CN106983230A - The preparation method and system of a kind of orthopedics - Google Patents
The preparation method and system of a kind of orthopedics Download PDFInfo
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- CN106983230A CN106983230A CN201710175717.3A CN201710175717A CN106983230A CN 106983230 A CN106983230 A CN 106983230A CN 201710175717 A CN201710175717 A CN 201710175717A CN 106983230 A CN106983230 A CN 106983230A
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- foot
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- shoes
- threedimensional model
- sole
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D1/00—Foot or last measuring devices; Measuring devices for shoe parts
- A43D1/02—Foot-measuring devices
- A43D1/025—Foot-measuring devices comprising optical means, e.g. mirrors, photo-electric cells, for measuring or inspecting feet
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D39/00—Machines for making foot-supporting pads or instep-raisers for flat feet
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- Life Sciences & Earth Sciences (AREA)
- Biophysics (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
- Measurement Of The Respiration, Hearing Ability, Form, And Blood Characteristics Of Living Organisms (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
Abstract
The present invention relates to a kind of preparation method of orthopedics and system, wherein:The preparation method of orthopedics includes:Gather patients feet's data and other health datas;Carried out using network collection foot data, using the foot data that are collected into three-dimensional modeling and formation it is consistent with true foot or close to consistent foot threedimensional model, foot threedimensional model is modified, according to correcting threedimensional model making shoes;The manufacturing system of orthopedics includes data acquisition device, Data Collection and collects device, three-dimensional modeling apparatus, shoemaking device.The present invention disclosure satisfy that the foot health demand of user, and user operates time saving, convenient, shoemaking efficiency high, it is possible to achieve foot is orthopedic.
Description
Technical field
The present invention relates to a kind of preparation method of orthopedics and system, belong to shoe-making field.
Term " the interior bottoms of shoes ", refer to the position that vola is stepped on, i.e. foot fit inside after plantar contact position;Footwear
The interior bottom of son both includes the plane (or curved surface) contacted with vola, also including certain thickness portion under the plane (or curved surface)
Position;Particularly, the interior bottom of shoes can include shoe-pad.
Term " vamp on the inside of ", is commonly called as footwear " inside ", i.e., the position that sufficient top (including toes, instep, carpus etc.) contacts.
It is as follows that term " footwear adhesion process " includes flow:Fabric, lining severing-system side (including piece side, flanging, seam side
Deng)-bottom processed (including various bed material integers, processing, upper stretching etc.)-close bottom (side bear building-up is closed)-drying and shaping-and go out last carving-inspection
Deng.
Term " footwear hot vulcanization process " includes heat cure barbola work and heat cure mould pressing process, technique main flow
It is:Upper of a shoe manufacture-glue component manufacture-shaping-vulcanization-delasting.
Term " injection (penetrating) technique " includes whole footwear injection molding process (upper of a shoe is separately made) and sole Shooting Technique, sole note
Modeling technique can be divided into monochromatic Shooting Technique and multi-color injection molded technique again.Shooting Technique main flow is first in injection molding apparatus
By material compression, (solid plastic is transformed into fluid), homogenizing are then plastified, then by the injection canal of mould by fluid plastic
It is injected into the die cavity of footwear, the product being molded after cooling.
It is as follows that term " mould pressing process " includes flow:Stretch tight the upper of a shoe helped, and by fluffing, transfers to former last carving, coated with adhesive
After processing, be enclosed on moulding press same model aluminum last, be then put into sizing material in bed die, then by moulding press heat hot melt and to
Lower pressure, last sizing material hot melt, compacting are closely synthesized with upper of a shoe simultaneously.
Term " sewing tech " basic characteristics are that side bear building-up conjunction is sewed with special linen thread, and sewing tech is more multiple
Miscellaneous, technical requirements are higher, fully demonstrate a kind of technological ability and skill of people.
Term " MD " is the general designation of MODEL or PHYLON flying dragons, belongs to EVA secondary high-pressure products formeds;
Term " TPR " is being commonly called as SBS modified shoe materials, is a kind of high polymer material produced based on hot plastomer SBS,
The performance for having rubber can be processed and be reclaimed by thermoplastic again, can use common plastic cement forming machine extrusion molding, blowing
Rubber is made in the mode of shaping.
Term " TR " is the new product improved on the basis of TPR, is the synthetic material of TPE and rubber, and product more has
Excellent indices performance;The shaping of hot injection molding, molecule is to roll global motion during shaping.
Term " imitation leather bottom " is a kind of rubber and plastic highly elastic material, main component using rubber as base-material, add 10%~
30% high-phenylethylene, imitates corium bottom leather performance and makes.
Term " BPU " is a kind of new polyurethane of modification (PU), with environmental protection, density low (body weight is ultralight), surface knot
It is skin depth (surface is smooth), good toughness, not easy to break, the advantages of weather resisteant is good.
Background technology
The universal present situation of current shoe industry, is that the foot type of people is carried out after rough approximation processing, according to footwear code batch production
The consistent shoes of footwear type, i.e. the shoes with money typically only exist the difference of footwear code.The foot type that this shoemaking mode ignores people is poor
It is different, it is impossible to meet the individual demand of individual, can not also meet special population (such as Plantar Fasciitis, nurse tumour, pain at metatarsal,
Neuralgia, diabetes, interior eight foot, outer eight foot, the rear strephexopodia, flat foot, talipes cavus, rear strephenopodia patient) extraordinary demand.
In this regard, a kind of ideal solution is that there is provided corresponding orthopedics according to everyone difference of sufficient type.It is existing
Some orthopedics production programs have the disadvantage time-consuming effort and expensive, it is difficult to received by ordinary consumer.With modern age shoemaking
The development of technology, occurs in that a series of similar new shoe-making process of thinkings, wherein U.S. SOLS companies develop a kind of brand-new
Manufacturing method of shoes and system, shoes can be made, advantage is people using image recognition -3D printing technique with integrated orthopedic information
The voluntarily collection foot image file information that can be stayed indoors.US14341632、US14677894、US14961769、
US14877361, US14877171 etc. use the technology.Its deficiency is:(1) when view data changes into threedimensional model, portion
Divided data defect can only be made up by the result of calculation of set formula (calculation basis is pin length, body weight etc.), and described in it
Even if calculation formula has statistical significance, a kind of processing of rough approximation is still fallen within after all, it is clear that can be with individual
Actual foot type difference;(2) mode for obtaining data is only image recognition, does not have accurate vola to press during whole shoemaking
Power test process, it is impossible to propose counte-rplan for accurate pressure data;(3) manufacturing method of shoes emphasis considers that sole makes skill
Art, the consideration to vamp is less;(4) it is limited to current 3D printing efficiency, shoes fabrication cycle is longer;(5) it is limited to current 3D
Printed material, shoes cost is higher.
Sum it up, in current footwear art, do not find temporarily it is a kind of can be while taking into account the scheme of following key element:(1)
Shoes with sufficient type completely or approximate match;(2) foot health demand is met;(3) fabrication cycle is short;(4) user operation it is time saving,
It is convenient;(5) low manufacture cost;(6) shoes comfortableness is high;(7) shoes can be with orthopedic;(8) foot image file, pressure point are considered
Cloth data, obtain complete foot data;(9) user individual (such as attractive in appearance) demand is met.
The content of the invention
Technology contents as described below be to the present invention simplification summary description, i.e., there is provided contribute to understand the present invention certain
The description of a little aspects.All technology contents of the completely careful explanation present invention of these descriptions, it is not intended to mark this hair
Bright all crucial or important elements, also specially scope of the claims is not defined.
It is an object of the invention to provide a kind of orthopedics preparation method and system for meeting user health demand.
Therefore, according to an aspect of the invention, there is provided a kind of preparation method of orthopedics, including:Gather patient's foot
Portion's data and other health datas, form source data;Utilize network collection source data;Three are carried out using the foot data being collected into
Dimension modeling, forms consistent with true foot or close to consistent foot threedimensional model;According to patients feet's distortion situation
Or other health datas, foot threedimensional model is modified, formation can include the amendment of at least one disease treatment scheme
Threedimensional model;Shoes, the interior bottom of shoes and the three-dimensional mould of amendment for reverting to true foot proportions are made according to amendment threedimensional model
Type vola is fitted (i.e. the interior bottom of shoes is corresponding consistent with the amendment threedimensional model vola shape after reduction) completely, is appointed on the inside of vamp
A little with the minimum air line distance < 0.48cm of sufficient top (including toes, instep, carpus etc.).
According to another aspect of the present invention there is provided a kind of preparation method of orthopedics, comprise the following steps:
(1) gathered data:The health data of patient is gathered, while times of one or more modes in the following ways
Combination of anticipating collection patients feet's data:Cordless gathers foot image file data, gathers human body station using the way of contact
Vertical or plantar nervous arch data when walking, foot data are gathered using wearable device or aforesaid way is used
Any combination mode gather foot data, obtain source data;
(2) network collection foot data are utilized:Using cable network or wireless network by source data collection to data
Platform;
(3) three-dimensional modeling:Carry out three-dimensional modeling using the foot data that are collected into, formed it is consistent with true foot or
Person is close to consistent foot threedimensional model;
(4) shoes are made:Shoes are made according to foot threedimensional model, wherein:True foot is put on after shoes, shoes it is interior
Fitted completely with true vola (i.e. the interior bottom of shoes and the shape in true vola is corresponding consistent) at bottom.
(5) shoes amendment:According to patients feet's distortion situation or other health datas, the local capacity of shoes lumen is adjusted,
Or the soft durometer of adjustment footwear material.
It is preferred that, patients feet's distortion situation, including it is interior eight foot, outer eight foot, the strephexopodia, flat foot, talipes cavus, interior enough
Turn over, wart between nurse tumour, Plantar Fasciitis, metatarsalgia, leprosy foot disease, neuralgia, diabetes, ulcer of foot, toe, sufficient phlebangioma,
Bunionette, foot joint inflammation, corn, lateral foot flap etc.;
It is preferred that, other health datas, including height, body weight, the age, blood pressure, blood fat, blood glucose, internal organ (heart, lung, spleen,
Stomach, kidney, liver, gall-bladder, large intestine, small intestine etc.) health and fitness information etc.;
It is preferred that, foot threedimensional model, in the following ways in any combination modes of one or more kinds of modes enter
Row modeling:Utilize Solidworks, Pro/E, UG, CAD, Adobe Fuse CC, 3Ds Max, SketchUp, Revit or any
Complete view data is converted into foot threedimensional model by other 3 d modeling softwares;And/or, incomplete view data is intended
The primary foot threedimensional model of synthesis, image compensation reparation is carried out using computerized algorithm to the defect of primary foot threedimensional model,
Form foot threedimensional model;And/or, plantar nervous arch data or other non-picture datas are changed into using computerized algorithm
View data, recycle Solidworks, Pro/E, UG, CAD, Adobe Fuse CC, 3Ds Max, SketchUp, Revit or
View data is converted into foot threedimensional model by other any 3 d modeling softwares;And/or, vola is pressed using computerized algorithm
Power distributed data or other non-picture datas change into view data, and view data is fitted into primary foot threedimensional model, then
Image compensation reparation is carried out to the defect of primary foot threedimensional model using computerized algorithm, foot threedimensional model is formed.
It is preferred that, foot threedimensional model is modified, including one or more kinds of modes in the following manner is any
Combination:Foot threedimensional model meets flat foot standard, by the arch shape of threedimensional model and standard healthy foot in proportion
Bow is contrasted and calculates the high difference in height of both arch of foots, and then being set in foot measurements of the chest, waist and hips model arch of foot position has certain arc
Depressed part, the height of the arc of the depressed part is the 1/4-1/2 of difference in height;Foot threedimensional model meets clawfoot standard, will
The arch shape of threedimensional model is contrasted with the healthy arch of foot of standard in proportion and calculates the high difference in height of both arch of foots, Ran Hou
Foot measurements of the chest, waist and hips model arch of foot position sets the protuberance with certain arc, and the height of the arc of the protuberance is the 1/5- of difference in height
1/2;Foot threedimensional model meets tip-foot standard, using the arch of foot minimum point close to heel as basic point, and basic point keeps three-dimensional and sat
Mark is constant, the threedimensional model heel comprising basic point, heel bone is rotated by the point of rotation of basic point to leg direction, the anglec of rotation
No more than 5 degree, the foot threedimensional model of rotary compression is then subjected to picture smooth treatment;Foot threedimensional model meets strephenopodia
Standard, using toes central point-foot center of gravity or with central point-foot center of gravity as boundary, medial plantar is integrally moved down into 2-
5mm, while lateral plantar integrally to be moved up to equal distance, is then carried out the foot threedimensional model after adjustment at image smoothing
Reason;Foot threedimensional model meets strephexopodia standard, using toes central point-foot center of gravity or with central point-foot center of gravity as boundary
Limit, integrally moves up 2-5mm, while lateral plantar integrally to be moved down to equal distance, then by the foot after adjustment by medial plantar
Portion's threedimensional model carries out picture smooth treatment;
It is preferred that, shoes its production methods in such a way in one or more kinds of modes any combination mode:
Foot threedimensional model meets flat foot standard, and its position corresponding with arch of foot of inner sole uses MD, TPR, makrolon
(PC) a kind of material in resin, acrylonitrile-butadiene-styrene copolymer (ABS) makes;Foot threedimensional model meets arch
Sufficient standard, its position corresponding with arch of foot of inner sole uses vinyl acetate copolymer (EVA), silicon rubber, thermoplastic poly ammonia
A kind of material in ester elastomer (TPU), TR, BPU, thermoplastic elastic rubber-sole makes;Foot threedimensional model meets clawfoot mark
Accurate, on the outside of sole part, two parallel horizontal stripes of metatarsal rear position setting, horizontal stripe is made using rubber and is pasted on outside sole
Side and parallel to the arc top of arch of foot, horizontal stripe width is 0.8-1.5cm;Foot threedimensional model meets strephenopodia standard, with toes
Central point-foot center of gravity is that sole is divided on the inside of sole and on the outside of sole by boundary with central point-foot center of gravity, on the inside of sole
Made, made on the outside of sole using on-deformable rigid material using yielding elastomeric material;Foot threedimensional model meets
Strephexopodia standard, sole is divided on the inside of sole as boundary using toes central point-foot center of gravity or with central point-foot center of gravity
With on the outside of sole, made on the outside of sole using yielding elastomeric material, on-deformable rigid material system is used on the inside of sole
Make.
It is preferred that, according to foot threedimensional model, in the following ways in one or more kinds of modes any combination system
Make shoes:Shoes are directly printed using 3D printing technique;Make completely the same or close consistent with true foot size and shape
Shoe tree, then make shoes using footwear adhesion process;Make completely the same or close to one with true foot size and shape
The shoe tree of cause, then makes shoes using footwear hot vulcanization process;Make completely the same or connect with true foot size and shape
Nearly consistent shoe tree, then makes shoes using injection (penetrating) technique;Make with true foot size and shape it is completely the same or
Close to consistent shoe tree, then shoes are made using mould pressing process;Make completely the same or connect with true foot size and shape
Nearly consistent shoe tree, then makes shoes using sewing tech;Make completely the same or close with true foot size and shape
Consistent shoe-pad, shoe-pad is put into footwear shoes is made;According to foot threedimensional model, without making shoe tree, visual determination is utilized
(including naked eyes judge and computer vision judges) make shoes.
It is preferred that, " cordless collection foot image file data " include one or more kinds of modes in the following manner
Any combination:Each foot picture of the foot formation no less than 2 is shot using camera;Foot is shot using camera
Formation includes the video of foot overall image;Complete foot 3-D view is gathered using spatial digitizer;Utilize electromagnetic wave arteries and veins
Rush telemetry and gather complete foot 3-D view;Complete foot 3-D view is gathered using running safety method;Profit
Complete foot 3-D view is gathered with mechanical wave pulse ranging method;Complete foot three is gathered using mechanical wave phase ranging method
Tie up image.
It is preferred that, " using the way of contact to gather plantar nervous arch data when human body is stood or walked " is included with lower section
Any combination of one or more kinds of modes in formula:Deformable pressure test device is placed under foot, passes through detection
The deformation extent of the device different parts calculates plantar nervous arch data;Test device containing pressure sensor is placed in
Under foot, plantar nervous arch data are directly read;
It is preferred that, " gathering the acquisition modes such as foot data using wearable device " includes one kind in the following manner
Or any combination of various ways:Foot puts on the wearable device (such as socks) for being equipped with sensor, by reading foot not
Deformation data with position calculates foot data;Foot is put on after the figuratum wearable device (such as socks) of print, can
Pattern on object wearing device is deformed upon, and foot number is obtained by the wearable device deformation pattern shot no less than 2
According to;The built-in sensor for being capable of mark position in foot, deformable material is wrapped up with deformable material, by reading sensor
Position and displacement calculate foot data;Foot is put into liquid or gas, being capable of mark position built in liquid, gas
Sensor, calculate foot data by reading sensing station and displacement;
It is preferred that, the local capacity of shoes lumen " adjustment ", including one or more kinds of modes in the following manner are any
Combination:To any direction extension inner sole;Inner sole local repair is high;Footwear outer bottom local repair is high;The reduction of inner sole local location is high
Degree, footwear outer bottom local location reduction height;Carve sole texture;
It is preferred that, the foot data collected are transferred to data processing platform (DPP) by special mobile phone A PP;
It is preferred that, source data includes standing position root bone rest position (RCSP) information, and/or standing position root bone neutral position (NCSP) is believed
Breath, and/or hipbone scope of activities, and/or both legs difference in height, and/or biped contrast difference in height, and/or ankle-joint location and/
Or upset (varus is turned up) angle information under tibial torsion information, foot nature;
It is preferred that, inserted in the interior bottom of shoes pressure sensor, and/or acceleration transducer, and/or positioner and/
Or alarming device, and/or wireless communication apparatus, and/or power supply and charging device, and/or temperature regulating device;
It is preferred that, it is preferred that the interior bottom of shoes is detachable apparatus, it is preferable that the interior bottom of shoes is shoe-pad, it is preferable that
Headspace is set below shoe-pad, pad can be inserted in headspace according to the difference in height of human body double lower limb, human body is got on one's shoes
Balance is ensure that after son, human body is can be used for and increases;
It is preferred that, it is preferred that on the inside of vamp and true sufficient top (including toes, instep, heel, carpus etc.) complete patch
Close (i.e. the inner side of shoes is corresponding consistent with the shape on true sufficient top);
It is preferred that, 0.5cm projection is no more than above the interior bottom of shoes provided with multiple height, massage effect can be played,
Preferably, additional materials are corresponding with the acupuncture point of sole portion or whole;
It is preferred that, user is used after shoes, Consumer's Experience is fed back into data processing platform (DPP), then according to user's request pair
Footwear construction is adjusted;
It is preferred that, multiple closed individual cavities are provided with the interior bottom of shoes, shoes quality can be mitigated, can also be in human body
Increase cushioning effect during strenuous exercise;
It is preferred that, the interior bottom of shoes is made using wear-resisting, waterproof, with ductility and elastic material, is preferably true
Skin, rubber, polyurethanes (PU), vinyl acetate copolymer (EVA), MD, TPR, TPUE (TPU),
Polyvinyl chloride (PVC), TR, imitation leather bottom, BPU, thermoplastic elastic rubber-sole, makrolon (PC) resin, acrylonitrile-butadiene-benzene
Ethylene copolymer (ABS), butadiene-styrene rubber (SBR), and their arbitrary composition;
It is preferred that, the interior bottom of shoes can be sandwich construction, it is preferable that each layer in interior bottom of shoes uses different material systems
Into;
It is preferred that, height heels are no more than 4cm, preferably 1cm;
It is preferred that, foot threedimensional model is corrected, when foot threedimensional model is amplified to true foot size with
Untill true foot is no more than 0.5mm compared to the image deflects maximum gauge at any place, preferably 0.1mm;
It is preferred that, defect recognition is carried out to inner sole using machine vision, when defects with diameters is more than 1mm in footwear, used
Cutting, and/or injection, and/or bonding, and/or 3D printing method amendment sole defect;
It is preferred that, three-dimensional modeling uses CCD optical modeling techniques;
It is preferred that, weave vamp using numerical control weaving.
It is preferred that, the network interconnection is used between the collecting device and terminal data processing platform of foot data, number is gathered every time
According to rear, collecting device it is automatic or under manual command by foot data transfer to the network terminal;
It is preferred that, when obtaining foot image file using filming apparatus, also include foot office using the foot data of network collection
Portion or the length information of whole;
It is preferred that, the minimum straight line of any point and sufficient top on the inside of vamp (including toes, instep, heel, carpus etc.)
Apart from < 0.4cm, preferably < 0.2cm;
It is preferred that, sensor of the contact surface provided with multiple detectable deformation or pressure change of shoes and foot can detect
Go out gait change or foot hyperblastosis;
It is preferred that, the interior bottom of shoes is shoe-pad, and shoe-pad height can be adjusted according to the difference in height of human body double lower limb, human body is worn
Balance is ensure that after upper shoes;
It is preferred that, a part of material is cut down above the interior bottom of shoes, the interior bottom of shoes is not exclusively fitted with true vola,
For correcting problem foot (eight foots, outer eight foot, the rear strephexopodia, flat foot, talipes cavus, rear strephenopodia in such as) or slow for treating
Solve foot affliction (such as Plantar Fasciitis, nurse tumour, pain, neuralgia, diabetes at metatarsal);
It is preferred that, 0.3cm projection is no more than above the interior bottom of shoes provided with multiple height, massage effect can be played,
Preferably, additional materials are corresponding with the acupuncture point of sole portion or whole;
It is preferred that, height heels are no more than 3cm, preferably 2cm;
It is preferred that, it is provided with the interior bottom of shoes in multiple closed separate chambers, chamber and liquid is housed, can increases comfortable
Degree, can also increase cushioning effect in human body strenuous exercise;
It is preferred that, foot threedimensional model is corrected, when foot threedimensional model is amplified to true foot size with
Untill true foot is no more than 0.2mm compared to the image deflects maximum gauge at any place, preferably 0.05mm;
It is preferred that, the tensile strength at bottom is not less than 8.5kgf/mm in shoes2, it is preferred that the tensile strength at bottom is not in shoes
Less than 10kgf/mm2;
It is preferred that, the bending modulus at bottom is not less than 140kgf/mm in shoes2, it is preferred that the bending modulus at bottom is not in shoes
Less than 180kgf/mm2;
It is preferred that, using laser cutting, thermal cutting, machine cuts, 3D printing, thermoplastic shape, injection molding, bonding or on
Any combination mode for stating mode controls the making precision of inner sole, the maximum gauge of any defect of inner sole is no more than 2mm,
It is preferred that, no more than 0.5mm;
It is preferred that, inner sole is polished, makes inner sole smooth;
It is preferred that, the shoe-pad fitted completely with true vola is made using 3D printing method;
It is preferred that, the making material of inner sole is not limited to one kind, it is preferred that made using the material of different hardness in footwear
Bottom.
According to another aspect of the present invention there is provided a kind of manufacturing system of orthopedics, including:
Data acquisition device, it has foot information collecting device, patient health data acquisition equipment, also with to data
Collect and collect the port that device transmits data;
Data Collection collects device, and it has port, the data storage device that data are received from data acquisition device, also has
Oriented three-dimensional modeling apparatus transmits the port of data;
Three-dimensional modeling apparatus, it, which has from Data Collection, collects port, three-dimension modeling and volume that device receives data
Equipment is collected, also with the port that data are transmitted to shoemaking device;
Shoemaking device, it has from the port of data three-dimensional model building device reception data, high-precision vamp making apparatus, height
Bottom is fitted (the i.e. interior bottom of shoes completely with true vola in precision sole making apparatus, the shoes that the shoemaking device is produced
It is corresponding with the shape in true vola consistent), any point and sufficient top on the inside of vamp (including toes, instep, heel, carpus etc.)
Minimum air line distance < 0.48cm.
It is preferred that, foot information collecting device can be contactless foot image file collecting device, contact plantar pressure
Collecting device, wearable foot collecting device or any combination using the said equipment;
It is preferred that, data acquisition device, including wearable device;
It is preferred that, collect the port that device transmits data to Data Collection, can be mobile phone A PP etc radio port,
It can also be cable port;
It is preferred that, Data Collection collects device, including information pre-processing equipment, for screen effective information and exclude it is invalid
Information;
It is preferred that, Data Collection collects device, including DAF, for effective information to be sorted out, and to defect
Data are compensated;
It is preferred that, Data Collection collects device, including foot image file instant playback device, and the foot collected can be seen immediately
Portion's imaging data, gathered data can be supplemented at any time when finding data flaw;
It is preferred that, three-dimensional modeling apparatus, including at least level one data converting apparatus, data reforming unit can by pressure,
View data changes into the computer data for being available for editor;
It is preferred that, three-dimensional modeling apparatus includes data discrimination apparatus, and data discrimination apparatus can be that image data identification is set
Standby or pressure data identification equipment;
It is preferred that, three-dimensional modeling apparatus correcting device;
It is preferred that, three-dimensional modeling apparatus includes data storage device;
It is preferred that, three-dimensional modeling apparatus includes threedimensional model presentation device, it is preferred that threedimensional model presentation device has can
The random function and corresponding construction at adjustment visual angle, and including at least one display screen, can from any angle foot three
Dimension module;
It is preferred that, three-dimension modeling and editing equipment, it utilizes Solidworks, Pro/E, UG, CAD, Adobe
Complete view data is converted into just by Fuse CC, 3Ds Max, other 3 d modeling softwares of SketchUp, Revit or any
Level foot threedimensional model, and image compensation reparation is carried out to the defect of primary foot threedimensional model using computerized algorithm, finally
When the foot threedimensional model of formation is amplified to true foot size, the maximum gauge of image deflects is no more than 0.5mm;
It is preferred that, shoemaking device includes the equipment for making shoe tree;
It is preferred that, shoemaking device includes shoe body unit equipment, and it uses bonding, sews up, welds, riveting or above-mentioned side
Any combination mode of formula realizes the splicing of vamp and sole;
It is preferred that, shoemaking device includes making the equipment and sole-heel splicing apparatus of heel;
It is preferred that, high-precision vamp making apparatus and high-precision sole making apparatus can be integrated in same equipment, excellent
Choosing, high-precision vamp making apparatus and high-precision sole making apparatus use 3D printing equipment;
It is preferred that, shoemaking device includes visual identity equipment, and it is used for the defect for recognizing inner sole;
It is preferred that, shoemaking device includes shoes lumen corrective, and it is according to patients feet's distortion situation or other healthy numbers
According to, the local capacity of adjustment shoes lumen, or adjust the soft durometer of footwear material.Adjusting the mode of the local capacity of shoes lumen includes
Using cutting, and/or injection, and/or bonding, and/or 3D printing method;
It is preferred that, shoemaking device includes inner sole grinding apparatus, and it is used to polishing smooth inner sole smooth.
The present invention the advantage is that the present invention is according to user's relative to existing manufacturing method of shoes and the preparation method of system
Demand or foot feature, can at least while realize following 9 kinds of key elements (including user's request, product advantage, technical advantage) its
In 6 kinds:(1) shoes with sufficient type completely or approximate match;(2) foot health demand is met;(3) fabrication cycle is short;(4) use
Family operation is time saving, convenient;(5) low manufacture cost;(6) shoes comfortableness is high;(7) shoes can be with orthopedic;(8) foot is considered
Image, pressure distribution data, obtain complete foot data;(9) user individual (such as attractive in appearance) demand is met.
According to the present invention, when cordless collection foot image file data, way of contact collection human body are stood or walked
Plantar nervous arch data, wearable device collection foot data these three modes can be combined to obtain foot number
It is enough to be used in determining that foot is healthy, comfortable or orthopedic demand according to the foot data of, acquisition, when three kinds of modes are combined simultaneously
In use, the possibility for meeting the above-mentioned foot demand of user is greatly increased.
According to the present invention, the foot picture shot using camera can be most as little as 2, the home-confined i.e. available hand of user
Camera (such as mobile phone, camera) realization is held, whole process is only needed several seconds, enormously simplify operating time and the operation of user
Difficulty, the situation for the inconvenient directly contact user's foot that is particularly suitable for use in.
According to the present invention, the overall video of foot is shot using camera, the program is simple to operate, is particularly suitable for use in not
Convenient directly contact user's foot and the foot data of collection Duo Ren colonies.
According to the present invention, using electromagnetic wave, mechanical wave telemetry (including phase ranging method or pulse ranging method), pass through
It is long-range to obtain each point and collecting device different distance on sufficient face, then range data is changed into view data, when bright not enough
(being not enough to shooting clear image) and when being inconvenient to contact foot, the program has prominent practicality.Current existing shoemaking
Technology there is no such application.
According to the present invention, user can foot can with wearable device (including socks, deformable lapping, liquid or
The forms such as gas wrapping), it is accurate to obtain by judging the change in pattern on wearable device or sensor displacement thereon
The characteristics of foot data, program is that the higher foot data of precision, the threedimensional model set up accordingly and true foot can be achieved
Any local error be no more than 0.1mm.
According to the present invention, user can be using mobile phone A PP by foot data transfer to data processing platform (DPP), and a mobile phone can be same
Shi Shixian data acquisitions and data acquisition function, possess significant convenience.
According to the present invention, incomplete view data is fitted to primary foot threedimensional model, computerized algorithm pair is utilized
The defect of primary foot threedimensional model carries out image compensation reparation, and the program can utilize computer by image deflects instantaneously with smooth
Pattern is compensated, and related algorithm is integrated in computer systems, greatly improves modeling efficiency.
According to the present invention, produce it is completely the same or close to after consistent shoe tree with true foot size and shape, can be with
Traditional shoe-making process (such as footwear adhesion process, footwear hot vulcanization process, injection (penetrating) technique, mould pressing process, sewing tech) knot
The production process for completing shoes is closed, the docking property with existing shoemaking equipment, technology is strong, is conducive to quickly realizing industrialization.
According to the present invention, various kinds of sensors, communication device, charging device, temperature regulating device can be inserted in shoes in bottom, it is such
Device can realize wireless connection with intelligent control device (such as can be by mobile phone A PP), can in shoes integrated various functions (example
Exercise data, gait data, plantar pressure data, or regulation foot temperature are such as gathered, or realizes individual positioning etc.).
, can also according to the present invention it is possible to make inner sole using the material of different hardness, it would however also be possible to employ sandwich construction
Multiple boss are provided with above interior bottom, massage effect can be not only played accordingly and is comfortably experienced with lifting user, can also root
Foot local reduction or supercharging are realized according to the relevant medical knowledge such as sport dynamics, prevent the skills such as injury gained in sports, reduction athletic injury
Art effect.
According to the present invention, user is used after shoes, Consumer's Experience can be fed back to data processing platform (DPP), then according to user
Demand is adjusted to footwear construction.The technical scheme can realize the personalized comfort level requirement of user, also, can set up accordingly
Meet the Comfort Evaluation database of user's comfort requirement, for certain customers, data of feedback are that can be achieved to have for a long time
The comfort level experience of effect.
According to the present invention, the image deflects of foot threedimensional model require that maximum gauge is any no more than 0.05mm, inner sole
The maximum gauge of defect is no more than 0.5mm, there is no footwear art to propose such required precision at present.
According to the present invention, including foot threedimensional model is corrected, defect knowledge is carried out to inner sole using machine vision
Defect is not carried out not simultaneously the technical scheme such as to repair, there is no footwear art to include such precision controlling process at present.
According to the present invention, the interior bottom of shoes is fitted completely with true vola, any point and sufficient top on the inside of vamp (including foot
Toe, instep, heel, carpus etc.) minimum air line distance < 0.48cm, foot comfortableness provides significantly.Meanwhile, according to user
Demand, vamp and the minimum air line distance on sufficient top can suitably amplify and (such as may be adjusted to 0.5-1.5cm), can also be contracted to completely
Fitted with foot, shoes are as " long on pin ".
According to the present invention, the specific data (such as arch of foot camber is set) of orthopedic scheme are given, while giving more tight
The material type selecting suggestion of lattice, and the orthopedic but orthopedic (example of incremental substep is forced in the not rough progress of orthopedic scheme
The height for such as adjusting the arc of threedimensional model is the high 1/4-1/2 of the healthy arch of foot of standard in proportion, is exactly to consider for this), and will
Foot is orthopedic to be considered with patient comfort, in the prior art temporarily without such scheme.
Brief description of the drawings
Fig. 1 is a kind of preparation method flow chart of orthopedics according to the present invention.
Fig. 2 is the preparation method flow chart of another orthopedics according to the present invention.
Fig. 3 is a kind of principle schematic diagram of the manufacturing system of orthopedics according to the present invention.
Fig. 4 is the evaluation that Comfort Evaluation is carried out to " vamp inner side-sufficient top " minimum air line distance according to the present invention
Result figure.
Fig. 5 is a kind of mode of composition that view data is obtained according to the utilization filming apparatus of the present invention.
Fig. 6 is a kind of mode of composition that view data is obtained according to the utilization filming apparatus of the present invention.
Fig. 7 is a kind of shoe-pad produced according to 3D printing method therein of the invention.
Embodiment
1-3 is described further to embodiments of the invention below in conjunction with the accompanying drawings.
As shown in figure 1, the method for the making orthopedics of the present invention comprises the following steps:
(1) source data 100 is gathered:Patient health data 101 are gathered, while gathering patients feet's data 102.Wherein, adopt
The mode of collection patients feet's data includes but is not limited to following several:Cordless gathers foot image file data, using contact
Mode gather human body stand or walk when plantar nervous arch data, using wearable device gather foot data or
Person gathers foot data using any combination mode of aforesaid way.
(2) network collection source data 200 is utilized:Including three kinds of modes, one is foot data are received using cable network
Collect data processing platform (DPP) 201;The second is using wireless network by foot Data Collection to data processing platform (DPP) 202;The third is
Foot data are collected using 201 and 202 combination.
(3) three-dimensional modeling 300:Three-dimensional modeling is carried out using the foot data being collected into, is formed and true foot one
Cause or close to consistent foot threedimensional model.According to the difference for the foot data being collected into, three are carried out using different flows
Dimension modeling, such as:When the foot image file data being collected into it is complete, it is complete when, then directly using data build foot threedimensional model
301;When the foot image file data being collected into imperfect (defective), preliminary three-dimensional model is first set up according to defective data, so
Preliminary three-dimensional model is repaired using image compensation recovery technique afterwards, then obtains foot threedimensional model 302;When what is be collected into
When data are foot pressure distributed data, then foot pressure distributed data is converted first into foot image file data, if gained
The foot image file data arrived are complete, complete, then direct construction foot threedimensional model 303;If resulting foot image file data
Imperfect (defective), then first set up preliminary three-dimensional model, then using image compensation recovery technique to first according to defective data
Level threedimensional model is repaired, then obtains final threedimensional model 304.
(4) threedimensional model amendment 400:Both can distort situation amendment foot threedimensional model 401 according to foot, can also root
According to other health data amendment foot threedimensional models 402.
(5) shoes 500 are made:Shoes are made according to amendment foot threedimensional model, wherein:The interior bottom of shoes is true with reverting to
The amendment threedimensional model vola of real foot proportions fit completely (i.e. the interior bottom of shoes with reduction after amendment threedimensional model sole-shaped
Shape correspondence is consistent).The process at least includes following several ways:Shoes 501 are directly printed using 3D printing technique;Make and true
Full portion's size and shape is completely the same or close to consistent shoe tree, then utilizes footwear adhesion process, and/or footwear heat cure
Technique, and/or injection (penetrating) technique make shoes, and/or mould pressing process makes shoes, and/or sewing tech makes shoes
502;According to foot threedimensional model, without making shoe tree, with visual determination (including naked eyes judge and computer vision judges) really
Determine the shape at each position of shoes, then utilize footwear adhesion process, and/or footwear hot vulcanization process, and/or injection (penetrating) technique
Make shoes, and/or mould pressing process makes shoes, and/or sewing tech makes shoes 503;Shoes and shoe-pad are made respectively, will
Shoe-pad is put into shoes and final products 504 is made.
As shown in Fig. 2 the method for the making orthopedics of the present invention can also use following steps:
(1) source data 1000 is gathered:Patient health data 1001 are gathered, while gathering patients feet's data 1002.Wherein,
The mode of collection patients feet's data includes but is not limited to following several:Cordless collection foot image file data, using connecing
Tactile mode gathered plantar nervous arch data when human body is stood or walked, foot data are gathered using wearable device,
Or foot data are gathered using any combination mode of aforesaid way.
(2) network collection source data 2000 is utilized:Including three kinds of modes, one is foot data are received using cable network
Collect data processing platform (DPP) 2001;The second is using wireless network by foot Data Collection to data processing platform (DPP) 202;The third is
Foot data are collected using 2001 and 2002 combination.
(3) three-dimensional modeling 3000:Three-dimensional modeling is carried out using the foot data being collected into, is formed and true foot one
Cause or close to consistent foot threedimensional model.According to the difference for the foot data being collected into, three are carried out using different flows
Dimension modeling, such as:When the foot image file data being collected into it is complete, it is complete when, then directly using data build foot threedimensional model
3001;When the foot image file data being collected into imperfect (defective), preliminary three-dimensional model is first set up according to defective data, so
Preliminary three-dimensional model is repaired using image compensation recovery technique afterwards, then obtains foot threedimensional model 3002;When being collected into
Data be foot pressure distributed data when, then foot pressure distributed data is converted first into foot image file data, if institute
Obtained foot image file data are complete, complete, then direct construction foot threedimensional model 3003;If resulting foot image file number
According to imperfect (defective), then preliminary three-dimensional model first set up according to defective data, then utilize image compensation recovery technique pair
Preliminary three-dimensional model is repaired, then obtains final threedimensional model 3004.
(4) shoes 4000 are made:Shoes are made according to amendment foot threedimensional model, wherein:The interior bottom of shoes is with reverting to
The amendment threedimensional model vola of true foot proportions fit completely (i.e. the interior bottom of shoes with reduce after amendment threedimensional model vola
Shape correspondence is consistent).The process at least includes following several ways:Shoes 4001 are directly printed using 3D printing technique;Make
It is completely the same or close to consistent shoe tree with true foot size and shape, then utilize footwear adhesion process, and/or footwear heat
Sulfuration process, and/or injection (penetrating) technique make shoes, and/or mould pressing process makes shoes, and/or sewing tech makes footwear
Son 4002;According to foot threedimensional model, without making shoe tree, with visual determination (including naked eyes judge and computer vision judges)
The shape at each position of shoes is determined, footwear adhesion process, and/or footwear hot vulcanization process, and/or injection (penetrating) work is then utilized
Skill makes shoes, and/or mould pressing process makes shoes, and/or sewing tech makes shoes 4003;Shoes and footwear are made respectively
Pad, is put into shoes by shoe-pad and final products 4004 is made.
(5) shoes amendment 5000:Both can distort situation amendment foot threedimensional model 5001 according to foot, can also basis
Other health data amendment foot threedimensional models 5002.
As shown in figure 3, the system of the making orthopedics of the present invention includes successively:
Data acquisition device I, it has foot information collecting device 20 and patient health data acquisition equipment 21, also had
Collect the port 23 that device transmits data to Data Collection;
Data Collection collects device II, and it has port 30, the data storage device that data are received from data acquisition device I
31, also with the port 32 that data are transmitted to three-dimensional modeling apparatus III;
Three-dimensional modeling apparatus III, it has port 40, the three-dimension modeling for collecting device reception data from Data Collection
And editing equipment 41, threedimensional model corrective 42, also with the port 43 that data are transmitted to shoemaking device IV or IV ';
Shoemaking device IV and IV ', IV and IV ' two kinds of Typical Representative for representing shoemaking device of the present invention, can optionally its
One individually implementation or both combination implementation, wherein:IV ' has port 51, the 3D printing that data are received from three-dimensional modeling apparatus III
Equipment 52, shoes lumen corrective 53;IV has port 61, the high accuracy vamp making that data are received from three-dimensional modeling apparatus III
Equipment 62, high-precision sole making apparatus 63, shoes lumen corrective 64.In the shoes that the shoemaking device is produced bottom with it is true
Full bottom is fitted (i.e. the interior bottom of shoes is corresponding with the shape in true vola consistent) completely, any point and sufficient top on the inside of vamp
The minimum air line distance < 0.48cm of (including toes, instep, heel, carpus etc.).
It is preferred that, according to the system of the making orthopedics of the present invention, its Data Collection, which collects device, can not include data
Storage device, i.e.,:Data acquisition device is joined directly together by internet with three-dimensional modeling apparatus.
It is preferred that, patients feet's distortion information of collection include interior eight foots, outer eight foot, the strephexopodia, flat foot, talipes cavus,
Wart, sufficient vein between strephenopodia, nurse tumour, Plantar Fasciitis, metatarsalgia, leprosy foot disease, neuralgia, diabetes, ulcer of foot, toe
Knurl, bunionette, foot joint inflammation, corn, lateral foot flap etc.;
It is preferred that, other health datas of the patient of collection include height, body weight, age, blood pressure, blood fat, blood glucose, internal organ
(heart, lung, spleen, stomach, kidney, liver, gall-bladder, large intestine, small intestine etc.) health and fitness information etc.;
It is preferred that, foot threedimensional model is modified, including one or more kinds of modes in the following manner is any
Combination:Foot threedimensional model meets flat foot standard, by the arch shape of threedimensional model and standard healthy foot in proportion
Bow is contrasted and calculates the high difference in height of both arch of foots, and then being set in foot measurements of the chest, waist and hips model arch of foot position has certain arc
Depressed part, the height of the arc of the depressed part is the 1/4-1/2 of difference in height;Foot threedimensional model meets clawfoot standard, will
The arch shape of threedimensional model is contrasted with the healthy arch of foot of standard in proportion and calculates the high difference in height of both arch of foots, Ran Hou
Foot measurements of the chest, waist and hips model arch of foot position sets the protuberance with certain arc, and the height of the arc of the protuberance is the 1/5- of difference in height
1/2;Foot threedimensional model meets tip-foot standard, using the arch of foot minimum point close to heel as basic point, and basic point keeps three-dimensional and sat
Mark is constant, the threedimensional model heel comprising basic point, heel bone is rotated by the point of rotation of basic point to leg direction, the anglec of rotation
No more than 5 degree, the foot threedimensional model of rotary compression is then subjected to picture smooth treatment;Foot threedimensional model meets strephenopodia
Standard, using toes central point-foot center of gravity or with central point-foot center of gravity as boundary, medial plantar is integrally moved down into 2-
5mm, while lateral plantar integrally to be moved up to equal distance, is then carried out the foot threedimensional model after adjustment at image smoothing
Reason;Foot threedimensional model meets strephexopodia standard, using toes central point-foot center of gravity or with central point-foot center of gravity as boundary
Limit, integrally moves up 2-5mm, while lateral plantar integrally to be moved down to equal distance, then by the foot after adjustment by medial plantar
Portion's threedimensional model carries out picture smooth treatment;
It is preferred that, " using the way of contact to gather plantar nervous arch data when human body is stood or walked " is included with lower section
Any combination of one or more kinds of modes in formula:Deformable pressure test device is placed under foot, passes through detection
The deformation extent of the device different parts calculates plantar nervous arch data;Test device containing pressure sensor is placed in
Under foot, plantar nervous arch data are directly read;
It is preferred that, " gathering the acquisition modes such as foot data using wearable device " includes one kind in the following manner
Or any combination of various ways:Foot puts on the wearable device (such as socks) for being equipped with sensor, by reading foot not
Deformation data with position calculates foot data;Foot is put on after the figuratum wearable device (such as socks) of print, can
Pattern on object wearing device is deformed upon, and foot number is obtained by the wearable device deformation pattern shot no less than 2
According to;The built-in sensor for being capable of mark position in foot, deformable material is wrapped up with deformable material, by reading sensor
Position and displacement calculate foot data;Foot is put into liquid or gas, being capable of mark position built in liquid, gas
Sensor, calculate foot data by reading sensing station and displacement;
It is preferred that, the local capacity of shoes lumen " adjustment ", including one or more kinds of modes in the following manner are any
Combination:To any direction extension inner sole;Inner sole local repair is high;Footwear outer bottom local repair is high;The reduction of inner sole local location is high
Degree, footwear outer bottom local location reduction height;Carve sole texture;
It is preferred that, the foot data collected are transferred to data processing platform (DPP) by special mobile phone A PP;
It is preferred that, source data includes standing position root bone rest position (RCSP) information, and/or standing position root bone neutral position (NCSP) is believed
Breath, and/or hipbone scope of activities, and/or both legs difference in height, and/or biped contrast difference in height, and/or ankle-joint location and/
Or upset (varus is turned up) angle information under tibial torsion information, foot nature;
It is preferred that, inserted in the interior bottom of shoes pressure sensor, and/or acceleration transducer, and/or positioner and/
Or alarming device, and/or wireless communication apparatus, and/or power supply and charging device, and/or temperature regulating device;
It is preferred that, it is preferred that the interior bottom of shoes is detachable apparatus, it is preferable that the interior bottom of shoes is shoe-pad, it is preferable that
Headspace is set below shoe-pad, pad can be inserted in headspace according to the difference in height of human body double lower limb, human body is got on one's shoes
Balance is ensure that after son, human body is can be used for and increases;
It is preferred that, it is preferred that on the inside of vamp and true sufficient top (including toes, instep, heel, carpus etc.) complete patch
Close (i.e. the inner side of shoes is corresponding consistent with the shape on true sufficient top);
It is preferred that, 0.5cm projection is no more than above the interior bottom of shoes provided with multiple height, massage effect can be played,
Preferably, additional materials are corresponding with the acupuncture point of sole portion or whole;
It is preferred that, user is used after shoes, Consumer's Experience is fed back into data processing platform (DPP), then according to user's request pair
Footwear construction is adjusted;
It is preferred that, multiple closed individual cavities are provided with the interior bottom of shoes, shoes quality can be mitigated, can also be in human body
Increase cushioning effect during strenuous exercise;
It is preferred that, the interior bottom of shoes is made using wear-resisting, waterproof, with ductility and elastic material, is preferably true
Skin, rubber, polyurethanes (PU), vinyl acetate copolymer (EVA), MD, TPR, TPUE (TPU),
Polyvinyl chloride (PVC), TR, imitation leather bottom, BPU, thermoplastic elastic rubber-sole, makrolon (PC) resin, acrylonitrile-butadiene-benzene
Ethylene copolymer (ABS), butadiene-styrene rubber (SBR), and their arbitrary composition;
It is preferred that, the interior bottom of shoes can be sandwich construction, it is preferable that each layer in interior bottom of shoes uses different material systems
Into;
It is preferred that, height heels are no more than 4cm, preferably 1cm;
It is preferred that, foot threedimensional model is corrected, when foot threedimensional model is amplified to true foot size with
Untill true foot is no more than 0.5mm compared to the image deflects maximum gauge at any place, preferably 0.1mm;
It is preferred that, defect recognition is carried out to inner sole using machine vision, when defects with diameters is more than 1mm in footwear, used
Cutting, and/or injection, and/or bonding, and/or 3D printing method amendment sole defect;
It is preferred that, three-dimensional modeling uses CCD optical modeling techniques;
It is preferred that, weave vamp using numerical control weaving.
It is preferred that, the network interconnection is used between the collecting device and terminal data processing platform of foot data, number is gathered every time
According to rear, collecting device it is automatic or under manual command by foot data transfer to the network terminal;
It is preferred that, when obtaining foot image file using filming apparatus, also include foot office using the foot data of network collection
Portion or the length information of whole;
It is preferred that, the minimum straight line of any point and sufficient top on the inside of vamp (including toes, instep, heel, carpus etc.)
Apart from < 0.4cm, preferably < 0.2cm;
It is preferred that, sensor of the contact surface provided with multiple detectable deformation or pressure change of shoes and foot can detect
Go out gait change or foot hyperblastosis;
It is preferred that, the interior bottom of shoes is shoe-pad, and shoe-pad height can be adjusted according to the difference in height of human body double lower limb, human body is worn
Balance is ensure that after upper shoes;
It is preferred that, a part of material is cut down above the interior bottom of shoes, the interior bottom of shoes is not exclusively fitted with true vola,
For correcting problem foot (eight foots, outer eight foot, the rear strephexopodia, flat foot, talipes cavus, rear strephenopodia in such as) or slow for treating
Solve foot affliction (such as Plantar Fasciitis, nurse tumour, pain, neuralgia, diabetes at metatarsal);
It is preferred that, 0.3cm projection is no more than above the interior bottom of shoes provided with multiple height, massage effect can be played,
Preferably, additional materials are corresponding with the acupuncture point of sole portion or whole;
It is preferred that, height heels are no more than 3cm, preferably 2cm;
It is preferred that, it is provided with the interior bottom of shoes in multiple closed separate chambers, chamber and liquid is housed, can increases comfortable
Degree, can also increase cushioning effect in human body strenuous exercise;
It is preferred that, foot threedimensional model is corrected, when foot threedimensional model is amplified to true foot size with
Untill true foot is no more than 0.2mm compared to the image deflects maximum gauge at any place, preferably 0.05mm;
It is preferred that, the tensile strength at bottom is not less than 8.5kgf/mm in shoes2, it is preferred that the tensile strength at bottom is not in shoes
Less than 10kgf/mm2;
It is preferred that, the bending modulus at bottom is not less than 140kgf/mm in shoes2, it is preferred that the bending modulus at bottom is not in shoes
Less than 180kgf/mm2;
It is preferred that, using laser cutting, thermal cutting, machine cuts, 3D printing, thermoplastic shape, injection molding, bonding or on
Any combination mode for stating mode controls the making precision of inner sole, the maximum gauge of any defect of inner sole is no more than 2mm,
It is preferred that, no more than 0.5mm;
It is preferred that, inner sole is polished, makes inner sole smooth;
It is preferred that, the shoe-pad fitted completely with true vola is made using 3D printing method;
It is preferred that, the making material of inner sole is not limited to one kind, it is preferred that made using the material of different hardness in footwear
Bottom.
It is preferred that, foot information collecting device can be contactless foot image file collecting device, contact plantar pressure
Collecting device, wearable foot collecting device or any combination using the said equipment;
It is preferred that, data acquisition device, including wearable device;
It is preferred that, collect the port that device transmits data to Data Collection, can be mobile phone A PP etc radio port,
It can also be cable port;
It is preferred that, Data Collection collects device, including information pre-processing equipment, for screen effective information and exclude it is invalid
Information;
It is preferred that, Data Collection collects device, including DAF, for effective information to be sorted out, and to defect
Data are compensated;
It is preferred that, Data Collection collects device, including foot image file instant playback device, and the foot collected can be seen immediately
Portion's imaging data, gathered data can be supplemented at any time when finding data flaw;
It is preferred that, three-dimensional modeling apparatus, including at least level one data converting apparatus, data reforming unit can by pressure,
View data changes into the computer data for being available for editor;
It is preferred that, three-dimensional modeling apparatus includes data discrimination apparatus, and data discrimination apparatus can be that image data identification is set
Standby or pressure data identification equipment;
It is preferred that, three-dimensional modeling apparatus correcting device;
It is preferred that, three-dimensional modeling apparatus includes data storage device;
It is preferred that, three-dimensional modeling apparatus includes threedimensional model presentation device, it is preferred that threedimensional model presentation device has can
The random function and corresponding construction at adjustment visual angle, and including at least one display screen, can from any angle foot three
Dimension module;
It is preferred that, three-dimension modeling and editing equipment, it utilizes Solidworks, Pro/E, UG, CAD, Adobe
Complete view data is converted into just by Fuse CC, 3Ds Max, other 3 d modeling softwares of SketchUp, Revit or any
Level foot threedimensional model, and image compensation reparation is carried out to the defect of primary foot threedimensional model using computerized algorithm, finally
When the foot threedimensional model of formation is amplified to true foot size, the maximum gauge of image deflects is no more than 0.5mm;
It is preferred that, shoemaking device includes the equipment for making shoe tree;
It is preferred that, shoemaking device includes shoe body unit equipment, and it uses bonding, sews up, welds, riveting or above-mentioned side
Any combination mode of formula realizes the splicing of vamp and sole;
It is preferred that, shoemaking device includes making the equipment and sole-heel splicing apparatus of heel;
It is preferred that, high-precision vamp making apparatus and high-precision sole making apparatus can be integrated in same equipment, excellent
Choosing, high-precision vamp making apparatus and high-precision sole making apparatus use 3D printing equipment;
It is preferred that, shoemaking device includes visual identity equipment, and it is used for the defect for recognizing inner sole;
It is preferred that, shoemaking device includes shoes lumen corrective, and it is according to patients feet's distortion situation or other healthy numbers
According to, the local capacity of adjustment shoes lumen, or adjust the soft durometer of footwear material.Adjusting the mode of the local capacity of shoes lumen includes
Using cutting, and/or injection, and/or bonding, and/or 3D printing method;
It is preferred that, shoemaking device includes inner sole grinding apparatus, and it is used to polishing smooth inner sole smooth.
Embodiment 1:
Adopt and make orthopedics with the following method:Patients feet's data and other health datas are gathered, source data is formed;Utilize
Network collection source data;Three-dimensional modeling is carried out using the foot data being collected into, is formed consistent with true foot or connect
Nearly consistent foot threedimensional model;According to patients feet's distortion situation or other health datas, foot threedimensional model is repaiied
Just, the amendment threedimensional model of at least one disease treatment scheme can be included by being formed;Shoes, footwear are made according to amendment threedimensional model
Fitted completely with reverting to the amendment threedimensional model vola of true foot proportions (i.e. behind the interior bottom of shoes and reduction at the interior bottom of son
Correct threedimensional model vola shape correspondence consistent), any point and sufficient top on the inside of vamp (including toes, instep, carpus etc.)
Minimum air line distance < 0.48cm.
Particularly, the present invention utilizes statistics, it is determined that in vamp by the investigation to 100 user experience datas
When the minimum air line distance of side and sufficient top is improved to " 0.48cm " (average data), users'comfort is remarkably decreased, relevant to adjust
Look into process and data are as follows:
Investigation method:At random (factor such as age, sex, height, body weight is random) choose 100 people, to it is each per capita
10 pairs of shoes of respective production.Shoes feature includes:(1) sole of every shoes is matched completely with corresponding vola shape;(2) it is every double
" vamp inner side-sufficient top " minimum air line distance (L) of shoes is consistent;The L of (3) 10 pairs of shoes is from 0.1cm-1.0cm structures
Into tolerance be 0.1cm arithmetic progression, i.e.,:The L of 1st pair, the 2nd pair ... the 10th pair of footwear be respectively 0.1cm, 0.2cm,
0.3cm……1.0cm.Everyone corresponding 10 pairs of footwear, which upset order, makes everyone can not know the L of each pair of shoes, then often
Individual tries 10 pairs of footwear corresponding with oneself on respectively, tries walking distance on every time and is not less than 1000 meters, and to every pair of shoes with " no
It is comfortable " whether (U), " uncertain comfortable " (N), the shoes of " comfortable " (W) be marked.Evaluation result is as shown in figure 4, wherein:
Abscissa represents L, and ordinate represents the evaluation quantity that different L is obtained.According to Fig. 4, W to U notable interface point is in 0.39cm
Left and right, U to N notable interface point is in 0.48cm or so.Accordingly, and consider random individual impression uncertainty, sentence
It is disconnected as follows:During L=0.48cm, the individual impression of shoes user is tended to depart from " comfortable " state, the feasibility of the technical scheme
With statistics evidence.From another perspective, when L is fluctuated near 0.48cm data, the individual impression hair of shoes user
Raw unexpected transformation, the i.e. shoemaking scheme of L=0.48cm can use to obtain unexpected technique effect.
Embodiment 2:
Adopt and make orthopedics with the following method:4 foot pictures of patient are clapped to obtain using photographing function of mobile phone, and gather patient
Other health datas, and user measurement obtain foot length information;Using 4 foot pictures of network collection, foot length information, other
Health data;Three-dimensional modeling is carried out using the foot picture being collected into, forms consistent with true foot or close consistent
Foot threedimensional model;According to patients feet's distortion situation or other health datas, foot threedimensional model is modified, formed
The amendment threedimensional model of at least one disease treatment scheme can be included;According to amendment threedimensional model make shoes, shoes it is interior
Bottom is fitted (i.e. the interior bottom of shoes and the shape in true vola is corresponding consistent) completely with true vola, any point and foot on the inside of vamp
The minimum air line distance < 0.48cm on top (including toes, instep, carpus etc.).
In the present embodiment, user clap the modes of composition of 4 foot pictures has a variety of, to obtain complete foot image file number
According to.Preferably meet following basic demand:(1) whole plantars surfaces of toe (sole) can be included;(2) the instep face of instep most convex line both sides,
Respectively need at least one photo;(3) combination of all photos, can at least include the 95% of all its effective areas of sufficient face.
Fig. 5 illustrates a kind of implementation for shooting 4 foot pictures, and wherein photo 1 and photo 4 contains instep respectively
The instep face of most convex line both sides, photo 2 and the combination of photo 3 can be comprising whole plantars surfaces of toe, and four photo combinations can be comprising complete
More than the 95% of its effective area of portion foot face.
Fig. 6 illustrates another implementation for shooting 4 foot pictures, and wherein photo 6, photo 7 and photo 8 combines energy
The instep face of instep most convex line both sides is enough included, photo 5 and the combination of photo 6 can be combined comprising whole plantars surfaces of toe, four photos
More than the 95% of all its effective areas of sufficient face can be included.
Shooting style described by the present embodiment, sufficient face image (such as contact of adjacent toe to can not remotely obtain
Face) information do not specially require.
Embodiment 3:
Adopt and make orthopedics with the following method:2 foot pictures of patient are clapped to obtain using photographing function of mobile phone, and gather patient
Other health datas, and user measurement obtain foot length information;Using 2 foot pictures of network collection, foot length information, other
Health data;Preliminary three-dimensional model is set up using the foot picture being collected into, image compensation is carried out to preliminary three-dimensional model, is repaiied
It is multiple, final foot threedimensional model is obtained, foot threedimensional model is consistent with true foot or close to unanimously;According to patient
Foot distortion situation or other health datas, are modified to foot threedimensional model, and formation can be controlled comprising at least one disease
The amendment threedimensional model for the treatment of scheme;Shoes are made according to amendment threedimensional model, the interior bottom of shoes is fitted (i.e. completely with true vola
The interior bottom of shoes is corresponding with the shape in true vola consistent), any point and sufficient top on the inside of vamp (including toes, instep, carpus
Deng) minimum air line distance < 0.48cm.
In the present embodiment, the foot information that its 2 foot picture clapped of untrained user are recorded is typically endless
It is whole, therefore be necessary to supplement defect image during three-dimensional modeling, repair.To the greatest extent may be used to be obtained using two photos
Can completely foot information, typically has claimed below to user's mode of composition:(1) clapped respectively from instep most convex line both sides and take one
Photo;(2) wherein one photo had not only included the image of whole plantars surfaces of toe (sole) but also had included the image of instep most convex line side;
(3) wherein another photo includes all images of instep most convex line opposite side.
Photo 1 and photo 3 in Fig. 5 are combined, and can meet above-mentioned photographing request;In addition, photo 5 and the phase of photo 7 in Fig. 6
With reference to above-mentioned photographing request can also be met.
Embodiment 4:
Adopt and make orthopedics with the following method:3 foot pictures of patient are clapped to obtain using photographing function of mobile phone, and gather patient
Other health datas, and user measurement obtain foot length information;Using 3 foot pictures of network collection, foot length information, other
Health data;Preliminary three-dimensional model is set up using the foot picture being collected into, image compensation is carried out to preliminary three-dimensional model, is repaiied
It is multiple, final foot threedimensional model is obtained, foot threedimensional model is consistent with true foot or close to unanimously;According to patient
Foot distortion situation or other health datas, are modified to foot threedimensional model, and formation can be controlled comprising at least one disease
The amendment threedimensional model for the treatment of scheme;Shoes are made according to amendment threedimensional model, the interior bottom of shoes is fitted (i.e. completely with true vola
The interior bottom of shoes is corresponding with the shape in true vola consistent), any point and sufficient top on the inside of vamp (including toes, instep, carpus
Deng) minimum air line distance < 0.48cm.
In the present embodiment, user clap the modes of composition of 3 foot pictures has a variety of, to obtain complete foot image file number
According to.Preferably meet following basic demand:(1) whole plantars surfaces of toe (sole) can be included;(2) the instep face of instep most convex line both sides,
Respectively need at least one photo.
Photo 1, photo 3 and photo 4 in Fig. 5 are combined, and can meet above-mentioned photographing request.
Embodiment 5:
Patients feet's data and other health datas are gathered, source data is formed;Utilize network collection source data;Utilize collection
The foot data that arrive carry out three-dimensional modeling, form consistent with true foot or close to consistent foot threedimensional model;Root
According to patients feet's distortion situation or other health datas, foot threedimensional model is modified, formation can include at least one
The amendment threedimensional model of disease treatment scheme;The shoe-pad fitted completely with true vola, vamp are made according to amendment threedimensional model
The minimum air line distance < 0.48cm on inner side any point and sufficient top (including toes, instep, carpus etc.), shoes are put into by shoe-pad
Final products are made.
Fig. 7 illustrates one kind and utilizes shoe-pad produced by the invention, and photo 600 is shoe-pad and the contact surface view in vola, is somebody's turn to do
Contact surface is fitted completely with true vola, and photo 601 is shoe-pad bottom view, and photo 602 and photo 5603 are the both sides of shoe-pad
View.The shoe-pad is provided with relatively low guardrail on the outside of sufficient side provided with higher guardrail, on the inside of sufficient side, plays a part of bag
Including prevents from not influenceing action while athletic injury (such as twisting leg).
Embodiment 6:
Adopt and make orthopedics with the following method:User claps to obtain 6 foot pictures using photographing function of mobile phone, and picture includes
Object of reference knowable to the length being placed in beside foot;The foot data collected are transferred to number by user by special mobile phone A PP
According to processing platform;View data is converted into primary foot threedimensional model using UG modeling softwares, to primary foot threedimensional model
Carry out image compensation, repair, obtain final foot threedimensional model, foot threedimensional model is consistent with true foot;According to
Patients feet's distortion situation or other health datas, are modified to foot threedimensional model, and formation can include at least one disease
The amendment threedimensional model of sick therapeutic scheme;According to amendment threedimensional model make shoe tree, further according to shoe tree make shoes, shoes it is interior
Fitted completely with reverting to the amendment threedimensional model vola of true foot proportions at bottom;Above the interior bottom of shoes provided with multiple height not
Projection more than 0.2cm, it is each raised corresponding with the acupuncture point in vola;Pressure sensor is inserted in the interior bottom of shoes;Height heels
For 2cm;Multiple closed separate chambers are provided with the interior bottom of shoes, liquid is housed in chamber, comfort level can be increased, can also be
The tensile strength for increasing bottom in cushioning effect, shoes during human body strenuous exercise is 12kgf/mm2。
Embodiment 7:
Adopt and make orthopedics with the following method:Deformable pressure test device is placed under foot, should by detection
The deformation extent of device different parts calculates plantar nervous arch data;The foot data collected are passed through wireless network by user
Network is transferred to data processing platform (DPP);Plantar nervous arch data are changed into view data using computerized algorithm, built using CAD
View data is converted into primary foot threedimensional model by mould software, and image compensation is carried out to primary foot threedimensional model, is repaired, is obtained
Foot threedimensional model finally is obtained, foot threedimensional model is consistent with true foot;According to patients feet distort situation or its
His health data, is modified to foot threedimensional model, formed can the amendment comprising at least one disease treatment scheme it is three-dimensional
Model;According to amendment threedimensional model, shoes are directly printed using 3D printing technique, the interior bottom of shoes is with reverting to true foot ratio
The amendment threedimensional model vola of example is fitted completely, and the minimum air line distance on any point and sufficient top is 0.1cm on the inside of vamp;Interior bottom
In insert positioner, height heels are 3cm.
Embodiment 8:
Adopt and make orthopedics with the following method:Complete foot 3-D view is gathered using electromagnetic impulse telemetry;With
The foot data collected are passed through cable-network transmission to data processing platform (DPP) by family;Utilize Adobe Fuse CC modeling softwares
View data is converted into primary foot threedimensional model, image compensation is carried out to primary foot threedimensional model, is repaired, obtains final
Foot threedimensional model, foot threedimensional model is consistent with true foot;Make and true foot size and shape complete one
Cause or close to consistent shoe tree, then make shoes using footwear adhesion process;The interior bottom of shoes is fitted completely with true vola,
The minimum air line distance on any point and sufficient top is 0.2cm on the inside of vamp;According to patients feet's distortion situation or other healthy numbers
According to using cutting with adjusting the local capacity of shoes lumen by the way of Nian Jie combination, and adjusting the soft durometer of footwear material;In interior bottom
Positioner is inserted, height heels are 3cm;Multiple closed individual cavities are provided with the interior bottom of shoes, shoes quality can be mitigated,
Cushioning effect can also be increased in human body strenuous exercise;The bending modulus at bottom is 190kgf/mm in shoes2, user uses footwear
After son, Consumer's Experience is fed back into data processing platform (DPP), then footwear construction is adjusted according to user's request.
Embodiment 9:
Adopt and make orthopedics with the following method:Complete foot 3-D view is gathered using running safety method;With
The foot data collected are passed through wireless network transmissions to data processing platform (DPP) by family;Using 3Ds Max modeling softwares by image
Data conversion carries out image compensation to primary foot threedimensional model, repaired, obtain final foot into primary foot threedimensional model
Threedimensional model, foot threedimensional model is consistent with true foot;Make completely the same or connect with true foot size and shape
Nearly consistent shoe tree, then makes shoes using footwear hot vulcanization process;The interior bottom of shoes is fitted completely with true vola, vamp
Inner side is appointed fits completely with sufficient top;According to patients feet's distortion situation or other health datas, adjusted using 3D printing method
The local capacity of shoes lumen, and adjust the soft durometer of footwear material;Alarming device is inserted in interior bottom;The interior bottom of shoes can be three
Rotating fields, it is made using polyurethanes (PU) at the middle and upper levels, lower floor is made using vinyl acetate copolymer (EVA);
Embodiment 10:
Adopt and make orthopedics with the following method:Complete foot 3-D view is gathered using mechanical wave pulse ranging method;With
The foot data collected are passed through wireless network transmissions to data processing platform (DPP) by family;Plantar pressure is divided using computerized algorithm
Cloth data change into view data, and view data is converted into primary foot threedimensional model using SketchUp modeling softwares, right
Primary foot threedimensional model carries out image compensation, repaired, then foot threedimensional model is corrected, until foot threedimensional model is put
Untill the image deflects maximum gauge at any place is no more than 0.1mm compared with true foot greatly when true foot size;Make
It is completely the same or close to consistent shoe tree with true foot size and shape, then make shoes using injection (penetrating) technique;Footwear
The interior bottom of son is fitted completely with true vola, and the minimum air line distance on any point and sufficient top is 0.1cm on the inside of vamp;According to trouble
Person's foot distortion situation or other health datas, the local capacity of shoes lumen is adjusted using 3D printing method, and adjusts shoemaking material
The soft durometer of material;Wireless communication apparatus and power supply and charging device are inserted in interior bottom;Inner sole is polished, makes inner sole light
It is sliding.
Embodiment 11:
Adopt and make orthopedics with the following method:To flat foot patient, complete foot is gathered using mechanical wave phase ranging method
Portion's 3-D view, while gathering other health and fitness informations of patient;The foot data collected are passed through wireless network transmissions by user
To data processing platform (DPP);View data is converted into primary foot threedimensional model using Revit modeling softwares, to primary foot three
Dimension module carries out image compensation, repaired, and obtains final foot threedimensional model, foot threedimensional model and true foot one
Cause;The healthy arch of foot of the arch shape of threedimensional model and standard in proportion is contrasted and the high difference in height of both arch of foots is calculated,
Then the depressed part with certain arc is set in foot measurements of the chest, waist and hips model arch of foot position, the height of the arc of the depressed part is difference in height
1/3, formed amendment threedimensional model;Shoe-pad is directly printed using 3D printing technique, the interior bottom of shoes is with reverting to true foot
Fit completely in the amendment threedimensional model vola of ratio;Woven using numerical control weaving on the inside of vamp, vamp on any point and foot
The minimum air line distance in portion is 0.05cm;The tensile strength that bottom in temperature control device, shoes is inserted in interior bottom is 11kgf/mm2。
Embodiment 12:
Adopt and make orthopedics with the following method:Clawfoot user obtains foot picture using photographing function of mobile phone;User will
The foot picture and health data collected passes through wireless network transmissions to data processing platform (DPP);Using CCD optical modeling techniques
Foot threedimensional model is built, foot threedimensional model is consistent with true foot;By the arch shape of threedimensional model and in proportion
Standard health arch of foot is contrasted and calculates the high difference in height of both arch of foots, then sets and has in foot measurements of the chest, waist and hips model arch of foot position
There is the depressed part of certain arc, the height of the arc of the depressed part is the 1/2 of difference in height;Make complete with true foot size and shape
It is complete then to make shoes using mould pressing process unanimously or close to consistent shoe tree, wherein, its position corresponding with arch of foot of inner sole
Put and made using vinyl acetate copolymer (EVA), the making precision of inner sole is controlled using laser cutting mode, appoint inner sole
The maximum gauge of one defect is no more than 1mm;Defect recognition is carried out to inner sole using machine vision, when defects with diameters exceedes in footwear
During 1mm, using 3D printing method amendment inner sole defect, the interior bottom for making shoes and the amendment for reverting to true foot proportions are three-dimensional
Model vola is fitted completely, is fitted completely with sufficient top on the inside of vamp;The interior bottom of shoes is detachable apparatus.
Embodiment 13:
Adopt and make orthopedics with the following method:Test device containing pressure sensor is placed under foot, directly read
Take fully bottom pressure distributed data;The foot data collected are passed through wireless network transmissions to data processing platform (DPP) by user;Utilize
Plantar nervous arch data are changed into view data by computerized algorithm, and the three-dimensional mould of foot is built using CCD optical modeling techniques
Type, foot threedimensional model is consistent with true foot;Shoe tree is made according to foot threedimensional model, mould pressing process system is then utilized
Make shoes, the interior bottom of shoes is fitted completely with true vola, any point and the minimum air line distance on sufficient top are on the inside of vamp
0.1cm.According to patients feet's distortion situation or other health datas, the local capacity of shoes lumen is adjusted using 3D printing method,
And adjust the soft durometer of footwear material
Embodiment 14:
Adopt and make orthopedics with the following method:The foot of strephenopodia patient is put on the socks for being equipped with sensor, socks
The deformation data of foot diverse location is transferred to data processing platform (DPP) by sensor;Deformation data is converted using computerized algorithm
Into view data, foot threedimensional model, foot threedimensional model and true foot one are built using CCD optical modeling techniques
Cause;Foot threedimensional model is corrected as follows:Using toes central point-foot center of gravity or with central point-foot center of gravity as boundary,
Medial plantar is integrally moved down into 3mm, amendment threedimensional model is formed;Shoe tree is made according to amendment threedimensional model, molding is then utilized
Technique makes shoes, and the interior bottom of shoes is fitted completely with reverting to the amendment threedimensional model vola of true foot proportions.
Embodiment 15:
Adopt and make orthopedics with the following method:The foot of tip-foot patient puts on figuratum wearable device (such as socks of print
Son) after, the pattern on wearable device is deformed upon, and foot is obtained by the wearable device deformation pattern shot no less than 2
Portion's shape data;Deformation data is changed into view data using computerized algorithm, foot is built using CCD optical modeling techniques
Threedimensional model, foot threedimensional model is consistent with true foot;Foot threedimensional model is corrected as follows:With close to heel
Arch of foot minimum point be basic point, basic point keep three-dimensional coordinate it is constant, by comprising basic point, heel bone threedimensional model heel with base
Point rotates for the point of rotation to leg direction, and the anglec of rotation is 4 degree, and the foot threedimensional model of rotary compression then is carried out into image puts down
Sliding processing, forms amendment threedimensional model;Shoe tree is made according to amendment threedimensional model, then shoes, footwear are made using mould pressing process
Fitted completely with reverting to the amendment threedimensional model vola of true foot proportions at the interior bottom of son.
Embodiment 16:
Adopt and make orthopedics with the following method:The foot of talipes valgus patient puts on figuratum wearable device (such as socks of print
Son) after, the pattern on wearable device is deformed upon, and foot is obtained by the wearable device deformation pattern shot no less than 2
Portion's shape data;Deformation data is changed into view data using computerized algorithm, foot is built using CCD optical modeling techniques
Threedimensional model, foot threedimensional model is consistent with true foot;Foot threedimensional model is corrected as follows:With toes center
Point-foot center of gravity is boundary with central point-foot center of gravity, medial plantar is integrally moved up into 2-5mm, while lateral plantar is whole
Body moves down equal distance, and the foot threedimensional model after adjustment then is carried out into picture smooth treatment, that is, obtains correcting three-dimensional mould
Type;Make completely the same or close to consistent shoe tree with amendment threedimensional model, then using sewing tech making shoes, shoes
Interior bottom is shoe-pad;Shoe-pad is fitted completely with reverting to the amendment threedimensional model vola of true foot proportions;Set reserved below shoe-pad
Space, pad is inserted according to the difference in height of human body double lower limb in headspace, human body is got on one's shoes after son and be ensure that balance.
Embodiment 17:
Adopt and make orthopedics with the following method:User wraps up built-in energy in foot, deformable material with deformable material
The sensor of enough mark positions, foot data are calculated by reading sensing station and displacement;Utilize computerized algorithm
Deformation data is changed into view data, foot threedimensional model is built using CCD optical modeling techniques, foot threedimensional model with it is true
Real foot is consistent;Make completely the same or close to consistent shoe tree with true foot size and shape, then using being molded
Technique makes shoes, and the interior bottom of shoes is shoe-pad;Shoe-pad is fitted completely with true vola;According to patients feet distort situation or its
His health data, the local capacity of shoes lumen is adjusted using 3D printing method, and adjusts the soft durometer of footwear material;Shoe-pad and foot
Sensor of the contact surface in portion provided with multiple detectable deformation or pressure change, can detect that gait change or foot tissue increase
It is raw.
Embodiment 18:
Adopt and make orthopedics with the following method:User puts foot in liquid into, largely being capable of mark position built in liquid
Sensor of vacillating, sensor is uniformly distributed in a liquid, and foot is calculated by reading sensing station and displacement
Data;Deformation data is changed into view data using computerized algorithm, the three-dimensional mould of foot is built using CCD optical modeling techniques
Type, foot threedimensional model is consistent with true foot;According to patients feet's distortion situation or other health datas, beaten using 3D
India side formula adjusts the local capacity of shoes lumen, and adjusts the soft durometer of footwear material;Make complete with true foot size and shape
Entirely unanimously or close to consistent shoe tree, shoes then are made using mould pressing process, the interior bottom of shoes is shoe-pad;Shoe-pad and true foot
Fit completely at bottom;The footwear bottom that shoe-pad is in contact with it is made of the material of different-stiffness.
Embodiment 19:
Adopt and make orthopedics with the following method:The sensor that user's foot is put on the socks for being equipped with sensor, socks will
The deformation data of foot diverse location is transferred to data processing platform (DPP);Deformation data is changed into picture number using computerized algorithm
According to using CCD optical modeling techniques structure foot threedimensional model, foot threedimensional model is consistent with true foot;Do not make
Shoe tree, numerical control cutting equipment is inputted by foot three-dimensional modeling data, and shoes are made in numerical control cutting equipment automatic cutting shoe body raw material;
Fitted completely with true vola at the interior bottom of shoes;According to patients feet's distortion situation or other health datas, using 3D printing side
Formula adjusts the local capacity of shoes lumen, and adjusts the soft durometer of footwear material;Sole is put into pressure sensor, acceleration and passed simultaneously
Sensor, positioner, alarming device, wireless communication apparatus, power supply and charging device, temperature regulating device, allow shoes to pass through nothing
Limit communication device is connected with the special APP of mobile phone, and user can realize that collection exercise data, gait data, vola are pressed by mobile phone A PP
The functions such as force data, regulation foot temperature, the individual positioning of realization, panic alarm.
Embodiment 20:
One kind obtains foot image file using the way of contact, and then makes the mode of orthopedics:User's foot plane of stepping on is saturating
On bright glass, clear glass lower end is provided with moveable vola mark scanning equipment (lower scan instrument), clear glass upper end
Around instep and ankle provided with 2-4 moveable scanning devices (top scanner), top scanner and lower scan instrument knot
Close and obtain complete foot image file;Utilize network collection foot data;Three-dimensional modeling, shape are carried out using the foot data being collected into
Into consistent with true foot or close to consistent foot threedimensional model;Shoes, shoes are made according to foot threedimensional model
Interior bottom fitted completely with true vola, distorted situation or other health datas, adjusted using 3D printing method according to patients feet
The local capacity of whole shoes lumen, and adjust the soft durometer of footwear material;Any point and sufficient top on the inside of vamp (including toes, foot
The back of the body, carpus etc.) minimum air line distance < 0.48cm.
Embodiment 21:
Adopt and make orthopedics with the following method:User sets one section of film for including foot all images information, utilizes hand
Machine APP is transferred to data processing platform (DPP);Multiframe is selected to include foot all images information from film using computerized algorithm
Picture, build foot threedimensional model using CCD optical modeling techniques, foot threedimensional model is consistent with true foot;No
Shoe tree is made, and uses machine vision to judge that combining automatic carving device makes sole, the interior bottom and true vola of shoes are complete
Laminating;The minimum air line distance that any point and sufficient top on the inside of vamp, vamp are woven using numerical control weaving is 0.2cm;Again
According to patients feet's distortion situation or other health datas, the local capacity of shoes lumen is adjusted using 3D printing method, and is adjusted
The soft durometer of footwear material.
Claims (10)
1. a kind of preparation method of orthopedics, including:Patients feet's data and other health datas are gathered, source data is formed;Profit
Use network collection source data;Carry out three-dimensional modeling using the foot data that are collected into, formed it is consistent with true foot or
Close to consistent foot threedimensional model;According to patients feet's distortion situation or other health datas, foot threedimensional model is carried out
Amendment, formation can include the amendment threedimensional model of at least one disease treatment scheme;Shoes are made according to amendment threedimensional model,
Fitted completely with reverting to the amendment threedimensional model vola of true foot proportions (i.e. behind the interior bottom of shoes and reduction at the interior bottom of shoes
Amendment threedimensional model vola shape correspondence it is consistent), any point and sufficient top on the inside of vamp (including toes, instep, carpus etc.)
Minimum air line distance < 0.48cm.
2. a kind of preparation method of orthopedics, it is characterised in that comprise the following steps:
(1) gathered data:The health data of patient is gathered, while any group of one or more modes in the following ways
Conjunction mode gathers patients feet's data:Cordless collection foot image file data, stood using way of contact collection human body or
Plantar nervous arch data during walking, foot data or appointing using aforesaid way are gathered using wearable device
Combination of anticipating collection foot data, obtain source data;
(2) network collection source data is utilized:Using cable network or wireless network by source data collection to data processing platform (DPP);
(3) three-dimensional modeling:Three-dimensional modeling is carried out using the foot data being collected into, is formed consistent with true foot or connect
Nearly consistent foot threedimensional model;
(4) shoes are made:Shoes are made according to foot threedimensional model, wherein:True foot is put on after shoes, the interior bottom of shoes with
Fit completely (i.e. the interior bottom of shoes is corresponding with the shape in true vola consistent) in true vola.
(5) shoes amendment:According to patients feet's distortion situation or other health datas, the local capacity of shoes lumen is adjusted, or adjust
The soft durometer of whole footwear material.
3. preparation method as claimed in claim 1 or 2, it is characterised in that:
Patients feet's distortion situation, including interior eight foot, outer eight foot, the strephexopodia, flat foot, talipes cavus, strephenopodia, nurse capsule
Swollen, wart, sufficient phlebangioma, little toe capsule between Plantar Fasciitis, metatarsalgia, leprosy foot disease, neuralgia, diabetes, ulcer of foot, toe
Swollen, foot joint inflammation, corn, lateral foot flap etc.;
Other described health datas, including height, body weight, age, blood pressure, blood fat, blood glucose, internal organ (heart, lung, spleen, stomach, kidney, liver
Dirty, gall-bladder, large intestine, small intestine etc.) health and fitness information etc.;
The foot threedimensional model, in the following ways in any combination modes of one or more kinds of modes be modeled:
Using Solidworks, Pro/E, UG, CAD, Adobe Fuse CC, 3Ds Max, SketchUp, Revit or any other three
Complete view data is converted into foot threedimensional model by dimension modeling software;And/or, incomplete view data is fitted to just
Level foot threedimensional model, carries out image compensation reparation to the defect of primary foot threedimensional model using computerized algorithm, forms foot
Portion's threedimensional model;And/or, plantar nervous arch data or other non-picture datas are changed into picture number using computerized algorithm
According to, recycle Solidworks, Pro/E, UG, CAD, Adobe Fuse CC, 3Ds Max, SketchUp, Revit or any its
View data is converted into foot threedimensional model by 3 d modeling software by him;And/or, using computerized algorithm by plantar nervous arch
Data or other non-picture datas change into view data, and view data is fitted into primary foot threedimensional model, recycle meter
Calculation machine algorithm carries out image compensation reparation to the defect of primary foot threedimensional model, forms foot threedimensional model.
4. preparation method as claimed in claim 1, it is characterised in that:
It is described that foot threedimensional model is modified, include any combination side of one or more kinds of modes in the following manner
Formula:Foot threedimensional model meets flat foot standard, and the healthy arch of foot of the arch shape of threedimensional model and standard in proportion is carried out
Contrast and calculate the high difference in height of both arch of foots, the depression with certain arc then is set in foot measurements of the chest, waist and hips model arch of foot position
Portion, the height of the arc of the depressed part is the 1/4-1/2 of difference in height;Foot threedimensional model meets clawfoot standard, by three-dimensional mould
The arch shape of type is contrasted with the healthy arch of foot of standard in proportion and calculates the high difference in height of both arch of foots, then in foot three
Boxing type arch of foot position sets the protuberance with certain arc, and the height of the arc of the protuberance is the 1/5-1/2 of difference in height;Foot
Portion's threedimensional model meets tip-foot standard, using the arch of foot minimum point close to heel as basic point, and basic point keeps three-dimensional coordinate constant,
Threedimensional model heel comprising basic point, heel bone is rotated by the point of rotation of basic point to leg direction, the anglec of rotation is no more than 5
Degree, then carries out picture smooth treatment by the foot threedimensional model of rotary compression;Foot threedimensional model meets strephenopodia standard,
Using toes central point-foot center of gravity or with central point-foot center of gravity as boundary, medial plantar is integrally moved down into 2-5mm, simultaneously will
Lateral plantar integrally moves up equal distance, and the foot threedimensional model after adjustment then is carried out into picture smooth treatment;Foot three
Dimension module meets strephexopodia standard, using toes central point-foot center of gravity or with central point-foot center of gravity as boundary, by inner side
Vola integrally moves up 2-5mm, while lateral plantar integrally to be moved down to equal distance, then by the foot threedimensional model after adjustment
Carry out picture smooth treatment;
The shoes, its production method in such a way in one or more kinds of modes any combination mode:Foot three
Dimension module meets flat foot standard, its position corresponding with arch of foot of inner sole using MD, TPR, makrolon (PC) resin,
A kind of material in acrylonitrile-butadiene-styrene copolymer (ABS) makes;Foot threedimensional model meets clawfoot standard,
Its position corresponding with arch of foot of inner sole uses vinyl acetate copolymer (EVA), silicon rubber, TPUE
(TPU), a kind of material in TR, BPU, thermoplastic elastic rubber-sole makes;Foot threedimensional model meets clawfoot standard, in footwear
Bottom outside, metatarsal rear position set two parallel horizontal stripes, horizontal stripe made using rubber be pasted on the outside of sole and parallel to
The arc top of arch of foot, horizontal stripe width is 0.8-1.5cm;Foot threedimensional model meets strephenopodia standard, with toes central point-foot
Center of gravity is that sole is divided on the inside of sole and on the outside of sole by boundary with central point-foot center of gravity, using yielding on the inside of sole
Elastomeric material make, made using on-deformable rigid material on the outside of sole;Foot threedimensional model meets strephexopodia standard
, sole is divided on the inside of sole and outside sole as boundary using toes central point-foot center of gravity or with central point-foot center of gravity
Made, made on the inside of sole using on-deformable rigid material using yielding elastomeric material on the outside of side, sole.
5. preparation method as claimed in claim 1 or 2, it is characterised in that:According to foot threedimensional model, in the following ways in
One or more kinds of modes any combination make shoes:Shoes are directly printed using 3D printing technique;Make and true foot
Portion's size and shape is completely the same or close to consistent shoe tree, then makes shoes using footwear adhesion process;Make and true
Foot size and shape is completely the same or close to consistent shoe tree, then makes shoes using footwear hot vulcanization process;Make with
True foot size and shape is completely the same or close to consistent shoe tree, then makes shoes using injection (penetrating) technique;Make
It is completely the same or close to consistent shoe tree with true foot size and shape, then make shoes using mould pressing process;Make with
True foot size and shape is completely the same or close to consistent shoe tree, then makes shoes using sewing tech;Make and true
Full portion's size and shape is completely the same or close to consistent shoe-pad, shoe-pad is put into footwear shoes are made;It is three-dimensional according to foot
Model, without making shoe tree, shoes are made using visual determination (including naked eyes judge and computer vision judges).
6. preparation method as claimed in claim 2, it is characterised in that:
" the cordless collection foot image file data " include any group of one or more kinds of modes in the following manner
Close:Each foot picture of the foot formation no less than 2 is shot using camera;Foot formation bag is shot using camera
Include the video of foot overall image;Complete foot 3-D view is gathered using spatial digitizer;Utilize electromagnetic impulse ranging
Method gathers complete foot 3-D view;Complete foot 3-D view is gathered using running safety method;Utilize machinery
Wave impulse telemetry gathers complete foot 3-D view;Complete foot graphics is gathered using mechanical wave phase ranging method
Picture.
" plantar nervous arch data when human body is stood or walked are gathered using the way of contact " is included in the following manner
Any combination of one or more kinds of modes:Deformable pressure test device is placed under foot, by detecting the device
The deformation extent of different parts calculates plantar nervous arch data;By the test device containing pressure sensor be placed in foot it
Under, directly read plantar nervous arch data;
" the gathering the acquisition modes such as foot data using wearable device " includes a kind of or many in the following manner
Any combination of the mode of kind:Foot puts on the wearable device (such as socks) for being equipped with sensor, by reading foot diverse location
Deformation data calculate foot data;Foot is put on after the figuratum wearable device (such as socks) of print, wearable dress
The pattern put is deformed upon, and foot data are obtained by the wearable device deformation pattern shot no less than 2;With can
The material parcel foot of deformation, the built-in sensor for being capable of mark position in deformable material, by read sensing station and
Displacement calculates foot data;Foot is put into liquid or gas, the sensing of mark position is capable of built in liquid, gas
Device, foot data are calculated by reading sensing station and displacement;
" the local capacity of adjustment shoes lumen ", includes any combination of one or more kinds of modes in the following manner:To
Any direction extension inner sole;Inner sole local repair is high;Footwear outer bottom local repair is high;Outside inner sole local location reduction height, footwear
Bottom local location reduction height;Carve sole texture.
7. preparation method as claimed in claim 1 or 2, it is characterised in that including following additional technical feature at least within it
One:
The foot data collected are transferred to data processing platform (DPP) by special mobile phone A PP;
Source data includes standing position root bone rest position (RCSP) information, and/or standing position root bone neutral position (NCSP) information, and/or hip
Bone scope of activities, and/or both legs difference in height, and/or biped contrast difference in height, and/or ankle-joint location, and/or tibial torsion
Upset (varus is turned up) angle information under information, foot nature;
Inserted in the interior bottom of shoes pressure sensor, and/or acceleration transducer, and/or positioner, and/or alarming device,
And/or wireless communication apparatus, and/or power supply and charging device, and/or temperature regulating device;
The interior bottom of shoes is detachable apparatus, it is preferable that the interior bottom of shoes is shoe-pad, it is preferable that set headspace below shoe-pad,
Pad can be inserted in headspace according to the difference in height of human body double lower limb, human body is got on one's shoes after son and ensure that balance,
It can be used for human body to increase;
Fitted completely with true foot top (including toes, instep, heel, carpus etc.) on the inside of vamp (i.e. the inner side of shoes and
The shape correspondence on true foot top is consistent);
0.5cm projection is no more than above the interior bottom of shoes provided with multiple height, massage effect can be played, it is preferable that be additional
Material is corresponding with the acupuncture point of sole portion or whole;
User is used after shoes, and Consumer's Experience is fed back into data processing platform (DPP), then footwear construction entered according to user's request
Row adjustment;
Multiple closed individual cavities are provided with the interior bottom of shoes, shoes quality can be mitigated, can also be in human body strenuous exercise
Increase cushioning effect;
The interior bottom of shoes is made using wear-resisting, waterproof, with ductility and elastic material, preferably corium, rubber, poly- ammonia
Carbamate (PU), vinyl acetate copolymer (EVA), MD, TPR, TPUE (TPU), polyvinyl chloride
(PVC), TR, imitation leather bottom, BPU, thermoplastic elastic rubber-sole, makrolon (PC) resin, acrylonitrile-butadiene-styrene (ABS) copolymerization
Thing (ABS), butadiene-styrene rubber (SBR), and their arbitrary composition;
The interior bottom of shoes can be sandwich construction, it is preferable that each layer in interior bottom of shoes is made of different materials;
Height heels are no more than 4cm, preferably 1cm;
Foot threedimensional model is corrected, when foot threedimensional model is amplified to true foot size compared with true foot
Untill the image deflects maximum gauge at any place is no more than 0.5mm, preferably 0.1mm;
Defect recognition is carried out to inner sole using machine vision, when defects with diameters is more than 1mm in footwear, using cutting, and/or note
Modeling, and/or bonding, and/or 3D printing method amendment sole defect;
Three-dimensional modeling uses CCD optical modeling techniques;
Vamp is woven using numerical control weaving.
8. preparation method as claimed in claim 1 or 2, it is characterised in that including following additional technical feature at least within it
One:
Used between the collecting device and terminal data processing platform of foot data after the network interconnection, each gathered data, collection is set
It is standby automatic or under manual command by foot data transfer to the network terminal;
When obtaining foot image file using filming apparatus, also include foot partially or completely using the foot data of network collection
Length information;
The minimum air line distance < 0.4cm on any point and sufficient top on the inside of vamp (including toes, instep, heel, carpus etc.),
Preferably < 0.2cm;
Sensor of the contact surface of shoes and foot provided with multiple detectable deformation or pressure change, can detect that gait change or
Foot hyperblastosis;
The interior bottom of shoes is shoe-pad, and shoe-pad height can be adjusted according to the difference in height of human body double lower limb, human body is got on one's shoes energy after son
It is enough to ensure balance;
A part of material is cut down above the interior bottom of shoes, the interior bottom of shoes is not exclusively fitted with true vola, is asked for correcting
Topic foot (eight foots, outer eight foot, the rear strephexopodia, flat foot, talipes cavus, rear strephenopodia in such as) alleviates foot affliction for treating
(such as Plantar Fasciitis, nurse tumour, pain, neuralgia, diabetes at metatarsal);
0.3cm projection is no more than above the interior bottom of shoes provided with multiple height, massage effect can be played, it is preferable that be additional
Material is corresponding with the acupuncture point of sole portion or whole;
Height heels are no more than 3cm, preferably 2cm;
It is provided with the interior bottom of shoes in multiple closed separate chambers, chamber and liquid is housed, comfort level can be increased, can also be in people
Increase cushioning effect during body strenuous exercise;
Foot threedimensional model is corrected, when foot threedimensional model is amplified to true foot size compared with true foot
Untill the image deflects maximum gauge at any place is no more than 0.2mm, preferably 0.05mm;
The tensile strength at bottom is not less than 8.5kgf/mm in shoes2, it is preferred that the tensile strength at bottom is not less than 10kgf/ in shoes
mm2;
The bending modulus at bottom is not less than 140kgf/mm in shoes2, it is preferred that the bending modulus at bottom is not less than 180kgf/ in shoes
mm2;
Using any of laser cutting, thermal cutting, machine cuts, 3D printing, thermoplastic shape, injection molding, bonding or aforesaid way
Combination controls the making precision of inner sole, the maximum gauge of any defect of inner sole is no more than 2mm, it is preferred that not surpass
Cross 0.5mm;
Inner sole is polished, makes inner sole smooth;
The shoe-pad fitted completely with true vola is made using 3D printing method;
The making material of inner sole is not limited to one kind, it is preferred that make inner sole using the material of different hardness.
9. a kind of manufacturing system of orthopedics, it is characterised in that:The system includes successively:
Data acquisition device, it has foot information collecting device, patient health data acquisition equipment, also with to Data Collection
Collect the port that device transmits data;
Data Collection collects device, and it, which has from data acquisition device, receives the ports of data, data storage device, also with to
Three-dimensional modeling apparatus transmits the port of data;
Three-dimensional modeling apparatus, there is the port, three-dimension modeling and the editor that collect device reception data from Data Collection to set for it
It is standby, also with the port that data are transmitted to shoemaking device;
Shoemaking device, it has from the port of data three-dimensional model building device reception data, high-precision vamp making apparatus, high accuracy
In sole making apparatus, the shoes that the shoemaking device is produced bottom fitted completely with true vola (i.e. the interior bottom of shoes with it is true
The shape correspondence at full bottom is consistent), any point and sufficient top on the inside of vamp (including toes, instep, heel, carpus etc.) most
Small air line distance < 0.48cm.
10. manufacturing system as claimed in claim 9, it is characterised in that including following additional technical feature at least one:
The foot information collecting device, can be contactless foot image file collecting device, contact plantar pressure collection set
Standby, wearable foot collecting device or any combination using the said equipment;
The data acquisition device, including wearable device;
The patient health data acquisition equipment, its data gathered includes height, body weight, the age, blood pressure, blood fat, blood glucose, interior
Dirty (heart, lung, spleen, stomach, kidney, liver, gall-bladder, large intestine, small intestine etc.) health and fitness information etc.;
Collect the port that device transmits data to Data Collection, can be mobile phone A PP etc radio port or wired
Port;
The Data Collection collects device, including information pre-processing equipment, for screening effective information and excluding invalid information;
The Data Collection collects device, including DAF, for effective information to be sorted out, and defective data is carried out
Compensation;
The Data Collection collects device, including foot image file instant playback device, and the foot imaging collected can be seen immediately
Data, gathered data can be supplemented at any time when finding data flaw;
The three-dimensional modeling apparatus, including at least level one data converting apparatus, data reforming unit can be by pressure, view data
Change into the computer data for being available for editor;
The three-dimensional modeling apparatus includes data discrimination apparatus, and data discrimination apparatus can be image data identification equipment, also may be used
To be pressure data identification equipment;
The three-dimensional modeling apparatus also includes corrective, and it is according to patients feet's distortion situation or other health datas, to foot
Portion's threedimensional model is modified, and formation can include the amendment threedimensional model of at least one disease treatment scheme;
The three-dimensional modeling apparatus also includes data storage device;
The three-dimensional modeling apparatus includes threedimensional model presentation device, it is preferred that threedimensional model presentation device, which has, arbitrarily to be adjusted
The function and corresponding construction at whole visual angle, and including at least one display screen, can from any angle foot threedimensional model;
The three-dimension modeling and editing equipment, its using Solidworks, Pro/E, UG, CAD, Adobe Fuse CC,
Complete view data is converted into primary foot three by other 3 d modeling softwares of 3Ds Max, SketchUp, Revit or any
Dimension module, and image compensation reparation, the foot ultimately formed are carried out to the defect of primary foot threedimensional model using computerized algorithm
When portion's threedimensional model is amplified to true foot size, the maximum gauge of image deflects is no more than 0.5mm;
The shoemaking device includes the equipment for making shoe tree;
The shoemaking device includes shoe body unit equipment, it uses bonding, sew up, weld, riveting or aforesaid way it is any
Combination realizes the splicing of vamp and sole;
The shoemaking device includes making the equipment and sole-heel splicing apparatus of heel;
The high-precision vamp making apparatus and high-precision sole making apparatus can be integrated in same equipment, it is preferred that high
Precision vamp making apparatus and high-precision sole making apparatus use 3D printing equipment;
The shoemaking device includes visual identity equipment, and it is used for the defect for recognizing inner sole;
The shoemaking device includes shoes lumen corrective, and it is according to patients feet's distortion situation or other health datas, adjustment
The local capacity of shoes lumen, or adjust the soft durometer of footwear material.The mode for adjusting the local capacity of shoes lumen is cut including using
Cut, and/or be molded, and/or be bonded, and/or weld, and/or 3D printing method;
The shoemaking device includes inner sole grinding apparatus, and it is used to polishing smooth inner sole smooth.
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CN108514180A (en) * | 2018-04-25 | 2018-09-11 | 武汉体素科技有限公司 | A kind of foot model building device and method |
CN109177145A (en) * | 2018-10-10 | 2019-01-11 | 青岛形康三维科技有限公司 | A method of diabetes footwear is made using 3D printing technique |
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CN111714264A (en) * | 2019-03-18 | 2020-09-29 | 青岛形康三维科技有限公司 | Method for manufacturing diabetic foot shoes containing medical dressing for promoting ulcer healing |
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