CN107001104A - The cutting method of glass-film - Google Patents

The cutting method of glass-film Download PDF

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Publication number
CN107001104A
CN107001104A CN201680003661.7A CN201680003661A CN107001104A CN 107001104 A CN107001104 A CN 107001104A CN 201680003661 A CN201680003661 A CN 201680003661A CN 107001104 A CN107001104 A CN 107001104A
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CN
China
Prior art keywords
effective portion
glass
cutting method
width
backing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201680003661.7A
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Chinese (zh)
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CN107001104B (en
Inventor
猪饲直弘
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Filing date
Publication date
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Publication of CN107001104A publication Critical patent/CN107001104A/en
Application granted granted Critical
Publication of CN107001104B publication Critical patent/CN107001104B/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/0235Ribbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/03Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/09Severing cooled glass by thermal shock
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

The cutting method of glass-film includes:Separation circuit is cut, is continuously cut the ribbon glass film (G) in handling process by using laser cutting method, so that the non-effective portion (Ga) of ribbon glass film (G) is separated with effective portion (Gb);And away from process, make the non-effective portion (Ga) after separation and effective portion (Gb) remote in a thickness direction, in the implementation procedure away from process, the first external force (F1) with thickness direction component is applied respectively to be separated from each other in the width direction two positions of effective portion (Gb), and it is pointed to the position between above-mentioned two position and applies second external force (F2) with thickness direction component reverse with the first external force (F1), thus performing makes the deformation imparting process of effective portion (Gb) flexural deformation in the width direction.

Description

The cutting method of glass-film
Technical field
The present invention relates to the cutting method of glass-film, the cutting method of the glass-film is included by using laser cutting method Cutting make effective portion of ribbon glass film in handling process and non-effective part from process and make effective portion after separating With non-effective portion remote process in a thickness direction.
Background technology
It is well known that the flat-panel monitor such as liquid crystal display, plasma scope and organic el display (FPD) institute With the raising to light-weighted requirement, thin plate is continued to develop the glass sheet used, has been developed, has been manufactured thin plate to thickness Spend for the glass-film of less than 300 μm or less than 200 μm.
As the manufacturing process of the glass-film, have and removed by the ribbon glass film in the source as glass-film with horizontal posture While fortune, make the non-effective portion for being respectively present in its width two ends with being present in by using the cutting of laser cutting method Live part between two non-effective portions from process (following, to be designated as cutting separation circuit).To effective portion after separation with it is non- Effective both portions, for example, making glass reels in order to which effective portion only is wound as into reel, execution makes non-effective portion Depart from from the transport path in effective portion and make both remote process (following, to be designated as away from process) in a thickness direction.
However, width extremely narrow gap is only existed between the effective portion and non-effective portion after performing cutting separation circuit, Therefore in the implementation procedure away from process, sent out sometimes due to the inevitable contact between effective portion and non-effective portion Raw effective such unfavorable condition of portion's fracture.Specifically, the impact produced due to the contact with non-effective portion, effective portion The micro-crack development that width end is included, causes effective portion to be broken.Then, the method for eliminating such unfavorable condition exists Disclosed in patent document 1.
In the method disclosed in the document, to effective portion after separation and non-effective portion each by its width two ends Portion is supported from lower face side by roller respectively, makes the flexural deformation in the width direction due to deadweight of effective portion and non-effective portion.By This, the width for making to be formed at gap between the two is expanded with the flexural deformation in effective portion and non-effective portion, so as to keep away Exempt from the contact between the effective portion and non-effective portion in the implementation procedure away from process.
Citation
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2012-31031 publications
The content of the invention
Invent problem to be solved
However, in the method disclosed in patent document 1, also there are following such yet unresolved issues.That is, having The small situation of the larger situation of the thickness in effect portion and non-effective portion (for example, thickness is more than 200 μm), above-mentioned width dimensions Under, the flexural rigidity in effective portion and non-effective portion becomes big so as to be difficult to the flexural deformation due to deadweight.Accordingly, it is difficult to make to be formed In gap between the two width expansion to both contacts for being enough to avoid in the implementation procedure away from process width.
The technical task of the invention completed in view of the foregoing is, makes to remove by using the cutting of laser cutting method Effective portion of ribbon glass film during fortune, from rear, makes effective portion and non-effective portion in a thickness direction with non-effective part Both contacts are avoided when remote.
Scheme for solving problem
The cutting method of the glass-film of the invention completed to solve above-mentioned problem includes:Cut separation circuit, To continuously it be cut along its length with the ribbon glass film in horizontal posture handling process by using laser cutting method, so that The effective portion for making the non-effective portion at the width two ends for being respectively present in ribbon glass film and being present between two non-effective portions Separation;And away from process, by making the non-effective portion after separation depart from from the transport path in effective portion after separation, so that Non-effective portion is remote in a thickness direction with effective portion, and the cutting method of the glass-film is characterised by, in remote process In implementation procedure, be separated from each other in the width direction two positions in effective portion are applied with thickness direction component respectively One external force, and the position that is pointed between described two positions apply with the first external force reversely there is thickness direction component Second external force, thus perform make effective portion in the width direction flexural deformation deformation assign process.Here, " being removed with horizontal posture During fortune " refer to situation that ribbon glass film is handled upside down with the posture with plane-parallel or ribbon glass film with relative In the horizontal plane situation that inclined posture is handled upside down in the scope below 45 °.In addition, " external force " does not include gravity.
According to such method, effective portion in the implementation procedure away from process leads to the execution of deformation imparting process Cross the first external force with thickness direction component reverse each other and the second external force and forcibly flexural deformation in the width direction.By This, can correspondingly expand with the amount of effective portion flexural deformation in the width direction between being formed between effective portion and non-effective portion The width of gap.As a result, effective portion contact with non-effective portion in the implementation procedure away from process can be avoided.
In the methods described above, or, two backing rolls supported by the lower surface to effective portion are distinguished Apply the first external force, and the second external force is applied by the fluid of the upper surface injection towards effective portion.
So, by being respectively applied to the power in effective portion from two backing rolls, being put on by the fluid sprayed The power in effective portion, can make effective portion's flexural deformation in the way of the lower surface in effective portion protrudes in the width direction.
In the methods described above, it is preferably that by intermediate calender rolls configuration between two backing rolls, the intermediate calender rolls are to having The lower surface at the position by fluid injection in effect portion is supported, and the height and position and two that intermediate calender rolls are supported to effective portion Individual backing roll, which is compared, is located at lower section.
If the pressure of the fluid sprayed towards the upper surface in effective portion is excessive, the lower surface in effective portion is likely to become excessively Prominent state and effective portion is come off from two backing rolls.If however, configure intermediate calender rolls between two backing rolls, No matter in the case of the power that effective portion is put on by fluid becomes great, the following table in effective portion can be limited by intermediate calender rolls The protrusion in face.Thus, when making effective portion's flexural deformation, without critically adjusting and being sprayed to prevent effective coming off for portion Fluid pressure.
In the methods described above, or, intermediate calender rolls are set to have the rotary shaft shared with two backing rolls and straight The footpath roller smaller than two backing rolls.
So, because intermediate calender rolls and two backing rolls have shared rotary shaft, therefore without setting middle respectively The rotary shaft of the rotary shaft of roller and two backing rolls, can avoid the increase of the radical of rotary shaft.Thus, it is possible to suppress equipment into This.
In the methods described above, it is preferably, two backing rolls and intermediate calender rolls is set to free roll.
In the case that circular velocity between two backing rolls and intermediate calender rolls this threes produces difference, effective portion is in backing roll Slided on upper or intermediate calender rolls, so as to produce scratch in effective portion.If however, by two backing rolls and intermediate calender rolls Be set to free roll, then two backing rolls with intermediate calender rolls by the friction with effective portion with the translational speed phase with effective portion Deng circular velocity rotated.Thus, it is possible to prevent the abrasive generation in effective portion.
In the methods described above, it is preferably, it is with the width guide center in effective portion that two backing rolls are symmetrical Ground is configured, and towards the width central injection fluid in effective portion.
So, effective portion symmetrically flexural deformation with width guide center.Thereby, it is possible to equably expand The width in the gap being formed at greatly between effective portion and the non-effective portion of a side, it is formed at effective portion and the non-effective portion of the opposing party Between gap width.In addition, the width central injection fluid at the width both ends in effective portion is directed away from, because This can prevent the occurrence of width both ends swing such with the injection of fluid as much as possible.Its result It is that can more stably avoid effective portion contact with non-effective portion in the implementation procedure away from process.
In the methods described above, it is preferably, the width both ends in effective portion is supported on two backing rolls respectively.
So, the distance being applied with respectively between two positions of the first external force can be increased as much as possible. Therefore, effective portion's flexural deformation is easily made.
In the methods described above, or, by spraying respectively to the stream at two positions on the upper surface in effective portion Body applies the first external force, and applies the second external force by the backing roll for the lower surface for supporting effective portion.
So, the power in effective portion is put on by the fluid by spraying respectively to two positions, applied from backing roll Power in effective portion, can make effective portion's flexural deformation in the way of the upper surface in effective portion is protruded in the width direction.
In the methods described above, it is preferably, edge rollers is respectively configured in the way of clipping backing roll in the direction of the width In side and opposite side, edge rollers are supported from lower face side to the width both ends in effective portion respectively, and edge rollers The height and position supported to effective portion is located at lower section compared with backing roll.
If the pressure of the fluid sprayed respectively to two positions on the upper surface in effective portion is excessive, effective portion turned into The state (curvature becomes state too much) of degree ground flexural deformation, effective portion breaks such as the stress that the flexural deformation is produced Split.If however, edge rollers are arranged respectively at into side and opposite side in the way of clipping backing roll in the direction of the width, no matter In the case of the power that effective portion is put on by fluid becomes great, the excessive flexural deformation in effective portion can be limited.By This, when making effective portion's flexural deformation, without critically adjusting the pressure of sprayed fluid to prevent the fracture in effective portion Power.
In the methods described above, it is preferably, backing roll and edge rollers is set to free roll.
In the case that circular velocity between backing roll and edge rollers produces difference, effective portion is on backing roll or edge Slided on roller, so as to produce scratch in effective portion.If however, backing roll and edge rollers are set into free roll, Backing roll is revolved with edge rollers by the friction with effective portion with the circular velocity equal with the translational speed in effective portion Turn.Thus, it is possible to prevent the abrasive generation in effective portion.
In the methods described above, it is preferably, with the width guide center in effective portion by two of fluid injection Position is symmetric position, the width center in effective portion is supported by backing roll.
So, effective portion symmetrically flexural deformation with width guide center.Thereby, it is possible to equably expand The width in the gap being formed at greatly between effective portion and the non-effective portion of a side, it is formed at effective portion and the non-effective portion of the opposing party Between gap width.As a result, can more stably avoid effective portion in the implementation procedure away from process from having with non- The contact in effect portion.
In the methods described above, it is preferably to be set to have with the width guide center in effective portion by backing roll Symmetrical shape and the roller of reduced diameter with trend width outside.
So, the diameter of backing roll is with tending to be gradually reduced on the outside of width, therefore, it is possible to width Direction guide center and symmetrically effective portion of flexural deformation by coordinate its bend in the way of supported.Therefore, it is possible to press down The swing in the system effective portion associated with the injection of fluid, further can stably avoid having in the implementation procedure away from process Contact between effect portion and non-effective portion.
In the methods described above, or, two backing rolls supported by the lower surface to effective portion are distinguished Apply the first external force, and apply the second external force by attracting the lower surface in effective portion.
So, by each putting on the power in effective portion from two backing rolls, by attracting to put on effective portion Power, can make effective portion's flexural deformation in the way of the lower surface in effective portion protrudes in the width direction.
In the methods described above, it is preferably that by intermediate calender rolls configuration between two backing rolls, intermediate calender rolls are in peripheral part With the suction hole attracted for the lower surface to effective portion, and the height and position that is supported to effective portion of intermediate calender rolls with Two backing rolls, which are compared, is located at lower section.
If the attraction attracted the lower surface in effective portion is excessive, the lower surface in effective portion turns into what is excessively protruded State may come off so as to effective portion from two backing rolls.If however, being configured between two backing rolls in peripheral part tool There are the intermediate calender rolls of suction hole, then no matter in the case of the power that effective portion is put on by attraction becomes great, can pass through The intermediate calender rolls itself in effective portion are attracted to limit the protrusion of the lower surface in effective portion.Thus, when making effective portion's flexural deformation, Without critically adjusting the pressure of sprayed fluid to prevent effective coming off for portion.
In the methods described above, or, the intermediate calender rolls are set to the rotary shaft shared with two backing rolls And the diameter roller smaller than two backing rolls.
So, because intermediate calender rolls and two backing rolls have shared rotary shaft, therefore without setting middle respectively The rotary shaft of the rotary shaft of roller and two backing rolls, can avoid the increase of the radical of rotary shaft.Thus, it is possible to suppress equipment into This.
In the methods described above, it is preferably, two backing rolls and intermediate calender rolls is set to free roll.
In the case that circular velocity between two backing rolls and intermediate calender rolls this threes produces difference, effective portion is in backing roll Slided on upper or intermediate calender rolls, scratch may be produced in effective portion.If however, two backing rolls and intermediate calender rolls is freely Roller, then two backing rolls and intermediate calender rolls by the friction with effective portion with the peripheral speed equal with the translational speed in effective portion Degree is rotated.Thus, it is possible to prevent the abrasive generation in effective portion.
In the methods described above, it is preferably, it is with the width guide center in effective portion that two backing rolls are symmetrical Ground is configured, and attracts the width center in effective portion.
So, effective portion symmetrically flexural deformation with width guide center.Thereby, it is possible to equably expand The width in the gap being formed at greatly between effective portion and the non-effective portion of a side, it is formed at effective portion and the non-effective portion of the opposing party Between gap width.As a result, can more stably avoid effective portion in the implementation procedure away from process from having with non- The contact in effect portion.
In the methods described above, it is preferably, the width both ends in effective portion is supported on two backing rolls respectively.
So, the distance being applied with respectively between two positions of the first external force can be increased as much as possible. Therefore, effective portion's flexural deformation is easily made.
In the methods described above, or, by attracting respectively two positions on the lower surface in effective portion Applying the first external force, and the second external force is applied by the backing roll for the lower surface for supporting effective portion.
So, by being put on the power in effective portion by attracting two positions respectively, being put on effectively from backing roll The power in portion, can make effective portion's flexural deformation in the way of the upper surface in effective portion is protruded in the width direction.
In the methods described above, or, the thickness of the ribbon glass film is in the range of 200 μm~300 μm.
If the thickness of ribbon glass film is more than 200 μm, along the width in effective portion after cutting separation circuit The flexural rigidity in direction becomes big, and effective portion is difficult to the flexural deformation because of deadweight.However, according to the present invention, even in ribbon glass In the case that the thickness of film is more than 200 μm, it can also be made by the first external force and the second external force after cutting separation circuit The forcibly flexural deformation in the width direction of effective portion.It is therefore preferable that in the case that there is above-mentioned thickness in ribbon glass film Using the present invention.
Invention effect
As described above, in accordance with the invention it is possible to band in handling process is made by using the cutting of laser cutting method Effective portion of shape glass-film and non-effective part from rear, make effective portion and non-effective portion in a thickness direction away from when avoid two The contact of person.
Brief description of the drawings
Fig. 1 is the top view of the cutting method for the glass-film for showing the first embodiment of the present invention.
Fig. 2 is the vertical profile front view of the cutting method for the glass-film for showing the first embodiment of the present invention.
Fig. 3 is the front view of the cutting method for the glass-film for showing the first embodiment of the present invention.
Fig. 4 is the vertical profile front view of the cutting method for the glass-film for showing second embodiment of the present invention.
Fig. 5 is the front view of the cutting method for the glass-film for showing second embodiment of the present invention.
Fig. 6 is the vertical profile front view of the cutting method for the glass-film for showing third embodiment of the present invention.
Fig. 7 is the vertical profile front view of the cutting method for the glass-film for showing the 4th embodiment of the present invention.
Embodiment
Hereinafter, the cutting method referring to the drawings to the glass-film of embodiments of the present invention is illustrated.Need explanation Be, in each embodiment of following explanation, using thickness for 200 μm~300 μm ribbon glass film as cutting object, but Be not limited to this, can also using thickness be less than 200 μm ribbon glass film as cutting object.
<First embodiment>
First, the cutting method to the glass-film of the first embodiment of the present invention is illustrated.
As shown in figure 1, the cutting method of the glass-film of the first embodiment of the present invention includes:Separation circuit is cut, is led to Crossing will continuously be cut along its length using laser cutting method with the ribbon glass film G in horizontal posture handling process, so that Make to be respectively present in the non-effective portion Ga at ribbon glass film G width two ends, be present in two non-effective portion Ga between have Effect portion Gb is separated;And away from process, by making the non-effective portion Ga after separation from the transport path of effective portion Gb after separation Depart from, so that non-effective portion Ga and effective portion Gb is remote on thickness direction (up and down).
In addition, as shown in Fig. 2 in the cutting method of the glass-film, in the implementation procedure away from process, to effective portion Gb be separated from each other in the width direction two positions apply the first external force F1 with thickness direction component respectively, and align Position between above-mentioned two position applies and the second external force F2 with thickness direction component of the first external force F1 reversely, by This execution make effective portion Gb in the width direction flexural deformation deformation assign process.The execution of process is assigned by the deformation, from And expand the width in the gap being formed between effective portion Gb and non-effective portion Ga, thus avoid in the implementation procedure away from process Effective portion Gb contacts with non-effective portion Ga.Effective portion Gb that deformation is assigned after process (away from process) be wound as reel and As glass reels.
The ribbon glass film G for the object for turning into cutting in cutting separation circuit is wound as from by ribbon glass film G The glass-film that the glass reels of shaft-like are continuously rolled out.Then, should using carrying mechanism (for example, ribbon conveyer etc.) The ribbon glass film G directions rolled out are flatly carried by the direction shown in arrow T in Fig. 1.It should be noted that ribbon glass Film G thickness is in the range of 200 μm~300 μm.
In cutting separation circuit, along as ribbon glass film G effective portion Gb and cutting for non-effective portion Ga border Preset lines X is cut, the heating region H that is locally heated by the irradiation of laser is continuously formed and by refrigerant (example Such as, vaporific water etc.) injection and the cooled region C that is partly cooled down.Thus, produced using the temperature difference due to two regions Raw thermal stress continuously cuts ribbon glass film G, so that by ribbon glass film G effective portion Gb and non-effective portion Ga points From.It should be noted that effective portion Gb and both non-effective portion Ga after separation are carried with status level side by side.
Here, in the present embodiment using the ribbon glass film G continuously rolled out from glass reels as cutting object, But not limited to this.For example, as variation, the ribbon glass film G continuously shaped by glass tube down-drawing can also be regard as cutting Object.In addition, be the mode for the ribbon glass film G cuttings that will flatly carry in the present embodiment, but as variation, Can also cut the ribbon glass film G that inclined incline direction is carried along along scope with respect to the horizontal plane below 45 ° Mode.However, gradient with respect to the horizontal plane is the smaller the better, it is less than 20 ° preferably with respect to horizontal plane, more preferably Less than 10 °, more preferably less than 5 °.
In away from process, in the effective portion Gb carried after isolation with status level side by side and non-effective portion Ga, Effective portion Gb is flatly carried in continuation, and non-effective portion Ga from effective portion Gb transport path are pulled out downwards and are allowed to de- From.Thus, make effective portion Gb and non-effective portion Ga remote in a thickness direction.
Here, making effective portion Gb after separation and non-effective portion Ga, remote mode is not limited to this implementation in a thickness direction Mode as mode.For example, as variation, by banding while being carried along the incline direction being inclined relative to horizontal Glass-film G cuts and makes in the case that effective portion Gb separates with non-effective portion Ga, to hold by following such mode Row is away from process.That is, it can continue to along inclined direction carry effective portion Gb, and by non-effective portion Ga removing from effective portion Gb Pull out and be allowed to depart from fortune path horizontal, so that effectively portion Gb and non-effective portion Ga is remote in a thickness direction.
Effective portion Gb during process is assigned for execution deformation, two of the lower surface Gbb by supporting effective portion Gb Backing roll 1 applies the first external force F1 respectively, and passes through the air as fluid of the upper surface Gba injections towards effective portion Gb A applies the second external force F2.Thus, the vicinity of two backing rolls 1 in effective portion Gb transport path, independent of deadweight And make effective portion Gb forcibly flexural deformations in the width direction.Moreover, during effective portion Gb flexural deformations, making non-effective portion Ga Depart from the execution of above-mentioned remote process from effective portion Gb transport path.
Intermediate calender rolls 2 are configured between two backing rolls 1,2 pairs of the intermediate calender rolls effective portion Gb's is sprayed by air A The lower surface Gbb at position is supported, and is located at lower section compared with two backing rolls 1 to the height and position that effective portion Gb is supported. In addition, when performing deformation imparting process, the non-effective portion Ga before departing from from effective portion Gb transport path is supported by roller 3.
Two backing rolls 1 and intermediate calender rolls 2 are configured in following location:Laser cutting method is performed from cutting separation circuit Position (ribbon glass film G formation has heating region H and cooled region C position) along effective portion Gb transport path The position of downstream side separation.It should be noted that from the position of execution laser cutting method to two backing rolls 1 and intermediate calender rolls The stress that 2 distance is preferably set to act on effective portion Gb with effective portion Gb flexural deformation will not propagate to execution and swash The distance of the position of optical cutting method.
Two backing rolls 1 are symmetrically configured on the basis of effective portion Gb width center Gbc, respectively to effective portion The side of Gb width and the end Gbd of opposite side are supported.Thus, from two backing rolls 1 respectively to effective portion Gb applies the first external force F1 (the effective portion Gb of supporting power).It is in strip that intermediate calender rolls 2, which are set to along effective portion Gb width, Roller, and be set to the diameter roller smaller than two backing rolls 1.Two backing rolls 1 are set to free roll with the both of which of intermediate calender rolls 2, Rotated by the friction with effective portion Gb.Also, two backing rolls 1 have shared rotary shaft 4 with intermediate calender rolls 2.
Air A sprays from air ejector 5 towards effective portion Gb width center Gbc.Thus, by A pairs of air Effective portion Gb applies the second external force F2 (power for pressing effective portion Gb downwards).Width of the air ejector 5 in effective portion Gb Direction center Gbc top is only configured with one.It should be noted that in the present embodiment, by the second external force F2 and The first above-mentioned external force F1, effective portion Gb symmetrically flexural deformation on the basis of the Gbc of width center.
Roller 3 is set to the free roll that configuration rotates on the outside of width and around rotary shaft 6 relative to backing roll 1.Rotation Axle 6 is configured in the identical height and position of rotary shaft 4 with two backing rolls 1 and intermediate calender rolls 2.In addition, the diameter of roller 3 is than supporting The diameter of roller 1 is small, a diameter of identical size with intermediate calender rolls 2.Thus, in the effective portion Gb (ends supported by backing roll 1 Gbd between the non-effective portion Ga) and by roller 3 supported, difference of height is produced due to the difference of the size of the diameter between two rollers 1,3, Therefore it is easier to avoid the contact between effective portion Gb (end Gbd) and non-effective portion Ga.
It should be noted that as shown in figure 3, in the case of two backing rolls 1 of main visual observation and intermediate calender rolls 2, will in Between roller 2 top (position contacted with effective portion Gb lower surface Gbb) midpoint and backing roll 1 same effective portion Gb following table The straight line that links of this 2 points of contact point of face Gbb contacts relative to the size of the inclined angle, θ 1 of horizontal line be preferably set to In lower such scope.That is, if angle, θ 1 is too small, effective portion Gb will not fully flexural deformation in the width direction, so as to It can not can fully expand the width in the gap being formed between effective portion Gb and non-effective portion Ga.On the other hand, if angle, θ 1 Excessive, then effective portion Gb of flexural deformation curvature becomes big in the width direction, is acted on effective portion Gb flexural deformation The stress propagation of effective portion Gb to the possibility for the position for performing laser cutting method is raised.Therefore, angle, θ 1 is preferably 0.5 ° ~5 °, more preferably 0.7 °~3 °, most preferably 1 °~2 °.
Here, in the present embodiment, by the way that the upper surface Gba as the air A of fluid towards effective portion Gb is sprayed, So as to apply the second external force F2 to effective portion Gb, but it is not limited to this.As variation, can also by spray other gases, Liquid, so as to apply the second external force F2 to effective portion Gb.In addition, injection air A position can not also be necessarily effective portion Gb width center Gbc, as long as it is located at the position between two backing rolls 1 in effective portion Gb.Therefore, As variation, the position injection air A that can also deviate towards the width center Gbc from effective portion Gb.Also, as Variation, can configure multiple air ejectors 5, can be by multiple air ejectors 5 towards effective portion Gb multiple positions (being located at multiple positions between two backing rolls 1) injection air A.In this case, effective portion Gb is applied with multiple Second external force F2.
In addition, in the present embodiment, intermediate calender rolls 2 are set to roller in the width direction in strip, but not limited to this.It is middle As long as roller 2 can be supported to the effective portion Gb lower surface Gbb by the air A positions sprayed.Therefore, as deformation Intermediate calender rolls 2, can also be set to the roller in the width direction in short strip shape, only to by the lower surface Gbb at the air A positions sprayed by example Supported.Also, two backing rolls 1 and intermediate calender rolls 2 can not also be necessarily free roll, can also as variation Use driven roller.In this case, in order to prevent the lower surface Gbb in effective portion Gb from producing scratch, preferably in two backing rolls 1 Circular velocity is set to same speed between intermediate calender rolls 2.In addition, the position that two backing rolls 1 are each supported can not also Side and the end Gbd of opposite side of effective portion Gb width, as variation or from end Gbd to The position deviateed on the inside of width.
In addition, in the present embodiment, for ease of avoiding connecing between effective portion Gb (end Gbd) and non-effective portion Ga Touch, and make to produce difference of height between effective portion Gb (end Gbd) and non-effective portion Ga.Moreover, in order to realize the purpose, by two The rotary shaft 4 of individual backing roll 1 and intermediate calender rolls 2 is configured on the basis of identical height and position with the rotary shaft 6 of roller 3, makes roller 3 Diameter it is smaller than the diameter of backing roll 1, be the diameter identical size with intermediate calender rolls 2.However it is not limited to which this, makes effectively When producing difference of height between portion Gb (end Gbd) and non-effective portion Ga, the height and position for making roller 3 support non-effective portion Ga The height and position supported less than 1 couple of effective portion Gb (end Gbd) of backing roll.Thus, for example, can also be with this implementation Mode differently, makes the diameter of roller 3 smaller than the diameter of intermediate calender rolls 2.In addition, for example, it is also possible to by the diameter and roller of backing roll 1 3 diameter is set to identical size, and two rollers 1,3 are configured to, and the rotary shaft 6 of roller 3 is located at than two backing rolls 1 and centre The position of the rotary shaft 4 of roller 2 on the lower.
According to the cutting method of the glass-film of the first embodiment, effective portion Gb in the implementation procedure away from process with The execution that deformation assigns process, by the first external force F1 and the second external force F2 with thickness direction component reverse each other Forcibly flexural deformation in the width direction.Correspondingly expand thereby, it is possible to the amount with effective portion Gb flexural deformations in the width direction The width in the gap being formed between effective portion Gb and non-effective portion Ga.As a result, the execution away from process can be avoided Effective portion Gb contacts with non-effective portion Ga in journey.
<Second embodiment>
Hereinafter, the cutting method to the glass-film of second embodiment of the present invention is illustrated.It should be noted that In the explanation of the second embodiment, for the key element illustrated in above-mentioned first embodiment, in second embodiment Explanation in institute's reference accompanying drawing in also mark identical reference and the repetitive description thereof will be omitted, only pair and first embodiment Difference illustrate.
As shown in figure 4, the cutting method of the glass-film of second embodiment of the present invention and above-mentioned first embodiment Glass-film cutting method difference be following 3 points.(1) in deformation assigns process, by the upper of effective portion Gb Two positions on the Gba of surface spray air A to apply the first external force F1 respectively, and pass through the lower surface to effective portion Gb The backing roll 1 that Gbb is supported applies the second external force F2.(2) shape of backing roll 1 and configuration are different.(3) by edge Roller 7 is arranged respectively at side and opposite side in the way of clipping backing roll 1 in the direction of the width, and the edge rollers 7 are respectively from following table Face Gbb sides are supported to the side on effective portion Gb width and the end Gbd of opposite side.
Be formed as right on the basis of effective portion Gb width center Gbc by injection air A two positions respectively The position of title.Moreover, the air A set by spray to two positions (will each have to the first external force F1 of effective portion Gb applications The power that effect portion Gb is pressed downwards).
Backing roll 1 is with the symmetrical shape on the basis of the Gbc of effective portion Gb width center and with trend The roller of reduced diameter on the outside of width.The backing roll 1 is at the central portion one that its diameter turns into maximum to effective portion Gb width center Gbc is supported.Thus, second is applied to effective portion Gb from backing roll 1 (central portion of backing roll 1) External force F2 (the effective portion Gb of supporting power).It should be noted that backing roll 1 is free roll, by the friction with effective portion Gb Rotation.
Edge rollers 7 are compared with backing roll 1, and the height and position for supporting effective portion Gb is located at lower section.In addition, edge rollers 7 is straight Footpath is smaller than the diameter of the central portion of backing roll 1, and is the diameter identical size with roller 3.Also, edge rollers 7 and backing roll 1 It is similarly free roll, is rotated by the friction with effective portion Gb.It should be noted that backing roll 1 has altogether with edge rollers 7 Rotary shaft 8.The rotary shaft 8 is configured in the rotary shaft identical height and position with roller 3.
It should be noted that as shown in figure 5, in the case of main visual observation backing roll 1 and two edge rollers 7, will prop up The contact point and the lower surface with effective portion Gb of edge rollers 7 of same effective portion Gb of the central portion of runner 1 lower surface Gbb contacts The straight line that this 2 points of the contact point of Gbb contacts links is preferably set to following relative to the size of the inclined angle, θ 2 of horizontal line In such scope.Namely based in the explanation of above-mentioned first embodiment on the preferred size shown in angle, θ 1 The reasons why reason is identical, preferably 0.5 °~5 °, more preferably 0.7 °~3 °, most preferably 1 °~2 °.
Here, in the present embodiment, backing roll 1 is carried out to effective portion Gb width center Gbc in the central portion Supporting, but not limited to this.As variation, diameter can also be turned into maximum position be arranged in backing roll 1 from center The position that portion deviates, so that the position that the effective portion Gb of 1 pair of the backing roll Gbc of center in the width direction deviates is supported.In addition, As variation, 1 couple of effective portion Gb of the backing roll lower surface Gbb positions supported can also be set to multiple positions. In this case, effectively portion Gb is applied with multiple second external force F2.
By the cutting method of the glass-film of the second embodiment, it can also obtain and above-mentioned first embodiment The cutting method identical effect of glass-film, effect.
<3rd embodiment>
Hereinafter, the cutting method to the glass-film of third embodiment of the present invention is illustrated.It should be noted that In the explanation of 3rd embodiment, for the key element illustrated in above-mentioned first embodiment, in the 3rd embodiment Explanation in institute's reference accompanying drawing in also mark identical reference and the repetitive description thereof will be omitted, only pair and first embodiment Difference illustrate.
As shown in fig. 6, the cutting method of the glass-film of third embodiment of the present invention and above-mentioned first embodiment Glass-film cutting method difference be following 2 points.(1) in deformation assigns process, by attracting effective portion Gb's Lower surface Gbb applies the second external force F2.(2) intermediate calender rolls 2 have in peripheral part (position for being labeled with cross-hauling in figure 6) There is the suction hole for attracting effective portion Gb lower surface Gbb.
Intermediate calender rolls 2 are formed with multiple suction holes in its peripheral part, and each suction hole produces machine with the negative pressure for producing negative pressure Structure (for example, vavuum pump etc.) is connected.Moreover, multiple suction holes with the operation of negative pressure generation mechanism to effective portion Gb following table Face Gbb is attracted.Second external force F2 (power for attracting effective portion Gb downwards) is applied to effective portion Gb by the attraction.Need It is noted that multiple suction hole configurations are at the central portion one of intermediate calender rolls 2, width of multiple suction holes to effective portion Gb Central Gbc is attracted.
Here, in the present embodiment, intermediate calender rolls 2 peripheral part formation multiple suction holes to effective portion Gb width Direction center Gbc is attracted, but not limited to this., can also be by the configuration of multiple suction holes from intermediate calender rolls 2 as variation The position that central portion deviates, so that multiple suction holes are inhaled to the positions deviateed of the width center Gbc from effective portion Gb Draw.In addition, as variation, can also be by the configuration of width of multiple suction holes along effective portion Gb in the multiple of intermediate calender rolls 2 Effective portion Gb multiple positions are attracted by position.In this case, effective portion Gb is applied with multiple second external force F2.
By the cutting method of the glass-film of the 3rd embodiment, it can also obtain and above-mentioned first embodiment The cutting method identical effect of glass-film, effect.
<4th embodiment>
Hereinafter, the cutting method to the glass-film of the 4th embodiment of the present invention is illustrated.4th embodiment For with above-mentioned second embodiment similar mode, therefore in the explanation of the 4th embodiment, for above-mentioned The key element illustrated in two embodiments, marks identical reference in the explanation of the 4th embodiment in the accompanying drawing of institute's reference And the repetitive description thereof will be omitted, the difference only pair from second embodiment is illustrated.
As shown in fig. 7, the cutting method of the glass-film of the 4th embodiment of the present invention and above-mentioned second embodiment Glass-film cutting method difference be following 2 points.(1) on the lower surface Gbb by attracting effective portion Gb respectively Two positions apply the first external force F1.(2) backing roll 1 has in peripheral part (position for being labeled with cross-hauling in the figure 7) There is the suction hole for attracting effective portion Gb lower surface Gbb.
Backing roll 1 is respectively formed with multiple suction holes at two positions of its peripheral part, each suction hole with it is negative for producing The negative pressure generation mechanism (for example, vavuum pump etc.) of pressure is connected.Moreover, multiple suction holes are right with the operation of negative pressure generation mechanism Effective portion Gb lower surface Gbb is attracted.First external force F1 is applied by the attraction respectively to effective portion Gb two positions (power for attracting effective portion Gb downwards).It should be noted that in backing roll 1, being formed with two portions of multiple suction holes Position is symmetrically configured on the basis of effective portion Gb width center Gbc.
By the cutting method of the glass-film of the 4th embodiment, it can also obtain and above-mentioned first embodiment The cutting method identical effect of glass-film, effect.
Here, the cutting method of the glass-film of the present invention is not limited to the mode illustrated in above-mentioned each embodiment. For example, as above-mentioned first and the 3rd embodiment variation, intermediate calender rolls can also have identical with two backing rolls Diameter, and position of the configuration in than two backing rolls on the lower.
Description of reference numerals:
1 backing roll;
2 intermediate calender rolls;
4 rotary shafts;
7 edge rollers;
8 rotary shafts;
G ribbon glass films;
The non-effective portions of Ga;
The effective portions of Gb;
Gba upper surfaces;
Gbb lower surfaces;
Gbc widths center;
Gbd ends;
A air;
The external force of F1 first;
The external force of F2 second.

Claims (20)

1. a kind of cutting method of glass-film, including:
Cut separation circuit, by using laser cutting method by with the ribbon glass film in horizontal posture handling process along length side To continuously cutting, so that being respectively present in the non-effective portion at the width two ends of the ribbon glass film and being present in two Live part between non-effective portion from;And
Away from process, by making the non-effective portion after separation depart from from the transport path in effective portion after separation, from And make the non-effective portion and effective portion remote in a thickness direction,
The cutting method of the glass-film is characterised by,
In the implementation procedure away from process, be separated from each other in the width direction two positions in effective portion are distinguished Apply the first external force with thickness direction component, and the position being pointed between described two positions applies and described first The second external force with thickness direction component of external force reversely, thus performing makes effective portion flexural deformation in the width direction Deformation assigns process.
2. the cutting method of glass-film according to claim 1, it is characterised in that
Two backing rolls supported by the lower surface to effective portion apply first external force respectively, and pass through Apply second external force towards the fluid of the upper surface injection in effective portion.
3. the cutting method of glass-film according to claim 2, it is characterised in that
By intermediate calender rolls configuration between described two backing rolls, the intermediate calender rolls are sprayed to effective portion by the fluid The lower surface at the position penetrated is supported, and the height and position that is supported to effective portion of the intermediate calender rolls with it is described two Backing roll, which is compared, is located at lower section.
4. the cutting method of glass-film according to claim 3, it is characterised in that
The intermediate calender rolls are set to the rotary shaft shared with described two backing rolls and diameter is smaller than two backing rolls Roller.
5. the cutting method of the glass-film according to claim 3 or 4, it is characterised in that
Described two backing rolls and the intermediate calender rolls are set to free roll.
6. the cutting method of the glass-film according to any one of claim 2 to 5, it is characterised in that
Described two backing rolls are symmetrically configured with the width guide center in effective portion, and towards described Fluid described in the width central injection in effective portion.
7. the cutting method of the glass-film according to any one of claim 2 to 6, it is characterised in that
The width both ends in effective portion are supported on described two backing rolls respectively.
8. the cutting method of glass-film according to claim 1, it is characterised in that
Apply first external force by spraying respectively to the fluid at two positions on the upper surface in effective portion, and Second external force is applied by the backing roll for the lower surface for supporting effective portion.
9. the cutting method of glass-film according to claim 8, it is characterised in that
Edge rollers are arranged respectively at side and opposite side, the edge in the way of clipping the backing roll in the direction of the width Roller is supported from lower face side to the width both ends in effective portion respectively, and the edge rollers are to effective portion The height and position supported is located at lower section compared with the backing roll.
10. the cutting method of glass-film according to claim 9, it is characterised in that
The backing roll and the edge rollers are set to free roll.
11. the cutting method of the glass-film according to any one of claim 8 to 10, it is characterised in that
It will be set to symmetrical by described two positions of the fluid injection with the width guide center in effective portion Position, by the width central support in effective portion in the backing roll.
12. the cutting method of glass-film according to claim 11, it is characterised in that
The backing roll is set to have with the width guide center in effective portion symmetrical shape and with becoming The roller of reduced diameter on the outside of to width.
13. the cutting method of glass-film according to claim 1, it is characterised in that
Two backing rolls supported by the lower surface to effective portion apply first external force respectively, and pass through Attract the lower surface in effective portion to apply second external force.
14. the cutting method of glass-film according to claim 13, it is characterised in that
By intermediate calender rolls configuration between described two backing rolls, the intermediate calender rolls have in peripheral part to be used for described effective The suction hole that the lower surface in portion is attracted, and the height and position and described two that the intermediate calender rolls are supported to effective portion Individual backing roll, which is compared, is located at lower section.
15. the cutting method of glass-film according to claim 14, it is characterised in that
The intermediate calender rolls are set to the rotary shaft shared with described two backing rolls and diameter is smaller than two backing rolls Roller.
16. the cutting method of the glass-film according to claims 14 or 15, it is characterised in that
Described two backing rolls and the intermediate calender rolls are set to free roll.
17. the cutting method of the glass-film according to any one of claim 13 to 16, it is characterised in that
Described two backing rolls are symmetrically configured with the width guide center in effective portion, and attract described The width center in effective portion.
18. the cutting method of the glass-film according to any one of claim 13 to 17, it is characterised in that
The width both ends in effective portion are supported on described two backing rolls respectively.
19. the cutting method of glass-film according to claim 1, it is characterised in that
Two positions on lower surface by attracting effective portion respectively apply first external force, and pass through supporting The backing roll of the lower surface in effective portion applies second external force.
20. the cutting method of the glass-film according to any one of claim 1 to 19, it is characterised in that
The thickness of the ribbon glass film is in the range of 200 μm~300 μm.
CN201680003661.7A 2015-02-25 2016-01-28 Method for cutting glass film Active CN107001104B (en)

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WO2016136368A1 (en) 2016-09-01
CN107001104B (en) 2020-03-13

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