CN106969693B - Expansion rate measuring device for test block of expansion filling body - Google Patents
Expansion rate measuring device for test block of expansion filling body Download PDFInfo
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- 238000012360 testing method Methods 0.000 title claims abstract description 158
- 238000005259 measurement Methods 0.000 claims abstract description 46
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- 238000001514 detection method Methods 0.000 abstract description 11
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- 238000005065 mining Methods 0.000 description 3
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- 235000011941 Tilia x europaea Nutrition 0.000 description 1
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- 238000011056 performance test Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/30—Measuring arrangements characterised by the use of mechanical techniques for measuring the deformation in a solid, e.g. mechanical strain gauge
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C15/00—Surveying instruments or accessories not provided for in groups G01C1/00 - G01C13/00
- G01C15/002—Active optical surveying means
- G01C15/004—Reference lines, planes or sectors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C15/00—Surveying instruments or accessories not provided for in groups G01C1/00 - G01C13/00
- G01C15/02—Means for marking measuring points
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Abstract
本发明提供一种膨胀充填体试块膨胀率测定装置,属于矿山充填技术领域。该装置包括金属底座、刚性立柱、夹持臂,底座表面刻有激光射线校正标记、圆形/方形刻线和“十字”标尺;金属底座上螺纹连接与其垂直的刚性立柱,刚性立柱上标记有夹持臂固定的加持标记;夹持臂一端由螺栓固定于立柱,另一端连接百分表,夹持臂中间位置配有激光发射器,发出的射线与激光射线校正标记相对;装置配有标准试块,用于测量前的校正;装置的主要构件间由螺栓固定或螺纹连接,可实现拆解和组装。本发明能够实现满足试验规范要求的充填体试块膨胀率测量,装置简单,应用灵活,试验误差小,提高充填体试块膨胀率检测的精度、准确性和可靠性。
The invention provides a device for measuring the expansion ratio of an expanded filling body test block, which belongs to the technical field of mine filling. The device includes a metal base, a rigid column, and a clamping arm. The surface of the base is engraved with laser ray correction marks, circular/square scribe lines and a "cross"ruler; the metal base is screwed to a rigid column perpendicular to it, and the rigid column is marked with The holding mark fixed by the clamping arm; one end of the clamping arm is fixed to the column by bolts, and the other end is connected to the dial indicator. The middle position of the clamping arm is equipped with a laser transmitter, and the emitted rays are opposite to the laser ray calibration mark; the device is equipped with a standard The test block is used for calibration before measurement; the main components of the device are fixed by bolts or screwed, which can be disassembled and assembled. The invention can realize the expansion rate measurement of the filling body test block that meets the requirements of the test specification, has simple device, flexible application, small test error, and improves the precision, accuracy and reliability of the expansion rate detection of the filling body test block.
Description
技术领域technical field
本发明涉及矿山充填技术领域,特别是指一种膨胀充填体试块膨胀率测定装置。The invention relates to the technical field of mine filling, in particular to a device for measuring the expansion ratio of a test block of an expanded filling body.
背景技术Background technique
使用尾矿充填采空区是一种有效的采场支护方式和尾矿处理方式,既可保证井下作业环境,又解决尾矿占地,地下采空区和地表塌陷的处理问题。在设计充填采矿法时充填体稳定性是最为关键的因素,研究表明充填体强度和变形行为(沉降收缩/膨胀)是决定充填体发挥结构性功能的主要参数,对于充填体强度研究目前已有较多成果,但对于充填体变形行为研究正逐步引起学者们广泛的关注,目前既缺少合理的试验装置及方法,又没有与之相匹配的试验规范。充填体变形行为研究的不足使得工程师不能准确掌握充填料浆进入采场后的力学行为,直接制约着充填开采向更精细、更高效方向迈进,从而限制我国矿产资源利用水平。充填体变形行为,尤其是膨胀行为在充填发挥结构功能方面发挥着重要的作用,充填体膨胀有利于限制围岩移动、支撑采场顶板、吸收岩石变形释放的应力,有效的改善深部采场的高应力环境,从而可以减小矿柱尺寸提高资源利用率,改善采场作业环境提高劳动效率。膨胀行为可用膨胀率表征,但膨胀率过大时,充填体强度又会出现显著的劣化,充填体内部表现出“酥化”崩解现象,使得充填体强度失效。所以,要对充填体膨胀行为进行深入研究。Using tailings to fill goaf is an effective stope support and tailings treatment method, which can not only ensure the underground working environment, but also solve the problems of tailings occupation, underground goaf and surface subsidence. The stability of the backfill is the most critical factor when designing the backfill mining method. Studies have shown that the strength and deformation behavior of the backfill (settlement shrinkage/expansion) are the main parameters that determine the structural function of the backfill. There are many achievements, but the research on the deformation behavior of the backfill is gradually attracting extensive attention of scholars. At present, there is a lack of reasonable test devices and methods, and no matching test specifications. The insufficiency of the research on the deformation behavior of the backfill makes it impossible for engineers to accurately grasp the mechanical behavior of the backfill slurry after it enters the stope, which directly restricts the progress of backfill mining towards a more refined and efficient direction, thus limiting the level of utilization of mineral resources in my country. The deformation behavior of the backfill, especially the expansion behavior, plays an important role in the structural function of the backfill. The expansion of the backfill is beneficial to limit the movement of the surrounding rock, support the roof of the stope, absorb the stress released by the rock deformation, and effectively improve the performance of the deep stope. High stress environment, which can reduce the size of the ore pillar and improve the utilization rate of resources, improve the working environment of the stope and improve the labor efficiency. The expansion behavior can be characterized by the expansion rate, but when the expansion rate is too large, the strength of the filling body will be significantly deteriorated, and the interior of the filling body will show the phenomenon of "crisp" and disintegration, which makes the strength of the filling body fail. Therefore, it is necessary to conduct in-depth research on the expansion behavior of the filling body.
目前膨胀充填体主要有两类:充填骨料中原本赋存致膨胀元素(如硫化物)和充填材料主动添加膨胀剂。对于膨胀充填体的膨胀性能,目前没有统一的评价标准。文献中有对充填体稳定性的评价多参考岩石力学、混凝土水工试验规范和方法,将充填料制成Ф50×100mm或70.7×70.7×70.7mm3的充填体试块,其中对充填体尺寸的测量多采用游标卡尺,膨胀充填体试块表面粗糙且相对脆弱,游标卡尺量测时会直接触坏试块表面,并且多次量测的数据十分离散,再加上试验人员操作上的差异很难有效获得试块轴心尺寸,使得膨胀率试验结果可靠性差。At present, there are two main types of expansion fillers: the original expansion-causing elements (such as sulfides) in the filling aggregate and the active addition of expansion agents to the filling material. There is currently no unified evaluation standard for the expansion performance of expanded fillers. In the literature, the evaluation of the stability of the backfill refers to rock mechanics and concrete hydraulic test specifications and methods. Vernier calipers are mostly used for measurement. The surface of the expanded filling body is rough and relatively fragile. The vernier calipers will directly contact the surface of the damaged test block during measurement, and the data measured multiple times are very discrete. In addition, the differences in the operation of the test personnel are difficult to be effective. The axial dimension of the test block is obtained, which makes the reliability of the expansion ratio test result poor.
在岩石力学研究中,标准GB/T 50266-2013《工程岩体试验方法标准》、DL/T 5368-2007《水力水电工程岩石试验规程》和JTG E41-2005《公路工程岩石试验规程》中提出了岩块膨胀性试验的方法和设备,但标准中要求自由膨胀率试验的试块为直径50mm~65mm高径比为1的圆柱体试块或边长为50mm~65mm的正方体,要求圆柱体断面平行和正方体对面平行,但对于低灰砂比的充填体试块按此标准制样难度很大;同时该规程指明试验设备为“自由膨胀率试验仪”,岩石试块置于其中连续测量,每隔固定时间读数1次,但充填体膨胀行为研究关注初期(7d)、中期(28d)及长期(>90d)的膨胀率,同时充填体试块要求一定的养护条件,自由膨胀率试验仪也不适于置于养护箱中。In rock mechanics research, the standard GB/T 50266-2013 "Engineering Rock Mass Test Method Standard", DL/T 5368-2007 "Hydraulic and Hydropower Engineering Rock Test Regulations" and JTG E41-2005 "Highway Engineering Rock Test Regulations" are proposed in The method and equipment for rock block expansion test are described, but the test block required for the free expansion rate test in the standard is a cylinder block with a diameter of 50mm to 65mm and a height-diameter ratio of 1 or a cube with a side length of 50mm to 65mm. The cross section is parallel and the opposite side of the cube is parallel, but it is very difficult to prepare samples according to this standard for the backfill test block with low lime-sand ratio; at the same time, the regulations specify that the test equipment is "free expansion rate tester", and the rock test block is placed in it for continuous measurement. , read once every fixed time, but the research on the expansion behavior of the filling body focuses on the expansion rate of the initial (7d), mid-term (28d) and long-term (>90d), and the test block of the filling body requires certain curing conditions, and the free expansion rate test The instrument is also not suitable for placing in the curing box.
在混凝土、砂浆和水泥浆力学性能研究中,标准SL 352-2006《水工混凝土试验规程》、DL/T 5355-2006《水电水利工程水工试验规程》和JC/T 313-2009《膨胀水泥膨胀率试验方法》中提到混凝土、砂浆和水泥净浆试块膨胀率的试验方法,但该标准中,要求膨胀率试验的试块为100mm×100mm×515mm棱柱体混凝土试模、40mm×40mm×160mm棱柱体砂浆试模及25mm×25mm×280mm棱柱体水泥净浆试模,建筑材料灰砂比较高,试块强度较高,充填材料以此规格制得棱柱体试块很容易损坏(折断),同时材料消耗量大不利于重复试验。而且,该规格的试模也不具有进行力学强度测试的能力,降低试验参数间的可匹配性。为此,研究充填体膨胀行为直接套用岩石、混凝土类材料性能研究的试验规程、设备及方法,必然不利于造成结果偏差。In the study of mechanical properties of concrete, mortar and cement slurry, the standard SL 352-2006 "Hydraulic Concrete Test Regulations", DL/T 5355-2006 "Hydraulic Test Regulations for Hydropower and Hydraulic Engineering" and JC/T 313-2009 "Expansion Cement" The test method for expansion rate of concrete, mortar and cement paste is mentioned in "Test Method for Expansion Rate", but in this standard, the test block required for expansion rate test is 100mm × 100mm × 515mm prismatic concrete test mold, 40mm × 40mm ×160mm prismatic mortar test mode and 25mm × 25mm × 280mm prismatic cement paste test mode, the building material lime sand is relatively high, and the strength of the test block is high. ), and the large consumption of materials is not conducive to repeated tests. Moreover, the test die of this specification does not have the ability to perform mechanical strength test, which reduces the compatibility between test parameters. Therefore, directly applying the test procedures, equipment and methods for the study of rock and concrete material properties to study the expansion behavior of the filling body will inevitably lead to deviations in the results.
发明内容SUMMARY OF THE INVENTION
本发明为了补充在充填体变形行为研究中在试验方法和设备的不足,提供一种膨胀充填体试块膨胀率测定装置。In order to supplement the deficiencies of the test method and equipment in the research on the deformation behavior of the filling body, the present invention provides a device for measuring the expansion ratio of an expanded filling body test block.
该装置包括金属底座、刚性立柱和夹持臂,金属底座表面刻有激光射线校正标记、圆形/方形刻线和带有刻度的“十字”标尺;金属底座上螺纹连接与其垂直的刚性立柱,刚性立柱上标记有夹持臂固定位置的加持标记;夹持臂一端由螺栓固定于刚性立柱,另一端连接百分表,夹持臂中间位置配有激光发射器;百分表与夹持臂由螺栓固定螺纹连接。本装置的主要构件间由螺栓固定或螺纹连接,可实现拆解和组装。The device includes a metal base, a rigid column and a clamping arm. The surface of the metal base is engraved with laser ray correction marks, circular/square scale lines and a "cross" ruler with scales; the metal base is screwed to the rigid column perpendicular to it, The rigid column is marked with the holding mark of the fixed position of the clamping arm; one end of the clamping arm is fixed to the rigid column by bolts, the other end is connected to a dial indicator, and the middle of the clamping arm is equipped with a laser transmitter; the dial indicator and the clamping arm Threaded connections are secured by bolts. The main components of the device are fixed by bolts or screwed together, which can realize disassembly and assembly.
该装置配有标准试块,用于每次测量时装置的校正操作。The device is equipped with a standard test block for the calibration operation of the device for each measurement.
圆形/方形刻线用于辅助试块放置,圆形/方形刻线和“十字”标尺辅助试块测试时摆放的位置,使试块轴心位置与百分表测量头相对,保证每次量测的数据均为轴心长度。The circular/square scale line is used to assist the placement of the test block, and the circular/square scale line and the "cross" ruler assist the position of the test block during testing, so that the axis position of the test block is opposite to the measuring head of the dial indicator to ensure that every The measured data are all shaft lengths.
激光发射器,发出的射线与激光射线校正标记相对,保证百分表测量头垂直方向正对“十字”标尺中心。Laser transmitter, the ray emitted is opposite to the laser ray calibration mark, to ensure that the vertical direction of the dial indicator measuring head is facing the center of the "cross" scale.
加持标记辅助确定夹持臂的固定位置,可以满足试验规程中不同尺寸试块测量的要求。The holding mark assists in determining the fixed position of the clamping arm, which can meet the requirements of the measurement of test blocks of different sizes in the test regulations.
金属底座由高强度材料制成,不会因较重试块的放置发生变形而影响试验数据的准确性。The metal base is made of high-strength material and will not deform due to the placement of the heavier test block, which will affect the accuracy of the test data.
百分表规格选择量程为30mm,可以满足膨胀量较大试块的测量要求。The dial indicator specification selection range is 30mm, which can meet the measurement requirements of the larger expansion test block.
激光发射器和激光射线校正标记在组装时保证百分表测量头垂直方向正对“十字”标尺中心,避免视线光学校正的误差。When assembling the laser transmitter and the laser ray correction mark, ensure that the vertical direction of the dial indicator measuring head is directly at the center of the "cross" scale to avoid errors in the optical correction of the line of sight.
标准试块是指采用热膨胀系数小的材料制成Ф50mm×70mm、Ф50mm×100mm和Ф50mm×150mm三个圆柱体,用于每次测量时的校正操作。The standard test block refers to three cylinders, Ф50mm×70mm, Ф50mm×100mm and Ф50mm×150mm, made of materials with small thermal expansion coefficients, which are used for the calibration operation during each measurement.
本装置通过螺栓和螺纹实现装置主要构建的拆解和组装,避免装置长期放置在实验室内偶然触碰损坏,影响测量精度。The device realizes the disassembly and assembly of the main structure of the device through bolts and threads, so as to avoid accidental contact damage when the device is placed in the laboratory for a long time, which affects the measurement accuracy.
本发明的上述技术方案的有益效果如下:The beneficial effects of the above-mentioned technical solutions of the present invention are as follows:
该装置能够检测满足试验要求的膨胀充填体试块的尺寸量测和膨胀率测试,装置简单,应用灵活,有效地简化试验方法,极大地减小试验误差,提高了膨胀充填体试块膨胀率的测量精度、可靠性和准确性,为充填采矿法更细化研究、设计和全面推广,提高我国矿产资源的利用率提供可靠保障。The device can detect the size measurement and expansion rate test of the expanded filling body test block that meets the test requirements, the device is simple, the application is flexible, the test method is effectively simplified, the test error is greatly reduced, and the expansion rate of the expanded filling body test block is improved. The accuracy, reliability and accuracy of the measurement, provide a reliable guarantee for the more detailed research, design and comprehensive promotion of the filling mining method, and improve the utilization rate of my country's mineral resources.
附图说明Description of drawings
图1为本发明的膨胀充填体试块膨胀率测定装置结构示意图;Fig. 1 is the structure schematic diagram of the expansion ratio measuring device of the expansion filling body test block of the present invention;
图2为本发明的膨胀充填体试块膨胀率测定装置俯视图;Fig. 2 is the top view of the device for measuring the expansion ratio of the expanded filling body test block of the present invention;
图3为本发明实施例2中,圆柱体充填体试块膨胀率检测装置的结构示意图;3 is a schematic structural diagram of a device for detecting the expansion ratio of a cylindrical filling body test block in
图4为图3中装置的俯视图;Figure 4 is a top view of the device in Figure 3;
图5为本发明实施例3和实施例4中,正方体充填体试块膨胀率检测装置的结构示意图;5 is a schematic structural diagram of a device for detecting the expansion ratio of a cube filled body test block in
图6为图5中装置的俯视图;Figure 6 is a top view of the device in Figure 5;
图7为本发明实施例5中,圆柱体岩石或混凝土试块端面平整度检测示意图;7 is a schematic diagram of the detection of the flatness of the end face of a cylindrical rock or concrete test block in
图8为图7中装置的俯视图。FIG. 8 is a top view of the device of FIG. 7 .
其中:1-金属底座;2-刚性立柱;3-夹持臂;4-螺栓;5-百分表;6-标准试块;7-激光发射器;8-激光射线校正标记;9-“十字”标尺;10-圆形/方形刻线;11-加持标记;12-试块标记;13-Ф75mm×150mm圆柱体充填体试块;14-70.7mm×70.7mm×70.7mm正方体充填体试块;15-Ф50mm×100mm圆柱体岩石试块。Among them: 1- metal base; 2- rigid column; 3- clamping arm; 4- bolt; 5- dial indicator; 6- standard test block; 7- laser transmitter; 8- laser ray calibration mark; 9- " "Cross" ruler; 10-round/square engraved line; 11- blessing mark; 12- test block mark; 13-Ф75mm×150mm cylinder filling body test block; 14-70.7mm×70.7mm×70.7mm cube filling body test block; 15-Ф50mm×100mm cylindrical rock test block.
具体实施方式Detailed ways
为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention more clear, the following will be described in detail with reference to the accompanying drawings and specific embodiments.
本发明提供一种膨胀充填体试块膨胀率测定装置。The invention provides a device for measuring the expansion ratio of an expanded filling body test block.
实施例1Example 1
如图1和图2所示,该装置包括金属底座1、刚性立柱2和夹持臂3,金属底座1表面刻有激光射线校正标记8、圆形/方形刻线10和带有刻度的“十字”标尺9;金属底座1上螺纹连接与其垂直的刚性立柱2,刚性立柱2上标记有夹持臂3固定位置的加持标记11;夹持臂3一端由螺栓4固定于刚性立柱2,另一端连接百分表5,夹持臂3中间位置配有激光发射器7;百分表5与夹持臂3由螺栓4固定螺纹连接。该装置配有标准试块6,用于每次测量时装置的校正操作。装置的主要构件间由螺栓固定或螺纹连接,可实现拆解和组装。As shown in Figures 1 and 2, the device includes a
膨胀率检测步骤包括装置组装、尺寸测量及膨胀率计算。所述装置组装校正,将金属底座1、刚性立柱2、夹持臂3和百分表5相连,利用激光发射器7和激光射线校正标记8使百分表测量杆轴线穿过底座的“十字”标尺9中心,之后再将各连接处固定。最后,将对应的校正试块放置在底座上百分表调零。The expansion ratio detection step includes device assembly, dimension measurement and expansion ratio calculation. The device is assembled and calibrated, the
尺寸测量步骤是指试块的轴心长度,圆柱体试块测量圆柱轴心高度:Hd。膨胀率计算步骤是指,定义初始尺寸Ho,再按照研究目的在设计的龄期测量试块的尺寸Hd,通过计算膨胀率。The dimension measurement step refers to the length of the axis of the test block, and the cylinder test block measures the height of the axis of the cylinder: H d . The calculation step of the expansion ratio is to define the initial size H o , and then measure the size H d of the test block at the design age according to the research purpose. Calculate the expansion rate.
激光发射器和激光校正标记用于装置的校正,将金属底座1、刚性立柱2、夹持臂3和百分表5相连。打开激光发射器7使射线投射到激光射线校正标记8,同时百分表测量杆轴线穿过底座的“十字”标尺9中心,同时将各连接处固定。The laser transmitter and the laser calibration mark are used for the calibration of the device, and the
本实施例为最基本的实施方式,夹持臂上配有激光发射器,立柱轴线、激光发射器轴线及百分表测量杆轴线位于用于平面,且相互平行。激光发射器的射线投射到矫正标记后将各连接处固定,校正射线的设置可以保证每次试验装置都是有效的。采用该方法测试膨胀充填体试块膨胀率简单可行,实践证明单次重复试验试块轴心长度数据集中,测得膨胀充填体试块膨胀率精度、可靠性高。This embodiment is the most basic implementation. The clamping arm is equipped with a laser transmitter, and the axis of the column, the axis of the laser transmitter and the axis of the dial indicator measuring rod are located on a plane and are parallel to each other. After the ray of the laser transmitter is projected to the correction mark, each connection is fixed, and the setting of the correction ray can ensure that each test device is effective. It is simple and feasible to use this method to test the expansion rate of the inflatable filling body. Practice has proved that the measurement of the expansion rate of the inflatable filling body is highly accurate and reliable in the data set of the axial length of the test block in a single repeated test.
实施例2Example 2
一种膨胀充填体试块膨胀率的检测装置,包括金属底座1、刚性立柱2、夹持臂3,金属底座1表面刻有激光射线校正标记8,辅助试块放置的圆形/方形刻线10和带有刻度的“十字”标尺9,保证每次测量时试块轴线穿过底座中心,从而测量的数据为试块轴线处的尺寸;金属底座1上螺纹连接与其垂直的刚性立柱2,刚性立柱2上标记有夹持臂固定位置的加持标记11;夹持臂3上由螺栓4一端固定于刚性立柱2,另一端连接大量程(30mm)百分表5,实现大膨胀量试块的测量;夹持臂3中间位置配有激光发射器7,发出的射线与激光射线校正标记8相对,保证百分表5测量头垂直方向正对着底座“十字”标尺9中心;装置配有标准试块6,用于每次测量时的校正操作;装置的主要构件间由螺栓固定或螺纹连接,可实现拆解和组装。A detection device for the expansion rate of an expanded filling body test block, comprising a metal base 1, a rigid column 2, a clamping arm 3, a laser ray correction mark 8 engraved on the surface of the metal base 1, and a circular/square engraved line for auxiliary test block placement 10 and the "cross" scale 9 with a scale to ensure that the axis of the test block passes through the center of the base during each measurement, so that the measured data is the size of the axis of the test block; the metal base 1 is screwed to the rigid column 2 perpendicular to it, The rigid column 2 is marked with the holding mark 11 for the fixed position of the clamping arm; the clamping arm 3 is fixed to the rigid column 2 by one end of the bolt 4, and the other end is connected to a large-scale (30mm) dial indicator 5 to realize a large expansion test block The middle position of the clamping arm 3 is equipped with a laser transmitter 7, and the emitted rays are opposite to the laser ray calibration mark 8, so as to ensure that the vertical direction of the dial indicator 5 is facing the center of the “cross” scale 9 of the base; the device is equipped with The standard test block 6 is used for the calibration operation during each measurement; the main components of the device are fixed by bolts or screwed, which can realize disassembly and assembly.
膨胀率检测步骤包括装置组装、尺寸测量及膨胀率计算。所述装置组装校正,将金属底座1、刚性立柱2、夹持臂3和百分表5相连,利用激光发射器7和激光射线校正标记8使百分表5测量杆轴线穿过底座的“十字”标尺9中心,之后再将各连接处固定。最后,将对应的校正试块放置在底座上百分表调零。尺寸测量步骤是指试块的轴心长度,圆柱体试块测量圆柱轴心高度:Hd。膨胀率计算步骤是指,定义初始尺寸Ho,再按照研究目的在设计的龄期测量试块的尺寸Hd,通过计算膨胀率。The expansion ratio detection step includes device assembly, dimension measurement and expansion ratio calculation. The device is assembled and calibrated, the
所述激光发射器和激光校正标记用于测量步骤中装置的校正,将金属底座1、刚性立柱2、夹持臂3和百分表5相连。打开激光发射器7是射线投射到激光射线校正标记8,同时百分表测量杆轴线穿过底座的“十字”标尺中心,同时将各连接处固定。The laser transmitter and the laser calibration mark are used for the calibration of the device in the measurement step, and connect the
所述标准试块是指具有低热膨胀系数的Ф50mm×150mm圆柱体,用于每次测量时的校正操作,保证装置的有效性。The standard test block refers to a Ф50mm×150mm cylinder with a low thermal expansion coefficient, which is used for the calibration operation in each measurement to ensure the effectiveness of the device.
如图3和图4所示,本实施利中采用Ф75mm×150mm圆柱体充填体试块13,金属底座1上设置试块标记12。As shown in FIG. 3 and FIG. 4 , in this embodiment, a Ф75mm×150mm cylinder is used to fill the test block 13 , and a
本实施例为最基本的实施方式,组装后的装置均使用标准试块进行校正操作从而保证检验的有效性,装置配备了三种规格的标准试块,使其适应多种规格的膨胀充填体试块膨胀率的检测。采用该方法测试膨胀充填体试块膨胀率简单可行,实践证明单次重复试验试块轴心长度数据集中,测得膨胀充填体试块膨胀率精度、可靠性高。This embodiment is the most basic implementation. The assembled device uses standard test blocks for calibration operation to ensure the validity of the test. The device is equipped with three standard test blocks to adapt to various specifications of expansion and filling bodies. Test block expansion rate detection. It is simple and feasible to use this method to test the expansion rate of the inflatable filling body. Practice has proved that the measurement of the expansion rate of the inflatable filling body is highly accurate and reliable in the data set of the axial length of the test block in a single repeated test.
实施例3Example 3
参见图5和图6,一种膨胀充填体试块膨胀率的检测装置,包括金属底座1、刚性立柱2、夹持臂3,金属底座表面刻有激光射线校正标记8,辅助试块放置的圆形/方形刻线10和带有刻度的“十字”标尺9,保证每次测量时试块轴线穿过底座中心,从而测量的数据为试块轴线处的尺寸;金属底座上螺纹连接与其垂直的刚性立柱,刚性立柱上标记有夹持臂固定位置的加持标记11;夹持臂上由螺栓4一端固定于立柱,另一端连接大量程(30mm)百分表,实现大膨胀量试块的测量;夹持臂中间位置配有激光发射器7,发出的射线与激光射线校正标记8相对,保证百分表测量头垂直方向正对着底座“十字”标尺中心;装置配有标准试块6,用于每次测量时的校正操作;装置的主要构件间由螺栓固定或螺纹连接,可实现拆解和组装。Referring to Figures 5 and 6, a device for detecting the expansion rate of an expanded filling body test block includes a
膨胀率检测步骤包括装置组装、尺寸测量及膨胀率计算。所述装置组装校正,将底座1、立柱2、夹持臂3和百分表5相连,利用激光发射器7和激光射线校正标记8使百分表测量杆轴线穿过底座的“十字”标尺中心,之后再将各连接处固定。最后,将对应的校正试块放置在底座上百分表调零。尺寸测量步骤是指将标记有字母标记12的正方体试块14放置在底座1上,试块的轴心长度,圆柱体试块测量圆柱轴心高度:Hd。膨胀率计算步骤是指,定义初始尺寸Ho,再按照研究目的在设计的龄期测量试块的尺寸Hd,通过计算膨胀率。The expansion ratio detection step includes device assembly, dimension measurement and expansion ratio calculation. The device is assembled and calibrated, the
所述激光发射器和激光校正标记用于测量步骤中装置的校正,将金属底座1、刚性立柱2、夹持臂3和百分表5相连。打开激光发射器是射线投射到激光射线校正标记8,同时百分表测量杆轴线穿过底座的“十字”标尺中心,同时将各连接处固定。The laser transmitter and the laser calibration mark are used for the calibration of the device in the measurement step, and connect the
所述标准试块是具有低热膨胀系数的Ф50mm×150mm圆柱体,用于每次测量时的校正操作,保证装置的有效性。The standard test block is a Ф50mm×150mm cylinder with a low thermal expansion coefficient, which is used for the calibration operation during each measurement to ensure the effectiveness of the device.
在固定夹持臂时,立柱上刻有夹持臂固定标记11,使至才测量不同尺寸的试块时调节加持壁固定高度时更为方便简洁。When fixing the clamping arm, the clamping
本实施例为一较佳实施方式,在进行充填体性能试验时针对不同的研究目的会选择不同规格的试模,为了提高装置对不同规格试块膨胀率测量的适用性,故在立柱上刻有夹持臂固定标记,针对某一规格试块的膨胀率检测夹持臂有确定的固定位置。实践证明单次重复试验试块轴心长度数据集中,测得膨胀充填体试块膨胀率精度、可靠度高。This embodiment is a preferred implementation. When performing the performance test of the filling body, different specifications of the test molds will be selected for different research purposes. In order to improve the applicability of the device to the measurement of the expansion ratio of different specifications There is a fixed mark of the clamping arm, and the clamping arm has a certain fixed position for the expansion rate detection of a certain size of the test block. Practice has proved that a single repeated test block axis length data set can measure the expansion rate of the expansion filling body with high accuracy and reliability.
实施例4Example 4
参见图5和图6,一种膨胀充填体试块膨胀率的检测装置,包括金属底座1、刚性立柱2、夹持臂3,金属底座表面刻有激光射线校正标记8,辅助试块放置的圆形/方形刻线10和带有刻度的“十字”标尺9,保证每次测量时试块轴线穿过底座中心,从而测量的数据为试块轴线处的尺寸;金属底座上螺纹连接与其垂直的刚性立柱,刚性立柱上标记有夹持臂固定位置的加持标记11;夹持臂上由螺栓4一端固定于立柱,另一端连接大量程(30mm)百分表,实现大膨胀量试块的测量;夹持臂中间位置配有激光发射器7,发出的射线与激光射线校正标记8相对,保证百分表测量头垂直方向正对着底座“十字”标尺中心;装置配有标准试块6,用于每次测量时的校正操作;装置的主要构件间由螺栓固定或螺纹连接,可实现拆解和组装。Referring to Figures 5 and 6, a device for detecting the expansion rate of an expanded filling body test block includes a
膨胀率检测步骤包括装置组装、尺寸测量及膨胀率计算。所述装置组装校正,将金属底座1、刚性立柱2、夹持臂3和百分表5相连,利用激光发射器7和激光射线校正标记8使百分表测量杆轴线穿过底座的“十字”标尺中心,之后再将各连接处固定。最后,将对应的校正试块放置在底座上百分表调零。尺寸测量步骤是指试块的轴心长度,立方体试块分别测量正面A、顶面B、侧面C三个面的轴心长度:HA,d,HB,d,HB,d,再按公式算得立方体轴心长度。膨胀率计算步骤是指,定义初始尺寸Ho,再按照研究目的在设计的龄期测量试块的尺寸Hd,通过计算膨胀率。The expansion ratio detection step includes device assembly, dimension measurement and expansion ratio calculation. The device is assembled and calibrated, the
所述激光发射器和激光校正标记用于测量步骤中装置的校正,将金属底座1、刚性立柱2、夹持臂3和百分表5相连。打开激光发射器使射线投射到激光射线校正标记8,同时百分表测量杆轴线穿过底座的“十字”标尺中心,同时将各连接处固定。The laser transmitter and the laser calibration mark are used for the calibration of the device in the measurement step, and connect the
所述标准试块是低热膨胀系数的Ф50mm×150mm圆柱体,用于每次测量时的校正操作,保证装置的有效性。The standard test block is a Ф50mm×150mm cylinder with a low thermal expansion coefficient, which is used for the calibration operation during each measurement to ensure the effectiveness of the device.
在固定夹持臂时,刚性立柱上刻有夹持臂固定标记11,使在测量不同尺寸的试块时调节夹持臂固定高度时更为方便简洁。When fixing the clamping arm, a clamping
所述辅助圆形/方形刻线10和“十字”标尺9是指测量步骤中Ф75mm×150mm圆柱试块14放置在底座1上,利用辅助圆形/方形刻线10和“十字”标尺9保证试块轴心正对着百分表5的测量头。The auxiliary circular/square engraved
本实施例为一最佳实施方式,底座上的辅助圆形/方形刻线和“十字”标尺在测量时,试块摆放的位置更加准确,使测量的数据均为试块轴线处的尺寸,提高数据的可靠性和试验的便易性。采用该方法测试含硫充填体试块膨胀率简单可行,实践证明单次重复试验试块轴心长度数据集中,测得膨胀充填体试块膨胀率精度、可靠度高。This embodiment is a best implementation. When the auxiliary circular/square scribe line and the "cross" ruler on the base are measured, the position of the test block is more accurate, so that the measured data are all the dimensions of the axis of the test block , improve the reliability of data and the ease of testing. It is simple and feasible to use this method to test the expansion rate of the sulfur-containing backfill block. Practice has proved that the accuracy and reliability of the expansion rate of the test block with a single repeated test is high.
实施例5Example 5
参见图7和图8,一种膨胀充填体试块膨胀率的检测装置,包括金属底座1、刚性立柱2、夹持臂3,金属底座表面刻有激光射线校正标记8,辅助试块放置的圆形/方形刻线10和带有刻度的“十字”标尺9,保证每次测量时试块轴线穿过底座中心,从而测量的数据为试块轴线处的尺寸;金属底座上螺纹连接与其垂直的刚性立柱,刚性立柱上标记有夹持臂固定位置的加持标记11;夹持臂上由螺栓4一端固定于立柱,另一端连接大量程(30mm)百分表,实现大膨胀量试块的测量;夹持臂中间位置配有激光发射器7,发出的射线与激光射线校正标记8相对,保证百分表测量头垂直方向正对着底座“十字”标尺中心;装置配有标准试块6,用于每次测量时的校正操作;装置的主要构件间由螺栓固定或螺纹连接,可实现拆解和组装。Referring to Figures 7 and 8, a device for detecting the expansion rate of an expanded filling body test block includes a
所述激光发射器和激光校正标记用于测量步骤中装置的校正,将金属底座1、刚性立柱2、夹持臂3和百分表5相连。打开激光发射器使射线投射到激光射线校正标记8,同时百分表测量杆轴线穿过底座的“十字”标尺中心,同时将各连接处固定。The laser transmitter and the laser calibration mark are used for the calibration of the device in the measurement step, and connect the
所述标准试块是指低热膨胀系数的Ф50mm×100mm圆柱体,用于每次测量时的校正操作,保证装置的有效性。The standard test block refers to a Ф50mm×100mm cylinder with a low thermal expansion coefficient, which is used for the calibration operation during each measurement to ensure the effectiveness of the device.
在固定夹持臂时,立柱上刻有夹持臂固定标记11,使在测量不同尺寸的试块时调节夹持臂固定高度时更为方便简洁。When fixing the clamping arm, a clamping
所述检验步骤中,将Ф50mm×100mm圆柱体岩石试块15放置在金属底座1上,沿“十字”标尺9从一端向另一端移动,每移动一个刻度,记录一次轴向尺寸;一条标尺方向结束后换垂直的另一条标尺,同样每经过一个刻度量取一次。检测完一端后按相同的方法进行下一端面检测。In the inspection step, place the Ф50mm×100mm cylindrical
本实施例是该装置的一个推广应用,利用膨胀率检测装置检测岩石、混凝土试块端面平整度。岩石、混凝土试块进行力学强度试验前需要进行试块精度检验,圆柱体试块相对的两端面不平行度不应大于0.05mm。安装校正好膨胀充填体试块膨胀率检测装置,将加工好的岩石试块放置在其底座上,沿正交的两个方向移动试块,连续测量试块表面上轴向长度。装置上配有百分表,精度为0.01mm满足试块检验要求的精度。实践证明以此装置代替游标卡尺检验试块断面平行度,操作简单、应用灵活、方便快捷、结果可靠,为室内试验提供有效的试验辅助装置。This embodiment is a popularization and application of the device. The expansion ratio detection device is used to detect the flatness of the end faces of rock and concrete test blocks. Before the mechanical strength test of rock and concrete test blocks, it is necessary to test the accuracy of the test blocks. Install and correct the expansion rate detection device of the expanded filling body test block, place the processed rock test block on its base, move the test block in two orthogonal directions, and continuously measure the axial length on the surface of the test block. The device is equipped with a dial indicator with an accuracy of 0.01mm to meet the test block inspection requirements. Practice has proved that this device replaces the vernier caliper to test the parallelism of the cross-section of the test block.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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