CN106995984A - A kind of non-woven fabrics without yarn loop bonding technique - Google Patents
A kind of non-woven fabrics without yarn loop bonding technique Download PDFInfo
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- CN106995984A CN106995984A CN201710240169.8A CN201710240169A CN106995984A CN 106995984 A CN106995984 A CN 106995984A CN 201710240169 A CN201710240169 A CN 201710240169A CN 106995984 A CN106995984 A CN 106995984A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4266—Natural fibres not provided for in group D04H1/425
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention disclose a kind of non-woven fabrics without yarn loop bonding technique, raw material cotton, which sequentially passes through, grabs pine, dedusting, combing, paving cotton, braiding, immersion, leveling, the process processing of thermocompression forming, the non-woven cloth products finally given have high-hygroscopicity, surfacing not hair loss, feel is full and softness, can be widely used for the production of the reprocessing products such as sanitary napkin, cotton pads and beauty mask.The non-woven fabrics without yarn loop bonding technique, the cotton yarn that raw material cotton has itself is used in knitting process as the needlework of braiding, it is cost-effective, the fibre density of needlework can not only be improved, the frequent broken yarn phenomenon during follow-up thermocompression forming can be avoided simultaneously, improve product quality.
Description
Technical field
The present invention relates to non-woven loop bonding application field, and in particular to be a kind of non-woven fabrics without yarn loop bonding technique.
Background technology
Non-woven fabrics is commonly used to fabricate into the amenities such as napkin, towel and cotton pads to be used in the life of people
Among field, but find that the water imbibition of non-woven fabrics is not high in use, and soft flocks absorption showing on skin easily occur
As causing skin pore to block even allergy.And the making of non-woven fabrics generally uses water jet process, the life of water jet process at present
Produce equipment cost high, complex technical process, it is difficult to popularized in medium-sized and small enterprises.
The content of the invention
It is an object of the invention to provide a kind of non-woven fabrics without yarn loop bonding technique, technical process is simple, and cost is low, makes
Obtained non-woven fabrics has a high-hygroscopicity, surfacing not hair loss, and feel is full and softness.
In order to reach above-mentioned purpose, solution of the invention is：
A kind of non-woven fabrics without yarn loop bonding technique, comprise the following steps：
(1) pine is grabbed：Raw material cotton is grabbed by pine using automatic plucker；
(2) dedusting：The raw material cotton in step (1) after grabbing pine is transported in dust cleaning case and removes the raw material cotton
The dust and impurity little particle of upper attachment, to improve the cleanliness factor of product；
(3) comb：Raw material cotton feeding carding machine in step (2) Jing Guo dedusting is combed into thin netted cotton
Layer；
(4) cotton is spread：By in step (3) the cotton layer be delivered to paving cotton device on carry out repeatedly it is overlapping be paved into cotton layer,
The cotton consumption of the cotton layer is 20~400g/m2；
(5) weave：The cotton layer in step (4) is delivered to progress braiding reinforcing, the braiding on knitting device
Reinforce the yarn that needlework used itself are carried by the cotton layer, the needlework density that the braiding is reinforced be 10~25 pins/
Inch；
(6) soak：After the cotton layer by braiding is carried out into immersion processing, then vacuum dehydration so that the cotton
Layer, which fully shrinks, becomes full substantial；
(7) flatten：The two sides of the cotton layer by immersion successively roll compacting is arranged so that the surface of the cotton layer
Become smooth consolidation；
(8) thermocompression forming：The cotton layer by leveling is delivered to calender progress thermocompression forming and obtains semi-finished product,
The temperature of the thermocompression forming is 80~200 DEG C, and the pressure of the thermocompression forming is 1-2 kilograms；
(9) carry out disinfection, wind after the semi-finished product obtained by step (8) are cooled down at room temperature, that is, obtain the nonwoven
Cloth.
In step (1), the raw material cotton is cotton, or the raw material cotton is the mixing that cotton and terylene are mixed
Cotton, either the raw material cotton is nylon or the raw material cotton is mixing cotton that cotton and nylon are mixed, or the original
Material cotton is the mixing cotton that cotton and bamboo fibre are mixed.
In step (4), the cotton consumption of the cotton layer is 260g/m2。
In step (5), the braiding reinforcing is first to tick the laminated yarn of the cotton by the groove pin of the knitting device
Line, is then chosen the yarn on groove pin by the looper of the knitting device, and completion once weaves, so repeatedly, just completed to institute
The loop bonding for stating this one side of cotton layer is reinforced, then ticks by the groove pin of the knitting device yarn of the cotton layer another side,
Then choose the yarn on groove pin by the looper of the knitting device, so repeatedly, just complete to the cotton layer this is another
The loop bonding that face is entered is reinforced.
In step (5), the needlework density that the braiding is reinforced is 20 pins/inch.
In step (6), the speed of the immersion processing is 5~40 ms/min.
In step (8), the temperature of the thermocompression forming is 130 DEG C, and the pressure of the thermocompression forming is 1.5 kilograms.
The cotton layer is after the knitting process of step (5), and the cotton-wool of residual is reclaimed by exhaust column and conveyed again
Recycled to the automatic plucker.
After adopting the above technical scheme, a kind of non-woven fabrics of the invention without yarn loop bonding technique, on the one hand, in knitting process
The cotton yarn being had using cotton layer itself as braiding needlework, it is cost-effective, the fibre density of needlework can not only be improved, together
When can avoid the frequent broken yarn phenomenon during follow-up thermocompression forming, improve product quality.On the other hand, raw material cotton
Sequentially pass through and grab pine, dedusting, combing, paving cotton, braiding, immersion, leveling, the process processing of thermocompression forming, the product finally given
With high-hygroscopicity, surfacing not hair loss, feel is full and softness, can be widely used for sanitary napkin, cotton pads and beauty mask
Etc. the production of reprocessing product.
Embodiment
In order to which technical scheme is explained further, the present invention is explained in detail below by specific embodiment
State.
Embodiment one
A kind of non-woven fabrics without yarn loop bonding technique, comprise the following steps：
(1) pine is grabbed：Raw material cotton is grabbed by pine using automatic plucker, raw material cotton can be cotton, or be cotton and terylene
The mixing cotton mixed, is either nylon or is the mixing cotton that cotton and nylon are mixed, or is that cotton and bamboo are fine
Tie up the mixing cotton mixed；
(2) dedusting：Raw material cotton in step (1) after grabbing pine is transported to and removes what is adhered on raw material cotton in dust cleaning case
Dust and impurity little particle, to improve the cleanliness factor of product；
(3) comb：Raw material cotton feeding carding machine in step (2) Jing Guo dedusting is combed into thin netted cotton layer；
(4) cotton is spread：Cotton layer in step (3) is delivered on paving cotton device and carries out repeatedly overlapping being paved into cotton layer, cotton
The cotton consumption of layer is 260g/m2；
(5) weave：Cotton layer in step (4) is delivered to progress braiding reinforcing on knitting device, braiding is reinforced used
The yarn that is carried by cotton layer itself of needlework, the needlework density that braiding is reinforced is 20 pins/inch, during braiding, first by being knitted
The groove pin of device ticks the laminated yarn of cotton, and the yarn on groove pin is then chosen by the looper of knitting device, completes once
Braiding, so repeatedly, just completes the reinforcing of the loop bonding to this one side of cotton layer, then by the groove pin of knitting device to tick cotton layer another
Yarn simultaneously, is then chosen the yarn on groove pin by the looper of knitting device, so repeatedly, just complete to cotton layer this is another
The loop bonding simultaneously entered is reinforced, and cotton layer is after braiding, and the cotton-wool of residual is reclaimed and is delivered to again by exhaust column grabs automatically
Cotton machine is recycled；
(6) soak：After the cotton layer by braiding is carried out into immersion processing with 15 ms/min of speed, then vacuum dehydration,
So that cotton layer, which fully shrinks, becomes full substantial；
(7) flatten：The two sides of cotton layer by immersion successively roll compacting is arranged so that the surface of cotton layer becomes smooth
Consolidation；
(8) thermocompression forming：Cotton layer by leveling is delivered to calender progress thermocompression forming and obtains semi-finished product, hot pressing
The temperature of sizing is 130 DEG C, and the pressure of thermocompression forming is 1.5 kilograms；
(9) carry out disinfection, wind after the semi-finished product obtained by step (8) are cooled down at room temperature, that is, obtain the non-woven fabrics.
Embodiment two
A kind of non-woven fabrics without yarn loop bonding technique, comprise the following steps：
(1) pine is grabbed：Raw material cotton is grabbed by pine using automatic plucker, raw material cotton can be cotton, or be cotton and terylene
The mixing cotton mixed, is either nylon or is the mixing cotton that cotton and nylon are mixed, or is that cotton and bamboo are fine
Tie up the mixing cotton mixed；
(2) dedusting：Raw material cotton in step (1) after grabbing pine is transported to and removes what is adhered on raw material cotton in dust cleaning case
Dust and impurity little particle, to improve the cleanliness factor of product；
(3) comb：Raw material cotton feeding carding machine in step (2) Jing Guo dedusting is combed into thin netted cotton layer；
(4) cotton is spread：Cotton layer in step (3) is delivered on paving cotton device and carries out repeatedly overlapping being paved into cotton layer, cotton
The cotton consumption of layer is 20g/m2；
(5) weave：Cotton layer in step (4) is delivered to progress braiding reinforcing on knitting device, braiding is reinforced used
The yarn that is carried by cotton layer itself of needlework, the needlework density that braiding is reinforced is 10 pins/inch, during braiding, first by being knitted
The groove pin of device ticks the laminated yarn of cotton, and the yarn on groove pin is then chosen by the looper of knitting device, completes once
Braiding, so repeatedly, just completes the reinforcing of the loop bonding to this one side of cotton layer, then by the groove pin of knitting device to tick cotton layer another
Yarn simultaneously, is then chosen the yarn on groove pin by the looper of knitting device, so repeatedly, just complete to cotton layer this is another
The loop bonding simultaneously entered is reinforced, and cotton layer is after braiding, and the cotton-wool of residual is reclaimed and is delivered to again by exhaust column grabs automatically
Cotton machine is recycled；
(6) soak：After the cotton layer by braiding is carried out into immersion processing with 40 ms/min of speed, then vacuum dehydration,
So that cotton layer, which fully shrinks, becomes full substantial；
(7) flatten：The two sides of cotton layer by immersion successively roll compacting is arranged so that the surface of cotton layer becomes smooth
Consolidation；
(8) thermocompression forming：Cotton layer by leveling is delivered to calender progress thermocompression forming and obtains semi-finished product, hot pressing
The temperature of sizing is 80 DEG C, and the pressure of thermocompression forming is 1 kilogram；
(9) carry out disinfection, wind after the semi-finished product obtained by step (8) are cooled down at room temperature, that is, obtain the non-woven fabrics.
Embodiment three
A kind of non-woven fabrics without yarn loop bonding technique, comprise the following steps：
(1) pine is grabbed：Raw material cotton is grabbed by pine using automatic plucker, raw material cotton can be cotton, or be cotton and terylene
The mixing cotton mixed, is either nylon or is the mixing cotton that cotton and nylon are mixed, or is that cotton and bamboo are fine
Tie up the mixing cotton mixed；
(2) dedusting：Raw material cotton in step (1) after grabbing pine is transported to and removes what is adhered on raw material cotton in dust cleaning case
Dust and impurity little particle, to improve the cleanliness factor of product；
(3) comb：Raw material cotton feeding carding machine in step (2) Jing Guo dedusting is combed into thin netted cotton layer；
(4) cotton is spread：Cotton layer in step (3) is delivered on paving cotton device and carries out repeatedly overlapping being paved into cotton layer, cotton
The cotton consumption of layer is 120g/m2；
(5) weave：Cotton layer in step (4) is delivered to progress braiding reinforcing on knitting device, braiding is reinforced used
The yarn that is carried by cotton layer itself of needlework, the needlework density that braiding is reinforced is 20 pins/inch, during braiding, first by being knitted
The groove pin of device ticks the laminated yarn of cotton, and the yarn on groove pin is then chosen by the looper of knitting device, completes once
Braiding, so repeatedly, just completes the reinforcing of the loop bonding to this one side of cotton layer, then by the groove pin of knitting device to tick cotton layer another
Yarn simultaneously, is then chosen the yarn on groove pin by the looper of knitting device, so repeatedly, just complete to cotton layer this is another
The loop bonding simultaneously entered is reinforced, and cotton layer is after braiding, and the cotton-wool of residual is reclaimed and is delivered to again by exhaust column grabs automatically
Cotton machine is recycled；
(6) soak：After the cotton layer by braiding is carried out into immersion processing with 25 ms/min of speed, then vacuum dehydration,
So that cotton layer, which fully shrinks, becomes full substantial；
(7) flatten：The two sides of cotton layer by immersion successively roll compacting is arranged so that the surface of cotton layer becomes smooth
Consolidation；
(8) thermocompression forming：Cotton layer by leveling is delivered to calender progress thermocompression forming and obtains semi-finished product, hot pressing
The temperature of sizing is 180 DEG C, and the pressure of thermocompression forming is 1.5 kilograms；
(9) carry out disinfection, wind after the semi-finished product obtained by step (8) are cooled down at room temperature, that is, obtain the non-woven fabrics.
Example IV
A kind of non-woven fabrics without yarn loop bonding technique, comprise the following steps：
(1) pine is grabbed：Raw material cotton is grabbed by pine using automatic plucker, raw material cotton can be cotton, or be cotton and terylene
The mixing cotton mixed, is either nylon or is the mixing cotton that cotton and nylon are mixed, or is that cotton and bamboo are fine
Tie up the mixing cotton mixed；
(2) dedusting：Raw material cotton in step (1) after grabbing pine is transported to and removes what is adhered on raw material cotton in dust cleaning case
Dust and impurity little particle, to improve the cleanliness factor of product；
(3) comb：Raw material cotton feeding carding machine in step (2) Jing Guo dedusting is combed into thin netted cotton layer；
(4) cotton is spread：Cotton layer in step (3) is delivered on paving cotton device and carries out repeatedly overlapping being paved into cotton layer, cotton
The cotton consumption of layer is 400g/m2；
(5) weave：Cotton layer in step (4) is delivered to progress braiding reinforcing on knitting device, braiding is reinforced used
The yarn that is carried by cotton layer itself of needlework, the needlework density that braiding is reinforced is 25 pins/inch, during braiding, first by being knitted
The groove pin of device ticks the laminated yarn of cotton, and the yarn on groove pin is then chosen by the looper of knitting device, completes once
Braiding, so repeatedly, just completes the reinforcing of the loop bonding to this one side of cotton layer, then by the groove pin of knitting device to tick cotton layer another
Yarn simultaneously, is then chosen the yarn on groove pin by the looper of knitting device, so repeatedly, just complete to cotton layer this is another
The loop bonding simultaneously entered is reinforced, and cotton layer is after braiding, and the cotton-wool of residual is reclaimed and is delivered to again by exhaust column grabs automatically
Cotton machine is recycled；
(6) soak：After the cotton layer by braiding is carried out into immersion processing with 5 ms/min of speed, then vacuum dehydration,
So that cotton layer, which fully shrinks, becomes full substantial；
(7) flatten：The two sides of cotton layer by immersion successively roll compacting is arranged so that the surface of cotton layer becomes smooth
Consolidation；
(8) thermocompression forming：Cotton layer by leveling is delivered to calender progress thermocompression forming and obtains semi-finished product, hot pressing
The temperature of sizing is 200 DEG C, and the pressure of thermocompression forming is 2 kilograms；
(9) carry out disinfection, wind after the semi-finished product obtained by step (8) are cooled down at room temperature, that is, obtain the non-woven fabrics.
Above-described embodiment and non-limiting product form of the invention and style, the ordinary skill people of any art
Appropriate change or modification that member is done to it, all should be regarded as not departing from the patent category of the present invention.
Claims (8)
1. a kind of non-woven fabrics without yarn loop bonding technique, it is characterised in that：Comprise the following steps：
(1) pine is grabbed：Raw material cotton is grabbed by pine using automatic plucker；
(2) dedusting：The raw material cotton in step (1) after grabbing pine is transported in dust cleaning case remove it is attached on the raw material cotton
The dust and impurity little particle, to improve the cleanliness factor of product；
(3) comb：Raw material cotton feeding carding machine in step (2) Jing Guo dedusting is combed into thin netted cotton layer；
(4) cotton is spread：Cotton layer in step (3) is delivered on paving cotton device carry out repeatedly it is overlapping be paved into cotton layer, it is described
The cotton consumption of cotton layer is 20~400g/m2；
(5) weave：The cotton layer in step (4) is delivered to progress braiding reinforcing on knitting device, the braiding is reinforced
The yarn that needlework used itself are carried by the cotton layer, the needlework density that the braiding is reinforced is 10~25 pins/inch；
(6) soak：After the cotton layer by braiding is carried out into immersion processing, then vacuum dehydration so that the cotton layer fills
Divide contraction to become full to enrich；
(7) flatten：The two sides of the cotton layer by immersion successively roll compacting is arranged so that the surface of the cotton layer becomes
Smooth consolidation；
(8) thermocompression forming：The cotton layer by leveling is delivered to calender progress thermocompression forming and obtains semi-finished product, it is described
The temperature of thermocompression forming is 80~200 DEG C, and the pressure of the thermocompression forming is 1-2 kilograms；
(9) carry out disinfection, wind after the semi-finished product obtained by step (8) are cooled down at room temperature, that is, obtain the non-woven fabrics.
2. a kind of non-woven fabrics according to claim 1 without yarn loop bonding technique, it is characterised in that：In step (1), the original
Material cotton is cotton, and either the raw material cotton is that mixing cotton or the raw material cotton that cotton and terylene are mixed are nylon, or
Raw material cotton described in person is the mixing cotton that cotton and nylon are mixed, or the raw material cotton is that cotton and bamboo fibre are mixed
Mixing cotton.
3. a kind of non-woven fabrics according to claim 1 without yarn loop bonding technique, it is characterised in that：In step (4), the cotton
The cotton consumption of matter layer is 260g/m2。
4. a kind of non-woven fabrics according to claim 1 without yarn loop bonding technique, it is characterised in that：It is described to compile in step (5)
Knitting reinforcing is, first the laminated yarn of the cotton is ticked by the groove pin of the knitting device, then by the knitting device
Looper chooses the yarn on groove pin, and completion once weaves, so repeatedly, just completes the loop bonding to this one side of the cotton layer and add
Gu, then the yarn of the cotton layer another side is ticked by the groove pin of the knitting device, then by the looper of the knitting device
Choose the yarn on groove pin, so repeatedly, the loop bonding for just completing to enter this another side of the cotton layer is reinforced.
5. a kind of non-woven fabrics according to claim 1 without yarn loop bonding technique, it is characterised in that：It is described to compile in step (5)
The needlework density for knitting reinforcing is 20 pins/inch.
6. a kind of non-woven fabrics according to claim 1 without yarn loop bonding technique, it is characterised in that：In step (6), the leaching
The speed of water process is 5~40 ms/min.
7. a kind of non-woven fabrics according to claim 1 without yarn loop bonding technique, it is characterised in that：In step (8), the heat
The temperature of pressure sizing is 130 DEG C, and the pressure of the thermocompression forming is 1.5 kilograms.
8. a kind of non-woven fabrics according to claim 1 without yarn loop bonding technique, it is characterised in that：The cotton layer is by step
Suddenly after the knitting process of (5), the cotton-wool of residual, which is reclaimed by exhaust column and is delivered to the automatic plucker again, carries out profit again
With.
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| CN112575440A (en) * | 2020-10-17 | 2021-03-30 | 龙岩东腾再生资源科技有限公司 | Environment-friendly composite 12-needle beautiful-core fabric for needling and preparation method thereof |
| CN113026200A (en) * | 2019-12-09 | 2021-06-25 | 青岛美泰无纺布有限公司 | Water-washing non-woven fabric |
| CN115449971A (en) * | 2021-05-20 | 2022-12-09 | 陕西鼎川织业新材料科技有限公司 | Pure tencel non-yarn stitch-bonding mask base fabric and preparation method thereof |
| CN115447257A (en) * | 2022-09-14 | 2022-12-09 | 石狮市谊丰化纤无纺布有限公司 | Stitch-bonding process of composite non-woven fabric |
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| CN112575440A (en) * | 2020-10-17 | 2021-03-30 | 龙岩东腾再生资源科技有限公司 | Environment-friendly composite 12-needle beautiful-core fabric for needling and preparation method thereof |
| CN115449971A (en) * | 2021-05-20 | 2022-12-09 | 陕西鼎川织业新材料科技有限公司 | Pure tencel non-yarn stitch-bonding mask base fabric and preparation method thereof |
| CN115447257A (en) * | 2022-09-14 | 2022-12-09 | 石狮市谊丰化纤无纺布有限公司 | Stitch-bonding process of composite non-woven fabric |
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