CN106958717A - A kind of Full-automatic of the deep pipe of the isometrical threaded walls with intelligent detector - Google Patents

A kind of Full-automatic of the deep pipe of the isometrical threaded walls with intelligent detector Download PDF

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Publication number
CN106958717A
CN106958717A CN201710386296.9A CN201710386296A CN106958717A CN 106958717 A CN106958717 A CN 106958717A CN 201710386296 A CN201710386296 A CN 201710386296A CN 106958717 A CN106958717 A CN 106958717A
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CN
China
Prior art keywords
mainframe
pipe
wall
deep
water pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710386296.9A
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Chinese (zh)
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CN106958717B (en
Inventor
王玉强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG MINGYUAN INTELLIGENT EQUIPMENT TECHNOLOGY Co.,Ltd.
Original Assignee
王玉强
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Priority to CN201710386296.9A priority Critical patent/CN106958717B/en
Publication of CN106958717A publication Critical patent/CN106958717A/en
Application granted granted Critical
Publication of CN106958717B publication Critical patent/CN106958717B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/26Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
    • F16L55/28Constructional aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/049Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/10Treating the inside of pipes
    • F16L2101/12Cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/30Inspecting, measuring or testing

Abstract

The present invention relates to technical field of automation equipment, the Full-automatic of especially a kind of deep pipe of the isometrical threaded walls with intelligent detector, it includes mainframe, rotating turret, and a plant hair wall is provided with the outer wall of rotating turret, bristle is provided with hair wall is planted;Mainframe is provided with main support rod, secondary support bar, the outer end end of secondary support bar is provided with a connecting portion, wheel carrier is connected by bearing pin on connecting portion, a runner is provided with wheel carrier two ends, anti-slip rubber crawler belt is surrounded with two runners;A kind of Full-automatic of the deep pipe of isometrical threaded walls with intelligent detector obtained by the present invention, it can be moved freely in deep inside pipe wall, cleaned simultaneously in moving process or using bristle in quiescing process, solve the problem of deep inside pipe wall can not clean cleaning.

Description

A kind of Full-automatic of the deep pipe of the isometrical threaded walls with intelligent detector
Technical field
The present invention relates to technical field of automation equipment, especially a kind of deep pipe of the isometrical threaded walls with intelligent detector Full-automatic.
Background technology
Have no idea to clear up it for the inwall of some less pipelines of profound and internal diameter at present;If by artificial Cleaning, one side caliber is smaller to be difficult to enter, and inconvenient operation is difficult to cleaning cleaning totally, on the other hand because depth is big, Cause inner air thin, it is impossible to maintain manual work.So can not all carry out the cleaning to deep inside pipe wall at present.
The content of the invention
The invention aims to solve above-mentioned technology deficiency and provide one kind can deep inside pipe wall walking and can be right The Full-automatic for the deep pipe of the isometrical threaded walls with intelligent detector that inwall is cleaned.
In order to achieve the above object, the deep pipe of a kind of isometrical threaded walls with intelligent detector designed by the present invention it is complete from Dynamic cleaning device, it includes mainframe, and described mainframe is tubular structure, and what is be spaced in mainframe on the outer wall of lower end sets Two annular slide rails are equipped with, a rotating turret is provided with the slide rail of annular, rotating turret turns along slide rail on mainframe It is dynamic, the lower end of rotating turret is provided with a ring gear, ring gear between rotating with being fixedly connected, inside mainframe Lower end, which is provided with an actuating unit, the output shaft of an actuating unit, is provided with driving gear, described driving gear with Coordinate drive connection between ring gear;A plant hair wall, described plant Mao Biyu rotating turrets are provided with the outer wall of rotating turret Between be fixedly connected, plant hair wall on be provided with bristle;Through hole has been radially arranged in the upper end edge mainframe of mainframe, it is described Number of openings be four, and be evenly distributed on same circumference, main support rod, main branch be internally provided with each through hole Strut is radially slided in through hole, and the upper end inside mainframe is provided with a telescoping mechanism, described telescoping mechanism band Move each main support rod to move and position in through hole, secondary support bar is arranged with the main support rod outside mainframe, in master A chuck is respectively arranged with support bar and secondary support bar, a stage clip is provided between two chucks;In secondary support bar Outer end end be provided with a connecting portion, on connecting portion by bearing pin connect wheel carrier, be provided with one at wheel carrier two ends Runner, one of runner is Electric Motor Wheel, and anti-slip rubber crawler belt is surrounded with two runners;Set in the upper end of mainframe It is equipped with load-bearing lanyard;It is internally provided with mainframe on control chip, described control chip and is provided with power line, described electricity Source line is upwardly extended along load-bearing lanyard, is connected between described control chip and telescoping mechanism and an actuating unit, and control Telescoping mechanism processed, an actuating unit action.A described actuating unit is the outer of the anti-slip rubber crawler belt described in motor Surface is provided with inclined strip bulge, and the gradient of described strip bulge is consistent and anti-with the gradient of the screw thread of deep inside pipe wall The thread groove of the strip bulge on sliding rubber belt track surface and deep inside pipe wall coordinates;One is provided with the upper end center of mainframe Pedestal, a rotating seat is provided with pedestal, camera and illuminating lamp are provided with rotating seat;It is provided with pedestal electronic Motor, camera and the illuminating lamp that machine is rotated in seat rotation, described pedestal are connected with control chip.
In such scheme, place a device into inside deep pipe, telescoping mechanism drives main support rod to be displaced outwardly, so as to drive pair Support bar is outside and the anti-slip rubber crawler belt on two runners is fitted in the inwall of deep pipe, and under the action of the spring, makes Obtain has certain pressure all the time between anti-slip rubber crawler belt and deep inside pipe wall, and strip bulge coordinates with threaded walls, it is ensured that Device can be fixed on deep inside pipe wall, and CircOlectric kinetic energy make it that device is moved on deep inside pipe wall;Between in addition Every uniformly setting four groups of anti-slip rubber crawler belts, stability is higher;Meanwhile, an actuating unit on mainframe drives rotating turret Rotated on slide rail on mainframe, so as to realize that plant hair wall and bristle are rotated, the end of bristle is contacted with deep inside pipe wall, that is, is brushed Can be to being cleaned inside deep pipe in hair rotation process;Cleaning efficiency is high, excellent result.Pass through the camera on rotating seat simultaneously And the design of illuminating lamp, internal cleaning situation is sent to outside in real time, it is ensured that internal every nook and cranny cleaning is clean.
The structure of described telescoping mechanism includes being arranged on a gear shaft of mainframe upper end, and gear shaft is along mainframe It is axially arranged, and the axle center of gear shaft overlaps with the axial centre of mainframe;Gear shaft rotates connection on mainframe, in main frame It is provided with frame on No. two actuating units, the output shaft of No. two actuating units and is provided with driving wheel, driving wheel and gear spindle drive Connection, is provided with rotation dish on gear shaft, and in the breach for being provided with four indents that the periphery interval of rotation dish is equal, edge is rotated On the basis of one of circumference of disk, the inwall of each breach is gradually reduced with rotating the distance between disk center;Described master End of the support bar inside mainframe is located in corresponding breach respectively, and is contacted with the inwall of breach.Described No. two are moved Force mechanisms are the motor with auto-lock function.The design of the structure, turn disc is driven using No. two actuating units, is being turned It can be designed in Moving plate rotation process using the special construction of breach inwall, change main support rod in the position of radial direction, so as to change The radius of circumference where anti-slip rubber crawler belt, is used with adapting to various sizes of deep pipe, and adjustable anti-slip rubber crawler belt with Pressure between deep inside pipe wall, the performance of lifting device.
Radius of the inside at described breach two ends with rotation dish at this is vertical.The design of the structure, works as main support rod During positioned at breach two ends, all contacted between main support rod and breach inwall, so as to improve support effect and stability.
A water pipe is internally provided with mainframe, water pipe is extended at the axial centre of mainframe lower end, and mainframe Water pipe at the axial centre of lower end is passed down through ring gear, and a rotation connector is provided with the water pipe below ring gear, Rotate and one or more distributive pipes are provided with connector, distributive pipe is extended respectively on the plant hair wall of periphery, is being planted in hair wall Portion is provided with ventilating water pipe, and described ventilating water pipe is connected with distributive pipe;Positioned at planting on hair wall for ventilating water pipe region Bristle is hollow tubular structure, and the bristle of the hollow tubular structure is connected with ventilating water pipe;Plant hair wall positioned at other regions On bristle be solid construction.The design of the structure, by the bristle of the design hollow tubular structure of selectivity, and by reasonable Water pipe design, realize in rotating turret rotation process to be bristle when being cleaned, can be supplied water or be supplied using water pipe Cleaning solution is answered, cleaning effect is further improved.Other cleaning solution or water can be delivered to deep pipe by the bristle of hollow tubular structure Inwall, can be significantly reduced the consumption of water, cleaning solution, reduce use cost.
A kind of Full-automatic of the deep pipe of the isometrical threaded walls of obtained by the present invention with intelligent detector, it can be Deep inside pipe wall is moved freely, while being cleaned in moving process or using bristle in quiescing process, is solved in deep pipe The problem of wall can not clean cleaning.
Brief description of the drawings
Fig. 1 is structural representation of the invention;
Fig. 2 is the structural representation of rotation dish of the present invention and main support rod.
Embodiment
Below by embodiment combination accompanying drawing, the invention will be further described.
Embodiment 1:
As shown in figure 1, a kind of Full-automatic of the deep pipe of isometrical threaded walls with intelligent detector of the present embodiment description, It includes mainframe 1, and described mainframe 1 is tubular structure, and what is be spaced in mainframe 1 on the outer wall of lower end is provided with two The slide rail 2 of annular, is provided with a rotating turret 3, rotating turret 3 is rotated along slide rail 2 on mainframe 1 on the slide rail 2 of annular, The lower end of rotating turret 3 is provided with a ring gear 4, ring gear 4 between rotating with being fixedly connected, inside mainframe 1 Lower end be provided with an actuating unit 5, the output shaft of an actuating unit 5 and be provided with driving gear 6, described driving tooth Coordinate between wheel 6 and ring gear 4 and be connected;One is provided with the outer wall of rotating turret 3 and plants hair wall 7, described plant hair wall 7 It is fixedly connected between rotating turret 3, bristle 8 is provided with hair wall 7 is planted;Set in the radial direction of the upper end edge mainframe 1 of mainframe 1 Through hole is equipped with, described number of openings is four, and is evenly distributed on same circumference, is internally provided with each through hole Main support rod 13, main support rod 13 is radially slided in through hole, and the upper end inside mainframe 1 is provided with a telescopic machine Structure, described telescoping mechanism drives each main support rod 13 to move and position in through hole, the main support rod outside mainframe 1 Secondary support bar 14 is arranged with 13, a chuck 19 is respectively arranged with main support rod 13 and secondary support bar 14, in two cards A stage clip 18 is provided between disk 19;The outer end end of secondary support bar 14 is provided with a connecting portion 15, in connecting portion 15 It is upper that wheel carrier 16 is connected by bearing pin, a runner 17 is provided with the two ends of wheel carrier 16, one of runner 17 is Electric Motor Wheel, Anti-slip rubber crawler belt 25 is surrounded with two runners 17;The upper end of mainframe 1 is provided with load-bearing lanyard 20;In mainframe 1 is internally provided with control chip 12, described control chip 12 and is provided with power line, and described power line is along load-bearing lanyard 20 upwardly extend, between described control chip 12 and telescoping mechanism and an actuating unit 5 connect, and control telescoping mechanism, A number actuating unit 5 is acted, and the outer surface of described anti-slip rubber crawler belt 25 is provided with inclined strip bulge, described bar shaped Raised gradient is consistent with the gradient of the screw thread of deep inside pipe wall, and the strip bulge of anti-slip rubber track surface and deep inside pipe wall Thread groove coordinates;A pedestal 29 is provided with the upper end center of mainframe 1, a rotating seat is provided with pedestal 29 30, camera 31 and illuminating lamp 32 are provided with rotating seat 30;Motor is provided with pedestal 29 seat 30 is rotated and rotated, Motor, camera 31 and illuminating lamp 32 in described pedestal 29 are connected with control chip 12.
The structure of described telescoping mechanism includes being arranged on a gear shaft 10 of the upper end of mainframe 1, and gear shaft 10 is along master Frame 1 it is axially arranged, and the axle center of gear shaft 10 overlaps with the axial centre of mainframe 1;Gear shaft 10 turns on mainframe 1 Dynamic connection, is provided with No. two actuating units 11, the output shaft of No. two actuating units 11 on mainframe 1 and is provided with driving wheel, Driving wheel is connected with gear shaft 10, and rotation dish 9 is provided with gear shaft 10, as shown in Fig. 2 in the periphery of rotation dish 9 The equal breach 24 for being provided with four indents in interval, along on the basis of one of circumference of rotation dish 9, the inwall of each breach 24 It is gradually reduced with the distance between the center of rotation dish 9;End of the described main support rod 13 inside mainframe 1 respectively be located at pair In the breach 24 answered, and contacted with the inwall of breach 24.No. two described actuating units 11 are the motor with auto-lock function. Radius of the inside at the described two ends of breach 24 with rotation dish 9 at this is vertical.
A water pipe 21 is internally provided with mainframe 1, water pipe 21 is extended at the axial centre of the lower end of mainframe 1, and Water pipe 21 at the lower end axial centre of mainframe 1 is passed down through ring gear 4, and one is provided with water pipe 21 of the ring gear below 4 Individual rotation connector 22, to rotate and be provided with one or more distributive pipes 23 on connector 22, distributive pipe 23 extends respectively to periphery Plant hair wall 7 on, plant hair wall 7 be internally provided with the road of water service pipe 21, the described road of water service pipe 21 is connected with distributive pipe 23;It is located at The bristle 8 planted on hair wall 7 of the road region of water service pipe 21 is hollow tubular structure, and the bristle 8 of the hollow tubular structure with The road of water service pipe 21 is connected;The bristle 8 planted on hair wall 7 positioned at other regions is solid construction.

Claims (4)

1. a kind of Full-automatic of the deep pipe of the isometrical threaded walls with intelligent detector, it is characterized in that:It includes mainframe, Described mainframe is tubular structure, and what is be spaced in mainframe on the outer wall of lower end is provided with two annular slide rails, in ring A rotating turret is provided with the slide rail of shape, rotating turret is rotated on mainframe along slide rail, set in the lower end of rotating turret A ring gear is equipped with, ring gear between rotating with being fixedly connected, and the lower end inside mainframe is provided with an actuating unit, Driving gear is provided with the output shaft of a number actuating unit, drive connection is coordinated between described driving gear and ring gear; It is provided between a plant hair wall, described plant Mao Biyu rotating turrets and is fixedly connected on the outer wall of rotating turret, on hair wall is planted It is provided with bristle;Through hole has been radially arranged in the upper end edge mainframe of mainframe, and described number of openings is four, and uniformly Be distributed on same circumference, be internally provided with main support rod in each through hole, main support rod is radially slided in through hole, Upper end inside mainframe is provided with a telescoping mechanism, and described telescoping mechanism drives each main support rod to be moved in through hole Move and position, secondary support bar is arranged with the main support rod outside mainframe, set respectively on main support rod and secondary support bar A chuck is equipped with, a stage clip is provided between two chucks;A connection is provided with the outer end end of secondary support bar Portion, wheel carrier is connected on connecting portion by bearing pin, and a runner is provided with wheel carrier two ends, and one of runner is electronic Wheel, anti-slip rubber crawler belt is surrounded with two runners;The upper end of mainframe is provided with load-bearing lanyard;In mainframe Portion, which is provided with control chip, described control chip, is provided with power line, and described power line prolongs upwards along load-bearing lanyard Stretch, connected between described control chip and telescoping mechanism and an actuating unit, and control telescoping mechanism, an actuating unit Action;The outer surface of described anti-slip rubber crawler belt is provided with inclined strip bulge, the gradient and depth of described strip bulge The gradient of the screw thread of inside pipe wall is consistent, and the thread groove of the strip bulge of anti-slip rubber track surface and deep inside pipe wall coordinates; A pedestal is provided with the upper end center of mainframe, a rotating seat is provided with pedestal, is provided with and takes the photograph on rotating seat As head and illuminating lamp;Motor, camera and photograph that motor is rotated in seat rotation, described pedestal are provided with pedestal Bright lamp is connected with control chip.
2. a kind of Full-automatic of the deep pipe of isometrical threaded walls with intelligent detector according to claim 1, its It is characterized in:The structure of described telescoping mechanism includes being arranged on a gear shaft of mainframe upper end, and gear shaft is along mainframe It is axially arranged, and the axle center of gear shaft overlaps with the axial centre of mainframe;Gear shaft rotates connection on mainframe, in main frame It is provided with frame on No. two actuating units, the output shaft of No. two actuating units and is provided with driving wheel, driving wheel and gear spindle drive Connection, is provided with rotation dish on gear shaft, and in the breach for being provided with four indents that the periphery interval of rotation dish is equal, edge is rotated On the basis of one of circumference of disk, the inwall of each breach is gradually reduced with rotating the distance between disk center;Described master End of the support bar inside mainframe is located in corresponding breach respectively, and is contacted with the inwall of breach.
3. a kind of Full-automatic of the deep pipe of isometrical threaded walls with intelligent detector according to claim 2, its It is characterized in:Radius of the inside at described breach two ends with rotation dish at this is vertical.
4. a kind of Full-automatic of the deep pipe of isometrical threaded walls with intelligent detector according to Claims 2 or 3, It is characterized in that:A water pipe is internally provided with mainframe, water pipe is extended at the axial centre of mainframe lower end, and mainframe Water pipe at the axial centre of lower end is passed down through ring gear, and a rotation connector is provided with the water pipe below ring gear, Rotate and one or more distributive pipes are provided with connector, distributive pipe is extended respectively on the plant hair wall of periphery, is being planted in hair wall Portion is provided with ventilating water pipe, and described ventilating water pipe is connected with distributive pipe;Positioned at planting on hair wall for ventilating water pipe region Bristle is hollow tubular structure, and the bristle of the hollow tubular structure is connected with ventilating water pipe;Plant hair wall positioned at other regions On bristle be solid construction.
CN201710386296.9A 2017-05-26 2017-05-26 A kind of Full-automatic of the isometrical threaded walls depth pipe with intelligent detector Active CN106958717B (en)

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CN201710386296.9A CN106958717B (en) 2017-05-26 2017-05-26 A kind of Full-automatic of the isometrical threaded walls depth pipe with intelligent detector

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CN201710386296.9A CN106958717B (en) 2017-05-26 2017-05-26 A kind of Full-automatic of the isometrical threaded walls depth pipe with intelligent detector

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CN106958717B CN106958717B (en) 2018-08-28

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107713020A (en) * 2017-10-30 2018-02-23 黄丽贤 A kind of electronic cigarette clears up carbon distribution structure
CN109024865A (en) * 2018-09-18 2018-12-18 闫丽娟 A kind of hydraulic engineering pipe dredging device and dredging pipe special
CN109332312A (en) * 2018-12-03 2019-02-15 舟山商文机器人科技有限公司 A kind of pipeline cleaning robot
CN114517509A (en) * 2022-01-25 2022-05-20 浙大宁波理工学院 Snakelike cleaning robot

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CN203917307U (en) * 2014-07-01 2014-11-05 李伟 The diameter adjustable rust cleaning servicing unit of keeping a public place clean for oil pipe
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CN105715905A (en) * 2016-04-22 2016-06-29 广东技术师范学院 Spirally walking in-pipe robot and control system thereof
CN105772458A (en) * 2016-05-19 2016-07-20 丁国忠 Pipeline dredging washing device
CN205413822U (en) * 2015-12-15 2016-08-03 重庆恬愉石油技术有限公司 Inside belt cleaning device of petroleum pipeline
CN106623296A (en) * 2017-02-27 2017-05-10 山东科技大学 Novel telescopic pipeline cleaning robot

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Publication number Priority date Publication date Assignee Title
DE19903726C1 (en) * 1999-01-30 2000-04-13 Pipetronix Gmbh Niederlassung Pipe cleansing tool, especially for pipes carrying hydrocarbons, comprises an axial carrier connected to a flexible carrier collar which contains cleansing tools arranged at an angle to the pipe axis.
WO2014202186A8 (en) * 2013-06-19 2016-01-14 Rosen Swiss Ag Pig segment and pig
CN203917307U (en) * 2014-07-01 2014-11-05 李伟 The diameter adjustable rust cleaning servicing unit of keeping a public place clean for oil pipe
CN205413822U (en) * 2015-12-15 2016-08-03 重庆恬愉石油技术有限公司 Inside belt cleaning device of petroleum pipeline
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107713020A (en) * 2017-10-30 2018-02-23 黄丽贤 A kind of electronic cigarette clears up carbon distribution structure
CN107713020B (en) * 2017-10-30 2020-04-10 杨松梅 Carbon deposit structure is cleared up to electron cigarette
CN109024865A (en) * 2018-09-18 2018-12-18 闫丽娟 A kind of hydraulic engineering pipe dredging device and dredging pipe special
CN109332312A (en) * 2018-12-03 2019-02-15 舟山商文机器人科技有限公司 A kind of pipeline cleaning robot
CN114517509A (en) * 2022-01-25 2022-05-20 浙大宁波理工学院 Snakelike cleaning robot

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Address before: Tri village Fengming Street West Bridge Tongxiang city village in Jiaxing City, Zhejiang province 314500 No. 28

Patentee before: Wang Yuqiang

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