CN106984812A - A kind of reinforced Laser Scanning melted for selective laser - Google Patents

A kind of reinforced Laser Scanning melted for selective laser Download PDF

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Publication number
CN106984812A
CN106984812A CN201710213674.3A CN201710213674A CN106984812A CN 106984812 A CN106984812 A CN 106984812A CN 201710213674 A CN201710213674 A CN 201710213674A CN 106984812 A CN106984812 A CN 106984812A
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China
Prior art keywords
circumcircle
scanning
filling
subregion
polygonal
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Granted
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CN201710213674.3A
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Chinese (zh)
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CN106984812B (en
Inventor
马英杰
朱国浩
王寅
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Beijing Xinjinghe Additive Manufacturing Technology Co ltd
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Laser Technology Development (beijing) Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • B22F10/366Scanning parameters, e.g. hatch distance or scanning strategy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses a kind of reinforced Laser Scanning melted for selective laser, including:(1) prepare a layer cross section profile of workpiece needed for obtaining and recognize, subregion is carried out in the evenly distributed mode of same polygonal shape in profile region;(2) based on each polygon, each polygonal circumcircle is generated, the polygonal rectilinear strip is deleted;(3) each polygonal circumcircle subregion generated to step (2) is scanned filling.The same polygonal shape is regular hexagon, square or equilateral triangle.The present invention to polygon by setting circumcircle, filling is scanned to circumcircle subregion again, due to a remelting can be carried out to partition boundaries, significantly reduce the probability of partition boundaries lap-joint stress concentration, significantly reduce the concentration of internal stress, and make internal stress distribution more uniform, it is to avoid the buckling deformation of forming part.

Description

A kind of reinforced Laser Scanning melted for selective laser
Technical field
The present invention relates to 3D printing technique field, more particularly to a kind of reinforced laser melted for selective laser is swept Retouch method.
Background technology
Increasing material manufacturing (Additive Manufacturing, AM) technology is that the method gradually added up using material manufactures real The technology of body part, is the manufacture method of a kind of " from bottom to top ", closely relative to traditional material removal-Machining Technology for Cutting Over 20 years, AM technologies achieve quick development.
Selective laser fusing (Selective Laser Melting, SLM) directly manufacturing technology is also known as metal 3D printing skill Art, is the cutting edge technology of increasing material manufacturing.Before processing, software is handled by expert data first to carry out the CAD model of part Section is discrete and adds necessary supporting construction formation STL models, then plans scanning pattern, the data after processing will be included The profile information that laser beam can be controlled to move.Then this data is imported into former, computer successively calls in profile information, Control scanning galvanometer enters horizontal deflection, realizes laser facula optionally fusing metal powder, is bonded as one with previous layer material, And powder is still in fluffy in the region not being irradiated with a laser, it can recycle.
During melt-processed in selective laser, its crudy Stimulated Light spot size, sweep speed, sweep span, Scanning pattern, laser send the influence of the factors such as laser energy.In process, when metal powder material stimulated radiation is molten During change, because the time sequencing difference of cooling can cause part non-uniform shrinkage, larger residual stress, this stress can be produced The buckling deformation of molded layer is may result in when serious, can be cracked when serious.The scan mode of also laser beam decides Thermo parameters method in processing aspect, therefore determine the degree of buckling deformation and the size of residual stress.
During melt-processed in selective laser, the filling scan mode used at present can be largely classified into parallel lines and sweep Retouch, profile equal space line is scanned, parallel lines and the hybrid scanning of profile equal space line, the triangular mesh of also subregion are scanned and island Small island formula is scanned.During using hybrid scanning, the border of interface profile is scanned by profile equal space line, and parallel line sweeping is pressed in inside.It is flat Line scan only needs one axle motion of rapidform machine, and sweep speed is fast, and scanning algorithm is simple, so program is also simpler It is single, easily realize;Triangular mesh scan during subregion, cusp can be produced, increase computer disposal difficulty and The difficulty of Laser Processing.Constantly expand with the application of selective laser smelting technology, to evaluation criterions such as the precision of part And performance proposes higher requirement.Therefore, a kind of new reinforced laser for being used to melt selective laser how is founded to sweep Method is retouched, the quality for the manufactured workpiece of raising selective laser fusing is significant.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of reinforced Laser Scanning melted for selective laser, It is reduced the probability of partition boundaries lap-joint stress concentration, hence it is evident that the concentration of reduction internal stress, and make internal stress distribution more Uniformly, so as to overcome the shortcomings of that existing scan method is present.
In order to solve the above technical problems, the present invention provides a kind of reinforced laser scanning side melted for selective laser Method, methods described comprises the following steps:
(1) prepare a layer cross section profile of workpiece needed for obtaining and recognize, with same in the profile region A kind of evenly distributed mode of polygonal shape carries out subregion;
(2) based on each polygon, each polygonal circumcircle is generated, the polygonal straight line is deleted Lines;
(3) each polygonal circumcircle subregion generated to step (2) is scanned filling.
As a modification of the present invention, same polygonal shape is regular hexagon, square in the step (1) Or equilateral triangle.
Further improve, the laser beam scan path of each polygonal circumcircle subregion is double for straight line in the step (3) To scan mode.
Further improve, the distance between every adjacent filling line is 0~0.3mm in the straight line bilateral scanning mode.
Further improve, the angle adjustable of every filling line is 0~180 ° in the straight line bilateral scanning mode.
Further improve, the length of side of the regular hexagon is 1~10mm.
Further improve, be scanned the tool of filling in the step (3) to each polygonal circumcircle subregion Body method is:Filling is first scanned to a polygonal circumcircle subregion, then using the polygonal circumcircle subregion in The heart completes the scanning filling of each annular domain according to the form of concentric circles successively, in each annular domain scanning filling process In, the scanning filling of each polygon circumcircle, and adjacent each ring-like area are sequentially completed in the way of clockwise or counterclockwise Polygon circumcircle subregion between domain is sequentially filled in the opposite direction.
Further improve, methods described also includes:Complete what step (3) was carried out to all polygonal circumcircle subregions After scanning filling, the frame scanning in the profile region is completed.
Further improve, the frame scanning in the profile region uses profile equal space line scan mode.
After such design, the present invention at least has advantages below:
The reinforced Laser Scanning that the present invention melts for selective laser, by setting circumcircle to polygon, then Filling is scanned to circumcircle subregion, because this method can carry out a remelting to the border of subregion, significantly reduced The probability of partition boundaries lap-joint stress concentration, can significantly reduce the concentration of internal stress, and make internal stress distribution more equal It is even, it is to avoid the buckling deformation of forming part.
The present invention effectively can also control part processed for the reinforced Laser Scanning that selective laser is melted Stress produces direction in journey, then allows the stress produced in different circumcircle regions to cancel each other out, and reaches the purpose of elimination stress. And it also assures that part has high precision and intensity.
Brief description of the drawings
Above-mentioned is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention, below With reference to accompanying drawing, the present invention is described in further detail with embodiment.
Fig. 1 is that honeycomb arrangement subregion shows in step (1) profile region in reinforced Laser Scanning of the invention It is intended to;
Fig. 2 is the schematic diagram of step (2) each regular hexagon generation circumcircle in reinforced Laser Scanning of the invention;
Fig. 3 is the schematic diagram of each regular hexagon circumcircle subregion of step (2) in reinforced Laser Scanning of the invention;
Fig. 4 is that the scanning pattern of step (3) each regular hexagon circumcircle in reinforced Laser Scanning of the invention shows It is intended to.
Embodiment
Referring to the drawings shown in 1 to 4, the present embodiment is used for the reinforced Laser Scanning that selective laser is melted, including such as Lower step:
(1) handle software with computer expert data first and the required workpiece for preparing be cut into some layer cross section profiles, The profile of each layer of acquisition;And recognized by computer professional software, according to honeybee in the profile region of the identification Nest shape arrangement mode carries out subregion, as shown in Figure 1.
Preferred embodiment is that each hexagon is regular hexagon in the honeycomb arrangement subregion, and the side of the regular hexagon A length of 1~10mm.
(2) based on each hexagon, the circumcircle of each hexagon is generated, and delete each polygonal straight line line Bar, obtains the intersecting circumcircle in multiple borders, as shown in Figures 2 and 3;
(3) filling is scanned to each polygonal circumcircle subregion that step (2) is generated.
Preferred embodiment is that the laser beam scan path in above-mentioned each hexagon circumcircle region is straight line bilateral scanning side The distance between every adjacent filling line is 0~0.3mm in formula, the straight line bilateral scanning mode, and every filling line is adjustable Angle is 0~180 °.
More excellent embodiment is first to be scanned filling to a hexagon circumcircle in the hexagon circumcircle region, Again centered on the hexagon circumcircle successively according to concentric circles in the form of complete the scanning filling of each annular domain, in each ring In type sector scanning filling process, the scanning that each hexagon circumcircle is sequentially completed in the way of clockwise or counterclockwise is filled out Fill, and the hexagon circumcircle between adjacent each annular domain is sequentially filled in the opposite direction.So the stress of the annular region divides Cloth is annular in shape, and more uniform, it is to avoid the buckling deformation of forming part.
(4) all polygonal circumcircle subregions in step (3) are scanned after filling, complete the profile region Frame scanning, that is, complete the scanning filling of this layer of profile.The frame scanning in the profile region is equidistant using profile Line scan mode.
Certainly, honeycomb arrangement mode can also be the same polygonal shapes such as triangle, quadrangle in above-described embodiment Then evenly distributed partitioned mode, more excellent use equilateral polygon carries out the setting of circumcircle based on each polygon, Form the intersecting circumcircle subregion in border.
The reinforced Laser Scanning that the present invention melts for selective laser, by setting circumcircle to polygon, then Filling is scanned to circumcircle subregion, because this method can carry out a remelting, pole to the border of each circumcircle subregion The earth reduces the probability of partition boundaries lap-joint stress concentration, can significantly reduce the concentration of internal stress, and make internal stress Distribution is more uniform, it is to avoid the buckling deformation of forming part.
The present invention can also effectively control part process for the reinforced Laser Scanning that selective laser is melted Middle stress produces direction, and then allows the interior stress produced of different zones to cancel each other out, and reaches the purpose for eliminating stress.Meanwhile, protect Having demonstrate,proved part has high precision and intensity.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, this Art personnel make a little simple modification, equivalent variations or modification using the technology contents of the disclosure above, all fall within this hair In bright protection domain.

Claims (9)

1. a kind of reinforced Laser Scanning melted for selective laser, it is characterised in that methods described includes following step Suddenly:
(1) prepare a layer cross section profile of workpiece needed for obtaining and recognize, with same in the profile region The evenly distributed mode of polygonal shape carries out subregion;
(2) based on each polygon, each polygonal circumcircle is generated, the polygonal straight line line is deleted Bar;
(3) each polygonal circumcircle subregion generated to step (2) is scanned filling.
2. reinforced Laser Scanning according to claim 1, it is characterised in that same many in the step (1) Side shape is shaped as regular hexagon, square or equilateral triangle.
3. reinforced Laser Scanning according to claim 2, it is characterised in that each polygon in the step (3) The laser beam scan path of the circumcircle subregion of shape is straight line bilateral scanning mode.
4. reinforced Laser Scanning according to claim 3, it is characterised in that in the straight line bilateral scanning mode The distance between every adjacent filling line is 0~0.3mm.
5. reinforced Laser Scanning according to claim 4, it is characterised in that in the straight line bilateral scanning mode The angle adjustable of every filling line is 0~180 °.
6. reinforced Laser Scanning according to claim 2, it is characterised in that the length of side of the regular hexagon is 1 ~10mm.
7. reinforced Laser Scanning according to claim 1, it is characterised in that to described every in the step (3) The specific method that individual polygonal circumcircle subregion is scanned filling is:First a polygonal circumcircle subregion is swept Retouch filling, then centered on the polygonal circumcircle subregion successively according to concentric circles in the form of complete the scanning of each annular domain Filling, during each annular domain scanning filling, is sequentially completed each polygon in the way of clockwise or counterclockwise Polygon circumcircle subregion between the scanning filling of shape circumcircle, and adjacent each annular domain is sequentially filled in the opposite direction.
8. the reinforced Laser Scanning according to any one of claim 1 to 7, it is characterised in that methods described is also wrapped Include:After the scanning filling that step (3) is carried out to all polygonal circumcircle subregions is completed, the profile region is completed Frame scanning.
9. reinforced Laser Scanning according to claim 8, it is characterised in that the frame in the profile region Scanning uses profile equal space line scan mode.
CN201710213674.3A 2017-04-01 2017-04-01 A kind of reinforced Laser Scanning for selective laser fusing Active CN106984812B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107876766A (en) * 2017-11-23 2018-04-06 攀钢集团攀枝花钢铁研究院有限公司 Laser sintered scan method
CN107953552A (en) * 2017-11-24 2018-04-24 湖南华曙高科技有限责任公司 Laser Scanning, readable storage medium storing program for executing and laser scanning control device
CN109047759A (en) * 2018-08-15 2018-12-21 南京理工大学 A kind of Laser Scanning for improving interlaminar strength and reducing buckling deformation
CN109622965A (en) * 2019-01-10 2019-04-16 西安智熔金属打印系统有限公司 Electron beam selective melting shapes pre-heating scan method
CN110193603A (en) * 2019-06-25 2019-09-03 鑫精合激光科技发展(北京)有限公司 A kind of selective laser fusing partition method based on length of scanning line optimization
CN110625114A (en) * 2019-09-26 2019-12-31 鑫精合激光科技发展(北京)有限公司 Laser scanning method for coaxial powder feeding
CN110773738A (en) * 2019-11-26 2020-02-11 南京理工大学 Laser scanning path regional planning method based on polygon geometric feature recognition
CN112276113A (en) * 2020-12-30 2021-01-29 西安赛隆金属材料有限责任公司 Preheating scanning method and device for manufacturing three-dimensional object
CN112475316A (en) * 2020-11-05 2021-03-12 上海云铸三维科技有限公司 Composite reinforced laser melting scanning method
CN114799213A (en) * 2022-03-30 2022-07-29 湖南华曙高科技股份有限公司 Laser scanning method, device and storage medium for powder bed melting process

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CN104550950A (en) * 2014-11-24 2015-04-29 湖南华曙高科技有限责任公司 Laser scanning method for laser melting in selected area
CN104985181A (en) * 2015-08-05 2015-10-21 湖南华曙高科技有限责任公司 Laser scanning method for manufacturing three-dimensional object
CN105665704A (en) * 2016-03-11 2016-06-15 上海拓宝机电科技有限公司 Metal laser selective melting method
CN106493367A (en) * 2016-12-08 2017-03-15 鑫精合激光科技发展(北京)有限公司 A kind of Laser Scanning for selective laser fusing
EP3147048A1 (en) * 2015-09-28 2017-03-29 Ecole Polytechnique Federale De Lausanne (Epfl) Method and device for implementing laser shock peening (lsp) or warm laser shock peening (wlsp) during selective laser melting (slm)

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Publication number Priority date Publication date Assignee Title
CN103722171A (en) * 2013-12-25 2014-04-16 合肥工业大学 Honeycombed laser scanning method for selective laser sintering
CN104550950A (en) * 2014-11-24 2015-04-29 湖南华曙高科技有限责任公司 Laser scanning method for laser melting in selected area
CN104985181A (en) * 2015-08-05 2015-10-21 湖南华曙高科技有限责任公司 Laser scanning method for manufacturing three-dimensional object
EP3147048A1 (en) * 2015-09-28 2017-03-29 Ecole Polytechnique Federale De Lausanne (Epfl) Method and device for implementing laser shock peening (lsp) or warm laser shock peening (wlsp) during selective laser melting (slm)
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107876766A (en) * 2017-11-23 2018-04-06 攀钢集团攀枝花钢铁研究院有限公司 Laser sintered scan method
CN107953552A (en) * 2017-11-24 2018-04-24 湖南华曙高科技有限责任公司 Laser Scanning, readable storage medium storing program for executing and laser scanning control device
CN109047759A (en) * 2018-08-15 2018-12-21 南京理工大学 A kind of Laser Scanning for improving interlaminar strength and reducing buckling deformation
CN109622965A (en) * 2019-01-10 2019-04-16 西安智熔金属打印系统有限公司 Electron beam selective melting shapes pre-heating scan method
CN110193603B (en) * 2019-06-25 2021-04-23 鑫精合激光科技发展(北京)有限公司 Laser selective melting zoning method based on scanning line length optimization
CN110193603A (en) * 2019-06-25 2019-09-03 鑫精合激光科技发展(北京)有限公司 A kind of selective laser fusing partition method based on length of scanning line optimization
CN110625114A (en) * 2019-09-26 2019-12-31 鑫精合激光科技发展(北京)有限公司 Laser scanning method for coaxial powder feeding
CN110625114B (en) * 2019-09-26 2021-11-05 鑫精合激光科技发展(北京)有限公司 Laser scanning method for coaxial powder feeding
CN110773738A (en) * 2019-11-26 2020-02-11 南京理工大学 Laser scanning path regional planning method based on polygon geometric feature recognition
CN110773738B (en) * 2019-11-26 2020-11-03 南京理工大学 Laser scanning path regional planning method based on polygon geometric feature recognition
CN112475316A (en) * 2020-11-05 2021-03-12 上海云铸三维科技有限公司 Composite reinforced laser melting scanning method
CN112276113B (en) * 2020-12-30 2021-04-13 西安赛隆金属材料有限责任公司 Preheating scanning method and device for manufacturing three-dimensional object
CN112276113A (en) * 2020-12-30 2021-01-29 西安赛隆金属材料有限责任公司 Preheating scanning method and device for manufacturing three-dimensional object
CN114799213A (en) * 2022-03-30 2022-07-29 湖南华曙高科技股份有限公司 Laser scanning method, device and storage medium for powder bed melting process

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