CN106994546A - The common molten bath arc increasing material manufacturing TIG welding guns of multifibres and welder and increasing material manufacturing method - Google Patents

The common molten bath arc increasing material manufacturing TIG welding guns of multifibres and welder and increasing material manufacturing method Download PDF

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Publication number
CN106994546A
CN106994546A CN201710332032.5A CN201710332032A CN106994546A CN 106994546 A CN106994546 A CN 106994546A CN 201710332032 A CN201710332032 A CN 201710332032A CN 106994546 A CN106994546 A CN 106994546A
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CN
China
Prior art keywords
welding
material manufacturing
increasing material
wire
wire feed
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Pending
Application number
CN201710332032.5A
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Chinese (zh)
Inventor
刘朋飞
刘利国
姚君山
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Jiangsu Simeite O Seiko Technology Co Ltd
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Jiangsu Simeite O Seiko Technology Co Ltd
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Priority to CN201710332032.5A priority Critical patent/CN106994546A/en
Publication of CN106994546A publication Critical patent/CN106994546A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/167Arc welding or cutting making use of shielding gas and of a non-consumable electrode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/04Welding for other purposes than joining, e.g. built-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/133Means for feeding electrodes, e.g. drums, rolls, motors

Abstract

The present invention relates to the common molten bath arc increasing material manufacturing TIG welding guns of multifibres and welder and increasing material manufacturing method, wherein, molten bath arc increasing material manufacturing TIG welding guns include gun body to multifibres altogether, and gun body front end sets porcelain mouth, it is characterised in that:Have inside the gun body in cavity, the cavity through hollow tungsten electrode is plugged with so as to which the front end of hollow tungsten electrode is from the port stretching of the porcelain mouth, protection air cavity is formed between gun body inwall and the hollow tungsten electrode;More than one wire feed cavity is axially provided with the hollow tungsten electrode;The other end of the gun body away from the porcelain mouth is provided with the air admission hole of connective protection source of the gas, and protects source of the gas equally to connect the wire feed cavity.The present invention has more than one due to wire feed cavity so that participate in weld job more than a root wire, deposition amount is added on the basis of high deposition efficiency, and processing efficiency is improved in increasing material manufacturing shaping.

Description

Multifibres molten bath arc increasing material manufacturing TIG welding guns and welder and increasing material manufacturing altogether Method
Technical field
The invention belongs to electric arc increases material manufacturing technology field, in particular multifibres altogether molten bath arc increasing material manufacturing TIG welding guns and Welder and increasing material manufacturing method.
Background technology
TIG is welded(Tungsten Inert Gas Welding), also known as non-melt pole inert gas tungsten electrode protection weldering.By In the protection of argon gas, can air-isolation to the oxidation of fusing metal, so, TIG welderings are widely used in welding and are oxidized easily Non-ferrous metal aluminium, magnesium etc. and its alloy, stainless steel, high temperature alloy, titanium or titanium alloy, also infusibility active metal(Such as molybdenum, Niobium, zirconium etc.), and the common material such as general carbon steel, low-alloy steel, except the exigent occasion of welding quality, do not adopt typically Welded with TIG.But, traditional TIG welderings are limited due to the current capacity of its electrode, and arc power is adopted by a definite limitation Paraxonic wire feed is used, weld penetration is shallow, speed of welding is small.Based on above mentioned problem, people grow up a kind of heated filament on this basis TIG is welded, and it is a kind of high-quality, efficient, energy-conservation welding procedure, and its general principle is exactly the butt welding before welding wire is sent into molten bath Silk carries out heating and reaches certain preheating temperature, finally realizes the purpose of high-speed and high-efficiency welding.But in hot wire TIG welding, Welding wire is preheated substantially by the way of external resistance heating, in welding wire above with electric current, utilize the electricity of welding wire itself Resistance heat production will produce several big technological problemses during resistance heating heated filament, and be magnetic biasing respectively so as to realize the preheating to welding wire Blow, the fluctuation of heated filament feeding position, welding wire aoxidizes and are difficult to control to before entering molten bath, and easily produce cracking now in increasing material manufacturing As.
In hot wire TIG welding, if the extension elongation of welding wire is e, the cross-sectional area of welding wire is S, the resistivity of solder wire material For ρ, the heated current of welding wire is Iw, then the resistance heat power P R produced on welding wire is:PR=(I2ρe)/S .It can be seen that, when When the resistivity of the diameter of welding wire very big, solder wire material is very low, the power of resistance heating will not reach the preheating temperature of welding wire heating Degree, so method is only applicable to big resistivity, the situation heated compared with thin welding wire, is difficult to the high conductivity materials such as copper, aluminium In welding, the electric current efficiency of heating surface is low, and welding wire does not reach suitable temperature.Therefore, in the urgent need to hot wire TIG welding be used for copper alloy, Lifting during Welded in terms of hot compress efficiency, pre-heat effect, weldquality.
At present, the electric arc increases material manufacturing technology welded using TIG has been received significant attention.Increasing material manufacturing is on the surface of workpiece Or edge carries out the welding procedure of the function metals such as one layer of deposition is wear-resisting, anti-corrosion, heat-resisting layer.Increasing material manufacturing makes to improving part With the life-span, reasonable employment material is enhanced product performance, and reducing cost has significant economic benefit.Increasing material manufacturing is used as material list One kind that face is modified is economical and quickly process, more and more widely the manufacture reparation applied to each industrial department part In, mainly there are laser melting coating, arc surfacing etc..The problem of being most commonly encountered in traditional TIG welderings electric arc increasing material manufacturing precisely due to The cracking that deposition position residual stress is excessive and causes, there is presently no the method for effectively solving the problem.
The content of the invention
It is an object of the invention to provide a kind of common molten bath arc increasing material manufacturing TIG welding guns of multifibres and welder and increasing material Manufacture method, with low, the deposition position stress mistake that solves residence time length, deposition efficiency when traditional TIG is welded in electric arc increasing material manufacturing Big problems of crack, is particularly suitable for the increasing material manufacturing of the active metals such as copper, aluminium and its alloy, specifically real by following technical scheme It is existing:
Multifibres molten bath arc increasing material manufacturing TIG welding guns, including gun body altogether, gun body front end sets porcelain mouth, it is characterised in that:The rifle Internal portion has cavity, runs through in the cavity and is plugged with hollow tungsten electrode so that the front end of hollow tungsten electrode is stretched from the port of the porcelain mouth Go out, protection air cavity is formed between gun body inwall and the hollow tungsten electrode;Axially it is provided with the hollow tungsten electrode more than one Wire feed cavity;The other end of the gun body away from the porcelain mouth is provided with the air admission hole of connective protection source of the gas, and protects source of the gas same Connect the wire feed cavity.
Described multifibres molten bath arc increasing material manufacturing TIG welding guns altogether, its further design is, each wire feed cavity with Gather setting in the relative port of workpiece.
The common molten bath arc increasing material manufacturing TIG welding guns of described multifibres, it, which is further designed, is, each wire feed cavity is equal The even axis the week side of boss for being distributed in the hollow tungsten electrode, and the wire feed cavity port relative with workpiece is to the axis of hollow tungsten electrode Deflection is so that the port of wire feed cavity is gathered to the axis direction of hollow tungsten electrode.
The common molten bath arc increasing material manufacturing TIG welding guns of described multifibres, it, which is further designed, is, the wire feed cavity has four Group.
A kind of common molten bath arc increasing material manufacturing TIG weld device of multifibres, the welder includes many described in claim 1 The common molten bath arc increasing material manufacturing TIG welding guns of silk.
The common molten bath arc increasing material manufacturing TIG weld device of described multifibres, it, which is further designed, is, the welder is also Including the more than one wire feeder corresponding with the wire feed cavity;Corresponding welding wire is respectively fed to by each wire feeder In each wire feed cavity, the welding wire passes wire feed cavity and gathered.
A kind of utilization multifibres is total to the increasing material manufacturing method of molten bath arc increasing material manufacturing TIG weld device, and its step is:1st, first Welding gun is adjusted so that the porcelain mouth port of welding gun is relative with workpiece soldered to be welded;2nd, persistently noted in the protection air cavity into gun body Enter protective gas, and sprayed from porcelain mouth, protective atmosphere is formed between porcelain mouth and workpiece to be welded, then to each wire feed cavity Inside persistently inject protective gas, emptying wire feed cavity inner air;3rd, it will be respectively fed to via wire feeder more than a root wire Until welding wire passes wire feed cavity and gathered in the surface of workpiece to be welded in wire feed cavity;4th, the source of welding current is connected, in sky The starting the arc between heart tungsten electrode and the soldered of workpiece, forms molten bath, and wire feeder continues wire feed, starts welding, in welding process, Welding wire is preheated before molten bath is entered by hollow tungsten electrode heat radiation, arc heat;5th, at the end of welding, blow-out, stopping successively Wire feed, disconnection protection gas, close the source of welding current, complete welding operation.
Advantages of the present invention is with good effect:
Improve the structure design of tungsten electrode, four uniform wire feed cavities are provided with tungsten electrode, the wire feed cavity can be used for supplying gas, sending Silk and preheating wire welding;Preheated in hole, welding wire preheating is more uniform, and the weldquality of welding has and must improved, also simultaneously Strengthen welding wire deposition efficiency.Because wire feed cavity has more than one so that weld job is participated in more than a root wire, in high deposition Deposition amount is added on the basis of efficiency, processing efficiency is improved in increasing material manufacturing shaping.
Brief description of the drawings
Fig. 1 is the structural representation of welding gun embodiment of the present invention.
Embodiment
The present invention is further described below in conjunction with Figure of description and embodiment:
As shown in figure 1, molten bath arc increasing material manufacturing TIG welding guns include gun body to the multifibres altogether, gun body front end sets porcelain mouth 3, gun body Inside has cavity, is stretched out so as to the front end of hollow tungsten electrode from the port of porcelain mouth through being plugged with hollow tungsten electrode 1 in the cavity, rifle Protection air cavity 2 is formed between wall and hollow tungsten electrode in vivo;Four wire feed cavities are axially provided with hollow tungsten electrode, naturally it is also possible to It is set to more than four or less than four and more than one;The other end of the gun body away from porcelain mouth is provided with connective protection source of the gas Air admission hole, and protect source of the gas equally to connect wire feed cavity 5.
Each wire feed cavity is uniformly distributed in the axis the week side of boss of hollow tungsten electrode, and the wire feed cavity port relative with workpiece is equal Deflected to the axis of hollow tungsten electrode so that the port of wire feed cavity is gathered to the axis direction of hollow tungsten electrode.
A kind of common molten bath arc increasing material manufacturing TIG weld device of multifibres, the welder includes foregoing multifibres congruent melting pond Electric arc increasing material manufacturing TIG welding guns, remaining structure composition and existing TIG weld device are essentially identical, simply corresponding wire-feed motor Structure needs to be set to multigroup, and specifically, the welder also includes the more than one wire-feed motor corresponding with wire feed cavity Structure;Corresponding welding wire is respectively fed in each wire feed cavity by each wire feeder, and welding wire 4 passes wire feed cavity and gathered.
Wire feeder therein includes a pair of driving wheels 6 and wire reel 7, and a pair of driving wheels 6 is arranged at welding gun and wire reel 7 Between, welding wire 4 on wire reel 7 is passed through after driving wheel from the rear end feeding wire feed cavity 5 of hollow tungsten electrode 1, and from hollow tungsten electrode 1 Front end stretch out.A pair of driving wheels is symmetrical arranged, and is rotated backward, and the gap between its edge is equal with the diameter of welding wire 4, so that Welding wire 4 is held between driving wheel and is conveyed into hollow tungsten electrode 1 with the rotation of driving wheel, and wire feed is continued for welding, Realize the automation of wire feed process.
A kind of increasing material manufacturing method of the common molten bath arc increasing material manufacturing TIG weld device of utilization multifibres, its step is as follows:1、 First welding gun is adjusted so that the porcelain mouth port of welding gun is relative with workpiece soldered to be welded;2nd, continue in the protection air cavity into gun body Protective gas is injected, and is sprayed from porcelain mouth, protective atmosphere is formed between porcelain mouth and workpiece to be welded, then to each wire feed chamber Protective gas, emptying wire feed cavity inner air are persistently injected in road;3rd, will respectively it be sent more than a root wire via wire feeder Enter in wire feed cavity until welding wire passes wire feed cavity and gathered in the surface of workpiece to be welded;4th, the source of welding current is connected, The starting the arc between the soldered of hollow tungsten electrode and workpiece, forms molten bath, and wire feeder continues wire feed, starts welding, in welding process In, welding wire is preheated before molten bath is entered by hollow tungsten electrode heat radiation, arc heat;5th, weld at the end of, successively blow-out, stop Only wire feed, disconnection protection gas, close the source of welding current, complete welding operation.
The welding wire 4 of the present invention is conveyed with protective gas by the wire feed cavity 5 in hollow tungsten electrode 1.In welding, hollow tungsten After the striking of pole 1, temperature rise, welding wire 4 in wire feed cavity 5 in the presence of the hollow heat radiation of tungsten electrode 1 and arc heat Pre-heating temperature elevation can be carried out before into molten bath, welding wire is electrically heated compared to traditional, it is individually hot without extra addition Silk power supply, greatly improves pre-heat effect, reduces energy consumption, structure is also simpler, and production cost is low, it is often more important that avoid The problem of arc blow, the energy of arc-melting welding wire is reduced, to the homogeneous heating of welding wire 4, spray transfer can be formed, reduced Heating dwell times, realize ultrahigh speed, high-quality electric arc increasing material manufacturing, improve deposition efficiency, speed of welding, reduce hydrogen blistering Deng the generation of weld defect, weldquality is improved, the increasing material manufacturing weldering of the low electrical resistant material such as the copper that is particularly suitable for use in, aluminium and its alloy Connect, weld preheating improves the distribution of welding temperatures at localized regions, effectively reduces deposition position residual stress, can be prevented effectively from Because of the cracking phenomena of Preheating generation during increasing material manufacturing.In addition, the welding wire 4 in wire feed cavity 5 is in protection gas In atmosphere, it is to avoid welding wire 4 is oxidized after preheating.

Claims (7)

1. multifibres molten bath arc increasing material manufacturing TIG welding guns, including gun body altogether, gun body front end sets porcelain mouth, it is characterised in that:It is described Have inside gun body in cavity, the cavity through being plugged with hollow tungsten electrode so as to which the front end of hollow tungsten electrode is from the port of the porcelain mouth Stretch out, protection air cavity is formed between gun body inwall and the hollow tungsten electrode;Axially it is provided with the hollow tungsten electrode more than one Wire feed cavity;The other end of the gun body away from the porcelain mouth is provided with the air admission hole of connective protection source of the gas, and protects source of the gas same Sample connects the wire feed cavity.
2. the common molten bath arc increasing material manufacturing TIG welding guns of multifibres according to claim 1, it is characterised in that each wire feed Gather setting in the cavity port relative with workpiece.
3. the common molten bath arc increasing material manufacturing TIG welding guns of multifibres according to claim 2, it is characterised in that each wire feed Cavity is uniformly distributed in the axis the week side of boss of the hollow tungsten electrode, and the wire feed cavity port relative with workpiece is to hollow tungsten electrode Axis deflect so that the port of wire feed cavity is gathered to the axis direction of hollow tungsten electrode.
4. the common molten bath arc increasing material manufacturing TIG welding guns of multifibres according to claim 1, it is characterised in that the wire feed chamber Road has four groups.
5. the common molten bath arc increasing material manufacturing TIG weld device of a kind of multifibres, it is characterised in that the welder includes claim 1 The common molten bath arc increasing material manufacturing TIG welding guns of described multifibres.
6. the common molten bath arc increasing material manufacturing TIG weld device of multifibres according to claim 4, it is characterised in that the welding Device also includes the more than one wire feeder corresponding with the wire feed cavity;Each wire feeder divides corresponding welding wire Do not send into each wire feed cavity, the welding wire passes wire feed cavity and gathered.
7. a kind of utilization multifibres is total to the increasing material manufacturing method of molten bath arc increasing material manufacturing TIG weld device, its step is:1st, first adjust Whole good welding gun make it that the porcelain mouth port of welding gun is relative with workpiece soldered to be welded;2nd, persistently injected in the protection air cavity into gun body Protective gas, and sprayed from porcelain mouth, protective atmosphere is formed between porcelain mouth and workpiece to be welded, then into each wire feed cavity Persistently inject protective gas, emptying wire feed cavity inner air;3rd, it will be respectively fed to send more than a root wire via wire feeder Until welding wire passes wire feed cavity and gathered in the surface of workpiece to be welded in silk cavity;4th, the source of welding current is connected, hollow The starting the arc between tungsten electrode and the soldered of workpiece, forms molten bath, and wire feeder continues wire feed, starts welding, in welding process, weldering Silk is preheated before molten bath is entered by hollow tungsten electrode heat radiation, arc heat;5th, at the end of welding, blow-out, stopping successively being sent Silk, disconnection protection gas, close the source of welding current, complete welding operation.
CN201710332032.5A 2017-05-11 2017-05-11 The common molten bath arc increasing material manufacturing TIG welding guns of multifibres and welder and increasing material manufacturing method Pending CN106994546A (en)

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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN108326463A (en) * 2018-01-31 2018-07-27 华中科技大学 A method of preparing intermetallic compound part using cable formula welding wire
CN109332858A (en) * 2018-11-28 2019-02-15 江苏科技大学 A kind of hollow tungsten electrode profundity melts the welding method of TIG filler wire welding slab
CN109693019A (en) * 2017-10-20 2019-04-30 南京理工大学 A method of high-strength high hard stainless steel is prepared using silk material arc-melting
CN110091038A (en) * 2019-04-28 2019-08-06 江苏航运职业技术学院 A kind of multipurpose mariages narrow clearance welding gun
CN110340498A (en) * 2019-07-16 2019-10-18 西南交通大学 Hollow ring tungsten electrode GTA array silk filling increasing material manufacturing method and device
CN110340487A (en) * 2019-07-16 2019-10-18 西南交通大学 Dissimilar metal structural member low_input_power multifibres electric arc increasing material manufacturing method and device
CN110788447A (en) * 2019-11-12 2020-02-14 南京引力工业焊接技术研究院有限公司 Multi-power-supply parallel multi-wire efficient arc welding device and application thereof
CN112439985A (en) * 2019-09-04 2021-03-05 南京理工大学 Wire and nozzle co-heating plasma arc additive device and method
CN113305863A (en) * 2021-06-23 2021-08-27 广西焊杰机器人技术有限公司 Welding robot and welding method thereof

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CN106312270A (en) * 2016-11-14 2017-01-11 江苏阿斯美特精工科技有限公司 Coaxial hollow tungsten electrode TIG device and welding gun thereof, using method and application
CN106378521A (en) * 2016-11-22 2017-02-08 江苏阿斯美特精工科技有限公司 Paraxial hot-wire welding gun and device as well as welding method
CN207255440U (en) * 2017-05-11 2018-04-20 江苏阿斯美特精工科技有限公司 Multifibres is total to molten bath arc increasing material manufacturing TIG welding guns and welder

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Cited By (11)

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Publication number Priority date Publication date Assignee Title
CN109693019A (en) * 2017-10-20 2019-04-30 南京理工大学 A method of high-strength high hard stainless steel is prepared using silk material arc-melting
CN108326463A (en) * 2018-01-31 2018-07-27 华中科技大学 A method of preparing intermetallic compound part using cable formula welding wire
CN109332858A (en) * 2018-11-28 2019-02-15 江苏科技大学 A kind of hollow tungsten electrode profundity melts the welding method of TIG filler wire welding slab
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CN110091038A (en) * 2019-04-28 2019-08-06 江苏航运职业技术学院 A kind of multipurpose mariages narrow clearance welding gun
CN110340498A (en) * 2019-07-16 2019-10-18 西南交通大学 Hollow ring tungsten electrode GTA array silk filling increasing material manufacturing method and device
CN110340487A (en) * 2019-07-16 2019-10-18 西南交通大学 Dissimilar metal structural member low_input_power multifibres electric arc increasing material manufacturing method and device
CN110340487B (en) * 2019-07-16 2021-06-08 西南交通大学 Low-heat-input multi-wire arc additive manufacturing method and device for dissimilar metal structural part
CN112439985A (en) * 2019-09-04 2021-03-05 南京理工大学 Wire and nozzle co-heating plasma arc additive device and method
CN110788447A (en) * 2019-11-12 2020-02-14 南京引力工业焊接技术研究院有限公司 Multi-power-supply parallel multi-wire efficient arc welding device and application thereof
CN113305863A (en) * 2021-06-23 2021-08-27 广西焊杰机器人技术有限公司 Welding robot and welding method thereof

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Application publication date: 20170801