and down as needed along north-south direction on roof, with to structure
One or more photovoltaic panels into PV arrays provide required support.It should be appreciated that substituting top arm 40, same type is used
A part for cantilevered track 470 can be attached to mounting bracket 440 by reciprocal mounting bracket.This is in the first row (room of array
It is minimum on top) or far top row in it is particularly useful so that array on roof can not be attached installation by cantilever drape
Part (spine that such as eaves or tile are generally attached with mortar) top of support.Finally, this can allow on tile roof
It is upper that bigger array is installed.
Top arm 440 can also include sliding channel installed part 445, and it receives the screw thread that level adjuster supports screw 455
End, level adjuster support screw 455 is used to the level adjuster of such as footing 450 be attached to top arm 440.Alternatively
T bolts can be used in ground, the passage 470 formed in top arm 440.Level adjuster 440 can terminate in rocking type connection
In device, such as the rocking type connector 460 shown in Figure 19.In various embodiments, connector 460 can be used for being attached a PV
Module, a pair of PV modules, and/or PV modules and a part of array baffle plate.In various embodiments, connector 460 can have
Rotatable part, the rotatable part can also be from above (i.e. downwards after PV modules are attached to connector 460
See) access so that module can be conditioned relative to the height on roof.In various embodiments, the rotation of this rotatable part
Turn that connector 460 will be caused to be raised and lowered relative to top arm 40, so that PV modules are raised and/or dropped relative to roofing board
It is low.
Figure 20 shows the connector 460 for the groove for being attached to PV modules 300.It should be appreciated that by using with connector
460 different types of connectors, various embodiments of the present invention can use the module of un-grooved.For example, clamp connector can
Be used to keep module frame.This change is within the spirit and scope of the present invention.In fig. 20, connector 460 is by cantilever
The part support of track 470.Figure 21 is PV modules 300 via tile installation system according to various embodiments of the present invention
It is attached to another perspective view of roofing board 600.
The one embodiment for being particularly suitable for use in flat roof sheet tile of Figure 22 exemplified with the present invention.It is being shown in Figure 22-24
In system, tile 701A is pushed upwardly under the tile in upper roof row, to expose roofing board 800.Mounting bracket 402 is attached to
Roofing board 800, and waterproof case support member 415 is pushed downwards in mounting bracket 402, until it is resisted against on roofing board.Such as
Shown in Figure 22, in this embodiment, waterproof case support member 415 can be flat, with the even shape similar to roof, but still
So include multiple slits from the left side of roofing board 600 to right side to accommodate the diverse location of mounting bracket 402.
In fig 23, waterproof case 425 is installed in the top of waterproof case support member 415.The base of waterproof case 425 shown in Figure 23
It is flat in sheet, but includes corresponding tongued and grooved shape at either end, matches the end of tile in the upward either side in east-west
End.In fig. 24, waterproof boots 435 is shown as above the distal end of mounting bracket 402, is resisted against the top of waterproof case 425
In portion, so that weather seal is created, to prevent water from entering in the space of the top of roofing board 600.Such as Figure 16
Like that, in various embodiments, waterproof boots 435 will be soft including forming rubbery or other standards around slit for waterproof boots 430
Property material, the size of the slit allows to fit in when stretching in mounting bracket 400 but still sufficiently rigid to be created around it
Build sealing.In addition, waterproof boots 435 can include the jointing material positioned at bottom side, it is further sealed to waterproof material 425
And it is covered in the hole formed in the part.Alternatively, it is possible on the waterproof case 425 around mounting bracket 402 or right
Waterproof boots 435 or to the two application adhesive, in order to the weather seal between these parts.
As shown in figure 24, waterproof boots 435 can preferably include the upward-fining pedestal of support opening so that in waterproof boots
After 435 are arranged in mounting bracket 402, all surfaces are all intended to moisture stream to leave waterproof boots 435, so as to prevent product
Water, the latter increases or accelerated the deterioration of waterproof boots 435 such as the time.
Referring now to Figure 25-30, these figures describe being used for photovoltaic according to another exemplary embodiment of the invention
Panel is arranged on the system on tile roof.Although system and system above shown in other accompanying drawings shown in Figure 25-30
With common various features and advantage, its difference is that the mounting bracket described in above these accompanying drawings hooks up generation by tile.
Figure 25 depicts the tile array 900 on roofing board 1000.Figure 25 tile array 900 is by undulated tiles
(curve softer than S type tiles) is constituted.In fig. 25, the tile positioned at the desired locations of hook 405 is removed.Each
In kind of embodiment, the tile alternately can as in other embodiments tile it is next under roof row towards
It is upper to slide.As illustrated, hook 405 includes S hooks, there are multiple holes in pedestal, for attaching it to roofing board 1000.It is preferred that
Ground, it can be attached to the position for allowing the square head screw that hook pedestal remains to roof to be passed through the roof rafters under roofing board 1000
Put.In addition, as shown in figs. 25-30, hook 405 can include a pair of holes, the PV installing component extra for being attached in distal end.Should
Understand, hook can be included in the different shape of distal end, the extra part for being attached, such as the various peaces illustrated in earlier drawings
Fill support 400,402.
Turning now to Figure 26, the figure is exemplified with the waterproof case 1100 for being configured to work with tile hook 405.With reality above
The waterproof case applied shown in example is different, and waterproof case 1100 is more rigid and does not therefore need waterproof case support member to maintain its shape
Or structural support is provided.In various embodiments, waterproof case 1100 is substantially a replacement tile or partial replacement tile.
In various embodiments, waterproof case 1100 can be bent to the curve of similar surrounding tile array 900, still, waterproof case 1100
Can be using other shapes come for other type of tile.Waterproof case 1100 can include elevated opening 1101, and it is constructed
Fitted in into when waterproof case 1100 is fastened in tile array on tile hook 405.In various embodiments, waterproof case 1100
Can side include spine and opposite side include passage, in east-west upwards in the either side of waterproof case 1100
Coordinate with adjacent tile.
Figure 26 also illustrates the plug 1120 being made up of foam or other appropriate materials, is therefrom dashed forward for closing hook 405
Opening in the waterproof case 1100 gone out.In certain embodiments, plug 1120 can have a series of vertical slits, and it is suitable to
Fitted in when installing in the opening on hook 405.Plug 1120 can also fit in below waterproof case 1100 and contact roof
Plate 1000, to cause plug 1120 to be less prone to drop out from elevated opening 1101.In other embodiments, setter can letter
Single ground cuts out a slit at the position of hook 405 in plug 1120, to allow plug 1120 to realize the cooperation of suitable patch, so that
Prevent bedbug, insect and chip from entering opening.As shown in figs. 25 and 26, in various embodiments, it may be desirable that tile hook 405
It is positioned at paddy (i.e. relatively low) side of waterproof case 1100.
Figure 27 exemplified with installation system essentially identical shown in Figure 26, but substitution is complete to replace tile, waterproof case 1100
Only part substitutes tile.Therefore, different from removing the tile 901B in upper roof direction, the tile only by upward sliding,
To allow hold-down hook 405 and waterproof case 1100, normal position is then returned it to, until being resisted against the elevated of waterproof case 1100
In opening 1101.
Figure 28 shows another waterproof case 1105, and waterproof case 1105 includes two openings 1106 and 1107, and it causes watt
Piece hook 405 can be installed in the paddy side or peak side of waterproof case 1105.In various embodiments, two openings all use plug 1120
Closing, or optionally using a plug with two parts.On the peak Ce Huogu sides of the tile of bending relative under
In terms of the position of the roof rafters positioning S hooks 405 in face, waterproof case 1105 provides greater flexibility.In some cases, can not
Tile hook 405 can be positioned at the paddy side of waterproof case 1105, but remain able to make in the pedestal of roof rafters and tile hook 405
Installation screw engagement.
Turning now to Figure 29, the figure is exemplified with another embodiment of the invention described in prior figures 25-28, still
In this embodiment, waterproof case 1110 is configured to work with quadrel piece (such as tile array 1200).In this example, waterproof
Part 1110 is used as replacing tile.Different from the waterproof case 1100 or 1105 in Figure 27 and 28, waterproof case 1110 includes substantially horizontal
Across the single opening 1111 of the whole width of waterproof case 1110, therefore, almost by the whole width for removing the opening that tile is created
Degree.This provides the maximum flexibility for being used to the pedestal of tile hook 405 is attached to roofing board upwards in east-west.As schemed
Shown in 29, because single opening 1111 is substantially across the whole width of waterproof case 1111, it is possible to use bigger plug
1121, entirely it is open so as to fill and prevents bedbug, rodent and chip from entering.
In addition to the difference of this size, plug 1121 can be substantially in the plug shown in configuration aspects and Figure 27 and Figure 28
Son 1120 is identical.In a preferred embodiment, waterproof case 1110 can also include extra material in the direction on upper roof, to permit
Perhaps it is prominent below the row of tiles on upper roof, so as to prevent into water.In addition, as shown in the drawing, waterproof case 1110 can be wrapped
Corresponding edge joins are included, to allow either side of the tile along east-west to () and waterproof case on roof from left to right
Tile is more accurately engaged.
Figure 30 replaces waterproof case 1115 exemplified with according to another tile of various embodiments of the invention.Shown in this Fig
The size that tile replaces waterproof case 1115 is suitable to W watts.Similar to Figure 29 waterproof case 1110, waterproof case 1115 includes single opening
1116, whole width (width of such as one tile) of the single opening 1116 substantially across waterproof case 1115.Such as Figure 30
Shown, the cross section profile of waterproof case 1115 is preferably identical with other tiles in array 1300, so as to allow the waterproof case and phase
Adjacent tile adaptation is together without the integrality of destruction array.Tile hook 405 according to other curved tile identical modes
Protruded through opening 1116, for example, it is preferable at the paddy of the tile relative to immediate lower roof direction.Although plug 1122
The curve similar to next lower roof direction tile is shown as, but plug 1122 can simply include foam or other
Compressible material, it can be compressed with the profile substantially conforming to next lower roof sheet tile to ensure the cooperation of suitable patch.
PV installation systems 1400 of the Figure 31 exemplified with another exemplary embodiment according to the present invention.Shown in Figure 31 is
System 1400 includes base portion 1405, and base portion 1405 has the two parallel row mounting holes 1406 of interconnection, for receiving square toes spiral shell
Bolt, square head screw, hanger bolt or other machanical fasteners through roof plate surface, preferably but are not essential, on roof
At position on rafter.System 1400 also includes tile hook portion 1408.In various embodiments, as shown in figure 31, tile hook portion
1408 can include hook portion 1410A, 1410B of a pair of interconnection, and it spans to distal end 1415A, 1415B from base portion 1405.Hook
Portion 1410A, 1410B can be combined into single part by hook pedestal, and hook pedestal extends between hook portion 1410A and 1410B
And it is normal thereto.In various embodiments, hook pedestal, which can be shaped as, fits in base portion 1405 and with two
Or more mounting hole 1411, mounting hole 1411 is adapted to mount to the mounting hole of any two alignment formed in base portion 1405
On 1406.In this manner it is achieved that hook portion 1408 and base portion 1405 can be only with a pair of screws, square head bolt or other fasteners
Just it is attached to roofing board and rafter.
In various embodiments, the other end of hook portion 1408, i.e., one end relative with pedestal can include a butt strip
1415A, 1415B, it includes ridge 1420A, 1420B, limits respectively for receiving formed in another installing component corresponding
The groove of the flange of shape.It should be appreciated that contact pin 1415A, the 1415B described in Figure 31 concrete shape is exemplary.Can
So that hook portion 1408 is connected to other PV installing components using various other bindiny mechanisms, that as illustrated in embodiment above
Sample.
In system 1400, orbit portion 1430 is connected to hook 1408 at contact pin 1415A, 1415B.In various embodiments
In, flange 1420A, 1420B are engaged with the groove formed in the side of track 1430.In various embodiments, bolt 1418 can be with
Through being open in contact pin 1415A and through the respective aperture in contact pin 1415B, wherein nut 1419 and the spiral shell on bolt 1418
Line is engaged, so that orbit portion 1430 is clamped between contact pin 1415A, 1415B.In various embodiments, orbit portion 1418 is complete
Full fastening, thus allow any connection PV installing components it is mobile relative to contact pin 1415A, 1415B more close or remote from.
Below, in the exemplary embodiment shown in Figure 31, top arm portion 1445 is attached to using rotary connector 1440
Orbit portion 1430.In various embodiments, the bottom of rotary connector 1440 includes T-shaped lug boss, and it is fitted to track 1430
Top groove 1436 in, and handle portion 1442 point to top arm 1445 one end.In various embodiments, when handle portion 1442 exists
Rotation causes handle portion 1442 to be aligned with the major axis of track 1430 (rather than top arm portion 1445) clockwise or counterclockwise direction
When, T-shaped lug boss is filled in groove 1436, and it is wider than opening, therefore can no longer be drawn out groove 1436, until handle portion 1442
It is rotated back to the T-shaped lug boss in the direction of arm 1445, release groove 1436.Such connector 1440 will allow arm 1445
Slide, be then locked into position by manually rotated handle portion 1442 in desired position along the whole length of track 1430.
In various embodiments, arm 1445 can be pre-loaded with connector 1440.In other embodiments, connector 1440 can be
Arm 1445 is assembled to when being attached to orbit portion 1430 on arm 1445, for example, by PV setters when mounted or close to install
When.
As shown in figure 31, PV modular connectors, such as rocking type connector 1450, can be installed in the relative of arm 1445
In another distal end of connector 1440, to cause two photovoltaic module connections.Can be with used threaded screw 1451 rocking type
Connector 1450 is attached to top arm 1445.In various embodiments, the rotation of screw 1451 may cause connector 1450 relative
Risen or fallen in top arm 1445, so as to carry out height regulation to two module arrays from top, or even in module
It is attached to after connector 1450.In various embodiments, the head of screw 1451, which can be formed, receives die nut, plum blossom
The running-on of spanner, Philip formula screwdriver, flat screwdriver or standard or size of standardizing.
It should be understood that, although Figure 31 is used to engage with the PV modules with fillister skeleton exemplified with rocking type connector, schemes
Embodiment illustrated does not have also reeded PV modules to work with framework in 31.In such an embodiment, rocking type connector 1450
Will be replaced with different types of connector, such as clamp connector, frame attacher or can detachably connected one or
Other suitable frame attachers of the framework of multiple PV modules.
Figure 32-38 is exemplified with the photovoltaic installation system for tile roof according to another embodiment of the invention.System
System 1500 includes base portion 1505, and it is similar to Figure 31 base portion 1405, with reception square head bolt or other machinery fastening
Part is to be attached to base portion 1505 multiple mounting holes 1506 of roofing board.Different from base portion 1405, base portion 1505 is on edge
There is elevated lip on two edges of the length extension for base portion 1505.This protuberance is when in loading to hook portion
1510 provide extra supported underneath.
Hook portion 1510 is seated on the ridge formed in base portion 1505, and can be moved along the length of base portion 1505
It is dynamic.In certain embodiments, bolt 1507 can enter in the pedestal of corresponding hook portion 1510 through base portion 1505.Nut
1508 can be used to that hook portion 1510 is couple to base portion 1505 via bolt 1507.It should be appreciated that in other embodiments,
Hook portion 1510 and base portion 1505 can be formed single structure or can be soldered together with as single structure.This
Outside, there are two row openings 1506 in hook portion 1505, provide greater flexibility to fix base portion 1505 for setter
To roof rafters, regardless of whether position of the hook portion 1510 along base portion 1505 how.
As illustrated, hook portion 1510 can include side 1510A and 1510B, they contact pedestals 1505 and to extension
Stretch, terminate at corresponding flange 1518A and 1518B.Flange 1518A and 1518B can each include being used to receive top track
The depression of 1530 part.In various embodiments, top track 1530 can include left raised 1535A and right raised 1535B,
They are fitted in the corresponding depression formed in flange 1518A and 1518B.Bolt 1518 and nut 1519 can be by bellings
Edge 1518A, 1518B are resisted against on track 1530, so as to hold it in desired position.The length of track 1530 is bigger, is
The amount for the suspension that system 1500 can be performed is bigger.
Once track 1530 has been attached to hook 1510, then arm 1545 can be attached at appointing along track 1530
Meaning point.In various embodiments, arm 1545 can include manual locking system 1540, and it includes bar 1541 and cam 1542.
Track 1530 can be included in the T-shaped passage 1536 in face of top extended in the whole length of track 1530.When with passage
During 1536 alignment, the size of cam 1542 can be fitted in passage 1536, and can be in passage when rotating about 90 degree
Locked in 1536.In various embodiments, can be by being carried out manually or with appropriate throw swingle 1541
Rotation.In this manner it is achieved that arm 1545 can coordinate with track 1530 at any point along track 1530, and can be with
Easily optionally with the engagement or disengagement of track 1530, while quick and firm between still providing these parts
Connection.
In various embodiments, as shown in figure 36, cam 1542 can include the bar portion for passing completely through arm 1545.The bar
Portion can have the circular portion for being used for being rotated in the opening of arm 1545, and can terminate in screw tip, and it allows
Attachment lever 1541 and lock nut 1543 after bar portion passes through arm 1545.Threaded portion can include a pair of flat surfaces, its
Serve as the key being fitted in the respective openings of bar 1541 so that when applying torque to bar 1541, bar portion and expand to convex
Wheel 1542 will equally rotate.
Arm 1545 can also include photovoltaic module connector 1550.In various embodiments, this is by positioned at arm 1545
Relative to the opposite end of bar 1541 so that rational disturbance that will not be with bar 1541, and provided more in terms of the positioning of PV modules
Big flexibility.As illustrated, modular connector 1550 is rocking type connector, but it is to be understood that various realities of the invention
Clamp connector or other types of connector can be used by applying example.
Connector 1550 is supported by threaded post 1551 at the elevated height in the top of arm 1545.In various embodiments
In, threaded post 1551 includes stopping packing ring 1552, and it, which limits post 1551, can penetrate the depth of arm 1545.As shown in figure 36, base
Seat 1554 and packing ring 1553 can receive the bottom spiral part of post 1551 in the inner side of arm 1545 so that post 1551 keeps firm coupling
It is connected to arm 1545 but is rotated freely in arm 1545.In addition, the top of threaded post 1551 can be connected what is formed in device 1550
Threaded openings are received.This causes the distance between arm 1545 and connector 1550 (and to expand to two PV modules and roof table
The distance in face) it can be adjusted by simply rotary connector 1550 or threaded post 1551.
Two systems 1500 of the Figure 37 exemplified with the long portion of supporting track 1530.Generally, although be not essential, these are
Uniting will be aligned along the North-south line from roof eaves to roof ridge so that two systems are all connected to identical roof rafters.
In standard array, there will be the system shown in multiple similar Figure 37, block length or module width be substantially spaced apart in an array,
It is laterally or longitudinally direction depending on the orientation of module.Although being supported in addition, it will be appreciated that only having two systems 1500 in Figure 37
Track 1530, track 1530 can be with long enough, to ensure that three or more systems support it.Alternatively, track 1530 can
To resolve into the discrete portions of number of smaller, one of part is across every a module or every two adjacent modules.
Systems of the Figure 38 exemplified with Figure 32-37 in the part on tile roof.Base portion 1505 and hook 1510
Bottom covered by waterproof portion 1560, it is and therefore invisible in figure.Waterproof portion 1560 is piece of metal or plastic material, its
It is pre-formed to match the profile of surrounding tile array.In addition, waterproof portion 1560 includes jut 1565, jut 1565 has
There is outlet, flange 1518A and 1518B passes through the outlet.As other embodiments, the system shown in Figure 38 includes plug or hung down
Straight portion 1566, it closes the opening between waterproof portion 1560 and next roof sheet tile, and flange 1518A and 1518B is same by this
One opening.
In various embodiments, plug or vertical component effect 1566 will definitely compression materials, its at least a portion bag including a part
Some vertical slots are included, it allows flange 1518A and 1518B to pass through, while the remainder of substantially sealed opening.Alternatively
Ground, waterproof case 1560 can include the vertical component effect of one, and one part includes the vertical slot being stamped or cut out out, and it is fitted in
Around flange 1518A, 1518B.In another replaceable example, slotted portion can be formed by the plug separated, and it is solid
Partly (part for for example contacting the upper high part of next lower roof direction tile) can be integrated into waterproof case 1560.This
A little changes would be within the spirit and scope of the present invention.
The scope of embodiments of the invention is not limited to specific embodiments described herein.For example, although described herein to be permitted
Many embodiments are described with reference to inclined tile roof, and principle herein can be equally applicable to other types of roof.It is real
On border, according to foregoing description and accompanying drawing and claim, except hereinbefore modification, the various of embodiments of the invention are repaiied
Change all for that should be clearly in technical staff.Therefore, this modification is also fallen into the scope of the present invention.In addition, though this
Some embodiments of invention are described under the linguistic context of the specific implementation of specific environment for a specific purpose, but art technology
Personnel are it will be appreciated that its purposes not limited to this, embodiments of the invention can be valuably in order to which any amount of purpose be in any number
Realized in the environment of amount.Therefore, the disclosure is contemplated that the full meaning or spirit of embodiments of the invention and explained, such as
Herein and as disclosed in claim below.
Claims (19)
1. a kind of system for installing photovoltaic module, including:
Be formed with mounting bracket, including base portion and jut, the base portion for be attached to roofing board at least one
Through hole, the jut includes the attachment means for being used to be attached one or more photovoltaic module installing components,
Waterproof portion support member, is pre-formed into similar to the outline portion of roof sheet tile, and is included in waterproof portion support member
The multiple slits formed, to allow the jut of the mounting bracket to be passed through in different positions;
Waterproof portion, at least one opening with the surface formation in the waterproof portion, the opening is adapted to allow for the projection
Portion is passed through;And
Flexible hole is formed with waterproof boots, the waterproof boots, and is adapted to fit on the jut, so that in the waterproof
Sealing is created between boots and the jut and between the waterproof boots and the waterproof portion.
2. system according to claim 1, in addition to:Photovoltaic module connector, is couple to the projection of the mounting bracket
Portion.
3. system according to claim 2, wherein the photovoltaic module connector includes rocking type connector.
4. system according to claim 2, wherein the photovoltaic module connector includes clamp connector.
5. system according to claim 2, in addition to:Arm, the arm is couple to photovoltaic module support member described
The jut of mounting bracket.
6. system according to claim 2, in addition to:Orbit portion, the orbit portion is couple to photovoltaic module support member
The jut of the mounting bracket.
7. system according to claim 1, wherein the waterproof portion is pre-formed to match waterproof portion support member and phase
The profile of adjacent roof sheet tile.
8. system according to claim 1, wherein the waterproof portion is by that can meet around waterproof portion support member and four
Tile profile material constitute.
9. system according to claim 1, wherein a series of include around structural supports two layers of the waterproof portion is soft
Property material, the structural support provides rigidity, bendability is provided in a second direction in a first direction, wherein described second
Direction is perpendicular to the first direction.
10. a kind of system for being used to install photovoltaic panel on tile roof, including:
Mounting bracket, including base portion and hook portion, the base portion have formed in base portion, for being attached to roofing board
Multiple through holes, the hook portion have is attached to the base end of the base portion and relative block supports end, the module branch
Support end includes being used to be attached the attachment means that one or more photovoltaics install module;
Waterproof portion, the profile in the waterproof portion is configured to be adapted to around in four roof sheet tiles, wherein the waterproof portion is wrapped
Include and be configured to allow at least one raised opening that the hook portion is passed through;And
Multiple vertical slits, the hook portion for being dimensioned for surrounding of the slit are formed with slot portion, the slot portion
Stop the remainder of at least one raised opening simultaneously.
11. system according to claim 10, wherein being built in the slot portion in the waterproof portion.
12. system according to claim 10, wherein the slot portion includes the plug being made up of compressible material, it is described
Multiple slits are formed with plug and are configured to fill at least one opening while allowing the hook portion to pass through.
13. system according to claim 10, in addition to:Photovoltaic module connector, is coupled to the module of the hook portion
Support member end.
14. system according to claim 13, wherein the photovoltaic module connector includes rocking type connector.
15. system according to claim 13, wherein the photovoltaic module connector includes clamp connector.
16. system according to claim 10, the wherein attachment structure of module support end include a pair of flanges and handle
The fastener that the flange is clipped together.
17. system according to claim 16, in addition to:Orbit portion, is held in place by the pair of flange, for handle
The photovoltaic module connector is couple to the module support end in S-hook portion.
18. system according to claim 10, in addition to:The photovoltaic module connector, is connected to the rail by top arm
Road portion.
19. system according to claim 18, wherein the top arm is included being used for the top arm manual locking described in
The rod unit of orbit portion.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201462089132P | 2014-12-08 | 2014-12-08 | |
US62/089,132 | 2014-12-08 | ||
US14/855,273 | 2015-09-15 | ||
US14/855,273 US9806668B2 (en) | 2014-09-23 | 2015-09-15 | Photovoltaic mounting system for tiled roofs |
PCT/US2015/064552 WO2016094442A1 (en) | 2014-12-08 | 2015-12-08 | Photovoltaic mounting system for tiled roofs |
Publications (2)
Publication Number | Publication Date |
---|---|
CN107005198A true CN107005198A (en) | 2017-08-01 |
CN107005198B CN107005198B (en) | 2019-08-16 |
Family
ID=56108075
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201580064271.6A Active CN107005198B (en) | 2014-12-08 | 2015-12-08 | Photovoltaic installation system for tile roof |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3230658A1 (en) |
CN (1) | CN107005198B (en) |
MX (1) | MX2017007428A (en) |
WO (1) | WO2016094442A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111395658A (en) * | 2018-12-14 | 2020-07-10 | 汉能移动能源控股集团有限公司 | A can dismantle fish scale tile that is used for fixing device of tile installation and has it |
CN112335175A (en) * | 2018-06-15 | 2021-02-05 | 太阳能公司 | Photovoltaic cell panel |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11258398B2 (en) * | 2017-06-05 | 2022-02-22 | Tesla, Inc. | Multi-region solar roofing modules |
CN108826719A (en) * | 2018-07-06 | 2018-11-16 | 安徽光鼎晶新能源科技有限公司 | A kind of solar water heater being convenient for changing water tank |
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DE20005590U1 (en) * | 2000-03-24 | 2000-06-21 | Vetter Ulrich | Roof stands for antennas |
JP2005098094A (en) * | 2003-09-05 | 2005-04-14 | Kotogawa:Kk | Mounting structure for solar panel support fitting, and solar panel support fitting |
WO2009129799A1 (en) * | 2008-04-25 | 2009-10-29 | Viessmann Werke Gmbh & Co. Kg | Roof fastening system |
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CN202831426U (en) * | 2012-08-07 | 2013-03-27 | 苏州瑞得恩光能科技有限公司 | Photovoltaic bracket for asphalt shingle pitched roof |
CN103583001A (en) * | 2011-06-10 | 2014-02-12 | 法国圣戈班玻璃厂 | Attachment device for a solar tile |
US20140331593A1 (en) * | 2013-05-09 | 2014-11-13 | Yanegijutsukenkyujo Co., Ltd. | Roof-installed object securing device |
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US9698724B2 (en) | 2011-12-13 | 2017-07-04 | Solarcity Corporation | Connecting components for photovoltaic arrays |
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2015
- 2015-12-08 EP EP15819945.5A patent/EP3230658A1/en not_active Withdrawn
- 2015-12-08 CN CN201580064271.6A patent/CN107005198B/en active Active
- 2015-12-08 WO PCT/US2015/064552 patent/WO2016094442A1/en active Application Filing
- 2015-12-08 MX MX2017007428A patent/MX2017007428A/en unknown
Patent Citations (7)
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DE20005590U1 (en) * | 2000-03-24 | 2000-06-21 | Vetter Ulrich | Roof stands for antennas |
JP2005098094A (en) * | 2003-09-05 | 2005-04-14 | Kotogawa:Kk | Mounting structure for solar panel support fitting, and solar panel support fitting |
WO2009129799A1 (en) * | 2008-04-25 | 2009-10-29 | Viessmann Werke Gmbh & Co. Kg | Roof fastening system |
CN201843276U (en) * | 2010-10-30 | 2011-05-25 | 杭州帷盛太阳能科技有限公司 | Overall drainage type photovoltaic installation structure |
CN103583001A (en) * | 2011-06-10 | 2014-02-12 | 法国圣戈班玻璃厂 | Attachment device for a solar tile |
CN202831426U (en) * | 2012-08-07 | 2013-03-27 | 苏州瑞得恩光能科技有限公司 | Photovoltaic bracket for asphalt shingle pitched roof |
US20140331593A1 (en) * | 2013-05-09 | 2014-11-13 | Yanegijutsukenkyujo Co., Ltd. | Roof-installed object securing device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112335175A (en) * | 2018-06-15 | 2021-02-05 | 太阳能公司 | Photovoltaic cell panel |
CN111395658A (en) * | 2018-12-14 | 2020-07-10 | 汉能移动能源控股集团有限公司 | A can dismantle fish scale tile that is used for fixing device of tile installation and has it |
Also Published As
Publication number | Publication date |
---|---|
EP3230658A1 (en) | 2017-10-18 |
MX2017007428A (en) | 2017-11-06 |
WO2016094442A1 (en) | 2016-06-16 |
CN107005198B (en) | 2019-08-16 |
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Address after: California, USA Patentee after: Tesla Corp. Address before: California, USA Patentee before: Tesla Motors, Inc. |
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Effective date of registration: 20191025 Address after: California, USA Patentee after: Tesla Motors, Inc. Address before: California, USA Patentee before: SILEVO, Inc. |