CN106956379A - A kind of granulating system of the color masterbatch with controlling organization - Google Patents
A kind of granulating system of the color masterbatch with controlling organization Download PDFInfo
- Publication number
- CN106956379A CN106956379A CN201710283595.XA CN201710283595A CN106956379A CN 106956379 A CN106956379 A CN 106956379A CN 201710283595 A CN201710283595 A CN 201710283595A CN 106956379 A CN106956379 A CN 106956379A
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- recipient
- pipe
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- 230000008520 organization Effects 0.000 title claims abstract description 18
- 239000004595 color masterbatch Substances 0.000 title claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 238000001125 extrusion Methods 0.000 claims abstract description 20
- 239000008188 pellet Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 74
- 230000007246 mechanism Effects 0.000 claims description 66
- 230000003750 conditioning effect Effects 0.000 claims description 22
- 230000001276 controlling effect Effects 0.000 claims description 22
- 125000003003 spiro group Chemical group 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 238000005485 electric heating Methods 0.000 claims description 7
- 239000005060 rubber Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000001737 promoting effect Effects 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000005453 pelletization Methods 0.000 abstract description 9
- 238000001035 drying Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000012780 transparent material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000037433 frameshift Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/16—Auxiliary treatment of granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0092—Drying moulded articles or half products, e.g. preforms, during or after moulding or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/252—Drive or actuation means; Transmission means; Screw supporting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention provides a kind of granulating system of the color masterbatch with controlling organization.It, which is solved, does not have feed device, extrusion device, cooling device, blow-dry device and pellet device, it is necessary to artificial feeding, extrusion, cooling, drying and pelletizing, the low technical problem of production efficiency in existing comminutor.Feed device, extrusion device, cooling device, blow-dry device and pellet device are disposed with the granulating system of this color masterbatch with controlling organization, including frame, frame.The present invention has the advantages that production efficiency is high.
Description
Technical field
The present invention relates to a kind of granulating system, the granulating system of particularly a kind of color masterbatch with controlling organization.
Background technology
Comminutor be it is a kind of material can be manufactured into the forming machine of given shape, be widely used in chemical industry, petrochemical industry, system
The fields such as medicine, food, building materials, mining and metallurgy, environmental protection, printing and dyeing, ceramics, rubber, plastics.
Through retrieval, such as Chinese patent literature discloses a kind of comminutor【Application number:201510120679.2;Notification number:CN
104759236A】.This comminutor, it is characterised in that including cylinder, piston, depression bar, push rod and orifice plate, the orifice plate conduct
The cylinder bottom surface is arranged on the cylinder body bottom, and charging aperture is provided with the bottom of the cylinder lateral wall, and the piston is installed
It is slidably matched in the cylinder with the cylinder inboard wall, end and the work of the push rod through the top cover of cylinder body center
Plug connection, described depression bar one end is hinged with the lateral edges of cylinder top one, and middle part is hinged with the push rod top.
Comminutor disclosed in the patent is although simple in construction, makes easy, support cost and purchase cost are relatively low, but
Be there is no feed device, extrusion device, cooling device, blow-dry device and pellet device in the comminutor, it is necessary to artificial feeding,
Extrusion, cooling, drying and pelletizing, low production efficiency, therefore, it is necessary to design a kind of granulating system of color masterbatch.
The content of the invention
The purpose of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of color masterbatch with controlling organization
Granulating system, the granulating system has the characteristics of production efficiency is high.
The purpose of the present invention can be realized by following technical proposal:A kind of granulating system of the color masterbatch with controlling organization,
Including frame, it is characterised in that be disposed with feed device, extrusion device, cooling device, blow-dry device and pelletizing in frame
Device.
The operation principle of the present invention is as follows:Filled by feed device, extrusion device, cooling device, blow-dry device and pelletizing
Achievable self-feeding, extrusion, cooling, drying and pelletizing are put, multioperation is crossed without artificial, continuous uninterrupted production can be achieved,
Production efficiency is high.
The feed device includes storing bag, hopper, feed pipe and feeding spiro rod, and hopper is fixed in frame, under hopper
End is connected with feeding tube side part, and feed pipe one end is blind end, and the feed pipe other end is discharge end, and feeding spiro rod one end is located at
Feed pipe is interior and extends to the discharge end of feed pipe, and the feeding spiro rod other end, which passes the blind end of feed pipe and one, can drive it
The first actuating unit rotated is connected, and storing bag can drive the first elevating mechanism of its oscilaltion to be arranged on frame by one
On, storing bag upper end has import, and storing bag lower end has outlet, flexible regulation pipe, regulation pipe one end are set in outlet
Outlet with storing bag is connected, and the regulation pipe other end can be located in hopper, and material in regulation pipe can be regulated and controled by being provided with frame
The regulating and controlling mechanism of flow;The regulating and controlling mechanism includes some cylinders one and rounded mounting bracket, and mounting bracket is fixed on machine
On frame, and regulation pipe is located at the center of mounting bracket, and the cylinder body of cylinder one is fixed in mounting bracket, the piston rod water of cylinder one
Flat to set, the piston rod end of cylinder one is towards the center of mounting bracket, and the piston rod end of cylinder one is fixed with crushing block, and
Crushing block can be in contact with regulation pipe.
Feeding process is as follows:By the material mixed be fitted into storing bag in, by the first elevating mechanism drive storing bag to
Upper movement, is at the top of hopper, and the lower end of regulation pipe is passed through into mounting bracket, and the piston rod of control cylinder one, which drives, to be squeezed
Briquetting moves back and forth, and the material by regulation pipe regulation in size, storing bag needed for is fallen in hopper under gravity, is led to
Crossing the first actuating unit drives feeding spiro rod to rotate, and with the rotation of feeding spiro rod, the material in hopper can be transported into feeding
The discharge end of pipe, so that completing it conveys operation;Crushing block is driven to move by the piston rod of cylinder one, crushing block can be to regulation
Pipe is extruded, and the mass flow in regulation pipe is adjusted, and can meet different feeding demands, highly versatile;By inciting somebody to action
Material storing is in storing bag, and material is under self gravitation effect, and automatic transport is into hopper, and material is manually added to by replacement
In hopper, efficiency high is fed.
Also there is shock-absorbing sleeve, the material of shock-absorbing sleeve is rubber on the crushing block.
Using above structure, by shock-absorbing sleeve crushing block and regulation pipe can be avoided directly to contact, regulation pipe is played preferably
Damping, cushioning effect, protective action is good.
Some blades are further fixed on the feeding inside pipe wall, the section of blade is triangle.
Using above structure, feeding spiro rod can be shredded material by blade in course of conveying.
First actuating unit includes the first motor, drive sprocket, driven sprocket and chain, and the first motor is fixed on machine
On frame, the output shaft of the first motor is horizontally disposed with, and drive sprocket is fixed on the output shaft of the first motor, and driven sprocket is fixed on
On feeding spiro rod, chain is arranged between drive sprocket and driven sprocket.
When needing to rotate feeding spiro rod, the output shaft of the first motor of control drives drive sprocket to rotate, drive sprocket
Rotated by chain-driving driven sprocket, driven sprocket drives feeding spiro rod to rotate, so as to rotate feeding spiro rod.
First elevating mechanism includes lifting support, steel wire rope and the electric block in X-shaped, and electric block is fixed on machine
On frame, steel wire rope one end is connected on the suspension hook of electric block, and the steel wire rope other end is connected with lifting support, lifting support
Locating rod is fixed with four angles, storing bag can be fixed on the securing lever.
When needing to move up and down storing bag, the suspension hook of control electric block drives steel wire rope to move up and down, steel wire rope
Lifting support is driven to move up and down, lifting support drives storing bag to move up and down, so as to move up and down storing bag.
Be provided with the frame can to storing bag auxiliary positioning detent mechanism, the detent mechanism include link, hang
Hook and connecting rope, link are fixed on storing bag, and connecting rope one end is connected with frame, and the connecting rope other end is connected with hook, are hung
The holding part of hook can be located in link.
Using above structure, by the way that the holding part of hook is in link, storing bag can be positioned.
The not enough alert mechanism of material in storing bag can be reminded by being provided with the frame, and the alert mechanism includes being oriented to
Bar, sliding panel, mounting blocks, laser sensor and alarm bell, guide post upper end are fixed in frame, guide post lower end and mounting blocks phase
Fixed, mounting blocks can be located in storing bag, and sliding panel is arranged on the guide bar, and can be slided up and down along guide post, laser sensing
The emission part of device is fixed on sliding panel, and the acceptance division of laser sensor is fixed on mounting blocks, and the signal energy quilt of emission part
Acceptance division is received, and alarm bell is fixed in frame, and alarm bell is connected with laser sensor.
In the operation of feeding, it is directed to the lower end of bar and is inserted into storing bag, and make the bottom of mounting blocks and storing bag
Contact, as material is gradually decreased in storing bag, sliding panel is moved down along guide post, when the material of storing bag is not enough,
Sliding panel and mounting blocks are in contact, and the signal that sends of the emission part of laser sensor is received by the acceptance division of laser sensor, is swashed
Optical sensor makes alarm bell send alarm, so as to remind in storing bag, material is not enough, reminds intuitively, conveniently.
The extrusion device includes recipient, extruding screw, rotary shaft and the changeover panel being square, and recipient is fixed on machine
On frame, recipient one end is blind end, and the recipient other end is output end, and recipient sidepiece has the input inputted for material
Mouthful, input port is close to the blind end of recipient, and extruding screw one end is located in recipient and extends to the output end of recipient,
The extruding screw other end, which passes the blind end of recipient and one, can drive its second actuating unit rotated to be connected, and rotary shaft passes through
The axial restraint and mode circumferentially rotated is arranged in frame, rotary shaft and recipient are parallel to each other, rotary shaft one end and an energy
Its 3rd actuating unit rotated is driven to be connected, the rotary shaft other end is mutually fixed with changeover panel, is fixed on changeover panel by connecting rod
Have some square templates, and changeover panel when turning to certain position template the output end of recipient can be closed, in template
Offer and also set up the promotion machine that template can be made to be resisted against recipient output end in some through holes shaped for material, frame
Structure.
Extrusion is as follows:Rotary shaft is driven to rotate by the 3rd actuating unit, rotary shaft drives changeover panel to rotate, and makes institute
The template needed closes the output end of recipient, template is resisted against in the output end of recipient by pushing mechanism, by thing
During material is added to recipient from input port, drives extruding screw to rotate by the second actuating unit, transport material to recipient
Output, by through hole in template formation strip-shaped materials, so that completing its extrudes operation;The hole of through hole in each piece of template
Footpath size is differed, and is rotated by changeover panel band moving platen, can be formed different size of strip-shaped materials, can meet different extrusions
Demand, highly versatile.
Second actuating unit includes servomotor, drive pulley, driven pulley and belt, and servomotor is fixed
In frame, drive pulley is fixed on the output shaft of servomotor, and driven pulley is fixed on extruding screw, and belt is set
Put between drive pulley and driven pulley.
When needing to rotate extruding screw, the output shaft of control servomotor drives driver pulley rotation, active skin
Belt wheel is rotated by belt drive driven pulley, and driven pulley drives extruding screw to rotate, so as to turn extruding screw
It is dynamic.
The pushing mechanism includes square promotion frame and cylinder two, and the cylinder body of cylinder two is fixed in frame, cylinder two
Piston rod and recipient be parallel to each other, the piston rod end of cylinder two with promote frame mutually to fix, promote and offered and mould on frame
The locating slot that plate matches, template can be located in locating slot.
When needing to make template be resisted against recipient output end, control cylinder two piston rod drive promotion frame shift it is dynamic, with
The movement for promoting frame, promotes frame template is resisted against recipient output end, so as to make template be resisted against recipient output end
On.
The quantity of the cylinder two is four, and is evenly distributed on four sides for promoting frame.
Beam is provided with the locating slot, the material of beam is rubber.
Using above structure, it can avoid promoting frame and template directly to contact by beam, play preferable cushioning effect,
Protective action is good.
The 3rd actuating unit stepper motor, driving gear and driven gear, stepper motor are fixed in frame, stepping
The output shaft of motor is horizontally disposed with, and driving gear is fixed on the output shaft of stepper motor, and driven gear is fixed on the rotating shaft,
Driving gear and driven gear are meshed.
When needing to rotate rotary shaft, the output shaft of control stepper motor drives driving gear to rotate, driving gear band
Dynamic driven gear is rotated, and driven gear drives rotary shaft to rotate, so as to rotate it.
The cooling device includes some guide cylinders, locating support and cooler bin, and cooler bin is fixed in frame, cooler bin
Top has opening, and locating support can drive its first travel mechanism moved up and down to be arranged in cooler bin by one, is oriented to
Cylinder is arranged on locating support axial restraint and by way of circumferentially rotating, and guide cylinder sidepiece offers some limits in a ring
Position groove, is fixed with the elastic stop collar for closing stopper slot on guide cylinder, and the section of stop collar is V-arrangement, and adjacent two
Having between individual stop collar be further opened with connecting cavity, stopper slot and connection inside the gap that can pass through for strip-shaped materials, guide cylinder
Chamber is connected, and the controlling organization of stop collar deflection can be controlled by being provided with frame.
Cooling procedure is as follows:Strip-shaped materials are put into cooler bin, and are between two stop collars of guide cylinder,
Locating support is driven to move up and down by the first travel mechanism, positioning frame drives guide cylinder to move up and down, and makes at strip-shaped materials
In suitable level, so as to complete its cooling operations;The limit of the deflection of stop collar, i.e., two can be changed by controlling organization
Gap between the set of position can be adjusted, can be to the guiding of the strip-shaped materials of all kinds of specifications effectively, good operating stability.
The controlling organization includes air pump, air inlet pipe and blast pipe, and the air inlet of connecting cavity passes through air inlet pipe and air pump phase
The first magnetic valve is provided with connection, air inlet pipe, the gas outlet of connecting cavity is connected with blast pipe one end, blast pipe other end energy
It is connected with the external world, the second magnetic valve is provided with blast pipe.
When the deflection increase for needing to make stop collar, air pump is opened, and the first magnetic valve is in open mode, air pump
Delivered air to by air inlet pipe in connecting cavity, with the increase of pressure in connecting cavity, can increase the deflection of stop collar;
When the deflection reduction for needing to make stop collar, the air that the second battery valve is in open mode, connecting cavity is set to pass through exhaust
Pipe is discharged, and with the reduction of pressure in connecting cavity, can reduce the deflection of stop collar, easy to control, quick.
Flow control valve is provided with the air inlet pipe.
Using above structure, the uninterrupted of air inlet air in tube is can adjust by flow control valve, it is easy to adjust.
Alternatively, the controlling organization includes drive cylinder, oil drum and piston, and oil drum is fixed on frame
On, oil drum top has opening, and piston is arranged in oil drum, and oil drum bottom is connected by connecting tube with connecting cavity,
The cylinder body of drive cylinder is fixed in frame by L-shaped support, the piston rod of drive cylinder straight down, drive cylinder
Piston rod end is stretched into oil drum and mutually fixed with piston.
When the deflection increase for needing to make stop collar, the piston rod band piston of drive cylinder is controlled to move down, it is living
Oil in oil drum is transported in connecting cavity by plug, increases the deflection of stop collar;Subtract when needing to make the deflection of stop collar
Hour, control the piston rod band piston of drive cylinder to move up, the oil in connecting cavity is transmitted back in oil drum, can be made spacing
The deflection of set is reduced.
The oil drum is made of transparent material, has the first graduation mark on oil drum.
Using above structure, by the first graduation mark can rapid examination to stop collar deflection.
First travel mechanism includes cylinder three, the first guide rail and the first sliding block, and the first guide rail is fixed on frame vertically
On, the first sliding block is arranged on the first guide rail, and the cylinder body of cylinder three is fixed in frame, the piston rod of cylinder three straight down,
The piston rod end of cylinder three and the first sliding block are fixedly connected with, and locating support is fixed on the first sliding block.
When needing to make strip-shaped materials be in suitable level, the piston rod of control cylinder three is moved up and down, cylinder
Three piston rod drives the first sliding block to be moved up and down along the first guide rail, and the first sliding block drives locating support to move up and down, and positions
Supporting band action-oriented cylinder is moved up and down, and so as to make strip-shaped materials be in suitable level, regulation is quickly, conveniently.
Be provided with the frame can point out cool down the temperature inside the box prompting mechanism, the prompting mechanism include display,
Temperature sensor, alarm and PLC, temperature sensor are arranged in cooler bin, and display and alarm are solid
It is scheduled in frame, temperature sensor, alarm and display are connected with PLC.
When the temperature in cooler bin is too high, temperature sensor is by signal transmission to PLC, and PLC can be compiled
Signal is transmitted to display and alarm by range controller, and display shows the temperature value in cooler bin, meanwhile, alarm sends report
Alert sound, is pointed out convenient, directly perceived.
The blow-dry device includes blower fan, standing groove and outlet housing, and standing groove is fixed in frame, is provided with standing groove
The axis of guide that can be oriented to strip-shaped materials, outlet housing can drive the second elevating mechanism of its oscilaltion to set frame by one
On, outlet housing is located at the surface of standing groove, and the air inlet of outlet housing is connected by wind conveying pipe with blower fan, the air-out of outlet housing
Mouthful towards standing groove, the governor motion of air outlet air quantity can be adjusted by being provided with outlet housing, and the governor motion includes exhausting plate
And conditioning box, there is exhaust vent, exhausting plate is fixed in outlet housing, and conditioning box can drive it to move horizontally by one on exhausting plate
The second travel mechanism be arranged in outlet housing, the baffle plate that exhaust vent can be blocked is fixed with conditioning box.
Drying process is as follows:Strip-shaped materials are put into standing groove, and are on the axis of guide, pass through the second lift
Structure drives outlet housing to move up and down, and by outlet housing regulation to suitable height, opens blower fan, blower fan is defeated by air by wind conveying pipe
Strip-shaped materials can be dried up by being sent to the air exported at outlet housing air inlet, outlet housing air outlet, be made so as to complete its drying
Industry;Conditioning box is driven to move back and forth by the second travel mechanism, conditioning box drives baffle plate to move back and forth, with the movement of baffle plate,
Exhaust vent partial occlusion can be enable air output quick regulation by baffle plate, easy to adjust.
Second travel mechanism includes push-rod electric machine, and push-rod electric machine is fixed on outside outlet housing, and the push rod of push-rod electric machine is worn
Outlet housing side wall is crossed with conditioning box to be connected.
When needing to move back and forth baffle plate, the push rod of control push-rod electric machine moves back and forth, and the push rod of push-rod electric machine drives
Conditioning box moves back and forth, so as to move back and forth baffle plate.
The indicating arm that can indicate that air output at air port is additionally provided with the conditioning box, indicating arm one end is positioning end,
The indicating arm other end is working end, and the positioning end of indicating arm is fixed on conditioning box, and indicating arm working end passes through outlet housing side wall,
Also there is the second graduation mark on working end.
Using above structure, the air output at outlet housing air outlet can be observed directly.
Second elevating mechanism includes cylinder four, the second guide rail and the second sliding block, and the second guide rail is fixed on frame vertically
On, the second sliding block is arranged on the second guide rail, and the cylinder body of cylinder four is fixed in frame, the piston rod of cylinder four straight down,
The piston rod end of cylinder four and the second sliding block are fixedly connected with, and outlet housing is fixed on the second sliding block.
When needing to move up and down outlet housing, the piston rod of control cylinder four is moved up and down, the piston rod band of cylinder four
Dynamic second sliding block is moved up and down along the second guide rail, and the second sliding block drives outlet housing to move up and down, so as to make above and below outlet housing
It is mobile.
Both sides of the standing groove along strip-shaped materials moving direction are fixed with striker plate.
Using above structure, by striker plate strip-shaped materials can be avoided to be dropped when moving from standing groove, job stability
It is good.
Heating arrangements are provided with the outlet housing, heating arrangements include some electric heating tubes and shield, and shield is fixed on
On outlet housing madial wall, electric heating tube is located in shield.
Using above structure, the air in outlet housing can be heated by electric heating tube, so as to accelerate bar
That expects blows drying speed, and drying speed is fast.
The pellet device includes cylinder five, cutting knife and working plate, and working plate is fixed in frame, and working plate one end is fixed
There is guide plate, the working plate other end is fixed with material-falling hopper, and the cylinder body of cylinder five is fixed on working plate by knife rest, cylinder five
Straight down, the piston rod end of cylinder five and cutting knife are fixedly connected with piston rod, and cutting knife can be in contact with working plate, also be set in frame
Being equipped with can make the finished product materials on working plate be transported to the conveying mechanism in material-falling hopper.
Pelletizing process is as follows:Strip-shaped materials are placed on working plate, the piston rod of control cylinder five is moved down, cylinder five
Piston rod drive cutting knife move down, with moving down for cutting knife, cutting knife and working plate are in contact, and strip-shaped materials are cut
It is disconnected, the material of finished product is transported in material-falling hopper by conveying mechanism, so as to complete its pelletizing operation.
The conveying mechanism includes tracheae and delivery pump, and tracheae one end is connected with delivery pump, and tracheae other end direction falls
Hopper.
When needing the material by finished product to be transported in material-falling hopper, delivery pump is opened, delivery pump delivers air to tracheae
In, so as to which the material of finished product is transported in material-falling hopper.
Compared with prior art, the granulating system of this color masterbatch with controlling organization has advantages below:
1st, self-feeding, extrusion, cooling, drying and pelletizing can be achieved in the present invention, cross multioperation without artificial, can be achieved
Continuous uninterrupted production, production efficiency is high.
2nd, by the way that by material storing, in storing bag, material is under self gravitation effect, and automatic transport is substituted into hopper
Manually material is added in hopper, efficiency high is fed.
3rd, the pore size of through hole is differed in each piece of template, is rotated by changeover panel band moving platen, can form different big
Small strip-shaped materials, can meet different extrusion demands, highly versatile.
4th, the gap that can be changed by air pump between the stop collar of the deflection of stop collar, i.e., two can be adjusted, can be to each
The strip-shaped materials of class specification are effectively oriented to, good operating stability.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of this feed device.
Fig. 2 is the dimensional structure diagram of regulating and controlling mechanism in this feed device.
Fig. 3 is the planar structure schematic diagram that this feed device removes part.
Fig. 4 is the planar structure schematic diagram of alert mechanism in this feed device.
Fig. 5 is the planar structure schematic diagram of the first actuating unit in this feed device.
Fig. 6 is the dimensional structure diagram of this blow-dry device.
Fig. 7 is the planar structure schematic diagram that this blow-dry device removes part.
Fig. 8 is the dimensional structure diagram that this blow-dry device removes part.
Fig. 9 is the dimensional structure diagram that this pellet device removes part.
Figure 10 is the dimensional structure diagram of this extrusion device.
Figure 11 is the dimensional structure diagram of the second actuating unit in this extrusion device.
Figure 12 is the dimensional structure diagram of the 3rd actuating unit in this extrusion device.
Figure 13 is the dimensional structure diagram of this cooling device.
Figure 14 is the sectional view that this cooling device removes part.
In figure, 1, frame;2nd, feed pipe;3rd, mounting bracket;4th, storing bag;4a, hanging holding portion;5th, locating rod;6th, steel wire rope;
7th, electric block;8th, lifting support;9th, guide post;10th, hopper;11st, feeding spiro rod;12nd, crushing block;13rd, shock-absorbing sleeve;14th, gas
Cylinder one;15th, regulation pipe;16th, connecting rope;17th, link up with;18th, link;19th, laser sensor;19a, acceptance division;19b, emission part;
20th, sliding panel;21st, alarm bell;22nd, mounting blocks;23rd, the first motor;24th, driven sprocket;25th, chain;26th, drive sprocket;27th, put
Put groove;28th, the axis of guide;29th, indicating arm;30th, the second sliding block;31st, the second guide rail;32nd, cylinder four;33rd, outlet housing;34th, push rod
Motor;35th, striker plate;36th, blower fan;37th, wind conveying pipe;38th, shield;39th, electric heating tube;40th, exhausting plate;40a, exhaust vent;41、
Baffle plate;42nd, conditioning box;43rd, delivery pump;44th, tracheae;45th, material-falling hopper;46th, cylinder five;47th, knife rest;48th, cutting knife;49th, work
Plate;50th, guide plate;51st, frame is promoted;52nd, cylinder two;53rd, changeover panel;54th, template;54a, through hole;55th, recipient;56th, extrude
Screw rod;57th, connecting rod;58th, servomotor;59th, driven pulley;60th, belt;61st, drive pulley;62nd, driving gear;63、
Rotary shaft;64th, driven gear;65th, stepper motor;66th, display;67th, alarm;68th, PLC;69th, cool down
Case;70th, stop collar;71st, guide cylinder;71a, stopper slot;71b, connecting cavity;72nd, the first sliding block;73rd, the first guide rail;74th, cylinder
Three;75th, temperature sensor;76th, locating support;77th, the second magnetic valve;78th, blast pipe;79th, air inlet pipe;80th, flow control valve;
81st, the first magnetic valve;82nd, air pump.
Embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
Such as Fig. 1, Fig. 6, Figure 10, Figure 13, the granulating system of this color masterbatch with controlling organization, including frame 1, in frame 1 according to
It is secondary to be provided with feed device, extrusion device, cooling device, blow-dry device and pellet device.
As shown in Figure 1 and Figure 2, feed device includes storing bag 4, hopper 10, feed pipe 2 and feeding spiro rod 11, and hopper 10 is consolidated
It is scheduled in frame 1, the mode that hopper 10 is bolted is fixed in frame 1;The lower end of hopper 10 is connected with the sidepiece of feed pipe 2
Logical, the one end of feed pipe 2 is blind end, and the other end of feed pipe 2 is discharge end, the one end of feeding spiro rod 11 be located in feed pipe 2 and
Extend to the discharge end of feed pipe 2, the other end of feeding spiro rod 11 pass the blind end of feed pipe 2 and one can drive that it rotates the
One actuating unit is connected, and storing bag 4 can drive the first elevating mechanism of its oscilaltion to be arranged in frame 1 by one, storing
4 upper ends of bag have an import, and 4 lower ends of storing bag have outlet, set flexible regulation pipe 15 in outlet, the one end of regulation pipe 15 and
The outlet of storing bag 4 is connected, and the other end of regulation pipe 15 can be located in hopper 10, and regulation pipe 15 can be regulated and controled by being provided with frame 1
The regulating and controlling mechanism of middle mass flow;Regulating and controlling mechanism includes some cylinders 1 and rounded mounting bracket 3, in the present embodiment
In, the quantity of cylinder 1 is two;Mounting bracket 3 is fixed in frame 1, and regulation pipe 15 is located at the center of mounting bracket 3,
The cylinder body of cylinder 1 is fixed in mounting bracket 3, and the mode that the cylinder body of cylinder 1 is bolted is fixed on installation branch
On frame 3;The piston rod of cylinder 1 is horizontally disposed with, and the piston rod end of cylinder 1 is towards the center of mounting bracket 3, cylinder one
14 piston rod end is fixed with crushing block 12, and crushing block 12 can be in contact with regulation pipe 15.
As shown in Fig. 2 also having shock-absorbing sleeve 13 on crushing block 12, the material of shock-absorbing sleeve 13 is rubber, the thickness of shock-absorbing sleeve 13
Spend for 8-10mm;Some blades are further fixed on the inwall of feed pipe 2, in the present embodiment, the quantity of blade is 30;Blade
Section be triangle.
As shown in figure 5, the first actuating unit includes the first motor 23, drive sprocket 26, driven sprocket 24 and chain 25, the
One motor 23 is fixed in frame 1, and the mode that the first motor 23 is bolted is fixed in frame 1;First motor 23
Output shaft is horizontally disposed with, and drive sprocket 26 is fixed on the output shaft of the first motor 23, the side that drive sprocket 26 is connect by being bonded
Formula is fixed on the output shaft of the first motor 23;Driven sprocket 24 is fixed on feeding spiro rod 11, and driven sprocket 24 is by being bonded
The mode connect is fixed on feeding spiro rod 11;Chain 25 is arranged between drive sprocket 26 and driven sprocket 24.
As shown in Figure 1, Figure 3, the first elevating mechanism includes lifting support 8, steel wire rope 6 and the electric block 7 in X-shaped, electricity
The existing product that dynamic cucurbit 7 can be bought using in the market;Electric block 7 is fixed in frame 1, and the one end of steel wire rope 6 is connected to
On the suspension hook of electric block 7, the other end of steel wire rope 6 is connected with lifting support 8, and it is fixed to be fixed with four angles of lifting support 8
Position bar 5, storing bag 4 can be fixed in locating rod 5, and it is fixed that there is four hanging holding portion 4a, hanging holding portion 4a to be attached on storing bag 4 tops
On the bar 5 of position;Be provided with frame 1 can to storing bag 4 auxiliary positionings detent mechanism, detent mechanism include link 18, hook 17
With connecting rope 16, link 18 is fixed on storing bag 4, and the one end of connecting rope 16 is connected with frame 1, the other end of connecting rope 16 and hook
17 are connected, and the holding part of hook 17 can be located in link 18.
As shown in Fig. 1, Fig. 3, Fig. 4, the not enough alert mechanism of material in storing bag 4 can be reminded by being provided with frame 1, be reminded
Mechanism includes guide post 9, sliding panel 20, mounting blocks 22, laser sensor 19 and alarm bell 21, and laser sensor 19 uses in the market
The existing product that can be bought;The upper end of guide post 9 is fixed in frame 1, and the mode that the upper end of guide post 9 is bolted is consolidated
It is scheduled in frame 1;The lower end of guide post 9 is mutually fixed with mounting blocks 22, mode and installation that the lower end of guide post 9 is bolted
Block 22 is mutually fixed;Mounting blocks 22 can be located in storing bag 4, and sliding panel 20 is set on guide post 9, and can be along guide post about 9
Slide, the emission part 19b of laser sensor 19 is fixed on sliding panel 20, and the acceptance division 19a of laser sensor 19 is fixed on peace
Fill on block 22, and emission part 19b signal can be received by acceptance division 19a, alarm bell 21 is fixed in frame 1, and alarm bell 21 passes through spiral shell
The mode connect is tethered to be fixed in frame 1;Alarm bell 21 is connected with laser sensor 19.
As shown in Figure 10, extrusion device includes recipient 55, extruding screw 56, rotary shaft 63 and the changeover panel being square
53, recipient 55 is fixed in frame 1, and the mode that recipient 55 is bolted is fixed in frame 1;The one end of recipient 55
For blind end, the other end of recipient 55 is output end, and the sidepiece of recipient 55 has the input port inputted for material, and input port is close
The blind end of recipient 55, one end of extruding screw 56 is located in recipient 55 and extends to the output end of recipient 55, extruding
The other end of screw rod 56, which passes the blind end of recipient 55 and one, can drive its second actuating unit rotated to be connected, and rotary shaft 63 is led to
The mode crossed axial restraint and circumferentially rotated is arranged in frame 1, and rotary shaft 63 and recipient 55 are parallel to each other, rotary shaft 63 1
Holding can drive its 3rd actuating unit rotated to be connected with one, and the other end of rotary shaft 63 is mutually fixed with changeover panel 53, changeover panel 53
Upper to be fixed with some square templates 54 by connecting rod 57, in the present embodiment, the quantity of template 54 is four pieces;And changeover panel 53
Template 54 can close the output end of recipient 55 when turning to certain position, offered in template 54 it is some be used for material into
The through hole 54a of shape, in the present embodiment, the through hole 54a quantity in template 54 are six, and the through hole 54a of four pieces of templates 54
Size is differed;The pushing mechanism that template 54 can be made to be resisted against the output end of recipient 55 is also set up in frame 1.
As shown in figure 11, the second actuating unit includes servomotor 58, drive pulley 61, driven pulley 59 and belt
60, servomotor 58 is fixed in frame 1, and the mode that servomotor 58 is bolted is fixed in frame 1;Drive pulley
Wheel 61 is fixed on the output shaft of servomotor 58, and drive pulley 61 is fixed on servomotor 58 by way of being bonded and connecing
On output shaft;Driven pulley 59 is fixed on extruding screw 56, and driven pulley 59 is fixed on crowded by way of being bonded and connecing
Press on screw rod 56;Belt 60 is arranged between drive pulley 61 and driven pulley 59.
As shown in Figure 10, pushing mechanism includes square promotion frame 51 and cylinder 2 52, and the cylinder body of cylinder 2 52 is fixed on
In frame 1, the mode that the cylinder body of cylinder 2 52 is bolted is fixed in frame 1;The piston rod of cylinder 2 52 and extruding
Cylinder 55 is parallel to each other, and the piston rod end of cylinder 2 52 is mutually fixed with promotion frame 51, and the piston rod end of cylinder 2 52 passes through spiral shell
Tether the mode connect and promote frame 51 mutually to fix;Promote and offer the locating slot matched with template 54, the energy of template 54 on frame 51
In locating slot;The quantity of cylinder 2 52 is four, and is evenly distributed on four sides for promoting frame 51, using the structure, can be made
Frame 51 is promoted to move more steady;Beam is provided with locating slot, the material of beam is rubber.
As shown in figure 12, the 3rd actuating unit stepper motor 65, driving gear 62 and driven gear 64, stepper motor 65 are consolidated
It is scheduled in frame 1, the mode that stepper motor 65 is bolted is fixed in frame 1;The output shaft level of stepper motor 65
Set, driving gear 62 is fixed on the output shaft of stepper motor 65, and driving gear 62 is fixed on step by way of being bonded and connecing
On the output shaft of stepper motor 65;Driven gear 64 is fixed in rotary shaft 63, and driven gear 64 is fixed by way of being bonded and connecing
In rotary shaft 63;Driving gear 62 and driven gear 64 are meshed.
As shown in Figure 13, Figure 14, cooling device includes some guide cylinders 71, locating support 76 and cooler bin 69, cooler bin
69 are fixed in frame 1, and the mode that cooler bin 69 is bolted is fixed in frame 1;The top of cooler bin 69 has opening,
Locating support 76 can drive its first travel mechanism moved up and down to be arranged in cooler bin 69 by one, and guide cylinder 71 passes through axle
It is arranged on to mode that is fixed and circumferentially rotating on locating support 76, the sidepiece of guide cylinder 71 offers some stopper slots in a ring
71a, in the present embodiment, stopper slot 71a quantity is seven;The bullet for closing stopper slot 71a is fixed with guide cylinder 71
Property stop collar 70, the section of stop collar 70 is V-arrangement, and has and can pass through for strip-shaped materials between adjacent two stop collars 70
Gap, be further opened with connecting cavity 71b, stopper slot 71a and connecting cavity 71b inside guide cylinder 71 and connect, be provided with frame 1
The controlling organization of the deflection of stop collar 70 can be controlled.
As shown in figure 14, controlling organization includes air pump 82, air inlet pipe 79 and blast pipe 78, and connecting cavity 71b air inlet leads to
Cross air inlet pipe 79 with air pump 82 to be connected, the first magnetic valve 81, connecting cavity 71b gas outlet and exhaust are provided with air inlet pipe 79
The one end of pipe 78 is connected, and the other end of blast pipe 78 can be connected with the external world, and the second magnetic valve 77 is provided with blast pipe 78;Air inlet
Flow control valve 80 is provided with pipe 79.
According to actual conditions, it would however also be possible to employ this kind of scheme, i.e.,:Controlling organization includes drive cylinder, oil drum and piston,
Oil drum is fixed in frame 1, and the mode that oil drum is bolted is fixed in frame 1;Oil drum top has opening,
Piston is arranged in oil drum, and oil drum bottom is connected by connecting tube with connecting cavity 71b, the cylinder body of drive cylinder by
L-shaped brackets are fixed in frame 1, and support is fixed in frame 1, and the cylinder body of drive cylinder is fixed on support;Drive cylinder
Piston rod straight down, the piston rod end of drive cylinder is stretched into oil drum and mutually fixed with piston, the piston rod of drive cylinder
The mode that end is bolted mutually is fixed with piston;Oil drum is made of transparent material, has for the first quarter on oil drum
Spend line.
As shown in figure 13, the first travel mechanism includes cylinder 3 74, the first guide rail 73 and the first sliding block 72, the first guide rail 73
It is fixed on vertically in frame 1, the mode that the first guide rail 73 is bolted is fixed in frame 1;First sliding block 72 is arranged on
On first guide rail 73, the cylinder body of cylinder 3 74 is fixed in frame 1, and the mode that the cylinder body of cylinder 3 74 is bolted is fixed
In frame 1;Straight down, the piston rod end of cylinder 3 74 and the first sliding block 72 are fixedly connected with the piston rod of cylinder 3 74, gas
The mode and the first sliding block 72 that the piston rod end of cylinder 3 74 is bolted are fixedly connected with;Locating support 76 is fixed on the first cunning
On block 72, the mode that locating support 76 is bolted is fixed on the first sliding block 72;In the present embodiment, cylinder 3 74,
The quantity of first guide rail 73 and the first sliding block 72 is two.
As shown in figure 13, the prompting mechanism of temperature in cooler bin 69 can be pointed out by being provided with frame 1, and prompting mechanism includes aobvious
Show device 66, temperature sensor 75, alarm 67 and PLC 68, PLC 68 can using in the market
With the controller bought, it is existing that controller, which controls the program of display, sensor and alarm, and its program need not be rearranged
Editor;Temperature sensor 75 is arranged in cooler bin 69, and display 66 and alarm 67 are fixed in frame 1, the He of display 66
The mode that alarm 67 is bolted is fixed in frame 1;Temperature sensor 75, alarm 67 and display 66 with
PLC 68 is connected.
As shown in Fig. 6, Fig. 8, blow-dry device includes blower fan 36, standing groove 27 and outlet housing 33, and standing groove 27 is fixed on machine
On frame 1, the mode that standing groove 27 is bolted is fixed in frame 1;Being provided with standing groove 27 can lead to strip-shaped materials
To the axis of guide 28, outlet housing 33 by one can drive its oscilaltion the second elevating mechanism set frame 1 on, outlet housing 33
Positioned at the surface of standing groove 27, the air inlet of outlet housing 33 is connected by wind conveying pipe 37 with blower fan 36, and outlet housing 33 goes out
Air port is towards standing groove 27, and the governor motion of air outlet air quantity can be adjusted by being provided with outlet housing 33, and governor motion includes air-out
There is exhaust vent 40a, exhausting plate 40 is fixed in outlet housing 33, and conditioning box 42 passes through on plate 40 and conditioning box 42, exhausting plate 40
One can drive its second travel mechanism moved horizontally to be arranged in outlet housing 33, and being fixed with conditioning box 42 can be by exhaust vent
The baffle plate 41 that 40a is blocked.
As shown in Fig. 6, Fig. 8, the second travel mechanism includes push-rod electric machine 34, and push-rod electric machine 34 is fixed on outside outlet housing 33,
The mode that push-rod electric machine 34 is bolted is fixed on outside outlet housing 33;The push rod of push-rod electric machine 34 passes through the side wall of outlet housing 33
It is connected with conditioning box 42, the mode that the push rod of push-rod electric machine 34 is bolted is connected with conditioning box 42.
As shown in Fig. 6, Fig. 8, the indicating arm 29 that can indicate that air output at air port, indicating arm are additionally provided with conditioning box 42
29 one end are positioning end, and the other end of indicating arm 29 is working end, and the positioning end of indicating arm 29 is fixed on conditioning box 42, indicating arm
29 working ends, which are passed through, also has the second graduation mark on the side wall of outlet housing 33, working end.
As shown in Figure 6, Figure 7, the second elevating mechanism includes cylinder 4 32, the second guide rail 31 and the second sliding block 30, and second leads
Rail 31 is fixed in frame 1 vertically, and the second sliding block 30 is arranged on the second guide rail 31, and the cylinder body of cylinder 4 32 is fixed on frame 1
On, the mode that the cylinder body of cylinder 4 32 is bolted is fixed in frame 1;The piston rod of cylinder 4 32 straight down, gas
The piston rod end of cylinder 4 32 and the second sliding block 30 are fixedly connected with, and outlet housing 33 is fixed on the second sliding block 30, and outlet housing 33 passes through
Bolt connecting mode is fixed on the second sliding block 30;In the present embodiment, cylinder 4 32, the second guide rail 31 and the second sliding block 30
Quantity is two;Both sides of the standing groove 27 along strip-shaped materials moving direction are fixed with striker plate 35;It is provided with outlet housing 33
Heating arrangements, heating arrangements include some electric heating tubes 39 and shield 38, and shield 38 is fixed on the madial wall of outlet housing 33, and electricity adds
Heat pipe 39 is located in shield 38.
As shown in figure 9, pellet device includes cylinder 5 46, cutting knife 48 and working plate 49, working plate 49 is fixed on frame 1
On, the one end of working plate 49 is fixed with guide plate 50, and the other end of working plate 49 is fixed with material-falling hopper 45, and the cylinder body of cylinder 5 46 passes through
Knife rest 47 is fixed on working plate 49, and knife rest 47 is fixed on working plate 49, and the cylinder body of cylinder 5 46 is fixed on knife rest 47;Gas
Straight down, the piston rod end of cylinder 5 46 and cutting knife 48 are fixedly connected with the piston rod of cylinder 5 46, the tailpiece of the piston rod of cylinder 5 46
The mode and cutting knife 48 that portion is bolted are fixedly connected with;Cutting knife 48 can be in contact with working plate 49, and energy is additionally provided with frame 1
The conveying mechanism for making the finished product materials on working plate 49 be transported in material-falling hopper 45;Conveying mechanism includes tracheae 44 and delivery pump
43, the one end of tracheae 44 is connected with delivery pump 43, and the other end of tracheae 44 is towards material-falling hopper 45.
The operation principle of the present invention is as follows:Charge material into storing bag 4, control electric block 7 drives lifting support 8 to move
Dynamic, lifting support 8 drives storing bag 4 to move, and is at the top of hopper 10, the lower end of regulation pipe 15 is passed through into mounting bracket
3, and be in hopper 10, the piston rod of control cylinder 1 drives crushing block 12 to move, and regulation pipe 15 is adjusted into institute
The material in size, storing bag 4 is needed to fall under gravity in hopper 10, the output shaft of the first motor 23 of control drives master
Movable sprocket 26 is rotated, and drive sprocket 26 drives driven sprocket 24 to rotate by chain 25, and driven sprocket 24 drives feeding spiro rod 11
Rotate, the material in hopper 10 is transported to the discharge end of feed pipe 2, complete it and convey operation;Control the defeated of stepper motor 65
Shaft drives driving gear 62 to rotate, and driving gear 62 drives driven gear 64 to rotate, and driven gear 64 drives 63 turns of rotary shaft
Dynamic, rotary shaft 63 drives changeover panel 53 to rotate, and required template 54 is closed the output end of recipient 55, and control drive is pushed away
Dynamic frame 51 is moved, and template 54 is resisted against the output end of recipient 55, material is added in recipient 55 from input port, control is watched
The output shaft for taking motor 58 drives drive pulley 61 to rotate, and drive pulley 61 drives 59 turns of driven pulley by belt 60
Dynamic, driven pulley 59 drives extruding screw 56 to rotate, and the output of recipient 55 is transported material to, by template 54
Through hole 54a formation strip-shaped materials, complete its extrude operation;Strip-shaped materials are put into cooler bin 69, control cylinder 3 74
Piston rod drives the first sliding block 72 to move, and the first sliding block 72 drives locating support 76 to move, and locating support 76 drives guide cylinder 71
It is mobile, strip-shaped materials is in suitable level, complete its cooling operations;Strip-shaped materials are put into standing groove 27, and
It is on the axis of guide 28, the piston rod of control cylinder 4 32 drives the second sliding block 30 to move, and the second sliding block 30 drives air-out
Cover 33 is moved, and outlet housing 33 is adjusted into suitable height, blower fan 36 delivers air to outlet housing 33 by wind conveying pipe 37 and entered
At air port, the air exported at the air outlet of outlet housing 33 can dry up strip-shaped materials, complete it and dry up operation;Strip-shaped materials are put
On working plate 49, the piston rod of control cylinder 5 46 drives cutting knife 48 to move down, and cutting knife 48 and working plate 49 are in contact, will
Strip-shaped materials are cut off, and delivered air to by delivery pump 43 in tracheae 44, the material of finished product is transported in material-falling hopper 45, complete
Into its pelletizing operation;It can realize that it granulates operation using above step.
Claims (7)
1. a kind of granulating system of color masterbatch, including frame, it is characterised in that feed device, extrusion dress are disposed with frame
Put, cooling device, blow-dry device and pellet device;The feed device includes storing bag, hopper, feed pipe and feeding spiro rod,
Hopper is fixed in frame, and hopper lower end is connected with feeding tube side part, and feed pipe one end is blind end, and the feed pipe other end is
Discharge end, feeding spiro rod one end is located in feed pipe and extends to the discharge end of feed pipe, and the feeding spiro rod other end, which is passed, to be sent
The blind end of expects pipe can drive its first actuating unit rotated to be connected with one, and storing bag can drive its oscilaltion by one
First elevating mechanism is arranged in frame, and storing bag upper end has import, and storing bag lower end has outlet, bullet is provided with outlet
Property regulation pipe, regulation pipe one end and storing bag outlet be connected, the regulation pipe other end can be located at hopper in, in frame set
There is the regulating and controlling mechanism that can regulate and control mass flow in regulation pipe;The regulating and controlling mechanism includes some cylinders one and rounded installation branch
Frame, mounting bracket is fixed in frame, and regulation pipe is located at the center of mounting bracket, and the cylinder body of cylinder one is fixed on mounting bracket
On, the piston rod of cylinder one is horizontally disposed with, and the piston rod end of cylinder one is towards the center of mounting bracket, the piston rod of cylinder one
End is fixed with crushing block, and crushing block can be in contact with regulation pipe;Also there is shock-absorbing sleeve, the material of shock-absorbing sleeve on the crushing block
Expect for rubber;Some blades are further fixed on the feeding inside pipe wall, the section of blade is triangle;First actuating unit
Including the first motor, drive sprocket, driven sprocket and chain, the first motor is fixed in frame, the output shaft water of the first motor
Flat to set, drive sprocket is fixed on the output shaft of the first motor, and driven sprocket is fixed on feeding spiro rod, and chain is arranged on master
Between movable sprocket and driven sprocket;First elevating mechanism includes lifting support, steel wire rope and the electric block in X-shaped, electricity
Dynamic cucurbit is fixed in frame, and steel wire rope one end is connected on the suspension hook of electric block, the steel wire rope other end and lifting support phase
Locating rod is fixed with connection, four angles of lifting support, storing bag can be fixed on the securing lever;Energy is provided with the frame
To the detent mechanism of storing bag auxiliary positioning, the detent mechanism includes link, hook and connecting rope, and link is fixed on storing bag
On, connecting rope one end is connected with frame, and the connecting rope other end is connected with hook, and the holding part of hook can be located in link;It is described
The not enough alert mechanism of material in storing bag can be reminded by being provided with frame, and the alert mechanism includes guide post, sliding panel, peace
Block, laser sensor and alarm bell are filled, guide post upper end is fixed in frame, and guide post lower end is mutually fixed with mounting blocks, mounting blocks
It can be located in storing bag, sliding panel is arranged on the guide bar, and can be slided up and down along guide post, the emission part of laser sensor is consolidated
It is scheduled on sliding panel, the acceptance division of laser sensor is fixed on mounting blocks, and the signal of emission part can be received by acceptance division, it is alert
Bell is fixed in frame, and alarm bell is connected with laser sensor.
2. the granulating system of color masterbatch according to claim 1, it is characterised in that the extrusion device includes squeezing for being square
Pressure cylinder, extruding screw, rotary shaft and changeover panel, recipient are fixed in frame, and recipient one end is blind end, and recipient is another
The input port inputted for output end, recipient sidepiece with confession material is held, input port is close to the blind end of recipient, extruding screw
One end is located in recipient and extends to the output end of recipient, and the extruding screw other end passes the blind end and one of recipient
Its second actuating unit rotated can be driven to be connected, rotary shaft is arranged on frame axial restraint and by way of circumferentially rotating
On, rotary shaft and recipient are parallel to each other, and rotary shaft one end can drive its 3rd actuating unit rotated to be connected with one, rotary shaft
The other end is mutually fixed with changeover panel, and some square templates are fixed with by connecting rod on changeover panel, and changeover panel is turned to necessarily
Template can close the output end of recipient during position, be offered in template in some through holes shaped for material, frame
Also set up the pushing mechanism that template can be made to be resisted against recipient output end.
3. the granulating system of color masterbatch according to claim 2, it is characterised in that second actuating unit includes servo electricity
Machine, drive pulley, driven pulley and belt, servomotor are fixed in frame, and drive pulley is fixed on servomotor
Output shaft on, driven pulley is fixed on extruding screw, and belt is arranged between drive pulley and driven pulley;Institute
Pushing mechanism is stated including square promotion frame and cylinder two, the cylinder body of cylinder two is fixed in frame, the piston rod of cylinder two and
Recipient is parallel to each other, and the piston rod end of cylinder two is mutually fixed with promotion frame, to be promoted and offer what is matched with template on frame
Locating slot, template can be located in locating slot;The quantity of the cylinder two is four, and is evenly distributed on four sides for promoting frame;Institute
State and beam is provided with locating slot, the material of beam is rubber;The 3rd actuating unit stepper motor, driving gear and
Driven gear, stepper motor is fixed in frame, and the output shaft of stepper motor is horizontally disposed with, and driving gear is fixed on stepper motor
Output shaft on, driven gear fix on the rotating shaft, driving gear and driven gear are meshed.
4. the granulating system of color masterbatch according to claim 1, it is characterised in that the cooling device includes some be oriented to
Cylinder, locating support and cooler bin, cooler bin are fixed in frame, and cooling upper box part has opening, and locating support can band by one
Move its first travel mechanism moved up and down to be arranged in cooler bin, guide cylinder is set axial restraint and by way of circumferentially rotating
Put on locating support, guide cylinder sidepiece offers to be fixed with some stopper slots in a ring, guide cylinder and closes stopper slot
Elastic stop collar firmly, the section of stop collar is V-arrangement, and has and can pass through for strip-shaped materials between adjacent two stop collars
Gap, be further opened with connecting cavity inside guide cylinder, stopper slot and connecting cavity are connected, and stop collar can be controlled by being provided with frame
The controlling organization of deflection;The controlling organization includes air pump, air inlet pipe and blast pipe, and the air inlet of connecting cavity passes through air inlet pipe
It is connected with air pump, the first magnetic valve is provided with air inlet pipe, the gas outlet of connecting cavity is connected with blast pipe one end, blast pipe
The other end can be connected with the external world, and the second magnetic valve is provided with blast pipe;Flow control valve is provided with the air inlet pipe.
5. the granulating system of color masterbatch according to claim 4, it is characterised in that first travel mechanism includes cylinder
3rd, the first guide rail and the first sliding block, the first guide rail are fixed in frame vertically, and the first sliding block is arranged on the first guide rail, cylinder
Three cylinder body is fixed in frame, and straight down, the piston rod end of cylinder three is mutually solid with the first sliding block for the piston rod of cylinder three
Even, locating support is fixed on the first sliding block;The prompting mechanism that can point out to cool down the temperature inside the box is provided with the frame, it is described
Prompting mechanism includes display, temperature sensor, alarm and PLC, and temperature sensor is arranged on cooler bin
Interior, display and alarm are fixed in frame, temperature sensor, alarm and display with PLC phase
Even.
6. the granulating system of color masterbatch according to claim 1, it is characterised in that the blow-dry device includes blower fan, placed
Groove and outlet housing, standing groove are fixed in frame, and the axis of guide that can be oriented to strip-shaped materials is provided with standing groove, and outlet housing leads to
Crossing one can drive the second elevating mechanism of its oscilaltion to set in frame, and outlet housing is located at the surface of standing groove, outlet housing
Air inlet be connected by wind conveying pipe with blower fan, the air outlet of outlet housing is provided with and can adjusted in outlet housing towards standing groove
The governor motion of air outlet air quantity, the governor motion includes having exhaust vent, exhausting plate on exhausting plate and conditioning box, exhausting plate
It is fixed in outlet housing, conditioning box can drive its second travel mechanism moved horizontally to be arranged in outlet housing by one, adjusts
Inframe is fixed with the baffle plate that can block exhaust vent;Second travel mechanism includes push-rod electric machine, and push-rod electric machine is fixed on out
Outside fan housing, the push rod of push-rod electric machine is connected through outlet housing side wall with conditioning box;It is additionally provided with and can indicate that on the conditioning box
The indicating arm of air output at air port, indicating arm one end is positioning end, and the indicating arm other end is working end, and the positioning end of indicating arm is consolidated
It is scheduled on conditioning box, indicating arm working end, which is passed through, also has the second graduation mark on outlet housing side wall, working end;Second lifting
Mechanism includes cylinder four, the second guide rail and the second sliding block, and the second guide rail is fixed in frame vertically, and the second sliding block is arranged on second
On guide rail, the cylinder body of cylinder four is fixed in frame, the piston rod of cylinder four straight down, the piston rod end of cylinder four and
Two sliding blocks are fixedly connected with, and outlet housing is fixed on the second sliding block;Both sides of the standing groove along strip-shaped materials moving direction are fixed with
Striker plate;Heating arrangements are provided with the outlet housing, heating arrangements include some electric heating tubes and shield, and shield is fixed on out
On fan housing madial wall, electric heating tube is located in shield.
7. the granulating system of color masterbatch according to claim 1, it is characterised in that the pellet device includes cylinder five, cut
Knife and working plate, working plate are fixed in frame, and working plate one end is fixed with guide plate, and the working plate other end is fixed with blanking
Bucket, the cylinder body of cylinder five is fixed on working plate by knife rest, the piston rod of cylinder five straight down, the tailpiece of the piston rod of cylinder five
Portion and cutting knife are fixedly connected with, and cutting knife can be in contact with working plate, and being additionally provided with frame can convey the finished product materials on working plate
Conveying mechanism into material-falling hopper;The conveying mechanism includes tracheae and delivery pump, and tracheae one end is connected with delivery pump, tracheae
The other end is towards material-falling hopper.
Priority Applications (1)
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CN201710283595.XA CN106956379B (en) | 2015-09-30 | 2015-09-30 | A kind of granulating system of the color masterbatch with control mechanism |
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CN201510639720.7A CN105150403B (en) | 2015-09-30 | 2015-09-30 | A kind of granulating system of color masterbatch |
CN201710283595.XA CN106956379B (en) | 2015-09-30 | 2015-09-30 | A kind of granulating system of the color masterbatch with control mechanism |
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CN201510639720.7A Division CN105150403B (en) | 2015-09-30 | 2015-09-30 | A kind of granulating system of color masterbatch |
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CN201710283595.XA Expired - Fee Related CN106956379B (en) | 2015-09-30 | 2015-09-30 | A kind of granulating system of the color masterbatch with control mechanism |
CN201710283594.5A Active CN107030923B (en) | 2015-09-30 | 2015-09-30 | A kind of prilling granulator of improved color masterbatch |
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CN105150403B (en) * | 2015-09-30 | 2017-05-31 | 甘肃聚能环保科技有限公司 | A kind of granulating system of color masterbatch |
CN107971088A (en) * | 2017-11-20 | 2018-05-01 | 安徽华美新材料科技有限公司 | A kind of granulating system of the color masterbatch with control mechanism |
CN109760228A (en) * | 2019-03-04 | 2019-05-17 | 浙江金淳高分子材料有限公司 | A kind of production technology and its process units of non-woven fabrics medical supplies Masterbatch |
CN110252455A (en) * | 2019-06-23 | 2019-09-20 | 苏州力佳达电子科技有限公司 | A kind of material disintegrating screening plant containing optical-fiber laser lamp |
CN110640927A (en) * | 2019-08-12 | 2020-01-03 | 扬州中欣高分子材料有限公司 | Shock-proof type plastic granulation machine of convenient removal |
CN114633394A (en) * | 2021-07-30 | 2022-06-17 | 江苏百瑞尔包装材料有限公司 | Modified PBAT prilling granulator |
CN116875975B (en) * | 2023-07-17 | 2024-03-08 | 齐鲁工业大学(山东省科学院) | High-entropy alloy powder feeding device for laser cladding |
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Also Published As
Publication number | Publication date |
---|---|
CN106956379B (en) | 2019-02-26 |
CN105150403B (en) | 2017-05-31 |
CN107030923B (en) | 2019-04-26 |
CN107030923A (en) | 2017-08-11 |
CN105150403A (en) | 2015-12-16 |
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