A kind of chain printed line of the online Derail detector of band
Technical field
The present invention relates to chain printed line field, the chain printed line of especially a kind of online Derail detector of band.
Background technique
With the fast development of science and technology, nowadays manufacturing substantially uses automated production or semi-automatic metaplasia
It produces, and the product or waste material that generate during automated production also need automatic production line to be operated, and by each carrier bar
Unit composition chain printed line the operating of product or waste material play extremely act on it is important, such as: chain printed line can complete large size,
The transhipment of heavy material carries out the transhipment of waste material in the production of automobile stamping factory stamping parts as waste material line;Due to each chain
Using the mounting means for squeezing button mutually between plate unit, i.e., a upper chain slab element squeezes the next chain slab element of button, simultaneously
Roller, connector of the roller as carrier bar chain, so that each are provided at the chain board ends center of each chain slab element
Chain slab element is held together by carrier bar chain and is got into smooth, and the roller then directly with chain printed line guide rail contact,
It is run on guide rail, if the roller of some chain slab element in chain printed line offsets by chain panel guide, then whole chain will be will affect
Normal operation of the printed line on guide rail, so that certain chain slab elements fall off from chain printed line, so that making the carrier bar to fall off
Unit clips in the chain slab element not fallen off, and causes whole chain printed line to operate in the case where deviating guide rail, ultimately causes whole
The damage of chain printed line.
Summary of the invention
Goal of the invention of the invention is, in view of the above-mentioned problems, a kind of chain printed line of online Derail detector of band is provided, from
Band can be realized to whole the offset guide rail of the chain slab element of chain printed line and the detection device monitored on-line that falls off, the invention
Chain printed line carries out 24 hours real time monitorings, is able to detect that the failure that chain slab element deviates guide rail and falls off by detector
Afterwards, cutting chain printed line emergency stop circuit makes chain printed line emergency stop immediately, while the microprocessor receives control report after the signal
It warns device warning note and starts warning lamp and light, to avoid chain printed line caused by due to chain slab element deviates guide rail and falls off
Damage, while personnel being reminded to repair in time, stop the line time to greatly reduce, has ensured the production efficiency of enterprise, mentioned
The productivity effect of Gao Liao enterprise.
In order to achieve the above objectives, the technical scheme adopted by the invention is that: a kind of carrier bar of the online Derail detector of band
Line, including chain printed line and detection device, it is characterised in that: the chain printed line include carrier bar wire body, drive sprocket, driven sprocket,
Motor and retarder;The carrier bar wire body is closed annular wire body, and the two sides of the carrier bar wire body are respectively arranged with chain;
It is provided with the drive sprocket engaged with the chain at the turning body of the carrier bar wire body, another turn of the carrier bar wire body
The driven sprocket engaged with the chain is provided at curved body;The output end of the motor is connect with the retarder, institute
The output end for stating retarder is connect with drive sprocket;The guide rail with chain contact support is provided with immediately below the chain, it is described
It is provided with immediately below guide rail for the fixed bracket for supporting the guide rail.
The detection device includes eyelid retractor, detector and detection control box, the bracket positioned at the driven sprocket two sides
On be provided with the eyelid retractor, and the eyelid retractor is located at the surface of the carrier bar wire body;Two are arranged on the eyelid retractor
A detector, and two detectors are respectively close in the carrier bar wire body;Branch positioned at the driven sprocket two sides
The detection control box is provided on frame side;The detection device further includes being set to warning lamp and the alarm of the production area of observation coverage
Device, the detection control box include automatic air-break switch, reset button, relay and microprocessor, the microprocessor difference
It is electrically connected with the automatic air-break switch, reset button, relay, warning lamp and alarm.
Preferably, the carrier bar wire body is spliced mutually by several chain slab elements, the chain slab element include carrier bar,
Side plate, connecting tube and connecting rod, the both ends of the carrier bar are vertically fixedly installed the side plate, and the side plate is respectively for both ends
Circle, the carrier bar side are provided with the connecting tube, and the other side of the carrier bar is provided with institute corresponding with the connecting tube
State connecting rod;By the connecting tube and the mutually hinged connection of connecting rod between the chain slab element, and the chain slab element it
Between also squeeze button installation mutually by the side plate, i.e., a upper chain slab element squeezes the next chain slab element of button.
Preferably, the eyelid retractor includes cross bar, and the cross bar both ends are vertically fixedly installed vertical bar, the vertical bar
It is respectively perpendicular on the bracket for being fixedly mounted on the driven sprocket two sides;The detector includes sliding block, positioning jackscrew, L-type plate
And rolling wheel type travel switch, the sliding block are set on the cross bar, the sliding block two sides are separately provided at center
Position the positioning jackscrew of the sliding block;The sliding block lower end surface is vertically fixedly installed the L-type plate, on the L-type plate
It is fixedly installed the rolling wheel type travel switch, the idler wheel of the rolling wheel type travel switch is close to the side plate side;The rolling
Wheeled travel switch is electrically connected with the microprocessor.
Preferably, the chain includes chain rivet, sleeve, roller, inner link and outer link, and the chain board ends are set at center
It is equipped with the chain rivet, the sleeve is arranged on the chain rivet, the roller is arranged on the sleeve, is also covered on the chain rivet
The inner link and outer link, the sleeve and roller are between the inner link and outer link;The roller is that both ends are convex
Umbilicate drum roller bearing, the roller negative area and guide rail upper end face contact are played, the roller and the guide rail exist
Limit prevents from derailing mutually in the vertical direction of movement;After the drive sprocket drives chain rotation, the chain drives chain again
Chain slab element rotation on printed line body.
Preferably, the carrier bar wire body is just vertically installed in the upper surface of the chain slab element every three chain slab elements
Baffle, the both ends of the baffle are vertical with the side plate interior sides face of the chain slab element to be fixedly connected.
Preferably, the detection controls the power supply that box accesses as 24V DC power supply, and the positive and negative anodes of the 24V DC power supply
The automatic air-break switch is all accessed, the emergency stop circuit in series of chain printed line is linked on the normally-closed contact of the relay;It is described
Automatic air-break switch anode secondary circuit connects with No. zero line terminals of the relay coil, the No.1 of the relay coil
After line end is in parallel with the normally opened contact of the rolling wheel type travel switch and the relay, then connects and return to the reset button
On the cathode secondary circuit line end of the automatic air-break switch;It is described after any one triggering closure of the rolling wheel type travel switch
Relay coil can all be powered, at the same the normally opened contact of the relay because coil obtains it is electric due to be closed realize circuit it is self-locking, it is described
The normally-closed contact of relay also because coil obtain it is electric due to disconnect so that chain printed line emergency stop circuit disconnect and make chain printed line emergency stop, simultaneously
The power-off signal is transferred on the microprocessor by the relay, and the microprocessor control alarm equipment alarm is prompted and opened
Dynamic warning lamp lights.
Preferably, the bracket includes sprocket support and rail brackets, the sprocket support include be used to support it is described from
The driven sprocket bracket of movable sprocket, the sprocket support further include the drive sprocket bracket for being used to support the drive sprocket;Institute
Stating guide rail includes upper rail and lower guideway;The rail brackets include being used to support the upper rail supporting plate of the upper rail and being used for
The lower guideway supporting plate of the lower guideway is supported, the upper rail supporting plate and lower guideway supporting plate are disposed in parallel relation to one another, the upper rail
It is vertically fixedly connected between supporting plate and lower guideway supporting plate and is provided with several pillars.
Due to the adoption of the above technical scheme, the invention has the following advantages:
1. the present invention drives the rotation of the chain by the drive sprocket, the chain drives the carrier bar wire body again
Movement, to realize the operating of whole chain printed line;The guide rail plays the role of support to the chain, and the bracket is to described
Guide rail plays the role of support, to ensure that the stability of chain and the movement of carrier bar wire body;
2. the present invention is able to detect that the failure that the carrier bar wire body deviates guide rail and falls off by the detector, at this time
Cutting chain printed line emergency stop circuit makes chain printed line emergency stop immediately, at the same the microprocessor receive the signal after control alarm
Warning note simultaneously starts warning lamp and lights, to avoid the damage of chain printed line caused by due to chain slab element deviates guide rail and falls off
It is bad, while personnel being reminded to repair in time, it greatly reduces and stops the line time, ensured production efficiency, improve enterprise's production
Benefit;
3. the carrier bar wire body that the present invention is spliced mutually by the chain slab element can be realized whole chain printed line
Reciprocal rotary motion, and interconnected between the chain slab element by the connecting tube and connecting rod and squeezed mutually, it protects
Hinder the good bond between chain slab element, and improves the stability of chain printed line entirety;
4. idler wheel and institute that the present invention can arbitrarily adjust the rolling wheel type travel switch by the sliding block on the cross bar
The distance of chain slab element medial surface is stated, to realize that the detector carries out chain slab element offset guide rail and the failure to fall off
Line detection;
5. the present invention is by being arranged in the chain rivet at chain board ends center, so that chain printed line described in the chain-driving
Body movement;By the sleeve and roller chain is operated more stable;Made by the roller of the drum roller bearing described
It is limited mutually in the vertical direction of movement between chain and the guide rail, has ensured that the chain printed line does not take off during operation
From the guide rail, the stability of support chain printed line operation;
It operates together 6. the present invention makes the article in chain printed line be followed by chain printed line by baffle, has ensured the good of article
Good luck is defeated;
7. the idler wheel of rolling wheel type travel switch of the present invention touches the chain slab element, the roller type stroke is opened
The triggering of pass is just closed, to transmit the signal to the relay so that the normally opened contact of relay because coil obtains it is electric due to
Closure realizes that circuit is self-locking, and make the normally-closed contact of the relay because coil obtains it is electric due to disconnects, i.e., so that carrier bar line urgency
Stop circuit to disconnect and make chain printed line emergency stop, while microprocessor control alarm equipment alarm prompts and start warning lamp to light, thus
So that personnel are sent out with finding the chain slab element offset guide rail of chain printed line within the shortest time or falling off so as to avoid chain printed line
Raw bigger damage, meanwhile, maintenance personal repairs chain printed line simultaneously in time, reduces stopping the line time for chain printed line, improves
The existence efficiency and existence benefit of enterprise;
8. the present invention plays the role of support to the driven sprocket by the driven sprocket bracket, driven sprocket is ensured
The stability and high efficiency of operating;Play the role of support to the drive sprocket by the drive sprocket bracket, ensures
The stability and high efficiency of the drive sprocket operating.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the chain printed line of the online Derail detector of band of the present invention.
Fig. 2 is a kind of another angle of the structural schematic diagram of the chain printed line of the online Derail detector of band of the present invention.
Fig. 3 is a kind of chain slab element schematic diagram of the chain printed line of the online Derail detector of band of the present invention.
Fig. 4 is a kind of chain slab element combination diagram of the chain printed line of the online Derail detector of band of the present invention.
Fig. 5 is a kind of detection device schematic diagram of the chain printed line of the online Derail detector of band of the present invention.
Fig. 6 is a kind of chain schematic diagram of the chain printed line of the online Derail detector of band of the present invention.
Fig. 7 is a kind of detection control box circuit diagram of chain printed line of the online Derail detector of band of the present invention.
In attached drawing, 1- carrier bar wire body, 2- drive sprocket, 3- driven sprocket, 4- motor, 5- chain, 51- chain rivet, 52- set
Cylinder, 53- roller, 54- inner link, 55- outer link, 6- guide rail, 7- bracket, 71- driven sprocket bracket, 72- drive sprocket branch
Frame, 731- upper rail supporting plate, 732- lower guideway supporting plate, 74- pillar, 8- eyelid retractor, 81- cross bar, 82- vertical bar, 9- detection
Device, 91- sliding block, 92- positioning jackscrew, 93-L template, 94- rolling wheel type travel switch, 10- detection control box, 11- chain slab element,
111- carrier bar, 112- side plate, 113- connecting tube, 114- connecting rod, 12- baffle.
Specific embodiment
The invention discloses a kind of chain printed line of the online Derail detector of band, the included carrier bar list to chain printed line of the invention
It the offset guide rail of member and falls off the detection device monitored on-line, can be realized real-time to the progress of whole chain printed line 24 hours
Monitoring after being able to detect that chain slab element deviates guide rail and the failure to fall off by detector, is cut off chain printed line emergency stop immediately and is returned
Road makes chain printed line emergency stop, at the same the microprocessor receive the signal after control alarm equipment alarm prompt and start warning lamp
Light, thus avoid deviating guide rail because of chain slab element and due to fall off caused by chain printed line damage, while remind personnel in time into
Row maintenance, stops the line time to greatly reduce, has ensured the production efficiency of enterprise, improve the productivity effect of enterprise.
Please refer to Fig. 1, Fig. 2 and Fig. 7, a kind of chain printed line of the online Derail detector of band, including chain printed line and detection dress
It sets, it is characterised in that: the chain printed line includes that (figure is not for carrier bar wire body 1, drive sprocket 2, driven sprocket 3, motor 4 and retarder
Show);The carrier bar wire body 1 is closed annular wire body, and the two sides of the carrier bar wire body 1 are respectively arranged with chain 5;The chain
The drive sprocket 2 engaged with the chain 5, another turning of the carrier bar wire body 1 are provided at the turning body of printed line body 1
The driven sprocket 3 engaged with the chain 5 is provided at body;The output end of the motor 4 is connect with the retarder, institute
The output end for stating retarder is connect with drive sprocket 2;The guide rail 6 that support is contacted with chain 5 is provided with immediately below the chain 5,
The underface of the guide rail 6 is provided with for the fixed bracket 7 for supporting the guide rail 6.
The detection device includes eyelid retractor 8, detector 9 and detection control box 10, positioned at 3 two sides of driven sprocket
The eyelid retractor 8 is provided on bracket, and the eyelid retractor 8 is located at the surface of the carrier bar wire body 1;On the eyelid retractor 8
The detector 9 there are two being arranged, and two detectors 9 are respectively close in the carrier bar wire body 1;Positioned at the driven chain
It takes turns and is provided with the detection control box 10 on 7 side of bracket of 3 two sides;The detection device further includes being set to the production area of observation coverage
Warning lamp (not shown) and alarm (not shown), detection control box 10 includes automatic air-break switch Q1, reset button
SB, relay KA and microprocessor (not shown), the microprocessor respectively with the automatic air-break switch Q1, reset button
SB, relay KA, warning lamp and alarm electrical connection.
Based on above structure, the effect reached is: the rotation of the chain 5, the chain are driven by the drive sprocket 2
Item 5 drives the carrier bar wire body 1 to move again, to realize the operating of whole chain printed line;The guide rail 6 plays the chain 5
The effect of support, the bracket 7 play the role of support to the guide rail, to ensure that chain 5 and carrier bar wire body 1 move
Stability;
The failure that the carrier bar wire body 1 deviates guide rail 6 and falls off is able to detect that by the detector 9, immediately at this time
Cutting chain printed line emergency stop circuit makes chain printed line emergency stop, at the same the microprocessor receive the signal after control alarm equipment alarm
It prompts and starts warning lamp to light, so that the damage of chain printed line caused by due to chain slab element 11 deviates guide rail 6 and falls off is avoided,
It reminds personnel to repair in time simultaneously, greatly reduces and stop the line time, ensured production efficiency, improve enterprise's production effect
Benefit.
Fig. 3 and Fig. 4 are please referred to, the carrier bar wire body 1 is spliced mutually by several chain slab elements 11, the carrier bar list
Member 11 includes carrier bar 111, side plate 112, connecting tube 113 and connecting rod 114, and the both ends of the carrier bar 111 are vertically fixedly installed
The side plate 112, the side plate 112 are that both ends are respectively circle, and 111 side of carrier bar is provided with the connecting tube 113, institute
The other side for stating carrier bar 111 is provided with the connecting rod 114 corresponding with the connecting tube 113;Between the chain slab element 11
By the connecting tube 113 and the mutually hinged connection of connecting rod 114, and also pass through the side plate between the chain slab element 11
112 squeeze mutually button installation, i.e., a upper chain slab element 11 squeezes the next chain slab element 11 of button.
Based on above structure, the effect reached is: being made by the carrier bar wire body 1 that the chain slab element 11 is spliced mutually
Obtaining whole chain printed line can be realized reciprocal rotary motion, and pass through the connecting tube and connecting rod between the chain slab element 11
It interconnects and squeezes mutually, ensured the good bond between chain slab element 11, and improve the stabilization of chain printed line entirety
Property.
Referring to Fig. 5, the eyelid retractor 8 includes cross bar 81,81 both ends of cross bar are vertically fixedly installed vertical bar 82,
The vertical bar 82 is respectively perpendicular on the bracket 7 for being fixedly mounted on 3 two sides of driven sprocket;The detector 9 includes sliding block
91, it positions jackscrew 92, L-type plate 93 and rolling wheel type travel switch 94, the sliding block 91 to be set on the cross bar 81, the sliding block
It is separately provided for positioning the positioning jackscrew 92 of the sliding block 91 at 91 two sides center;91 lower end surface of sliding block
It is vertically fixedly installed the L-type plate 93, the rolling wheel type travel switch 94, the rolling are fixedly installed on the L-type plate 93
The idler wheel of wheeled travel switch 94 is close to 112 side of side plate;The rolling wheel type travel switch 94 and the microprocessor electricity
Connection.
Based on above structure, the effect reached is: can arbitrarily adjust institute by the sliding block 91 on the cross bar 81
The idler wheel of rolling wheel type travel switch 94 is stated at a distance from 11 medial surface of chain slab element, to realize the detector 9 to chain
Plate unit 11 deviates guide rail 6 and the failure to fall off carries out on-line checking.
It please join Fig. 6, the chain 5 includes chain rivet 51, sleeve 52, roller 53, inner link 54 and outer link 55, the carrier bar
It is provided with the chain rivet 51 at 111 both ends center, the sleeve 52 is arranged on the chain rivet 51, is arranged on the sleeve 52
The roller 53, the inner link 54 and outer link 55 are also covered on the chain rivet 51, and the sleeve 52 and roller 53 are located at described
Between inner link 54 and outer link 55;The roller 53 is the umbilicate drum roller bearing of both ends protrusion, 53 depressed portions of roller
Divide and limits anti-anti-avulsion mutually in the vertical direction of movement with the guide rail 6 with the 6 upper end face contact of guide rail, the roller 53
Rail;After the drive sprocket 2 drives chain 5 to rotate, the chain 5 drives the chain slab element 11 in carrier bar wire body 1 to rotate again.
Based on above structure, the effect reached is: by the way that the chain rivet 51 at the 111 both ends center of carrier bar is arranged in, making
Obtaining the chain 5 drives the carrier bar wire body 1 to move;By the sleeve 52 and roller 53 chain 5 is operated more stable;
To limit mutually in the vertical direction of movement between the chain 5 and the guide rail 6 by the roller 53 of the drum roller bearing
Position has ensured that the chain printed line does not depart from the guide rail 6, the stability of support chain printed line operation during operation.
Please continue to refer to Fig. 1 and Fig. 2, the carrier bar wire body 1 is every three chain slab elements 11 just in the chain slab element 11
Upper surface be vertically installed with baffle 12, the both ends of the baffle 12 are vertical with the side plate interior sides face of the chain slab element 11 to be fixed
Connection.
Based on above structure, the effect reached is: making the article in chain printed line be followed by chain printed line one by baffle 12
Operating is played, has ensured the good transport of article.
Referring to Fig. 7, the detection control box includes automatic air-break switch Q1, reset button SB, relay KA and Wei Chu
Manage device, the power supply for accessing the detection control box is 24V DC power supply, the positive and negative anodes of the 24V DC power supply all access it is described certainly
Dynamic air switch Q1 carries out control system of switching on or off electricity to entire main circuit by the automatic air-break switch Q1;The emergency stop of chain printed line is returned
Road series connection is linked on the KA/NC normally-closed contact of the relay KA;The automatic air-break switch Q1 anode secondary circuit and institute
It states 0 wire size terminal of relay KA coil to connect, passes through the 1 wire size end of relay KA coil and the rolling wheel type travel switch
After the normally opened contact KA/NO of the SQ1 and SQ2 and relay KA is in parallel, then described in connect back with the reset button SB oneself
On 3 wire size ends of dynamic air switch Q1 cathode secondary circuit;When the SQ1 and SQ2 of the rolling wheel type travel switch 94 any one
The relay coil KA can be powered after triggering closure, while the KA/NO normally opened contact of the relay KA is obtained because of coil KA
Electricity closure, to realize to the self-locking of entire circuit.The KA/NC normally-closed contact of the relay KA is also because the relay KA's
Coil KA is obtained electric and is disconnected, i.e., chain printed line emergency stop circuit disconnects, chain printed line emergency stop, while the relay passes the power-off signal
It is defeated on the microprocessor, the microprocessor control alarm equipment alarm prompts and starts warning lamp to light.;
Based on above structure, the effect reached is: the idler wheel of the rolling wheel type travel switch 94 touches the carrier bar list
When first, the triggering of the rolling wheel type travel switch 94 is just closed, so that the relay KA is transmitted the signal to, so that relay
The normally opened contact of device KA because coil obtains it is electric due to be closed realize circuit it is self-locking, and make the normally-closed contact of the relay KA because
Coil is obtained electric and is disconnected, i.e., so that carrier bar line emergency stop circuit disconnects and makes chain printed line emergency stop, while microprocessor controls alarm
Warning note simultaneously starts warning lamp and lights, so that personnel are inclined with the chain slab element 11 for finding chain printed line within the shortest time
Move and guide rail 6 or fall off, bigger damage occurs so as to avoid chain printed line, meanwhile, in time simultaneously maintenance personal to chain printed line into
Row maintenance, that reduces chain printed line stops the line time, improves the existence efficiency and existence benefit of enterprise.
Please continue to refer to Fig. 1 and Fig. 2, the bracket 7 includes sprocket support and rail brackets, and the sprocket support includes using
In the driven sprocket bracket 71 for supporting the driven sprocket, the sprocket support further includes the master for being used to support the drive sprocket
Movable sprocket bracket 72;The guide rail 6 includes upper rail and lower guideway;The rail brackets include being used to support the upper rail
Upper rail supporting plate 731 and the lower guideway supporting plate 732 for being used to support the lower guideway, the upper rail supporting plate 731 and lower guideway branch
Plate 732 is disposed in parallel relation to one another, be vertically fixedly connected between the upper rail supporting plate 731 and lower guideway supporting plate 732 be provided with it is several
Pillar 74.
Based on above structure, the effect reached is: playing branch to the driven sprocket 3 by the driven sprocket bracket 71
The effect of support ensures stability and high efficiency that driven sprocket 3 operates;By the drive sprocket bracket 72 to the drive chain
Wheel 2 plays the role of support, has ensured stability and high efficiency that the drive sprocket 2 operates.
Above description is the detailed description for the present invention preferably possible embodiments, but embodiment is not limited to this hair
Bright patent claim, it is all the present invention suggested by technical spirit under completed same changes or modifications change, should all belong to
In the covered the scope of the patents of the present invention.