CN106998597A - Electric heating device and device and preparation method thereof - Google Patents
Electric heating device and device and preparation method thereof Download PDFInfo
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- CN106998597A CN106998597A CN201710167035.8A CN201710167035A CN106998597A CN 106998597 A CN106998597 A CN 106998597A CN 201710167035 A CN201710167035 A CN 201710167035A CN 106998597 A CN106998597 A CN 106998597A
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- Prior art keywords
- graphene
- heating device
- electric heating
- conductive ink
- electrically conductive
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- 238000005485 electric heating Methods 0.000 title claims abstract description 44
- 238000002360 preparation method Methods 0.000 title claims abstract description 30
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 103
- -1 plumbago alkene Chemical class 0.000 claims abstract description 102
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 96
- 239000010439 graphite Substances 0.000 claims abstract description 89
- 241000209456 Plumbago Species 0.000 claims abstract description 80
- 239000002245 particle Substances 0.000 claims abstract description 56
- 238000010438 heat treatment Methods 0.000 claims abstract description 54
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 40
- 239000011347 resin Substances 0.000 claims abstract description 9
- 229920005989 resin Polymers 0.000 claims abstract description 9
- 230000001681 protective effect Effects 0.000 claims abstract description 8
- 239000002270 dispersing agent Substances 0.000 claims description 41
- 239000003795 chemical substances by application Substances 0.000 claims description 33
- 239000013530 defoamer Substances 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 239000000853 adhesive Substances 0.000 claims description 23
- 230000001070 adhesive effect Effects 0.000 claims description 23
- 239000000203 mixture Substances 0.000 claims description 23
- 238000007639 printing Methods 0.000 claims description 21
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 15
- 239000004925 Acrylic resin Substances 0.000 claims description 13
- 229920000178 Acrylic resin Polymers 0.000 claims description 13
- 239000007822 coupling agent Substances 0.000 claims description 13
- 239000002562 thickening agent Substances 0.000 claims description 12
- 239000000080 wetting agent Substances 0.000 claims description 12
- 239000003002 pH adjusting agent Substances 0.000 claims description 11
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 10
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- 239000010703 silicon Substances 0.000 claims description 10
- 229910052710 silicon Inorganic materials 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 239000000839 emulsion Substances 0.000 claims description 9
- 229910002804 graphite Inorganic materials 0.000 claims description 9
- 229920006267 polyester film Polymers 0.000 claims description 9
- 239000003822 epoxy resin Substances 0.000 claims description 8
- 229920000647 polyepoxide Polymers 0.000 claims description 8
- 229920001721 polyimide Polymers 0.000 claims description 8
- 239000002002 slurry Substances 0.000 claims description 8
- 239000011787 zinc oxide Substances 0.000 claims description 8
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical group CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 claims description 7
- 150000001412 amines Chemical class 0.000 claims description 7
- 239000006185 dispersion Substances 0.000 claims description 7
- 239000011152 fibreglass Substances 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 7
- 229920001296 polysiloxane Polymers 0.000 claims description 7
- 238000007650 screen-printing Methods 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical group [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 229910052709 silver Inorganic materials 0.000 claims description 6
- 239000004332 silver Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 238000007731 hot pressing Methods 0.000 claims description 5
- 239000004408 titanium dioxide Substances 0.000 claims description 5
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 150000004703 alkoxides Chemical group 0.000 claims description 4
- 239000006229 carbon black Substances 0.000 claims description 4
- 229920002678 cellulose Polymers 0.000 claims description 4
- 239000001913 cellulose Substances 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 229910000077 silane Inorganic materials 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 3
- 238000005576 amination reaction Methods 0.000 claims description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 3
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 239000003607 modifier Substances 0.000 claims description 3
- 229920005646 polycarboxylate Polymers 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 229920003009 polyurethane dispersion Polymers 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 150000003385 sodium Chemical class 0.000 claims description 3
- 229920001909 styrene-acrylic polymer Polymers 0.000 claims description 3
- 150000003871 sulfonates Chemical class 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- 229920005372 Plexiglas® Polymers 0.000 claims description 2
- 239000011094 fiberboard Substances 0.000 claims description 2
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 2
- 239000003921 oil Substances 0.000 claims 1
- 238000010422 painting Methods 0.000 claims 1
- 239000010408 film Substances 0.000 description 76
- 238000000034 method Methods 0.000 description 30
- 238000012360 testing method Methods 0.000 description 30
- 239000011521 glass Substances 0.000 description 23
- 239000005028 tinplate Substances 0.000 description 20
- 239000000523 sample Substances 0.000 description 17
- 239000011248 coating agent Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 10
- 229920000139 polyethylene terephthalate Polymers 0.000 description 9
- 238000013461 design Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000000047 product Substances 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 6
- 150000001336 alkenes Chemical class 0.000 description 5
- 239000004575 stone Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 239000011324 bead Substances 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000001802 infusion Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 3
- 238000000554 physical therapy Methods 0.000 description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- 101100383168 Rattus norvegicus Cdkn2b gene Proteins 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000003906 humectant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000643 oven drying Methods 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000003325 tomography Methods 0.000 description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
- 229910014314 BYK190 Inorganic materials 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- 230000005653 Brownian motion process Effects 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 241000165940 Houjia Species 0.000 description 1
- 101100412856 Mus musculus Rhod gene Proteins 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 240000005373 Panax quinquefolius Species 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000005537 brownian motion Methods 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 125000001181 organosilyl group Chemical group [SiH3]* 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical class CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/145—Carbon only, e.g. carbon black, graphite
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/52—Electrically conductive inks
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Paints Or Removers (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
Abstract
The invention discloses electric heating device and device and preparation method thereof, belong to electrically conductive ink field, described electric heating device includes insulating body, watersoluble plumbago alkene electrically conductive ink heating layer, electrode and insulating protective film successively from down to up;Described watersoluble plumbago alkene electrically conductive ink heating layer by percentage to the quality, including following component:Resin 13%~74%, graphene 0.3~5%, conducting particles 1.5~24%, auxiliary agent 5.3~28%.Electric heating device of the present invention has good electric conductivity and long-time stability.
Description
Technical field
The present invention relates to electrically conductive ink field, and in particular to a kind of electric heating device and device and preparation method thereof.
Background technology
In recent years, Electric radiant Heating Film is obtained in fields such as building, industry, agricultural, military affairs, household supplies and is widely applied,
Particularly in terms of building and heating.Electric radiant Heating Film/plate in the market has two kinds, and one kind is one kind using carbon fiber as heater
It is that resistance heater is used as using solvent-borne type conductive carbon paste;Both Electric radiant Heating Films/plate generally existing resistance is unstable, it is irregular to generate heat,
The problem of long-time uses power attenuation, service life is short, while the problem of there is environmental pollution, constrains its electric heating significantly
The application and development of film/plate.
Graphene is a kind of new material for the individual layer laminated structure being made up of carbon atom, with high electron mobility and
Electric conductivity, can be as high-quality conducting function unit, while graphene has fabulous heat conductivility, thermal conductivity factor is high, as
Electrically heated heating function unit has very excellent performance and development prospect.
Graphene Electric radiant Heating Film in the market, its preparation method is prepared by chemical vapour deposition technique, and cost is high, system
Standby area is small, product unification and industrial automation production are difficult.
The content of the invention
The embodiment of the present invention provides a kind of electric heating device and device and preparation method thereof, and the electrothermal structure has resistance steady
The fixed, advantage of long lifespan.
In a first aspect, the embodiments of the invention provide a kind of electric heating device, described electric heating device includes exhausted successively
Edge matrix, watersoluble plumbago alkene electrically conductive ink heating layer, electrode and insulating protective film;
Described watersoluble plumbago alkene electrically conductive ink heating layer by percentage to the quality, including following component:Resin 13%~
74%, graphene 0.3~5%, conducting particles 1.5~24%, auxiliary agent 5.3~28%.
Further, watersoluble plumbago alkene electrically conductive ink heating layer causes film to obtain by watersoluble plumbago alkene electrically conductive ink is dry, institute
The watersoluble plumbago alkene electrically conductive ink stated includes following component by percentage to the quality:Graphene:0.09%-6.40%, water:
8.10%-63.36%, abrasive media:3.00%-24.00%, conducting particles:1.50%-24.00%, the second auxiliary agent:
3.00%-8.00%, resinoid bond:10.00%-50.00%, the first auxiliary agent:5.00%-20.00%;Described first helps
Agent includes dispersant and defoamer;The pH value of described watersoluble plumbago alkene electrically conductive ink be 8-10, viscosity be 3000~
30000mPaS, sheet resistance is 100~5000 Ω;Described conducting particles be spherical conductive particle and rod conductive particle according to
Mass ratio is 3-5:1 is mixed to get..
Further, the surface heat temperature of described electric heating device is 35~100 DEG C, power density 150~
2000W;Working life >=30000h.
Further, described insulating body is polyester film, epoxy resin fiberglass plate or polyimide film;It is described
Electrode be silver electrode and/or copper electrode;Described insulating protective film is to scribble the polyester film of adhesive, scribble adhesive
Polyimide film, epoxy resin fiberglass plate.
Second aspect, the embodiment of the present invention provides a kind of preparation method of electric heating device, comprises the following steps:
By watersoluble plumbago alkene electrically conductive ink by silk-screen printing or intaglio printing on insulating body, drying form aqueous stone
Black alkene electrically conductive ink heating layer of ink, covers electrode, then with insulation above described watersoluble plumbago alkene electrically conductive ink heating layer of ink
Diaphragm hot pressing is compounded to form described electric heating device.
Further, described watersoluble plumbago alkene electrically conductive ink includes following component by percentage to the quality:Graphene:
0.09%-6.40%, water:8.10%-63.36%, abrasive media:3.00%-24.00%, conducting particles:1.50%-
24.00%, the second auxiliary agent:3.00%-8.00%, resinoid bond:10.00%-50.00%, the first auxiliary agent:5.00%-
20.00%;The first described auxiliary agent includes dispersant and defoamer;The pH value of described watersoluble plumbago alkene electrically conductive ink is 8-
10, viscosity is 3000~30000mPaS, and sheet resistance is 100~5000 Ω.
Further, the preparation of watersoluble plumbago alkene electrically conductive ink comprises the following steps:
(1) described abrasive media, water-based graphite alkene slurry and the first auxiliary agent are uniformly mixed so as to obtain the first mixture;
(2) described conducting particles is mixed with the first mixture, it is scattered to stir, obtain the second mixture;
(3) the second described mixture is ground to solid content particle diameter therein less than 5 μm, is filtrated to get graphene conductive
Black wash;
(4) graphene conductive black wash, resinoid bond and the first auxiliary agent are disperseed after stirring to obtain watersoluble plumbago alkene
Electrically conductive ink.
Further, described conducting particles is included in conductive black, carbon black, conductive zinc oxide and conductive titanium dioxide extremely
Few one kind.
Further, described conducting particles is that spherical conductive particle and rod conductive particle are 3-5 according to mass ratio:1
It is mixed to get.Further, the second described auxiliary agent includes at least one of wetting agent, dispersant and defoamer.
Further, described resinoid bond is the resinoid bond crossed through amination treatment.
Further, described resinoid bond is emulsion acrylic resin, aqueous acrylic resin dispersion, acrylic acid tree
At least one of the fat aqueous solution, aqueous polyurethane dispersion and styrene-acrylic emulsion.
Further, the first described auxiliary agent also includes pH adjusting agent, film forming agent, levelling agent, thickener, coupling agent and profit
At least one of humectant.
Further, described dispersant be high molecular polymer, it is polycarboxylic acids ammonium salt class dispersant, polysiloxane-based scattered
At least one of agent, polycarboxylate sodium's class dispersant, copolymer analog dispersant and Sulfonates dispersant;The defoamer is
At least one of polysiloxane-based defoamer, organic silicon defoamer, silicone oil defoamer and polyethers defoamer;The pH
Conditioning agent be amine nertralizer and/or alkaline matter, wherein, the amine nertralizer can be N, N- dimethylethanolamines and/
Or triethanolamine, the alkaline matter can be ammoniacal liquor and/or sodium hydroxide;The film forming agent is alkoxide and/or alcohol ethers;
The thickener is at least one of polyurethanes copolymer, cellulose family and silica;The levelling agent is acrylic acid
At least one of class, organic silicon and fluorocarbons class;The coupling agent is that silane coupler and/or titanate esters are coupled
Agent;The wetting agent is organic silicon surface modifier.
The third aspect, the embodiment of the present invention provides a kind of electric heater unit, and described electric heater unit includes above-mentioned electricity
Heating arrangement.
Further, described electric heater unit includes graphene heating wall, graphene heating pipeline, graphene electric heating wall
Picture, graphene electric heater, graphene heating floor and graphene electric pad.
By such scheme, the present invention has the advantages that:
The watersoluble plumbago alkene electrically conductive ink layer of ink of the present invention, is that watersoluble plumbago alkene electrically conductive ink is printed on insulating substrate,
Form high uniformity densification, the ultra-thin conductive heating coating of high adhesion force.Pass through graphene and the carbon nanomaterial of different scale
It is compound, form 3-D nano, structure layer and stable skeleton conductive network, the SP2 carbon atomic layers of graphene film layer surface can be with
It is in close contact with conducting particles, highest contacting efficiency is shown, while avoiding graphene between layers in the work of external force
With the tomography of lower appearance, the quantity of conductive net path is added, conductive network structure is improved;Under electric field action, mutually rub
Wipe, collide, make " Brownian motion ", produce substantial amounts of heat, and radiated with far infrared mode, realize efficient electric heating
Conversion, heater heating is uniform, and system is stable, solves power attenuation in the prior art, the problem of service life is short.
Graphene Electric radiant Heating Film/plate of the present invention, by by watersoluble plumbago alkene electrically conductive ink silk-screen printing and/or intaglio printing
On insulating substrate, new material new technology is combined with traditional handicraft, cost is low, homogeneity of product degree is high, efficiency high, it is real
Existing auto industrialization production.
Overcome carbon printing ink and pollute the problems such as environment, resistance are big, poor adhesive force, electrical property are decayed, make up solution and prepare stone
The influence for the electrical property that imperfect tape during black alkene comes.
Embodiment
The present invention is described in further detail with reference to specific embodiment, but it is not as a limitation of the invention.
A kind of electric heating device, described electric heating device includes insulating body, watersoluble plumbago alkene successively from down to up leads
Electric ink heating layer, electrode and insulating protective film;Described watersoluble plumbago alkene electrically conductive ink heating layer by percentage to the quality, is wrapped
Include following component:Resin 13%~74%, graphene 0.3~5%, conducting particles 1.5~24%, auxiliary agent 5.3~28%.
Preferably, described watersoluble plumbago alkene electrically conductive ink includes following component by percentage to the quality:Graphene:
0.09%-6.40%, water:8.10%-63.36%, abrasive media:3.00%-24.00%, conducting particles:1.50%-
24.00%, the second auxiliary agent:3.00%-8.00%, resinoid bond:10.00%-50.00%, the first auxiliary agent:5.00%-
20.00%;The first described auxiliary agent includes dispersant and defoamer;The pH value of described watersoluble plumbago alkene electrically conductive ink is 8-
10, viscosity is 3000~30000mPaS, and sheet resistance is 100~5000 Ω;Described conducting particles is spherical conductive particle and rod
Shape conducting particles is 3-5 according to mass ratio:1 is mixed to get.
Preferably, the surface heat temperature of described electric heating device is 35~100 DEG C, power density 150~
2000W;Working life >=30000h.
Preferably, described insulating body is polyester film, epoxy resin fiberglass plate or polyimide film.
To note here is that:Insulating body is by base material wetting and sided corona treatment mistake.
Preferably, described electrode is silver electrode and/or copper electrode.
Preferably, described insulating protective film is the polyester film for scribbling adhesive, the polyimides for scribbling adhesive
Film, epoxy resin fiberglass plate.
A kind of preparation method of electric heating device, comprises the following steps:
By watersoluble plumbago alkene electrically conductive ink by silk-screen printing or intaglio printing on insulating body, drying form aqueous stone
Black alkene electrically conductive ink heating layer of ink, covers electrode, then with insulation above described watersoluble plumbago alkene electrically conductive ink heating layer of ink
Diaphragm hot pressing is compounded to form described electric heating device.
Preferably, described watersoluble plumbago alkene electrically conductive ink includes following component by percentage to the quality:Graphene:
0.09%-6.40%, water:8.10%-63.36%, abrasive media:3.00%-24.00%, conducting particles:1.50%-
24.00%, the second auxiliary agent:3.00%-8.00%, resinoid bond:10.00%-50.00%, the first auxiliary agent:5.00%-
20.00%;The first described auxiliary agent includes dispersant and defoamer;The pH value of described watersoluble plumbago alkene electrically conductive ink is 8-
10, viscosity is 3000~30000mPaS, and sheet resistance is 100~5000 Ω.
Preferably, the preparation of watersoluble plumbago alkene electrically conductive ink comprises the following steps:
(1) graphene, water, abrasive media, conducting particles, the second auxiliary agent, resin are weighed according to above-mentioned mass percent
Binding agent, the first auxiliary agent;
(2) described abrasive media, water-based graphite alkene slurry and the first auxiliary agent are uniformly mixed so as to obtain the first mixture;
(3) described conducting particles is mixed with the first mixture, it is scattered to stir, obtain the second mixture;
(4) the second described mixture is ground to solid content particle diameter therein less than 5 μm, is filtrated to get graphene conductive
Black wash.
(5) graphene conductive black wash, resinoid bond and the first auxiliary agent are disperseed after stirring to obtain watersoluble plumbago alkene
Electrically conductive ink.
Preferably, described conducting particles is included in conductive black, carbon black, conductive zinc oxide and conductive titanium dioxide extremely
Few one kind.
Preferably, it is 3-5 according to mass ratio that described conducting particles, which is spherical conductive particle and rod conductive particle,:1
It is mixed to get.
Preferably, the second described auxiliary agent includes at least one of wetting agent, dispersant and defoamer.
Preferably, described resinoid bond is the resinoid bond crossed through amination treatment.
Preferably, described resinoid bond is emulsion acrylic resin, aqueous acrylic resin dispersion, acrylic acid tree
At least one of the fat aqueous solution, aqueous polyurethane dispersion and styrene-acrylic emulsion.It will be clear that when described resin is viscous
When knot agent is two or more, the mass percent for any two kinds of resinoid bonds selected is not particularly limited.
Preferably, the first described auxiliary agent also includes pH adjusting agent, film forming agent, levelling agent, thickener, coupling agent and profit
At least one of humectant.
Preferably, described dispersant be high molecular polymer, it is polycarboxylic acids ammonium salt class dispersant, polysiloxane-based scattered
At least one of agent, polycarboxylate sodium's class dispersant, copolymer analog dispersant and Sulfonates dispersant;
To note here is that:Specifically, the high molecular polymerization species dispersant can be purchased from dimension Persian new material
The dispersant of company, model 4900;Described polycarboxylic acids ammonium salt class dispersant can be purchased from the scattered of Sheng Nuopuke companies
Agent, model SN-5027;Described copolymer analog dispersant can be the dispersant purchased from Di Gao companies and Bi Ke chemistry, type
Number be Dego-752W, Dego-760W, BYK190.When described dispersant is two or more, that selectes is any
The mass percent of two kinds of dispersants is not particularly limited.
The defoamer is polysiloxane-based defoamer, organic silicon defoamer, silicone oil defoamer and polyethers froth breaking
At least one of agent;
To note here is that:The defoamer is preferably polysiloxane-based defoamer, specifically, can be high purchased from enlightening
Company and the defoamer of Bi Ke chemistry, model Dego-901W, BYK-024, BYK-028.
The pH adjusting agent be amine nertralizer and/or alkaline matter, wherein, the amine nertralizer can be N, N- bis-
Methylethanolamine and/or triethanolamine;The alkaline matter can be ammoniacal liquor and/or sodium hydroxide;
To note here is that:Specifically, the pH adjusting agent can be to be neutralized purchased from the entitled amine of this company of hamming
Agent DMAE;The content of the pH adjusting agent is not particularly limited, as long as the pH value of the watersoluble plumbago alkene electrically conductive ink is controlled
In above range.
The film forming agent is alkoxide and/or alcohol ethers;To note here is that:Specifically, the alkoxide can be
Lauryl Alcohol ester, the alcohol ethers can be butyl glycol ether and/or propane diols phenylate;
The thickener is at least one of polyurethanes copolymer, cellulose family and silica;
To note here is that:The thickener can be to increase purchased from the entitled polyurethanes copolymer of Rhom and Hass
Thick dose, model RM-8W, or hydroxyethyl ether cellulose, model 250HBR.The content of the thickener is not specific
Limit, as long as the viscosity of the watersoluble plumbago alkene electrically conductive ink is controlled in above range.
The levelling agent is at least one of acrylic compounds, organic silicon and fluorocarbons class;
Specifically, described levelling agent can be the levelling agent purchased from Bi Ke chemistry, model BYK-381, BYK-340.
The coupling agent is silane coupler and/or titanate coupling agent;Wherein, preferably coupling agent is silane coupler,
Specifically, it can be KH-550.
The wetting agent is organic silicon surface modifier.Specifically, described wetting agent can be purchased from Bi Ke chemistry
Organosilyl surface auxiliary agent, model BYK-349.
To note here is that:The dispersant, defoamer, pH adjusting agent, film forming agent, levelling agent, thickener, coupling agent
It is not particularly limited with the respective content of wetting agent, can is the conventional selection of those skilled in the art.
A kind of electric heater unit, described electric heater unit includes above-mentioned electric heating device.
To note here is that:Performance parameter on electrically conductive ink can be determined in the following way:By watersoluble plumbago alkene
On the glass substrate, it is 25 μm to make its thickness of dry film to conductive ink application, and after after its drying, sample is placed on into tester operation
Platform, operation probe station pressure probe, turn-on current, selection sheet resistance classification is tested;
Viscosity parameter is tested by U.S.'s Brookfield rotation viscometers;
Attachment force parameter passes through GB 1720-89《Paint film adhesion determination method》Measure;
Electric performance stablity parameter has by a certain temperature, placing the sheet resistance rate of change after certain time to judge
Body examination method for testing is as follows:
By watersoluble plumbago alkene conductive ink application on the glass substrate, it is 25 μm to make its thickness of dry film, after after its drying, is led to
Cross the double electrical measurement four-point probes of RTS-9 and test its sheet resistance, record initial sheet resistance R□;Then sample is placed on to 80 DEG C of baking oven
In, after baking 360h, test sample sheet resistance, records final sheet resistance R again□', then calculate sheet resistance rate of change R□%=(R□′-
R□)/R□。
Printing adaptability parameter by by watersoluble plumbago alkene electrically conductive ink silk-screen printing or intaglio printing on certain base material,
Investigate its outward appearance, whether printed matter clearly judges.
The water-based graphite alkene slurry being previously mentioned in the present invention is the dispersion liquid of graphene and surfactant, wherein, surface
The weight/mass percentage composition of activating agent is not higher than 1%, and solvent is water.
Here is specific embodiment:
Embodiment 1
The present embodiment is used for illustrating preparing watersoluble plumbago alkene electrically conductive ink using the method for the present invention.
(1) by 100g water-based acrylic resins, 700g water-based graphite alkene slurry (solid quality percentage composition 3%, wherein
Contain surfactant 3.5g), 10g dispersants SN-5027,20g dispersant 760W, 5g wetting agent BYK-349,15g defoamer
901W is added in grinding pot, and stirring 2h is disperseed under 1000rpm rotating speeds, then adds 150g spherical conductive carbon black, in 1500rpm
Disperse stirring 2h under rotating speed;Then 0.8~1.0 μm of zirconium oxide bead is added in step (1) mixture, is ground to particle diameter and is less than
5 μm, discharging obtains graphene conductive black wash;
(2) 500g graphene conductives black wash, 400g water-based acrylic resins emulsion, 20g dispersant Bs YK190,15g are disappeared
Infusion BYK-024,40g film forming agent, 15g levelling agents, 10g coupling agents KH550 are added in dispersion tank, under 1000rpm rotating speeds
Scattered stirring 3h, while adding pH adjusting agent DMAE and thickener RM8W, regulation pH value is 9, and viscosity is 10000mPaS.Go out
Material both obtains watersoluble plumbago alkene electrically conductive ink Ink1;
As a result the Ink1 of above-mentioned preparation is respectively coated on tinplate, on glass plate, while being screen printed onto PET
On film, wherein, thickness of dry film is 25 μm;
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 2
The present embodiment is used for illustrating preparing watersoluble plumbago alkene electrically conductive ink using the method for the present invention.
(1) by 150g water-based acrylic resins, 600g water-based graphite alkene slurry (solid quality percentage composition 5%, wherein
Contain surfactant 6g), 10g dispersants SN-5027,20g dispersant 760W, 5g wetting agent BYK-349,15g defoamer
901W is added in grinding pot, and stirring 2h is disperseed under 1000rpm rotating speeds, then adds 200g bar-shaped zinc oxide, is turned in 1500rpm
The lower scattered stirring 2h of speed;Then 0.8~1.0 μm of zirconium oxide bead is added in step (1) mixture, is ground to particle diameter less than 5 μ
M, discharging obtains graphene conductive black wash;
(2) 600g graphene conductives black wash, 300g water-based acrylic resins emulsion, 20g dispersant Bs YK190,15g are disappeared
Infusion BYK-024,40g film forming agent, 15g levelling agents, 10g coupling agents KH550 are added in dispersion tank, under 1000rpm rotating speeds
Scattered stirring 3h, while adding pH adjusting agent DMAE and thickener RM8W, regulation pH value is 9, and viscosity is 15000mPaS.Go out
Material both obtains watersoluble plumbago alkene electrically conductive ink Ink2;
As a result the Ink2 of above-mentioned preparation is respectively coated on tinplate, on glass plate, while being screen printed onto PET
On film, wherein, thickness of dry film is 25 μm;
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 3
The present embodiment is used for illustrating preparing watersoluble plumbago alkene electrically conductive ink using the method for the present invention.
(1) by 250g water-based acrylic resins, 450g water-based graphite alkene slurry (solid quality percentage composition 8%, wherein
Contain surfactant 4.2g), 10g dispersants SN-5027,20g dispersant 760W, 5g wetting agent BYK-349,15g defoamer
901W is added in grinding pot, the scattered stirring 2h under 1000rpm rotating speeds, Ran Houjia, 250g spherical conductive titanium dioxide,
Disperse stirring 2h under 1500rpm rotating speeds;Then 0.8~1.0 μm of zirconium oxide bead is added in step (1) mixture, be ground to
Particle diameter is less than 5 μm, and discharging obtains graphene conductive black wash;
(2) 700g graphene conductives black wash, 200g water-based acrylic resins emulsion, 20g dispersant Bs YK190,15g are disappeared
Infusion BYK-024,40g film forming agent, 15g levelling agents, 10g coupling agents KH550 are added in dispersion tank, under 1000rpm rotating speeds
Scattered stirring 3h, while adding pH adjusting agent DMAE and thickener RM8W, regulation pH value is 9, and viscosity is 25000mPaS.Go out
Material both obtains watersoluble plumbago alkene electrically conductive ink Ink3;
As a result the Ink3 of above-mentioned preparation is respectively coated on tinplate, on glass plate, while being screen printed onto PET
On film, wherein, thickness of dry film is 25 μm;
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 4
The present embodiment is used for illustrating preparing watersoluble plumbago alkene electrically conductive ink using the method for the present invention.
Method according to (1) in embodiment 1 prepares graphene conductive black wash, and water is prepared according to the method for (2) in embodiment 2
Property Graphene conductive ink, i.e. Ink4.
As a result the Ink4 of above-mentioned preparation is respectively coated on tinplate, on glass plate, while being screen printed onto PET
On film, wherein, thickness of dry film is 25 μm;
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 5
The present embodiment is used for illustrating preparing watersoluble plumbago alkene electrically conductive ink using the method for the present invention.
Method according to (1) in embodiment 1 prepares graphene conductive black wash, and water is prepared according to the method for (2) in embodiment 3
Property Graphene conductive ink, i.e. Ink5.
As a result the Ink5 of above-mentioned preparation is respectively coated on tinplate, on glass plate, while being screen printed onto PET
On film, wherein, thickness of dry film is 25 μm;
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 6
The present embodiment is used for illustrating preparing watersoluble plumbago alkene electrically conductive ink using the method for the present invention.
Method according to (1) in embodiment 2 prepares graphene conductive black wash, and water is prepared according to the method for (2) in embodiment 1
Property Graphene conductive ink, i.e. Ink6.
As a result the Ink6 of above-mentioned preparation is respectively coated on tinplate, on glass plate, while being screen printed onto PET
On film, wherein, thickness of dry film is 25 μm;
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 7
The present embodiment is used for illustrating preparing watersoluble plumbago alkene electrically conductive ink using the method for the present invention.
Method according to (1) in embodiment 2 prepares graphene conductive black wash, and water is prepared according to the method for (2) in embodiment 3
Property Graphene conductive ink, i.e. Ink7.
As a result the Ink7 of above-mentioned preparation is respectively coated on tinplate, on glass plate, while being screen printed onto PET
On film, wherein, thickness of dry film is 25 μm;
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 8
The present embodiment is used for illustrating preparing watersoluble plumbago alkene electrically conductive ink using the method for the present invention.
Method according to (1) in embodiment 3 prepares graphene conductive black wash, and water is prepared according to the method for (2) in embodiment 1
Property Graphene conductive ink, i.e. Ink8.
As a result the Ink8 of above-mentioned preparation is respectively coated on tinplate, on glass plate, while being screen printed onto PET
On film, wherein, thickness of dry film is 25 μm;
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 9
The present embodiment is used for illustrating preparing watersoluble plumbago alkene electrically conductive ink using the method for the present invention.
Method according to (1) in embodiment 3 prepares graphene conductive black wash, and water is prepared according to the method for (2) in embodiment 2
Property Graphene conductive ink, i.e. Ink9.
As a result the Ink9 of above-mentioned preparation is respectively coated on tinplate, on glass plate, while being screen printed onto PET
On film, wherein, thickness of dry film is 25 μm;
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 10
The difference of the present embodiment and embodiment 1 is that the conducting particles that the present embodiment is selected is spherical conductive carbon black
What 120g and bar-shaped zinc oxide 30g was uniformly mixed to get.
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 11
Be with the difference of embodiment 2, the conducting particles that the present embodiment is used for spherical conductive titanium dioxide 150g and
Bar-shaped zinc oxide 50g mixture.
Then the sheet resistance and the stability of electrical property of the dry film of test coating on a glass, are coated on tinplate and do
The adhesive force of film, tests the viscosity and printing adaptability of watersoluble plumbago alkene electrically conductive ink sample, as shown in table 1.
Embodiment 10 and 11 is from conducting particles and rod conductive particle according to certain mass ratio (3-5:1) mixing,
Bar-shaped zinc oxide can form skeleton between layers in graphene, prevent the relative slip of ball contact, make graphene layer with
Contact between layer is more firm;And bar-shaped zinc oxide can connect multi-layer graphene, make contact between layers more
It is stable;But the ratio of rod conductive particle can not be too big, resistance between layers otherwise can be increased, and conducting particles and rod
Shape conducting particles is used cooperatively so that while the stability of the contact between ensureing graphene layer, moreover it is possible to ensure electric conductivity
Energy.
To note here is that:Graphene conductive layer of ink (conductive ink application dry after, there are fractions to vapor away) by
Graphene, conducting particles, resin, auxiliary agent (including the first auxiliary agent and second auxiliary agent) composition, its content are as follows:Resin 13%~
74%, graphene 0.3~5%, conducting particles 1.5~24%, auxiliary agent 5.3~28%.Specific insulation:0.001~0.09
Ω·cm。
Table 1 is embodiment 1-11 watersoluble plumbago alkene electrically conductive ink performance parameter tables, the performance parameter such as institute of table 1 of electrically conductive ink
Show.
The watersoluble plumbago alkene electrically conductive ink performance parameter table of table 1
It can be seen that from above-described embodiment 1-11 test result:The watersoluble plumbago alkene prepared using the method for the present invention is led
Electric ink adhesion is excellent, and sheet resistance and viscosity are adjustable, it is most important that after baking 360h 80 degree long-term resistance variations it is micro- its
It is micro-, wherein where may having the reason for measurement error causes resistance variations.The watersoluble plumbago alkene prepared using the inventive method is led
Electric ink, stable conductive network structure, the SP of graphene film layer surface are formed by adding conducting particles and graphene2Carbon is former
Sublayer can be in close contact with conducting particles, show highest contacting efficiency, be existed between layers while avoiding graphene
The tomography occurred in the presence of external force, adds the quantity of conductive net path, improves conductive network structure, the test number of table 1
Long-time stability according to the electric conductivity for indicating the watersoluble plumbago alkene electrically conductive ink are excellent.
Used it can be seen from the measurement result of embodiment 10 and 11 using conducting particles and rod conductive mix particles,
The performance of electrically conductive ink, which is substantially better than, uses merely spherical or rod conductive particle ink, it is recognised that spherical and bar-shaped lead
There is certain synergy between charged particle, add the stability and electric conductivity of electrically conductive ink, and adhesive force also has
Certain lifting.
Watersoluble plumbago alkene electrically conductive ink printing adaptability is prepared using the method for the present invention excellent, printed matter is fine and smooth, clear,
And water-base resin is used, and it is environment friendly and pollution-free, prepare graphene heating film or graphene electric heating for the watersoluble plumbago alkene electrically conductive ink
Plate, and then graphene Electrical heating fresco, graphene electric heater, graphene heating floor, graphene electric heating are prepared by product design
The products such as pad, applied to constructure heatings such as family, public building, agriculture cultivations, pipe insulation, ground device for melting snow, far red
The fields such as outer health-care physical therapy provide theoretical foundation and practical basis.
Graphene Electric radiant Heating Film/the plate prepared by above-mentioned watersoluble plumbago alkene electrically conductive ink can be adjusted according to different application Scenario Design
Its performance parameter is saved, wherein surface heat temperature is 35~100 DEG C adjustable, and 150~2000W of power density is adjustable;Its work longevity
Life >=30000h, programming rate is fast, and 1~3min is the surface temperature that can reach design.
To note here is that:Typically by watersoluble plumbago alkene electrically conductive ink silk-screen printing or intaglio printing in insulating body
On, uniform conductive exothermal film layer is formed, its thicknesses of layers is 10 μm~50 μm.Insulating body can make polyester film, epoxy
Plexiglas fiberboard or polyimide film, its thickness are 0.1~20mm.Electrode can be silver electrode and/or copper electrode, be used for
Switch on power.Insulating protective film can be scribbled the polyester film of adhesive, scribble the polyimide film or asphalt mixtures modified by epoxy resin of adhesive
Fat glass mat.
By sheet resistance be 500 Ω, viscosity be 4000~6000mPaS, adhesive force be 1 grade, the watersoluble plumbago of fineness≤15 μm
Alkene electrically conductive ink is printed on PET film by the way of intaglio printing, forms the watersoluble plumbago alkene electrically conductive ink that thickness is 15 μm and sends out
Hot layer of ink, after 120 DEG C of oven dryings, silver electrode is printed in both sides, is toasted through 120 DEG C of baking ovens, after silver electrode is dried, thereon
Copper electrode is covered in side, then forms graphene Electric radiant Heating Film after 80 DEG C of hot pressing are compound with scribbling the polyester film of adhesive.Performance is surveyed
Test result is as shown in table 2 (1 group).
Be respectively 200 Ω, 500 Ω, 1000 Ω by sheet resistance, viscosity be 15000~20000mPaS, adhesive force be 1 grade,
The watersoluble plumbago alkene electrically conductive ink of fineness≤15 μm is mixed by a certain percentage according to power setting, using the side of silk-screen printing
Formula is printed on epoxy resin fiberglass plate, the watersoluble plumbago alkene electrically conductive ink heating layer of ink that thickness is 15 μm is formed, through 120
After DEG C oven drying, copper electrode is covered above it, after then hot pressing is compound at a temperature of 300 DEG C with epoxy resin fiberglass plate
Form graphene electric hot plate.The performance test results are as shown in table 2 (2 groups).
After graphene Electric radiant Heating Film and graphene electric hot plate switch on power, it is brought rapidly up, reaches the surface temperature of design, simultaneously
Trigger itself and produce far infrared, heat is sent into space in the form of far infrared heat energy is radiated, human body and object is experienced
It is warm, naturally uniform rise indoor temperature.It is applied to prepare graphene Electrical heating fresco, graphene electric heating by product design
The products such as device, graphene heating floor, graphene electric pad.Graphene Electric radiant Heating Film and graphene electric hot plate and application graphite electricity
Hot product can be widely applied to the constructure heatings such as family, public building, agriculture cultivations, pipe insulation, ground device for melting snow, far
The fields such as infrared health physiotherapy.
Table 2
It can be seen that from above-mentioned test result:The graphene Electric radiant Heating Film and graphene electric heating prepared using the method for the present invention
Plate, the temperature difference is small, and quick heating, service life is long, and changed power is small, substantially undamped.The test data of table 1 indicates the graphene
The excellent performance of Electric radiant Heating Film and graphene electric hot plate.
Graphene Electric radiant Heating Film is prepared using the method for the present invention and the heating of graphene electric hot plate is uniform, the temperature difference is small, uses the longevity
Life length, electric performance stablity, power is substantially undamped, rapid to rise after the graphene Electric radiant Heating Film and graphene electric hot plate switch on power
Temperature, reaches the surface temperature of design, while triggering itself produces far infrared, heat is sent in the form of far infrared heat energy is radiated
Enter space, experience human body and object warm, naturally uniform rise indoor temperature.It is applied to prepare stone by product design
The products such as black alkene Electrical heating fresco, graphene electric heater, graphene heating floor, graphene electric pad.For graphene Electric radiant Heating Film and
Graphene electric hot plate and using graphite electric heating products be widely used in the constructure heatings such as family, public building, agricultural cultivate,
The fields such as pipe insulation, ground device for melting snow, far infrared health care physiotherapy provide theoretical foundation and practical basis.
The preferred embodiment of the present invention described in detail above, still, the present invention are not limited in above-mentioned embodiment
Detail, in the range of the technology design of the present invention, a variety of simple variants can be carried out to technical scheme, this
A little simple variants belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned embodiment, in not lance
In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can
The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally
The thought of invention, it should equally be considered as content disclosed in this invention.
Above example is only the exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention
It is defined by the claims.Those skilled in the art can make respectively in the essence and protection domain of the present invention to the present invention
Modification or equivalent substitution are planted, this modification or equivalent substitution also should be regarded as being within the scope of the present invention.
Claims (16)
1. a kind of electric heating device, it is characterised in that described electric heating device includes insulating body, watersoluble plumbago alkene successively leads
Electric ink heating layer, electrode and insulating protective film;
Described watersoluble plumbago alkene electrically conductive ink heating layer by percentage to the quality, including following component:Resin 13%~74%,
Graphene 0.3~5%, conducting particles 1.5~24%, auxiliary agent 5.3~28%.
2. electric heating device according to claim 1, it is characterised in that watersoluble plumbago alkene electrically conductive ink heating layer is by aqueous
Graphene conductive ink is dry to cause film to obtain, and described watersoluble plumbago alkene electrically conductive ink includes such as the following group by percentage to the quality
Point:Graphene:0.09%-6.40%, water:8.10%-63.36%, abrasive media:3.00%-24.00%, conducting particles:
1.50%-24.00%, the second auxiliary agent:3.00%-8.00%, resinoid bond:10.00%-50.00%, the first auxiliary agent:
5.00%-20.00%;The first described auxiliary agent includes dispersant and defoamer;The pH of described watersoluble plumbago alkene electrically conductive ink
It is worth for 8-10, viscosity is 3000~30000mPaS, sheet resistance is 100~5000 Ω;Described conducting particles is spherical conductive grain
Son and rod conductive particle are 3-5 according to mass ratio:1 is mixed to get.
3. electric heating device according to claim 1, it is characterised in that the surface heat temperature of described electric heating device
For 35~100 DEG C, 150~2000W of power density;Working life >=30000h.
4. electric heating device according to claim 1, it is characterised in that described insulating body is polyester film, epoxy
Plexiglas fiberboard or polyimide film;Described electrode is silver electrode and/or copper electrode;Described insulating protective film is painting
Polyester film, the polyimide film for scribbling adhesive, the epoxy resin fiberglass plate for having adhesive.
5. a kind of preparation method of electric heating device, it is characterised in that comprise the following steps:
By watersoluble plumbago alkene electrically conductive ink by silk-screen printing or intaglio printing on insulating body, drying form watersoluble plumbago alkene
Electrically conductive ink heating layer of ink, covers electrode, then with insulation protection above described watersoluble plumbago alkene electrically conductive ink heating layer of ink
Film hot pressing is compounded to form described electric heating device.
6. the preparation method of electric heating device according to claim 5, it is characterised in that described watersoluble plumbago alkene is conductive
Ink includes following component by percentage to the quality:Graphene:0.09%-6.40%, water:8.10%-63.36%, grinding medium
Matter:3.00%-24.00%, conducting particles:1.50%-24.00%, the second auxiliary agent:3.00%-8.00%, resinoid bond:
10.00%-50.00%, the first auxiliary agent:5.00%-20.00%;The first described auxiliary agent includes dispersant and defoamer;It is described
Watersoluble plumbago alkene electrically conductive ink pH value be 8-10, viscosity be 3000~30000mPaS, sheet resistance be 100~5000 Ω.
7. the preparation method of electric heating device according to claim 6, it is characterised in that watersoluble plumbago alkene electrically conductive ink
Preparation comprises the following steps:
(1) described abrasive media, water-based graphite alkene slurry and the first auxiliary agent are uniformly mixed so as to obtain the first mixture;
(2) described conducting particles is mixed with the first mixture, it is scattered to stir, obtain the second mixture;
(3) the second described mixture is ground to solid content particle diameter therein less than 5 μm, is filtrated to get graphene conductive black
Slurry;
(4) graphene conductive black wash, resinoid bond and the first auxiliary agent are disperseed to obtain watersoluble plumbago alkene conduction after stirring
Ink.
8. the preparation method of electric heating device according to claim 6, it is characterised in that described conducting particles includes leading
At least one of electric carbon black, carbon black, conductive zinc oxide and conductive titanium dioxide.
9. the preparation method of electric heating device according to claim 8, it is characterised in that described conducting particles is spherical
Conducting particles and rod conductive particle are 3-5 according to mass ratio:1 is mixed to get.
10. the preparation method of electric heating device according to claim 6, it is characterised in that the second described auxiliary agent includes
At least one of wetting agent, dispersant and defoamer.
11. the preparation method of electric heating device according to claim 6, it is characterised in that described resinoid bond is
The resinoid bond crossed through amination treatment.
12. the preparation method of electric heating device according to claim 11, it is characterised in that described resinoid bond is
Emulsion acrylic resin, aqueous acrylic resin dispersion, acrylic resin aqueous solution, aqueous polyurethane dispersion and styrene-acrylic emulsion
At least one of.
13. the preparation method of electric heating device according to claim 6, it is characterised in that the first described auxiliary agent is also wrapped
Include at least one of pH adjusting agent, film forming agent, levelling agent, thickener, coupling agent and wetting agent.
14. the preparation method of electric heating device according to claim 13, it is characterised in that described dispersant is high score
Sub- polymer, polycarboxylic acids ammonium salt class dispersant, polysiloxane-based dispersant, polycarboxylate sodium's class dispersant, copolymer analog disperse
At least one of agent and Sulfonates dispersant;The defoamer is polysiloxane-based defoamer, organic silicon defoamer, silicon
At least one of oils defoamer and polyethers defoamer;The pH adjusting agent be amine nertralizer and/or alkaline matter, its
In, the amine nertralizer can be N, N- dimethylethanolamines and/or triethanolamine, and the alkaline matter can be ammoniacal liquor
And/or sodium hydroxide;The film forming agent is alkoxide and/or alcohol ethers;The thickener is polyurethanes copolymer, cellulose
At least one of class and silica;The levelling agent be acrylic compounds, organic silicon and fluorocarbons class at least
It is a kind of;The coupling agent is silane coupler and/or titanate coupling agent;The wetting agent is organic silicon surface modifier.
15. a kind of electric heater unit, it is characterised in that described electric heater unit is included described in claim any one of 1-4
Electric heating device.
16. electric heater unit according to claim 15, it is characterised in that described electric heater unit is sent out including graphene
Hot wall, graphene heating pipeline, graphene Electrical heating fresco, graphene electric heater, graphene heating floor and graphene electric pad.
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Cited By (28)
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