CN106970605A - Realize the method for checking plant produced data at any time - Google Patents
Realize the method for checking plant produced data at any time Download PDFInfo
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- CN106970605A CN106970605A CN201710348420.2A CN201710348420A CN106970605A CN 106970605 A CN106970605 A CN 106970605A CN 201710348420 A CN201710348420 A CN 201710348420A CN 106970605 A CN106970605 A CN 106970605A
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000004891 communication Methods 0.000 claims abstract description 55
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 38
- 230000006870 function Effects 0.000 description 18
- 238000005516 engineering process Methods 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 7
- 230000005611 electricity Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000013500 data storage Methods 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 210000004209 hair Anatomy 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 2
- 210000000481 breast Anatomy 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004377 microelectronic Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/4186—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31124—Interface between communication network and process control, store, exchange data
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses the method that plant produced data are checked in realization at any time, comprise the following steps:Step A:Shop equipment data memory module group and central controller module are connected;Step B:Receiving terminal is connected by wireless communication module with director server;Step C:The central controller module of monitoring client is passed sequentially through into communication module I, network and communication module II to be connected with the director server of monitor supervision platform.Pass through communication module I, network, communication module II, each data in shop equipment data memory module group are sent to director server, it is not only convenient for each and produces that related data is same preserves, avoid loss of data, the related data that user checks production by receiving terminal at any time, analyze data are also convenient for, and optimizes production structure to improve production efficiency, to realize a people factory, maximum capacity is played.
Description
Technical field
The present invention relates to a kind of method for checking creation data, and in particular to realizes the side for checking plant produced data at any time
Method.
Background technology
The manufacturing is that manufacturing enterprise integrates the related resources of production, is carried out by predeterminated target systematic from front end concept
It is designed into the materializing procedure of product realization.Through to have involved by whole process:Antenatal preparatory stage, production process and match somebody with somebody
Set support etc..
The antenatal preparatory stage refers to that market information is analyzed, and project is initiated, product concept, design drawing, structure chart, tablet held before the breast by officials system
Make, tablet held before the breast by officials feedback, cost control, mould is drawn a design, signed-off sample;Production process refers to get the raw materials ready, production, time, production management, quality
Supporting, reproduction, duration are packed in standard, quality inspection.
In antenatal preparation, the main PDM systems that pass through such as layout design, relevant item initiation carry out information interchange;In life
In the getting the raw materials ready of production process, information interchange is mainly carried out by ERP material systems, and when needing change material, needed first from PDM hairs
Request is played, request carries out material change in ERP again after passing through.
Simultaneously, with modernization and the development of automation, manufacturing shop is more and more modern, in advanced workshop,
Each production equipment has its processing of single host computer control, and command adapted thereto only need to be inputted on panel, can be processed, and
The relevant information of processing can also be kept in by main frame.
And in existing production information and control system, production enterprise is because internal electronic degree is than relatively low, it is impossible to
Real-time process for producing data, and the problem that monitoring production, while the monitoring personnel of production enterprise also can not be real
When recognize the condition of production, it is impossible to allow user to check the relevant information of production at any time;And each production equipment is kept in
Data also fail to preserve, it is impossible to allow user to consult and leaf through.
The content of the invention
Present invention aims at the method that plant produced data are checked in realization at any time is provided, solve existing checks and produce letter
In the method for breath, user can not be not only allowed to check the relevant information of production at any time, understand production status, and each production equipment
The data kept in also fail to preserve, it is impossible to the problem of allowing the user to consult the problem of leaf through.
The present invention is achieved through the following technical solutions:
The method for checking plant produced data at any time is realized, is comprised the following steps:
Step A monitoring clients are connected:Shop equipment data memory module group and central controller module are connected, the factory
Device data memory module group includes the data memory module for the workshop process equipment being connected with communication module I, ERP materials system
The data memory module of system and the data memory module of PDM systems;
Step B monitor supervision platforms are connected:Receiving terminal is connected by wireless communication module with director server;
Step C information transmissions:The central controller module of monitoring client is passed sequentially through into communication module I, network and communication mould
Block II is connected with the director server of monitor supervision platform.
Each information for coming from shop equipment data memory module group is passed sequentially through communication mould by central controller module
Block I, network and communication module II, are sent to director server, and director server receives the data for coming from central controller module, and
Receiving terminal can obtain the data received by director server by wireless communication module from director server.
Central controller is preferred to use the fpga chip EP2C8Q208C8 of ALTERA companies.Communication module I and communication module
II can use wire communication or wireless telecommunications, and wire communication section uses combination or the CAN of netting twine and router;Wirelessly
The preferred AB433A of model of communication module.
By communication module I, network, communication module II, each data in shop equipment data memory module group are passed
Be sent to director server, be not only convenient for each and produce that related data is same preserves, it is to avoid loss of data, be also convenient for user with
When the related data of production, analyze data are checked by receiving terminal, and optimize production structure so as to improve production efficiency, with reality
An existing people factory, plays maximum capacity.
Further, in addition to step D request of data, the director server includes the processor and gateway mould being sequentially connected
Block, the processor is connected with communication module II, and the gateway module is connected by wireless communication module with receiving terminal;
The step D information requests:Accounts information is sent to director server by receiving terminal, director server receives this account
Family information is simultaneously compared with the accounts information in database, when comparing consistent, opens gateway module, sends and believe to receiving terminal
Breath;Not to it is inconsistent when, gateway module refuse receiving terminal request.
The receiving terminal includes the one or more in following device:Mobile phone, flat board, notebook and desktop computer.Always
Server includes gateway module, uses the consistent secret key ability of the password account that the personnel of receiving terminal must have with gateway is set
In the data stored into director server, to check data, the confidentiality of each creation data of factory is improved.
Further, the communication module I includes information conveyance module I and the router I being sequentially connected, the communication mould
Block II includes the information conveyance module II that is sequentially connected and router II, the central controller by information conveyance module I with
Router I is connected, and the router I is connected by network with router II, and the router II passes through information conveyance module II
It is connected with director server.
The router I and router II are vpn routers, described information conveyor module I and information conveyance module II
It is netting twine, and uses optical cable.
VPN is also known as VPN or virtual private net, and it can be by the communications protocol of special encryption
Connection on the internet a proprietary connection is set up between two or more intranets of different places
Road, to protect the data message that it is transmitted, it is to avoid stolen by outside.Vpn routers are exactly to realize that VPN's is basic using router
Configuration, realizes its confidentiality for transmitting data.
Optical cable, is current state-of-the-art netting twine.It is made up of many thin additional insulation sleeves of glass fibre such as hair
's.Because it by light wave transmits information, therefore it has that anti-electromagnetic interference function energy, strong security, speed is fast, transmission capacity is big
The advantages of.Information conveyance module I and information conveyance module II use optical cable, not only increase data transfer rate, it is ensured that
Data accuracy and confidentiality.
Further, in addition to the information conveyance module III and on-site supervision module that are sequentially connected, the conveyor module III
It is connected with central controller, each data is sent to on-site supervision module by the central controller by conveyor module III.
The conveyor module III is netting twine, and is twisted-pair feeder, and the on-site supervision module uses computer.Twisted-pair feeder is a kind of
The most frequently used transmission medium in generic cabling engineering, is made up of two copper conductors with insulating protective layer.Twisted-pair feeder is
The inexpensive netting twine commonly used on the market.
Further, the shop equipment data memory module group also includes the work attendance for practicing level with central controller module
System data memory module, intelligent electric meter and intellectual water meter.
Intelligent electric meter is the intelligent terminal of intelligent grid, except possess the function of measuring of traditional electric energy meter basic electricity with
Outside, in order to adapt to intelligent grid and new energy use it also have two-way a variety of rate function of measuring, user terminal control function,
The intelligentized function such as bidirectional data communication function, the anti-stealing electricity function of plurality of data transmission modes, intelligent electric meter represents not
Carry out the developing direction of energy-conserving intelligent power network end user's intelligent terminal.
Intellectual water meter is that one kind is entered using modern microelectronic technology, Modern Transducer Technology, intellective IC card technology to water consumption
Row measures and carries out the new water meter of water data transmission and settlement bargain.Typically only there is flow collection and machine with conventional water meter
Tool pointer shows the function phase ratio of water consumption, is very big progress.Intellectual water meter to water consumption except that can be recorded and electronics
Display is outer, water consumption can also be controlled according to agreement, and is automatically performed the water rate of stepped water pricing and calculates, while can be with
Carry out the function of water data storage and data transfer.
User can according to shop equipment data memory module group transmit come data can not only analysis product production quantity,
Material service condition, can also be according to water, the condition of production of electric and employee attendance's Shuai Lai auxiliary judgements factory.
The present invention compared with prior art, has the following advantages and advantages:
1st, the present invention realizes the method for checking plant produced data at any time, by communication module I, network, communication module II,
Each data in shop equipment data memory module group are sent to director server, each generation related data are not only convenient for same
One preserves, it is to avoid loss of data, is also convenient for the related data that user checks production by receiving terminal at any time, analyzes number
According to, and optimize production structure so as to improve production efficiency, to realize a people factory, play maximum capacity;
2nd, the present invention realizes the method for checking plant produced data at any time, information conveyance module I and information conveyance module II
Optical cable is used, data transfer rate is not only increased, it is ensured that data accuracy and confidentiality, director server includes gateway
Module, could enter director server institute using the consistent secret key of the password account that the personnel of receiving terminal must have with gateway is set
In the data of storage, to check data, the confidentiality of each creation data of factory is improved;
3rd, the present invention realizes the method for checking plant produced data at any time, and user can be according to shop equipment data storage mould
Block group transmission come data can not only analysis product production quantity, material service condition, can also according to water, electricity and employee go out
The condition of production of Qin Shuailai auxiliary judgements factory.
Brief description of the drawings
Accompanying drawing described herein is used for providing further understanding the embodiment of the present invention, constitutes one of the application
Point, do not constitute the restriction to the embodiment of the present invention.In the accompanying drawings:
Fig. 1 is structural representation of the invention.
Embodiment
For the object, technical solutions and advantages of the present invention are more clearly understood, with reference to embodiment and accompanying drawing, to this
Invention is described in further detail, and exemplary embodiment and its explanation of the invention is only used for explaining the present invention, does not make
For limitation of the invention.
Embodiment 1
As shown in figure 1, the present invention realizes the method for checking plant produced data at any time, comprise the following steps:
Step A monitoring clients are connected:Shop equipment data memory module group and central controller module are connected, the factory
Device data memory module group includes the data memory module for the workshop process equipment being connected with communication module I, ERP materials system
The data memory module of system and the data memory module of PDM systems;
Step B monitor supervision platforms are connected:Receiving terminal is connected by wireless communication module with director server;
Step C information transmissions:The central controller module of monitoring client is passed sequentially through into communication module I, network and communication mould
Block II is connected with the director server of monitor supervision platform.
Each information for coming from shop equipment data memory module group is passed sequentially through communication mould by central controller module
Block I, network and communication module II, are sent to director server, and director server receives the data for coming from central controller module, and
Receiving terminal can obtain the data received by director server by wireless communication module from director server.
Central controller is preferred to use the fpga chip EP2C8Q208C8 of ALTERA companies.Communication module I and communication module
II can use wire communication or wireless telecommunications, and wire communication section uses combination or the CAN of netting twine and router;Wirelessly
The preferred AB433A of model of communication module.
By communication module I, network, communication module II, each data in shop equipment data memory module group are passed
Be sent to director server, be not only convenient for each and produce that related data is same preserves, it is to avoid loss of data, be also convenient for user with
When the related data of production, analyze data are checked by receiving terminal, and optimize production structure so as to improve production efficiency, with reality
An existing people factory, plays maximum capacity.
Embodiment 2
The present invention is that on the basis of embodiment 1, the present invention is further illustrated.
As shown in figure 1, the present invention realizes the method for checking plant produced data at any time, in addition to step D request of data, institute
Processor and gateway module that director server includes being sequentially connected are stated, the processor is connected with communication module II, the gateway
Module is connected by wireless communication module with receiving terminal;
The step D information requests:Accounts information is sent to director server by receiving terminal, director server receives this account
Family information is simultaneously compared with the accounts information in database, when comparing consistent, opens gateway module, sends and believe to receiving terminal
Breath;Not to it is inconsistent when, gateway module refuse receiving terminal request.
The receiving terminal includes the one or more in following device:Mobile phone, flat board, notebook and desktop computer.Always
Server includes gateway module, uses the consistent secret key ability of the password account that the personnel of receiving terminal must have with gateway is set
In the data stored into director server, to check data, the confidentiality of each creation data of factory is improved.
Embodiment 3
The present invention is that on the basis of embodiment 1, the present invention is further illustrated.
As shown in figure 1, the present invention realizes the method for checking plant produced data at any time, the communication module I is included successively
The information conveyance module I and router I of connection, the communication module II include the information conveyance module II being sequentially connected and route
Device II, the central controller is connected by information conveyance module I with router I, and the router I passes through network and router
II connection, the router II is connected by information conveyance module II with director server.
The router I and router II are vpn routers, described information conveyor module I and information conveyance module II
It is netting twine, and uses optical cable.
VPN is also known as VPN or virtual private net, and it can be by the communications protocol of special encryption
Connection on the internet a proprietary connection is set up between two or more intranets of different places
Road, to protect the data message that it is transmitted, it is to avoid stolen by outside.Vpn routers are exactly to realize that VPN's is basic using router
Configuration, realizes its confidentiality for transmitting data.
Optical cable, is current state-of-the-art netting twine.It is made up of many thin additional insulation sleeves of glass fibre such as hair
's.Because it by light wave transmits information, therefore it has that anti-electromagnetic interference function energy, strong security, speed is fast, transmission capacity is big
The advantages of.Information conveyance module I and information conveyance module II use optical cable, not only increase data transfer rate, it is ensured that
Data accuracy and confidentiality.
Embodiment 4
The present invention is that on the basis of embodiment 1, the present invention is further illustrated.
As shown in figure 1, the method that plant produced data are checked in present invention realization at any time, in addition to the information being sequentially connected are defeated
Module III and on-site supervision module are sent, the conveyor module III is connected with central controller, the central controller passes through conveying
Each data is sent to on-site supervision module by module III.
The conveyor module III is netting twine, and is twisted-pair feeder, and the on-site supervision module uses computer.Twisted-pair feeder is a kind of
The most frequently used transmission medium in generic cabling engineering, is made up of two copper conductors with insulating protective layer.Twisted-pair feeder is
The inexpensive netting twine commonly used on the market.
Embodiment 5
The present invention is that on the basis of embodiment 1, the present invention is further illustrated.
As shown in figure 1, the present invention realizes the method for checking plant produced data at any time, the shop equipment data storage mould
Block group also includes attendance checking system data memory module, intelligent electric meter and the intellectual water meter for practicing level with central controller module.
Intelligent electric meter is the intelligent terminal of intelligent grid, except possess the function of measuring of traditional electric energy meter basic electricity with
Outside, in order to adapt to intelligent grid and new energy use it also have two-way a variety of rate function of measuring, user terminal control function,
The intelligentized function such as bidirectional data communication function, the anti-stealing electricity function of plurality of data transmission modes, intelligent electric meter represents not
Carry out the developing direction of energy-conserving intelligent power network end user's intelligent terminal.
Intellectual water meter is that one kind is entered using modern microelectronic technology, Modern Transducer Technology, intellective IC card technology to water consumption
Row measures and carries out the new water meter of water data transmission and settlement bargain.Typically only there is flow collection and machine with conventional water meter
Tool pointer shows the function phase ratio of water consumption, is very big progress.Intellectual water meter to water consumption except that can be recorded and electronics
Display is outer, water consumption can also be controlled according to agreement, and is automatically performed the water rate of stepped water pricing and calculates, while can be with
Carry out the function of water data storage and data transfer.
User can according to shop equipment data memory module group transmit come data can not only analysis product production quantity,
Material service condition, can also be according to water, the condition of production of electric and employee attendance's Shuai Lai auxiliary judgements factory.
Above-described embodiment, has been carried out further to the purpose of the present invention, technical scheme and beneficial effect
Describe in detail, should be understood that the embodiment that the foregoing is only the present invention, be not intended to limit the present invention
Protection domain, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc. all should be included
Within protection scope of the present invention.
Claims (7)
1. realize the method for checking plant produced data at any time, it is characterised in that:Comprise the following steps:
Step A monitoring clients are connected:Shop equipment data memory module group and central controller module are connected, the shop equipment
The data memory module of workshop process equipment that data memory module group includes being connected with communication module I, ERP material systems
The data memory module of data memory module and PDM systems;
Step B monitor supervision platforms are connected:Receiving terminal is connected by wireless communication module with director server;
Step C information transmissions:The central controller module of monitoring client is passed sequentially through into communication module I, network and communication module II
It is connected with the director server of monitor supervision platform.
2. according to claim 1 realize the method for checking plant produced data at any time, it is characterised in that:Also include step
D request of data, the director server includes the processor and gateway module being sequentially connected, and the processor connects with communication module II
Connect, the gateway module is connected by wireless communication module with receiving terminal;
The step D information requests:Accounts information is sent to director server by receiving terminal, director server receives this account letter
Cease and be simultaneously compared with the accounts information in database, when comparing consistent, open gateway module, information is sent to receiving terminal;
Not to it is inconsistent when, gateway module refuse receiving terminal request.
3. according to claim 1 realize the method for checking plant produced data at any time, it is characterised in that:The communication mould
Block I includes information conveyance module I and the router I being sequentially connected, and the communication module II includes the information conveyance being sequentially connected
Module II and router II, the central controller are connected by information conveyance module I with router I, and the router I passes through
Network is connected with router II, and the router II is connected by information conveyance module II with director server.
4. according to claim 3 realize the method for checking plant produced data at any time, it is characterised in that:The router
I and router II be vpn routers, described information conveyor module I and information conveyance module II are netting twine, and use light
Cable.
5. according to claim 1 realize the method for checking plant produced data at any time, it is characterised in that:Also include successively
The information conveyance module III and on-site supervision module of connection, the conveyor module III are connected with central controller, the center control
Each data is sent to on-site supervision module by device processed by conveyor module III.
6. according to claim 5 realize the method for checking plant produced data at any time, it is characterised in that:The conveying mould
Block III is netting twine, and is twisted-pair feeder, and the on-site supervision module uses computer.
7. according to claim 1 realize the method for checking plant produced data at any time, it is characterised in that:The factory sets
Standby data memory module group also include with central controller module practicing the attendance checking system data memory module of level, intelligent electric meter and
Intellectual water meter.
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CN112180855A (en) * | 2020-09-15 | 2021-01-05 | 岱纳包装(天津)有限公司 | Plant equipment operation management system |
CN112180855B (en) * | 2020-09-15 | 2022-09-09 | 岱纳包装(天津)有限公司 | Plant equipment operation management system |
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Application publication date: 20170721 |