CN106997197A - A kind of steel pipe processing Intelligent Production System and the intelligent production method of steel pipe processing using the system - Google Patents
A kind of steel pipe processing Intelligent Production System and the intelligent production method of steel pipe processing using the system Download PDFInfo
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- CN106997197A CN106997197A CN201710295463.9A CN201710295463A CN106997197A CN 106997197 A CN106997197 A CN 106997197A CN 201710295463 A CN201710295463 A CN 201710295463A CN 106997197 A CN106997197 A CN 106997197A
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- steel pipe
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- roller
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32204—Performance assurance; assure certain level of non-defective products
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of steel pipe processing Intelligent Production System and its production technology using the system; the system is disposed with sloping skid, first passage, second channel, third channel, box cupling protection ring twist-on system, fourth lane and baler, in addition to steel pipe is by branch tracking system；The steel pipe connects by branch tracking system and controls automatic code spraying, path drifting machine, defectoscope, the first thread sandblasting silk check system, the second thread sandblasting silk check system, box cupling protection ring twist-on system, product handling system system, each roller-way and manipulator; the process data of each processing link of steel pipe is tracked by bar code, production records performance parameter after terminating in Quick Response Code；The real data of processing can be read in steel pipe's production or use by bar code or Quick Response Code, so that client understands the product quality of every steel pipe；The qualification rate of the production process product of the present invention is high, few production waste product occur, and one class is saved artificial compared with conventional method.
Description
Technical field
The present invention relates to steel pipe processing technique field, specifically a kind of steel pipe processes Intelligent Production System and is using this
The intelligent production method of steel pipe processing of system.
Background technology
Because petroleum transportation circuit is longer, the steel pipe of transporting petroleum needs to connect to meet to be actually needed, therefore two ends
The steel pipe's production demand for accessing sleeve pipe is larger.But the production line of petroleum casing pipe is longer at present, more than 10 link of supply and demand, each
Link is required for manually exercising supervision, it is necessary to substantial amounts of workman, and the amount of labour is larger, because manual oversight has larger people
Standard for error, and each workman differs, it is difficult to ensure the quality of production of sleeve pipe；Because production line is longer, and can not
Manufacturing parameter to links is monitored in real time, and real-time communication, the production of a certain link are lacked between each production link
Real-time Feedback can not be carried out after parameter is unqualified, any one link, which goes wrong, can all influence the final quality of product, cause
Product qualification rate is relatively low.
Existing production system, it is impossible to the process data of each steel pipe in production process is recorded, process technology number
According to that can not review, automation and intellectuality are not enough, and low production efficiency, qualification rate is difficult to ensure that.
The content of the invention
To solve the above problems, it is an object of the invention to provide a kind of steel pipe processing Intelligent Production System and using the system
The intelligent production method of steel pipe processing.
The present invention to achieve the above object, is achieved through the following technical solutions：
A kind of steel pipe processes Intelligent Production System, and the system is disposed with sloping skid, first passage, second channel, threeway
Road, box cupling-protection ring twist-on system, fourth lane and baler, in addition to steel pipe is by branch tracking system；
Rust remover, automatic code spraying, path drifting machine, hydraulic press and defectoscope, automatic code spraying are set gradually on the first passage
It is responsible on steel pipe spraying bar code；Described sloping skid upper end sets the feeding manipulator that steel pipe is sent to sloping skid, described
The entrance upper end of one passage sets the first manipulator, and the first manipulator is responsible for steel pipe being transferred to first passage from sloping skid；It is logical
The upper end of footpath machine, hydraulic press and defectoscope sets the second manipulator, and the second manipulator is responsible for steel pipe being transferred to from first passage
Path drifting machine, hydraulic press or defectoscope；First passage is provided with steel pipe prosthetic appliance；
Vane machine and the first thread sandblasting silk check system, the entrance upper end of the second channel are set gradually on the second channel
3rd manipulator is set；The first thread sandblasting silk check system includes machine for threading roller-way, machine for threading, a sandblasting
Roller-way, a sand-blasting machine, a silk inspection roller-way and a silk inspection machine, are provided with interface channel between second channel and third channel；
Steel pipe can be examined and moved between roller-way and interface channel in a machine for threading roller-way, sandblasting roller-way, a silk by the 3rd manipulator
It is dynamic；
Second thread sandblasting silk check system is set on the third channel；The entrance upper end of the second channel sets the 4th machinery
Hand；Second thread sandblasting silk check system include No. two machine for threading roller-ways, No. two machine for threading, No. two sandblasting roller-ways, No. two sand-blasting machines,
No. two silk inspection roller-ways and No. two silk inspection machines；Automatic checkout system is set on No. two silk inspection machines；4th manipulator can be by steel pipe two
Moved between number machine for threading roller-way, No. two sandblasting roller-ways, No. two silks inspection roller-ways and interface channels；
The box cupling-protection ring twist-on system includes box cupling feeding mechanical hand, coupling pre-screwing machine, screw-on machine, interior oiler, interior guarantor
Retaining ring screw-on machine, outer oiler and external guard ring screw-on machine；Box cupling feeding mechanical hand, coupling pre-screwing machine, screw-on machine constitute box cupling
Twist-on system, interior oiler and interior protection ring screw-on machine constitute interior protection ring twist-on system, outer oiler and external guard ring twist-on
Mechanism is into external guard ring twist-on system；4th manipulator can move to steel pipe on the roller-way of coupling pre-screwing machine, and box cupling-protection ring is twisted
On welding system set the 5th manipulator, the 5th manipulator be responsible for by steel pipe box cupling twist-on system, interior protection ring twist-on system and
Moved between external guard ring twist-on system；
Spotter, UV coating machines and product handling system system are set gradually in the fourth lane；Product handling system system, which is provided with, to be connect
Bind round coating machine, box cupling dryer, colour circle coating machine, colour circle dryer, the long weigher of survey and coder；Product handling system system upper end
Steel pipe translation mechanism is set, and steel pipe translation mechanism is responsible for steel pipe in box cupling coating machine, box cupling dryer, colour circle coating machine, color
Moved between ring dryer, the long weigher of survey and coder；Coder sprays Quick Response Code on steel pipe；The steel pipe translation mechanism
For the 7th manipulator, step rate or machine for moving steel.
The steel pipe connects by branch tracking system and controls automatic code spraying, path drifting machine, defectoscope, the first thread sandblasting silk
Check system, the second thread sandblasting silk check system, box cupling-protection ring twist-on system, product handling system system, each roller-way and manipulator,
The process data of each processing link of steel pipe is tracked by bar code, produced performance parameter after terminating in Quick Response Code
Middle record.
It is preferred that, pipe cutting machine is provided with interface channel, pipe cutting machine is controlled by steel pipe by branch tracking system.
It is preferred that, box cupling-protection ring twist-on system also includes robot upper protection loop system automatically；Interior oiler and outer painting
Automatic oil application system is set in oil machine.
It is preferred that, the steel pipe prosthetic appliance is inside and outside sharpening machine.
Present invention additionally comprises a kind of intelligent production method of steel pipe processing, comprise the following steps：
1. several steel pipes are put on sloping skid by feeding manipulator, and the steel pipe on sloping skid is placed on first by the first manipulator one by one
On passage, steel pipe sequentially passes through rust remover through first passage and coding station carries out processing of rust removing and spray bar code is handled, then
Through first passage to latus rectum station；
2. the steel pipe of latus rectum station is moved into path drifting machine from first passage by the second manipulator and carries out latus rectum processing, then again by the
Steel pipe after latus rectum is moved to hydraulic press test hydraulic pressure by two manipulators；Path drifting machine and hydraulic press joint steel pipe are by branch tracking system pair
Latus rectum data and hydraulic pressure data are recorded and are stored in steel pipe Quick Response Code；
3. the steel pipe after pressure measurement is moved to defectoscope and carries out ultrasonic examination by the second manipulator, as defect, the second machine occurs in flaw detection
Steel pipe is moved to inside and outside sharpening machine and fault location is repaired online by tool hand, is then back to defectoscope and is reviewed, it is qualified to detect a flaw
Steel pipe put by the second manipulator to second channel, and through second channel deliver to vane machine carry out air-dry processing；
4. the 3rd manipulator puts steel pipe to a machine for threading roller-way from second channel, is handled by a machine for threading thread, the 3rd
Steel pipe is moved to a sandblasting roller-way by manipulator, carries out blasting treatment to remove flash removed, remove casting skin, the 3rd machine by a sand-blasting machine
Steel pipe is moved to a silk and examines roller-way by tool hand, and examining machine by a silk carries out silk inspection, and silk inspection qualified products enter lower step flow；
A number silk inspection machine its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of a number machine for threading, carries out real time modifying to ensure
Thread quality；And a silk inspection machine joint steel pipe is recorded by branch tracking system to screw thread parameter；
5. the steel pipe of previous step is put on interface channel by the 3rd manipulator, and interface channel delivers to second channel, the 4th manipulator
Steel pipe is moved into No. two machine for threading roller-ways by interface channel, handled by No. two machine for threading threads, the 5th manipulator moves to steel pipe
No. two sandblasting roller-ways, carry out blasting treatment to remove flash removed, remove casting skin, steel pipe is moved to two by the 4th manipulator by No. two sand-blasting machines
Number silk inspection roller-way, silk inspection processing are carried out by No. two machine for threading, and silk inspection qualified products enter lower step flow；
No. two silk inspection machines its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of No. two machine for threading, carries out real time modifying to ensure
Thread quality；And No. two silk inspection machine joint steel pipes are recorded by branch tracking system to screw thread parameter；
6. the 4th manipulator puts steel pipe to the roller-way of coupling pre-screwing machine, carries out coupling pre-screwing afterwards and box cupling is tightened, and the 5th
The steel pipe for tightening box cupling is moved to interior protection ring twist-on system by manipulator, and steel pipe is carried out on oiling inside box cupling, box cupling inside
Protection ring simultaneously tightens processing, afterwards, and steel pipe is moved to external guard ring twist-on system and makees box cupling external dressing and connect by the 5th manipulator
The outside upper protection ring of hoop simultaneously tightens processing；Then steel pipe is moved to fourth lane and entered by spotter, UV coating machines by the 4th manipulator
The decontamination of row steel tube surface, the spraying of UV paints and drying and processing；Data of the above procedure data by steel pipe by branch tracking system are put down
Platform is monitored in real time；Box cupling feeding mechanical hand is coupling pre-screwing machine feeding；
7. the steel pipe after spotter, the processing of UV coating machines is moved to product handling system system by steel pipe translation mechanism, and drive steel pipe according to
Secondary to enter each station, to carry out box cupling colouring, box cupling drying, body applies colour circle, the drying of body colour circle, survey it is long, weigh after body
Beat Quick Response Code；Product handling system system connects data platform and monitored in real time to surveying long weighing data；All processing ginseng of steel pipe
Number is recorded in Quick Response Code, to realize that steel pipe machining information is traceable；
8. the complete steel pipe of above-mentioned processing is moved to baler roller-way by steel pipe translation mechanism, and when radical reaches setting value, bundling is obtained
To finished product.
It is preferred that production method, step 4. in machine examined by silk carried out after silk inspection, silk examines underproof product through Pipe Cutting
A number machine for threading of return re-works to silk and examines qualified after machine-cut is removed；
Step 5. in examine machines by No. two silks and carry out after silk inspection, silk is examined after underproof product is cut off through pipe cutting machine and returns to No. two threads
Machine re-works to silk and examines qualified.
It is preferred that preparation method, step 6. in box cupling inside oiling when start automatic oil application system carry out oiling operation；
Start automatic oil application system during box cupling external dressing and carry out oiling operation；The feeding of interior protection ring and external guard ring is by feeder
Device people completes.
The present invention has advantages below compared with prior art：
Steel pipe is with the addition of by branch tracking system in the steel pipe processing Intelligent Production System of the present invention, and the system is by each of production link
Individual equipment is connected, and forms the production line of intelligent automation.Steel pipe by branch tracking system by steel pipe each processing ring
The process data of section is tracked by bar code, and production records performance parameter after terminating in Quick Response Code, passes through bar code
Or Quick Response Code can read the real data of processing in steel pipe's production or use, so that client understands the product matter of every steel pipe
Amount.
The steel pipe processing Intelligent Production System of the present invention adds derusting system and UV painting systems, and first steel tube surface is removed
The links of steel pipe's production are tracked in its surface spraying bar code in rust, production process, produced after terminating in its table
Face sprays Quick Response Code, and the parameter to steel pipe is recorded, and client need to only scan the product matter that Quick Response Code can be appreciated that every steel pipe
Amount.
Sharpening machine and defectoscope are used cooperatively inside and outside the steel pipe processing Intelligent Production System of the present invention, and incomplete steel pipe can be entered
Row is online to be repaired, and remediation efficiency is high, and absolute waste product steel pipe is directly transported by dolly, hardly waste product in whole flow process；
Automatic checkout system is respectively provided with two silk inspection machines of the present invention, automatic detection is carried out to the screw thread of steel pipe, and pass through
Machine interconnection plane realizes that the screw thread parameter of steel pipe in process is monitored in real time, and by parameter fluctuation situation real-time informing thread
The data system of machine, and real time modifying is carried out, so that solve workman's testing result in traditional handicraft reinforms thread after coming out
Machine operating personnel change the way of parameter, so as to substantially increase the qualification rate of product.
Brief description of the drawings
Fig. 1 is that steel pipe processes the fertile device layout figure of intelligence；
Fig. 2 is that steel pipe processes the fertile process flow diagram of intelligence.
Embodiment
Intelligence is processed it is an object of the invention to provide a kind of steel pipe processing Intelligent Production System and using the steel pipe of the system
Production method, is achieved through the following technical solutions：
A kind of steel pipe processes Intelligent Production System, and the system is disposed with sloping skid, first passage, second channel, threeway
Road, box cupling-protection ring twist-on system, fourth lane and baler, in addition to steel pipe is by branch tracking system；
Rust remover, automatic code spraying, path drifting machine, hydraulic press and defectoscope, automatic code spraying are set gradually on the first passage
It is responsible on steel pipe spraying bar code；Described sloping skid upper end sets the feeding manipulator that steel pipe is sent to sloping skid, described
The entrance upper end of one passage sets the first manipulator, and the first manipulator is responsible for steel pipe being transferred to first passage from sloping skid；It is logical
The upper end of footpath machine, hydraulic press and defectoscope sets the second manipulator, and the second manipulator is responsible for steel pipe being transferred to from first passage
Path drifting machine, hydraulic press or defectoscope；First passage is provided with steel pipe prosthetic appliance；
Vane machine and the first thread sandblasting silk check system, the entrance upper end of the second channel are set gradually on the second channel
3rd manipulator is set；The first thread sandblasting silk check system includes machine for threading roller-way, machine for threading, a sandblasting
Roller-way, a sand-blasting machine, a silk inspection roller-way and a silk inspection machine, are provided with interface channel between second channel and third channel；
Steel pipe can be examined and moved between roller-way and interface channel in a machine for threading roller-way, sandblasting roller-way, a silk by the 3rd manipulator
It is dynamic；
Second thread sandblasting silk check system is set on the third channel；The entrance upper end of the second channel sets the 4th machinery
Hand；Second thread sandblasting silk check system include No. two machine for threading roller-ways, No. two machine for threading, No. two sandblasting roller-ways, No. two sand-blasting machines,
No. two silk inspection roller-ways and No. two silk inspection machines；Automatic checkout system is set on No. two silk inspection machines；4th manipulator can be by steel pipe two
Moved between number machine for threading roller-way, No. two sandblasting roller-ways, No. two silks inspection roller-ways and interface channels；
The box cupling-protection ring twist-on system includes box cupling feeding mechanical hand, coupling pre-screwing machine, screw-on machine, interior oiler, interior guarantor
Retaining ring screw-on machine, outer oiler and external guard ring screw-on machine；Box cupling feeding mechanical hand, coupling pre-screwing machine, screw-on machine constitute box cupling
Twist-on system, interior oiler and interior protection ring screw-on machine constitute interior protection ring twist-on system, outer oiler and external guard ring twist-on
Mechanism is into external guard ring twist-on system；4th manipulator can move to steel pipe on the roller-way of coupling pre-screwing machine, and box cupling-protection ring is twisted
On welding system set the 5th manipulator, the 5th manipulator be responsible for by steel pipe box cupling twist-on system, interior protection ring twist-on system and
Moved between external guard ring twist-on system；
Spotter, UV coating machines and product handling system system are set gradually in the fourth lane；Product handling system system, which is provided with, to be connect
Bind round coating machine, box cupling dryer, colour circle coating machine, colour circle dryer, the long weigher of survey and coder；Product handling system system upper end
Steel pipe translation mechanism is set, and steel pipe translation mechanism is responsible for steel pipe in box cupling coating machine, box cupling dryer, colour circle coating machine, color
Moved between ring dryer, the long weigher of survey and coder；Coder sprays Quick Response Code on steel pipe；The steel pipe translation mechanism
For the 7th manipulator, step rate or machine for moving steel.
The steel pipe connects by branch tracking system and controls automatic code spraying, path drifting machine, defectoscope, the first thread sandblasting silk
Check system, the second thread sandblasting silk check system, box cupling-protection ring twist-on system, product handling system system, each roller-way and manipulator,
The process data of each processing link of steel pipe is tracked by bar code, produced performance parameter after terminating in Quick Response Code
Middle record.
It is preferred that, pipe cutting machine is provided with interface channel, pipe cutting machine is controlled by steel pipe by branch tracking system.
It is preferred that, box cupling-protection ring twist-on system also includes robot upper protection loop system automatically；Interior oiler and outer painting
Automatic oil application system is set in oil machine.
It is preferred that, the steel pipe prosthetic appliance is inside and outside sharpening machine.
Present invention additionally comprises a kind of intelligent production method of steel pipe processing, comprise the following steps：
1. several steel pipes are put on sloping skid by feeding manipulator, and the steel pipe on sloping skid is placed on first by the first manipulator one by one
On passage, steel pipe sequentially passes through rust remover through first passage and coding station carries out processing of rust removing and spray bar code is handled, then
Through first passage to latus rectum station；
2. the steel pipe of latus rectum station is moved into path drifting machine from first passage by the second manipulator and carries out latus rectum processing, then again by the
Steel pipe after latus rectum is moved to hydraulic press test hydraulic pressure by two manipulators；Path drifting machine and hydraulic press joint steel pipe are by branch tracking system pair
Latus rectum data and hydraulic pressure data are recorded and are stored in steel pipe Quick Response Code；
3. the steel pipe after pressure measurement is moved to defectoscope and carries out ultrasonic examination by the second manipulator, as defect, the second machine occurs in flaw detection
Steel pipe is moved to inside and outside sharpening machine and fault location is repaired online by tool hand, is then back to defectoscope and is reviewed, it is qualified to detect a flaw
Steel pipe put by the second manipulator to second channel, and through second channel deliver to vane machine carry out air-dry processing；
4. the 3rd manipulator puts steel pipe to a machine for threading roller-way from second channel, is handled by a machine for threading thread, the 3rd
Steel pipe is moved to a sandblasting roller-way by manipulator, carries out blasting treatment to remove flash removed, remove casting skin, the 3rd machine by a sand-blasting machine
Steel pipe is moved to a silk and examines roller-way by tool hand, and examining machine by a silk carries out silk inspection, and silk inspection qualified products enter lower step flow；
A number silk inspection machine its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of a number machine for threading, carries out real time modifying to ensure
Thread quality；And a silk inspection machine joint steel pipe is recorded by branch tracking system to screw thread parameter；
5. the steel pipe of previous step is put on interface channel by the 3rd manipulator, and interface channel delivers to second channel, the 4th manipulator
Steel pipe is moved into No. two machine for threading roller-ways by interface channel, handled by No. two machine for threading threads, the 5th manipulator moves to steel pipe
No. two sandblasting roller-ways, carry out blasting treatment to remove flash removed, remove casting skin, steel pipe is moved to two by the 4th manipulator by No. two sand-blasting machines
Number silk inspection roller-way, silk inspection processing are carried out by No. two machine for threading, and silk inspection qualified products enter lower step flow；
No. two silk inspection machines its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of No. two machine for threading, carries out real time modifying to ensure
Thread quality；And No. two silk inspection machine joint steel pipes are recorded by branch tracking system to screw thread parameter；
6. the 4th manipulator puts steel pipe to the roller-way of coupling pre-screwing machine, carries out coupling pre-screwing afterwards and box cupling is tightened, and the 5th
The steel pipe for tightening box cupling is moved to interior protection ring twist-on system by manipulator, and steel pipe is carried out on oiling inside box cupling, box cupling inside
Protection ring simultaneously tightens processing, afterwards, and steel pipe is moved to external guard ring twist-on system and makees box cupling external dressing and connect by the 5th manipulator
The outside upper protection ring of hoop simultaneously tightens processing；Then steel pipe is moved to fourth lane and entered by spotter, UV coating machines by the 4th manipulator
The decontamination of row steel tube surface, the spraying of UV paints and drying and processing；Data of the above procedure data by steel pipe by branch tracking system are put down
Platform is monitored in real time；Box cupling feeding mechanical hand is coupling pre-screwing machine feeding；
7. the steel pipe after spotter, the processing of UV coating machines is moved to product handling system system by steel pipe translation mechanism, and drive steel pipe according to
Secondary to enter each station, to carry out box cupling colouring, box cupling drying, body applies colour circle, the drying of body colour circle, survey it is long, weigh after body
Beat Quick Response Code；Product handling system system connects data platform and monitored in real time to surveying long weighing data；All processing ginseng of steel pipe
Number is recorded in Quick Response Code, to realize that steel pipe machining information is traceable；
8. the complete steel pipe of above-mentioned processing is moved to baler roller-way by steel pipe translation mechanism, and when radical reaches setting value, bundling is obtained
To finished product.
It is preferred that production method, step 4. in machine examined by silk carried out after silk inspection, silk examines underproof product through Pipe Cutting
A number machine for threading of return re-works to silk and examines qualified after machine-cut is removed；
Step 5. in examine machines by No. two silks and carry out after silk inspection, silk is examined after underproof product is cut off through pipe cutting machine and returns to No. two threads
Machine re-works to silk and examines qualified.
It is preferred that preparation method, step 6. in box cupling inside oiling when start automatic oil application system carry out oiling operation；
Start automatic oil application system during box cupling external dressing and carry out oiling operation；The feeding of interior protection ring and external guard ring is by feeder
Device people completes.
Steel pipe translation mechanism can be present manipulator, step rate or machine for moving steel.
Interior protection ring screw-on machine and external guard ring screw-on machine can be replaced with existing robot.
Below in conjunction with specific embodiment, the invention will be further described.
Embodiment 1
A kind of device layout figure as shown in Figure 1, steel pipe processing intelligence system is disposed with sloping skid, first passage, second
Passage, third channel, box cupling-protection ring twist-on system, fourth lane and baler, in addition to steel pipe is by branch tracking system, should
The arrangement of layout equipment is compact, can utilization space to greatest extent；
Rust remover, automatic code spraying, path drifting machine, hydraulic press and defectoscope, automatic code spraying are set gradually on the first passage
It is responsible for spraying bar code on steel pipe；Described sloping skid upper end sets the feeding manipulator that steel pipe is sent to sloping skid, described first
The entrance upper end of passage sets the first manipulator, and steel pipe is transferred to first passage by the first manipulator from sloping skid；Path drifting machine, water
The upper end of press and defectoscope sets the second manipulator, and steel pipe is transferred to path drifting machine, hydraulic pressure by the second manipulator from first passage
Machine or defectoscope；First passage is provided between steel pipe prosthetic appliance, each equipment of first passage and can connected with existing roller-way.
Vane machine and the first thread sandblasting silk check system, the entrance of the second channel are set gradually on the second channel
Upper end sets the 3rd manipulator；First thread sandblasting silk check system include a machine for threading roller-way, machine for threading, No. one
Sandblasting roller-way, a sand-blasting machine, a silk inspection roller-way and a silk inspection machine；It is logical provided with connection between second channel and third channel
Road；3rd manipulator can examine steel pipe between roller-way and interface channel in a machine for threading roller-way, sandblasting roller-way, a silk
It is mobile；Vane machine can be existing steel pipe air-dry machine.
Second thread sandblasting silk check system is set on the third channel；The entrance upper end of the second channel sets the 4th
Manipulator；Second thread sandblasting silk check system includes No. two machine for threading roller-ways, No. two machine for threading, No. two sandblasting roller-ways, No. two sprays
Sand machine, No. two silk inspection roller-ways and No. two silk inspection machines；Automatic checkout system is set on No. two silk inspection machines；4th manipulator can be by steel pipe
Moved between No. two machine for threading roller-ways, No. two sandblasting roller-ways, No. two silk inspection roller-ways and interface channels；
The box cupling-protection ring twist-on system includes box cupling feeding mechanical hand, coupling pre-screwing machine, screw-on machine, interior oiler, interior guarantor
Retaining ring screw-on machine, outer oiler and external guard ring screw-on machine；Box cupling feeding mechanical hand, coupling pre-screwing machine, screw-on machine constitute box cupling
Twist-on system, interior oiler and interior protection ring screw-on machine constitute interior protection ring twist-on system, outer oiler and external guard ring twist-on
Mechanism is into external guard ring twist-on system；4th manipulator can move to steel pipe on the roller-way of coupling pre-screwing machine, and box cupling-protection ring is twisted
On welding system set the 5th manipulator, the 5th manipulator be responsible for by steel pipe box cupling twist-on system, interior protection ring twist-on system and
Moved between external guard ring twist-on system；
Spotter, UV coating machines and product handling system system are set gradually in the fourth lane；Product handling system system, which is provided with, to be connect
Bind round coating machine, box cupling dryer, colour circle coating machine, colour circle dryer, the long weigher of survey and coder；Product handling system system upper end
Steel pipe translation mechanism is set, and steel pipe translation mechanism is responsible for steel pipe in box cupling coating machine, box cupling dryer, colour circle coating machine, color
Moved between ring dryer, the long weigher of survey and coder；Coder sprays Quick Response Code on steel pipe；The steel pipe translation mechanism
For the 7th manipulator, step rate or machine for moving steel；
The steel pipe connects by branch tracking system and controls automatic code spraying, path drifting machine, defectoscope, the first thread sandblasting silk inspection system
System, the second thread sandblasting silk check system, box cupling-protection ring twist-on system, product handling system system, each roller-way and manipulator, by steel
The process data of each processing link of pipe is tracked by bar code, and production remembers performance parameter after terminating in Quick Response Code
Record.
Embodiment 2
A kind of steel pipe processes intelligence system, and on the basis of the equipment listed by embodiment 1, pipe cutting machine is provided with interface channel,
Pipe cutting machine is controlled by steel pipe by branch tracking system, and the addition of pipe cutting machine after carrying out Pipe Cutting when silk inspection is unqualified to return to machine for threading
Carry out again thread to handle, substantially increase the qualification rate of product.
Embodiment 3
A kind of steel pipe processes intelligence system, and on the basis of the equipment listed by embodiment 1, box cupling-protection ring twist-on system may be used also
Above to protect loop system automatically including robot；Automatic oil application system is set on interior oiler and outer oiler.
Embodiment 4
The steel pipe prosthetic appliance that a kind of steel pipe is processed in intelligence system, embodiment 1 is inside and outside sharpening machine.
Embodiment 5
A kind of intelligent production method of steel pipe processing, comprises the following steps：
1. several steel pipes are put on sloping skid by feeding manipulator, and the steel pipe on sloping skid is placed on by the first manipulator one by one
On one passage, steel pipe sequentially passes through rust remover through first passage and coding station carries out processing of rust removing and spray bar code is handled, so
By first passage to latus rectum station；
2. the steel pipe of latus rectum station is moved into path drifting machine from first passage by the second manipulator and carries out latus rectum processing, then again by the
Steel pipe after latus rectum is moved to hydraulic press test hydraulic pressure by two manipulators；Path drifting machine and hydraulic press joint steel pipe are by branch tracking system pair
Latus rectum data and hydraulic pressure data are recorded and are stored in steel pipe Quick Response Code；
3. the steel pipe after pressure measurement is moved to defectoscope and carries out ultrasonic examination by the second manipulator, as defect, the second machine occurs in flaw detection
Steel pipe is moved to inside and outside sharpening machine and fault location is repaired online by tool hand, is then back to defectoscope and is reviewed, it is qualified to detect a flaw
Steel pipe put by the second manipulator to second channel, and through second channel deliver to vane machine carry out air-dry processing；
4. the 3rd manipulator puts steel pipe to a machine for threading roller-way from second channel, is handled by a machine for threading thread, the 3rd
Steel pipe is moved to a sandblasting roller-way by manipulator, carries out blasting treatment to remove flash removed, remove casting skin, the 3rd machine by a sand-blasting machine
Steel pipe is moved to a silk and examines roller-way by tool hand, and examining machine by a silk carries out silk inspection, and silk inspection qualified products enter lower step flow；
A number silk inspection machine its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of a number machine for threading, carries out real time modifying to ensure
Thread quality；And a silk inspection machine joint steel pipe is recorded by branch tracking system to screw thread parameter；
5. the steel pipe of previous step is put on interface channel by the 3rd manipulator, and interface channel delivers to second channel, the 4th manipulator
Steel pipe is moved into No. two machine for threading roller-ways by interface channel, handled by No. two machine for threading threads, the 5th manipulator moves to steel pipe
No. two sandblasting roller-ways, carry out blasting treatment to remove flash removed, remove casting skin, steel pipe is moved to two by the 4th manipulator by No. two sand-blasting machines
Number silk inspection roller-way, silk inspection processing are carried out by No. two machine for threading, and silk inspection qualified products enter lower step flow；
No. two silk inspection machines its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of No. two machine for threading, carries out real time modifying to ensure
Thread quality；And No. two silk inspection machine joint steel pipes are recorded by branch tracking system to screw thread parameter；
6. the 4th manipulator puts steel pipe to the roller-way of coupling pre-screwing machine, carries out coupling pre-screwing afterwards and box cupling is tightened, and the 5th
The steel pipe for tightening box cupling is moved to interior protection ring twist-on system by manipulator, and steel pipe is carried out on oiling inside box cupling, box cupling inside
Protection ring simultaneously tightens processing, afterwards, and steel pipe is moved to external guard ring twist-on system and makees box cupling external dressing and connect by the 5th manipulator
The outside upper protection ring of hoop simultaneously tightens processing；Then steel pipe is moved to fourth lane and entered by spotter, UV coating machines by the 4th manipulator
The decontamination of row steel tube surface, the spraying of UV paints and drying and processing；Data of the above procedure data by steel pipe by branch tracking system are put down
Platform is monitored in real time；Box cupling feeding mechanical hand is coupling pre-screwing machine feeding；
7. the steel pipe after spotter, the processing of UV coating machines is moved to product handling system system by steel pipe translation mechanism, and drive steel pipe according to
Secondary to enter each station, to carry out box cupling colouring, box cupling drying, body applies colour circle, the drying of body colour circle, survey it is long, weigh after body
Beat Quick Response Code；Product handling system system connects data platform and monitored in real time to surveying long weighing data；All processing ginseng of steel pipe
Number is recorded in Quick Response Code, to realize that steel pipe machining information is traceable；
8. the complete steel pipe of above-mentioned processing is moved to baler roller-way by steel pipe translation mechanism, and when radical reaches setting value, bundling is obtained
To finished product.
Embodiment 6
A kind of process flow diagram as shown in Figure 2, intelligent production method of steel pipe processing, comprises the following steps：
1. steel pipe is put on sloping skid by feeding manipulator, and the steel pipe on sloping skid is placed on first and led to by the first manipulator one by one
On road, steel pipe sequentially passes through rust remover through first passage and coding station carries out processing of rust removing and spray bar code is handled, Ran Houjing
First passage is to latus rectum station；
2. the steel pipe of latus rectum station is moved into path drifting machine from first passage by the second manipulator and carries out latus rectum processing, then again by the
Steel pipe after latus rectum is moved to hydraulic press test hydraulic pressure by two manipulators；Path drifting machine and hydraulic press joint steel pipe are by branch tracking system pair
Latus rectum data and hydraulic pressure data are recorded and are stored in steel pipe Quick Response Code；
3. the steel pipe after pressure measurement is moved to defectoscope and carries out ultrasonic examination by the second manipulator, as defect, the second machine occurs in flaw detection
Steel pipe is moved to inside and outside sharpening machine and fault location is repaired online by tool hand, is then back to defectoscope and is reviewed, it is qualified to detect a flaw
Steel pipe put by the second manipulator to second channel, and through second channel deliver to vane machine carry out air-dry processing；
4. the 3rd manipulator puts steel pipe to a machine for threading roller-way from second channel, is handled by a machine for threading thread, the 3rd
Steel pipe is moved to a sandblasting roller-way by manipulator, carries out blasting treatment to remove flash removed, remove casting skin, the 3rd machine by a sand-blasting machine
Steel pipe is moved to a silk and examines roller-way by tool hand, and examining machine by a silk carries out silk inspection, and silk inspection qualified products enter lower step flow；Silk inspection
A number machine for threading of return re-works to silk and examines qualified after underproof product is cut off through pipe cutting machine；
A number silk inspection machine its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of a number machine for threading, carries out real time modifying to ensure
Thread quality；And a silk inspection machine joint steel pipe is recorded by branch tracking system to screw thread parameter；
5. the steel pipe of previous step is put on interface channel by the 3rd manipulator, and interface channel delivers to second channel, the 4th manipulator
Steel pipe is moved into No. two machine for threading roller-ways by interface channel, handled by No. two machine for threading threads, the 5th manipulator moves to steel pipe
No. two sandblasting roller-ways, carry out blasting treatment to remove flash removed, remove casting skin, steel pipe is moved to two by the 4th manipulator by No. two sand-blasting machines
Number silk inspection roller-way, silk inspection processing are carried out by No. two machine for threading, and silk inspection qualified products enter lower step flow；The underproof product of silk inspection
No. two machine for threading of return re-work to silk and examine qualified after being cut off through pipe cutting machine；
No. two silk inspection machines its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of No. two machine for threading, carries out real time modifying to ensure
Thread quality；And No. two silk inspection machine joint steel pipes are recorded by branch tracking system to screw thread parameter；
6. the 4th manipulator puts steel pipe to the roller-way of coupling pre-screwing machine, carries out coupling pre-screwing afterwards and box cupling is tightened, and the 5th
The steel pipe for tightening box cupling is moved to interior protection ring twist-on system by manipulator, and steel pipe is carried out on oiling inside box cupling, box cupling inside
Protection ring simultaneously tightens processing, afterwards, and steel pipe is moved to external guard ring twist-on system and makees box cupling external dressing and connect by the 5th manipulator
The outside upper protection ring of hoop simultaneously tightens processing；Then steel pipe is moved to fourth lane and entered by spotter, UV coating machines by the 4th manipulator
The decontamination of row steel tube surface, the spraying of UV paints and drying and processing；Data of the above procedure data by steel pipe by branch tracking system are put down
Platform is monitored in real time；Box cupling feeding mechanical hand is coupling pre-screwing machine feeding；
7. the steel pipe after spotter, the processing of UV coating machines is moved to product handling system system by steel pipe translation mechanism, and drive steel pipe according to
Secondary to enter each station, to carry out box cupling colouring, box cupling drying, body applies colour circle, the drying of body colour circle, survey it is long, weigh after body
Beat Quick Response Code；Product handling system system connects data platform and monitored in real time to surveying long weighing data；All processing ginseng of steel pipe
Number is recorded in Quick Response Code, to realize that steel pipe machining information is traceable；
8. the complete steel pipe of above-mentioned processing is moved to baler roller-way by steel pipe translation mechanism, and when radical reaches setting value, bundling is obtained
To finished product.
Embodiment 7
A kind of intelligent production method of steel pipe processing, comprises the following steps：
1. steel pipe is put on sloping skid by feeding manipulator, and the steel pipe on sloping skid is placed on first passage by the first manipulator one by one
On, steel pipe sequentially passes through that rust remover and coding station carry out processing of rust removing and spray bar code is handled through first passage, then through the
One passage is to latus rectum station；
2. the steel pipe of latus rectum station is moved into path drifting machine from first passage by the second manipulator and carries out latus rectum processing, then again by the
Steel pipe after latus rectum is moved to hydraulic press test hydraulic pressure by two manipulators；Path drifting machine and hydraulic press joint steel pipe are by branch tracking system pair
Latus rectum data and hydraulic pressure data are recorded and are stored in steel pipe Quick Response Code；
3. the steel pipe after pressure measurement is moved to defectoscope and carries out ultrasonic examination by the second manipulator, as defect, the second machine occurs in flaw detection
Steel pipe is moved to inside and outside sharpening machine and fault location is repaired online by tool hand, is then back to defectoscope and is reviewed, it is qualified to detect a flaw
Steel pipe put by the second manipulator to second channel, and through second channel deliver to vane machine carry out air-dry processing；
4. the 3rd manipulator puts steel pipe to a machine for threading roller-way from second channel, is handled by a machine for threading thread, the 3rd
Steel pipe is moved to a sandblasting roller-way by manipulator, carries out blasting treatment to remove flash removed, remove casting skin, the 3rd machine by a sand-blasting machine
Steel pipe is moved to a silk and examines roller-way by tool hand, and examining machine by a silk carries out silk inspection, and silk inspection qualified products enter lower step flow；Silk inspection
A number machine for threading of return re-works to silk and examines qualified after underproof product is cut off through pipe cutting machine；
A number silk inspection machine its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of a number machine for threading, carries out real time modifying to ensure
Thread quality；And a silk inspection machine joint steel pipe is recorded by branch tracking system to screw thread parameter；
5. the steel pipe of previous step is put on interface channel by the 3rd manipulator, and interface channel delivers to second channel, the 4th manipulator
Steel pipe is moved into No. two machine for threading roller-ways by interface channel, handled by No. two machine for threading threads, the 5th manipulator moves to steel pipe
No. two sandblasting roller-ways, carry out blasting treatment to remove flash removed, remove casting skin, steel pipe is moved to two by the 4th manipulator by No. two sand-blasting machines
Number silk inspection roller-way, silk inspection processing are carried out by No. two machine for threading, and silk inspection qualified products enter lower step flow；The underproof product of silk inspection
No. two machine for threading of return re-work to silk and examine qualified after being cut off through pipe cutting machine；
No. two silk inspection machines its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of No. two machine for threading, carries out real time modifying to ensure
Thread quality；And No. two silk inspection machine joint steel pipes are recorded by branch tracking system to screw thread parameter；
6. the 4th manipulator puts steel pipe to the roller-way of coupling pre-screwing machine, carries out coupling pre-screwing afterwards and box cupling is tightened, and the 5th
The steel pipe for tightening box cupling is moved to interior protection ring twist-on system by manipulator, and steel pipe is carried out on oiling inside box cupling, box cupling inside
Protection ring simultaneously tightens processing, afterwards, and steel pipe is moved to external guard ring twist-on system and makees box cupling external dressing and connect by the 5th manipulator
The outside upper protection ring of hoop simultaneously tightens processing；Then steel pipe is moved to fourth lane and entered by spotter, UV coating machines by the 4th manipulator
The decontamination of row steel tube surface, the spraying of UV paints and drying and processing；Data of the above procedure data by steel pipe by branch tracking system are put down
Platform is monitored in real time；Box cupling feeding mechanical hand is coupling pre-screwing machine feeding；Start automatic oil application system during oiling inside box cupling
Carry out oiling operation；Start automatic oil application system during box cupling external dressing and carry out oiling operation；Interior protection ring and external guard ring
Feeding is completed by feeding robot；
7. the steel pipe after spotter, the processing of UV coating machines is moved to product handling system system by steel pipe translation mechanism, and drive steel pipe according to
Secondary to enter each station, to carry out box cupling colouring, box cupling drying, body applies colour circle, the drying of body colour circle, survey it is long, weigh after body
Beat Quick Response Code；Product handling system system connects data platform and monitored in real time to surveying long weighing data；All processing ginseng of steel pipe
Number is recorded in Quick Response Code, to realize that steel pipe machining information is traceable；
8. the complete steel pipe of above-mentioned processing is moved to baler roller-way by steel pipe translation mechanism, and when radical reaches setting value, bundling is obtained
To finished product.
Claims (7)
1. a kind of steel pipe processes Intelligent Production System, it is characterised in that：The system is disposed with sloping skid, first passage,
Two passages, third channel, box cupling-protection ring twist-on system, fourth lane and baler, in addition to steel pipe is by branch tracking system；
Rust remover, automatic code spraying, path drifting machine, hydraulic press and defectoscope, automatic code spraying are set gradually on the first passage
It is responsible on steel pipe spraying bar code；Described sloping skid upper end sets the feeding manipulator that steel pipe is sent to sloping skid, described
The entrance upper end of one passage sets the first manipulator, and the first manipulator is responsible for steel pipe being transferred to first passage from sloping skid；It is logical
The upper end of footpath machine, hydraulic press and defectoscope sets the second manipulator, and the second manipulator is responsible for steel pipe being transferred to from first passage
Path drifting machine, hydraulic press or defectoscope；First passage is provided with steel pipe prosthetic appliance；
Vane machine and the first thread sandblasting silk check system, the entrance upper end of the second channel are set gradually on the second channel
3rd manipulator is set；The first thread sandblasting silk check system includes machine for threading roller-way, machine for threading, a sandblasting
Roller-way, a sand-blasting machine, a silk inspection roller-way and a silk inspection machine, are provided with interface channel between second channel and third channel；
Steel pipe can be examined and moved between roller-way and interface channel in a machine for threading roller-way, sandblasting roller-way, a silk by the 3rd manipulator
It is dynamic；
Second thread sandblasting silk check system is set on the third channel；The entrance upper end of the second channel sets the 4th machinery
Hand；Second thread sandblasting silk check system include No. two machine for threading roller-ways, No. two machine for threading, No. two sandblasting roller-ways, No. two sand-blasting machines,
No. two silk inspection roller-ways and No. two silk inspection machines；Automatic checkout system is set on No. two silk inspection machines；4th manipulator can be by steel pipe two
Moved between number machine for threading roller-way, No. two sandblasting roller-ways, No. two silks inspection roller-ways and interface channels；
The box cupling-protection ring twist-on system includes box cupling feeding mechanical hand, coupling pre-screwing machine, screw-on machine, interior oiler, interior guarantor
Retaining ring screw-on machine, outer oiler and external guard ring screw-on machine；Box cupling feeding mechanical hand, coupling pre-screwing machine, screw-on machine constitute box cupling
Twist-on system, interior oiler and interior protection ring screw-on machine constitute interior protection ring twist-on system, outer oiler and external guard ring twist-on
Mechanism is into external guard ring twist-on system；4th manipulator can move to steel pipe on the roller-way of coupling pre-screwing machine, and box cupling-protection ring is twisted
On welding system set the 5th manipulator, the 5th manipulator be responsible for by steel pipe box cupling twist-on system, interior protection ring twist-on system and
Moved between external guard ring twist-on system；
Spotter, UV coating machines and product handling system system are set gradually in the fourth lane；Product handling system system, which is provided with, to be connect
Bind round coating machine, box cupling dryer, colour circle coating machine, colour circle dryer, the long weigher of survey and coder；Product handling system system upper end
Steel pipe translation mechanism is set, and steel pipe translation mechanism is responsible for steel pipe in box cupling coating machine, box cupling dryer, colour circle coating machine, color
Moved between ring dryer, the long weigher of survey and coder；Coder sprays Quick Response Code on steel pipe；The steel pipe translation mechanism
For the 7th manipulator, step rate or machine for moving steel;
The steel pipe connects by branch tracking system and controls automatic code spraying, path drifting machine, defectoscope, the first thread sandblasting silk inspection system
System, the second thread sandblasting silk check system, box cupling-protection ring twist-on system, product handling system system, each roller-way and manipulator, by steel
The process data of each processing link of pipe is tracked by bar code, and production remembers performance parameter after terminating in Quick Response Code
Record.
2. steel pipe according to claim 1 processes Intelligent Production System, it is characterised in that：Pipe Cutting is provided with interface channel
Machine, pipe cutting machine is controlled by steel pipe by branch tracking system.
3. steel pipe according to claim 1 processes Intelligent Production System, it is characterised in that：Box cupling-protection ring twist-on system
Also include robot upper protection loop system automatically；Automatic oil application system is set on interior oiler and outer oiler.
4. steel pipe according to claim 1 processes Intelligent Production System, it is characterised in that：The steel pipe prosthetic appliance is interior
Outer sharpening machine.
5. a kind of intelligent production method of steel pipe processing, it is characterised in that：Comprise the following steps：
1. several steel pipes are put on sloping skid by feeding manipulator, and the steel pipe on sloping skid is placed on by the first manipulator one by one
On one passage, steel pipe sequentially passes through rust remover through first passage and coding station carries out processing of rust removing and spray bar code is handled, so
By first passage to latus rectum station；
2. the steel pipe of latus rectum station is moved into path drifting machine from first passage by the second manipulator and carries out latus rectum processing, then again by the
Steel pipe after latus rectum is moved to hydraulic press test hydraulic pressure by two manipulators；Path drifting machine and hydraulic press joint steel pipe are by branch tracking system pair
Latus rectum data and hydraulic pressure data are recorded and are stored in steel pipe Quick Response Code；
3. the steel pipe after pressure measurement is moved to defectoscope and carries out ultrasonic examination by the second manipulator, as defect, the second machine occurs in flaw detection
Steel pipe is moved to inside and outside sharpening machine and fault location is repaired online by tool hand, is then back to defectoscope and is reviewed, it is qualified to detect a flaw
Steel pipe put by the second manipulator to second channel, and through second channel deliver to vane machine carry out air-dry processing；
4. the 3rd manipulator puts steel pipe to a machine for threading roller-way from second channel, is handled by a machine for threading thread, the 3rd
Steel pipe is moved to a sandblasting roller-way by manipulator, carries out blasting treatment to remove flash removed, remove casting skin, the 3rd machine by a sand-blasting machine
Steel pipe is moved to a silk and examines roller-way by tool hand, and examining machine by a silk carries out silk inspection, and silk inspection qualified products enter lower step flow；
A number silk inspection machine its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of a number machine for threading, carries out real time modifying to ensure
Thread quality；And a silk inspection machine joint steel pipe is recorded by branch tracking system to screw thread parameter；
5. the steel pipe of previous step is put on interface channel by the 3rd manipulator, and interface channel delivers to second channel, the 4th manipulator
Steel pipe is moved into No. two machine for threading roller-ways by interface channel, handled by No. two machine for threading threads, the 5th manipulator moves to steel pipe
No. two sandblasting roller-ways, carry out blasting treatment to remove flash removed, remove casting skin, steel pipe is moved to two by the 4th manipulator by No. two sand-blasting machines
Number silk inspection roller-way, silk inspection processing are carried out by No. two machine for threading, and silk inspection qualified products enter lower step flow；
No. two silk inspection machines its automatic checkout system during silk inspection is monitored in real time to screw thread parameter, and by steel pipe by branch
Tracking system realizes that machine interconnection plane notifies parameter fluctuation situation the data system of No. two machine for threading, carries out real time modifying to ensure
Thread quality；And No. two silk inspection machine joint steel pipes are recorded by branch tracking system to screw thread parameter；
6. the 4th manipulator puts steel pipe to the roller-way of coupling pre-screwing machine, carries out coupling pre-screwing afterwards and box cupling is tightened, and the 5th
The steel pipe for tightening box cupling is moved to interior protection ring twist-on system by manipulator, and steel pipe is carried out on oiling inside box cupling, box cupling inside
Protection ring simultaneously tightens processing, afterwards, and steel pipe is moved to external guard ring twist-on system and makees box cupling external dressing and connect by the 5th manipulator
The outside upper protection ring of hoop simultaneously tightens processing；Then steel pipe is moved to fourth lane and entered by spotter, UV coating machines by the 4th manipulator
The decontamination of row steel tube surface, the spraying of UV paints and drying and processing；Data of the above procedure data by steel pipe by branch tracking system are put down
Platform is monitored in real time；Box cupling feeding mechanical hand is coupling pre-screwing machine feeding；
7. the steel pipe after spotter, the processing of UV coating machines is moved to product handling system system by steel pipe translation mechanism, and drive steel pipe according to
Secondary to enter each station, to carry out box cupling colouring, box cupling drying, body applies colour circle, the drying of body colour circle, survey it is long, weigh after body
Beat Quick Response Code；Product handling system system connects data platform and monitored in real time to surveying long weighing data；All processing ginseng of steel pipe
Number is recorded in Quick Response Code, to realize that steel pipe machining information is traceable；
8. the complete steel pipe of above-mentioned processing is moved to baler roller-way by steel pipe translation mechanism, and when radical reaches setting value, bundling is obtained
To finished product.
6. the intelligent production method of steel pipe processing according to claim 5, it is characterised in that：Step 4. in machine is examined by silk
Carry out after silk inspection, a number machine for threading of return re-works to silk and examines qualified after the underproof product of silk inspection is cut off through pipe cutting machine；
Step 5. in examine machines by No. two silks and carry out after silk inspection, silk is examined after underproof product is cut off through pipe cutting machine and returns to No. two threads
Machine re-works to silk and examines qualified.
7. the intelligent production method of steel pipe processing according to claim 5, it is characterised in that：Step 6. in box cupling inside apply
Start automatic oil application system when oily and carry out oiling operation；Start automatic oil application system during box cupling external dressing and carry out oiling operation；
The feeding of interior protection ring and external guard ring is completed by feeding robot.
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Effective date of registration: 20230522 Address after: 250000 workshop 7, new technology demonstration park, new material industrial park, Tianqiao District, Jinan City, Shandong Province Patentee after: Shandong Deyi Robot Co.,Ltd. Address before: 250100 Room 304, No. 32, Jiwei Road, Shizhong District, Jinan City, Shandong Province Patentee before: SHANDONG DE HUA NO.1 MACHINE TOOL NC EQUIPMENT CO.,LTD. |