CN204433707U - Oil quenching bath chain movement state monitoring apparatus - Google Patents

Oil quenching bath chain movement state monitoring apparatus Download PDF

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Publication number
CN204433707U
CN204433707U CN201520046514.0U CN201520046514U CN204433707U CN 204433707 U CN204433707 U CN 204433707U CN 201520046514 U CN201520046514 U CN 201520046514U CN 204433707 U CN204433707 U CN 204433707U
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China
Prior art keywords
chain
monitoring apparatus
state monitoring
movement state
main support
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CN201520046514.0U
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Chinese (zh)
Inventor
朱福林
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China Railway Longchang Materials Co Ltd
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China Railway Longchang Materials Co Ltd
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Priority to CN201520046514.0U priority Critical patent/CN204433707U/en
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Abstract

The utility model discloses a kind of oil quenching bath chain movement state monitoring apparatus, comprise main support and be arranged on the regulating plate on main support, regulating plate is provided with rotary axle box, turning cylinder is provided with in rotary axle box, be fixed with check-out console and chain contact plate respectively at two head ends of turning cylinder, one end of described chain contact plate is in the center of the roller of chain; Main support is fixed with strut bar, strut bar is provided with regulating sleeve, regulating sleeve is welded with testing stand, testing stand is provided with proximity switch.The utility model has the advantages that: can detect that below lifting chain fracture or imput shaft, the generation of the various abnormal running situations such as exception appears in chain timely and effectively, and cut off the main power source of external equipment and relevant device in time, prevent the heat material processed from continuing to enter oil sump, avoid the generation of the accidents such as fire.

Description

Oil quenching bath chain movement state monitoring apparatus
Technical field
The utility model relates to a kind of oil quenching bath chain movement state monitoring apparatus.
Background technology
High temperature spring (such as (850 ~ 1000) DEG C) enters oil sump when heat-treating, because spring enters oil sump temperature far away higher than the firing point of oil, transported by chain if be in oil sump not in time, high temperature spring just may be caused to expose the surface of oil, thus cause fire, cause great accident and personal safety as well as the property safety.
In prior art, usually whether rotate detect chain whether normal transport by simply detecting imput shaft, below lifting chain fracture or imput shaft, chain occurs abnormal (such as accumulation), and imput shaft is still in the middle of running, detecting device is equal to illusory under such circumstances.Therefore, this detection can not meet existing production technology and conditional request, be badly in need of a kind of newly, actv. chain movement condition checkout gear, thus reach the effect accurately detected without erroneous judgement.
Utility model content
The utility model overcomes shortcoming of the prior art, provides a kind of oil quenching bath chain movement state monitoring apparatus.
The technical solution of the utility model is: a kind of oil quenching bath chain movement state monitoring apparatus, comprise main support and be arranged on the regulating plate on main support, regulating plate is provided with rotary axle box, turning cylinder is provided with in rotary axle box, be fixed with check-out console and chain contact plate respectively at two head ends of turning cylinder, one end of described chain contact plate is in the center of the roller of chain; Main support is fixed with strut bar, strut bar is provided with regulating sleeve, regulating sleeve is welded with testing stand, testing stand is provided with proximity switch.
Compared with prior art, the utility model has the advantages that: can detect that below lifting chain fracture or imput shaft, the generation of various abnormal running situations such as abnormal (such as accumulations) appears in chain timely and effectively, and cut off the main power source of external equipment and relevant device in time, prevent the heat material processed from continuing to enter oil sump, avoid the generation of the accidents such as fire.
Accompanying drawing explanation
The utility model illustrates by example and with reference to the mode of accompanying drawing, wherein:
Fig. 1 is the section-drawing of this device;
Fig. 2 is the using state schematic diagram of this device;
Fig. 3 is the lateral plan of this device;
Fig. 4 is the birds-eye view of this device;
Fig. 5 is the circuit diagram of this device.
Detailed description of the invention
A kind of oil quenching bath chain movement state monitoring apparatus, as shown in Figure 1, comprising: detect main support 1, regulating plate 2, check-out console 3, rotary axle box 5, turning cylinder 6, bearing 7, spacer pad 8, chain contact plate 9, testing stand 11, strut bar 12, proximity switch 13, sleeve 14, screw 15, roller 18, chain 19, dinosaur frame 20 etc.Wherein:
Main support 1 is fixed by the mode of welding with dinosaur frame 20 side, main support 1 is provided with regulating plate 2, described regulating plate 2 offers two elongated slots, is fixed on main support 1 with the screw of four M8 through elongated slot by regulating plate 2; Regulating plate 2 has positioning groove, and rotary axle box 5 is weldingly fixed on regulating plate by positioning groove; In rotary axle box 5, being provided with turning cylinder 6, between turning cylinder 6 and rotary axle box 5 two ends, being provided with needle bearing 7, in order to prevent vibration, being respectively arranged with step cutting pattern at the two ends of turning cylinder 6 and spacer pad 8 positions.Two head ends of turning cylinder 6 are fixed with check-out console 3 and chain contact plate 9 respectively.Main support 1 is fixed with strut bar 12, strut bar 12 is provided with regulating sleeve 14, regulating sleeve 14 is welded with testing stand 11, testing stand 11 is provided with proximity switch 13.
The effect of two elongated slots that regulating plate 2 is offered is the positions that conveniently can arrange regulating plate 2, to guarantee to be fixed on the center that the chain contact plate 9 fixed turning cylinder 6 one end in the rotary axle box 5 on regulating plate can be in the roller 18 of chain 19.
The control circui of this device as shown in Figure 5, comprise: battery isolator control 1AT, very first time relay K T1, the second time relay KT2, Switching Power Supply, relay K 1, relay K 2, bi-colour light annunciator (band red light and green light), proximity switch J1 (i.e. proximity switch 13), wherein: (from left to right, telling about from top to bottom) time relay KT1, KT2 all access 220V alternating current.One end of the normally closed contact of relay K 1 is connected with the reset terminal 6 of KT1, and the other end and OV hold 5 to be connected, and one end of its open contact is connected with the reset terminal 8 of KT2, and the other end and OV hold 7 to be connected.Proximity switch J1 accesses the 24V direct current (DC) of Switching Power Supply, and its signal end 9 is connected with the coil negative terminal of relay K 1, and the anode of relay K 1 is connected with the positive supply 3 of 24V, forms a closed loop.An often ported termination 24V positive supply of time relay KT1, KT2, the other end is then connected with one end of the coil of relay K 2, annunciator and alarm lamp RD, and node is 10; The other end access 24V negative supply 4 of the coil of relay K 2, annunciator and alarm lamp RD, forms a closed loop.The normally closed contact one termination 24V positive supply 3 of relay K 2, the other end is connected with run indicator GN, and the other end of run indicator GN is connected with 24V negative supply 4, forms a closed loop.Another group normally closed contact of relay K 2 is then connected (such as compression machine or equipment related with oil sump) with the power circuit (14,15) of external device.
Principle of work of the present utility model is: when chain 19 is under driven by motor, during by the direction motion indicated, chain contact plate 9 alternately swings up and down in the gap between roller 18 and roller, check-out console 3 also swings up and down thereupon, ceaselessly pass through and leave proximity switch 13, thus proximity switch 13 is constantly obtained and loss signal.In operational process, when proximity switch 13 (i.e. J1) obtains signal, the coil energized action of relay K 1, its normally closed contact connected with KT1 disconnects, and the very first time, relay K T1 started timing; The open contact connected with KT2 closes, and the second time relay KT2 just resets, no longer timing.When proximity switch 13 (i.e. J1) loss signal, relay K 1 no longer electric, its contact be connected with KT1, KT2 restPoses, and so, the second time relay KT2 starts timing, and simultaneously very first time relay K T1 resets, no longer timing.In the process (when namely normally running), relay K 2 not electric, contact also can not action, so run indicator GN obtains electric (bright green).(illustrate that check-out console is not swinging up and down normally when any one time relay (KT1 or KT2) reaches the upper limit time value of setting, namely chain contact plate 9 does not normally swing up and down, illustrate that chain card rises normally not run), the closing of contact of KT1 or KT2, alarm lamp RD obtains electric (sending out a warning), alarm equipment alarm.Simultaneously, relay K 2 coil obtains electric, its normally closed contact disconnects, run indicator GN dead electricity, green light extinguishes, and has cut off (14,15) that are connected with external equipment main power source simultaneously, has cut off the main power source of external equipment and relevant device, prevent the heat material processed from continuing to enter oil sump, avoid the generation of fire.

Claims (5)

1. an oil quenching bath chain movement state monitoring apparatus, it is characterized in that: comprise main support and be arranged on the regulating plate on main support, regulating plate is provided with rotary axle box, turning cylinder is provided with in rotary axle box, be fixed with check-out console and chain contact plate respectively at two head ends of turning cylinder, one end of described chain contact plate is in the center of the roller of chain; Main support is fixed with strut bar, strut bar is provided with regulating sleeve, regulating sleeve is welded with testing stand, testing stand is provided with proximity switch.
2. oil quenching bath chain movement state monitoring apparatus according to claim 1, is characterized in that: on regulating plate, offer two elongated slots.
3. oil quenching bath chain movement state monitoring apparatus according to claim 1, is characterized in that: described rotary axle box is weldingly fixed on regulating plate by the positioning groove be opened on regulating plate.
4. oil quenching bath chain movement state monitoring apparatus according to claim 1, is characterized in that: between turning cylinder and rotary axle box two ends, be provided with needle bearing.
5. oil quenching bath chain movement state monitoring apparatus according to claim 1, is characterized in that: be respectively arranged with step cutting pattern and spacer pad at the two ends of turning cylinder.
CN201520046514.0U 2015-01-23 2015-01-23 Oil quenching bath chain movement state monitoring apparatus Active CN204433707U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520046514.0U CN204433707U (en) 2015-01-23 2015-01-23 Oil quenching bath chain movement state monitoring apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520046514.0U CN204433707U (en) 2015-01-23 2015-01-23 Oil quenching bath chain movement state monitoring apparatus

Publications (1)

Publication Number Publication Date
CN204433707U true CN204433707U (en) 2015-07-01

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Family Applications (1)

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CN201520046514.0U Active CN204433707U (en) 2015-01-23 2015-01-23 Oil quenching bath chain movement state monitoring apparatus

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CN (1) CN204433707U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104590854A (en) * 2015-01-23 2015-05-06 中铁隆昌铁路器材有限公司 Quenching oil bath chain motion state monitoring device and quenching oil bath chain motion state monitoring method
CN107344684A (en) * 2017-08-09 2017-11-14 中国重型机械研究院股份公司 A kind of method that positioner is rolled up in touching formula and rolls up centering thereon

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104590854A (en) * 2015-01-23 2015-05-06 中铁隆昌铁路器材有限公司 Quenching oil bath chain motion state monitoring device and quenching oil bath chain motion state monitoring method
CN107344684A (en) * 2017-08-09 2017-11-14 中国重型机械研究院股份公司 A kind of method that positioner is rolled up in touching formula and rolls up centering thereon
CN107344684B (en) * 2017-08-09 2024-01-23 中国重型机械研究院股份公司 Touch type winding positioning device and winding centering method thereof

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