CN107030923A - A kind of prilling granulator of improved color masterbatch - Google Patents

A kind of prilling granulator of improved color masterbatch Download PDF

Info

Publication number
CN107030923A
CN107030923A CN201710283594.5A CN201710283594A CN107030923A CN 107030923 A CN107030923 A CN 107030923A CN 201710283594 A CN201710283594 A CN 201710283594A CN 107030923 A CN107030923 A CN 107030923A
Authority
CN
China
Prior art keywords
fixed
frame
cylinder
rod
recipient
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710283594.5A
Other languages
Chinese (zh)
Other versions
CN107030923B (en
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Su Bo New Material Co ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201710283594.5A priority Critical patent/CN107030923B/en
Publication of CN107030923A publication Critical patent/CN107030923A/en
Application granted granted Critical
Publication of CN107030923B publication Critical patent/CN107030923B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/16Auxiliary treatment of granules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0092Drying moulded articles or half products, e.g. preforms, during or after moulding or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05Filamentary, e.g. strands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/252Drive or actuation means; Transmission means; Screw supporting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/288Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/911Cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/919Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention provides a kind of prilling granulator of improved color masterbatch.It, which is solved, does not have feed device, extrusion device, cooling device, blow-dry device and pellet device, it is necessary to artificial feeding, extrusion, cooling, drying and pelletizing, the low technical problem of production efficiency in existing comminutor.Feed device, extrusion device, cooling device, blow-dry device and pellet device are disposed with the prilling granulator of this improved color masterbatch, including frame, frame.The present invention has the advantages that production efficiency is high.

Description

A kind of prilling granulator of improved color masterbatch
Technical field
The present invention relates to a kind of granulating system, particularly a kind of prilling granulator of improved color masterbatch.
Background technology
Comminutor be it is a kind of material can be manufactured into the forming machine of given shape, be widely used in chemical industry, petrochemical industry, system The fields such as medicine, food, building materials, mining and metallurgy, environmental protection, printing and dyeing, ceramics, rubber, plastics.
Through retrieval, such as Chinese patent literature discloses a kind of comminutor【Application number:201510120679.2;Notification number:CN 104759236A】.This comminutor, it is characterised in that including cylinder, piston, depression bar, push rod and orifice plate, the orifice plate conduct The cylinder bottom surface is arranged on the cylinder body bottom, and charging aperture is provided with the bottom of the cylinder lateral wall, and the piston is installed It is slidably matched in the cylinder with the cylinder inboard wall, end and the work of the push rod through the top cover of cylinder body center Plug connection, described depression bar one end is hinged with the lateral edges of cylinder top one, and middle part is hinged with the push rod top.
Comminutor disclosed in the patent is although simple in construction, makes easy, support cost and purchase cost are relatively low, but Be there is no feed device, extrusion device, cooling device, blow-dry device and pellet device in the comminutor, it is necessary to artificial feeding, Extrusion, cooling, drying and pelletizing, low production efficiency, therefore, it is necessary to design a kind of prilling granulator of improved color masterbatch 's.
The content of the invention
The purpose of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of granulation dress of improved color masterbatch Put, the granulating system has the characteristics of production efficiency is high.
The purpose of the present invention can be realized by following technical proposal:A kind of prilling granulator of improved color masterbatch, including machine Frame, it is characterised in that feed device, extrusion device, cooling device, blow-dry device and pellet device are disposed with frame.
The operation principle of the present invention is as follows:Filled by feed device, extrusion device, cooling device, blow-dry device and pelletizing Achievable self-feeding, extrusion, cooling, drying and pelletizing are put, multioperation is crossed without artificial, continuous uninterrupted production can be achieved, Production efficiency is high.
The feed device includes storing bag, hopper, feed pipe and feeding spiro rod, and hopper is fixed in frame, under hopper End is connected with feeding tube side part, and feed pipe one end is blind end, and the feed pipe other end is discharge end, and feeding spiro rod one end is located at Feed pipe is interior and extends to the discharge end of feed pipe, and the feeding spiro rod other end, which passes the blind end of feed pipe and one, can drive it The first actuating unit rotated is connected, and storing bag can drive the first elevating mechanism of its oscilaltion to be arranged on frame by one On, storing bag upper end has import, and storing bag lower end has outlet, flexible regulation pipe, regulation pipe one end are set in outlet Outlet with storing bag is connected, and the regulation pipe other end can be located in hopper, and material in regulation pipe can be regulated and controled by being provided with frame The regulating and controlling mechanism of flow;The regulating and controlling mechanism includes some cylinders one and rounded mounting bracket, and mounting bracket is fixed on machine On frame, and regulation pipe is located at the center of mounting bracket, and the cylinder body of cylinder one is fixed in mounting bracket, the piston rod water of cylinder one Flat to set, the piston rod end of cylinder one is towards the center of mounting bracket, and the piston rod end of cylinder one is fixed with crushing block, and Crushing block can be in contact with regulation pipe.
Feeding process is as follows:By the material mixed be fitted into storing bag in, by the first elevating mechanism drive storing bag to Upper movement, is at the top of hopper, and the lower end of regulation pipe is passed through into mounting bracket, and the piston rod of control cylinder one, which drives, to be squeezed Briquetting moves back and forth, and the material by regulation pipe regulation in size, storing bag needed for is fallen in hopper under gravity, is led to Crossing the first actuating unit drives feeding spiro rod to rotate, and with the rotation of feeding spiro rod, the material in hopper can be transported into feeding The discharge end of pipe, so that completing it conveys operation;Crushing block is driven to move by the piston rod of cylinder one, crushing block can be to regulation Pipe is extruded, and the mass flow in regulation pipe is adjusted, and can meet different feeding demands, highly versatile;By inciting somebody to action Material storing is in storing bag, and material is under self gravitation effect, and automatic transport is into hopper, and material is manually added to by replacement In hopper, efficiency high is fed.
Also there is shock-absorbing sleeve, the material of shock-absorbing sleeve is rubber on the crushing block.
Using above structure, by shock-absorbing sleeve crushing block and regulation pipe can be avoided directly to contact, regulation pipe is played preferably Damping, cushioning effect, protective action is good.
Some blades are further fixed on the feeding inside pipe wall, the section of blade is triangle.
Using above structure, feeding spiro rod can be shredded material by blade in course of conveying.
First actuating unit includes the first motor, drive sprocket, driven sprocket and chain, and the first motor is fixed on machine On frame, the output shaft of the first motor is horizontally disposed with, and drive sprocket is fixed on the output shaft of the first motor, and driven sprocket is fixed on On feeding spiro rod, chain is arranged between drive sprocket and driven sprocket.
When needing to rotate feeding spiro rod, the output shaft of the first motor of control drives drive sprocket to rotate, drive sprocket Rotated by chain-driving driven sprocket, driven sprocket drives feeding spiro rod to rotate, so as to rotate feeding spiro rod.
First elevating mechanism includes being fixed on machine in lifting support, steel wire rope and the electric block of X-shaped, electric block On frame, steel wire rope one end is connected on the suspension hook of electric block, and the steel wire rope other end is connected with lifting support, lifting support Locating rod is fixed with four angles, storing bag can be fixed on the securing lever.
When needing to move up and down storing bag, the suspension hook of control electric block drives steel wire rope to move up and down, steel wire rope Lifting support is driven to move up and down, lifting support drives storing bag to move up and down, so as to move up and down storing bag.
Be provided with the frame can to storing bag auxiliary positioning detent mechanism, the detent mechanism include link, hang Hook and connecting rope, link are fixed on storing bag, and connecting rope one end is connected with frame, and the connecting rope other end is connected with hook, are hung The holding part of hook can be located in link.
Using above structure, by the way that the holding part of hook is in link, storing bag can be positioned.
The not enough alert mechanism of material in storing bag can be reminded by being provided with the frame, and the alert mechanism includes being oriented to Bar, sliding panel, mounting blocks, laser sensor and alarm bell, guide rod upper end are fixed in frame, guide rod lower end and mounting blocks phase Fixed, mounting blocks can be located in storing bag, and sliding panel is arranged on the guide bar, and can be slided up and down along guide rod, laser sensing The emission part of device is fixed on sliding panel, and the acceptance division of laser sensor is fixed on mounting blocks, and the signal energy quilt of emission part Acceptance division is received, and alarm bell is fixed in frame, and alarm bell is connected with laser sensor.
In the operation of feeding, it is directed to the lower end of bar and is inserted into storing bag, and make the bottom of mounting blocks and storing bag Contact, as material is gradually decreased in storing bag, sliding panel is moved down along guide rod, when the material of storing bag is not enough, Sliding panel and mounting blocks are in contact, and the signal that sends of the emission part of laser sensor is received by the acceptance division of laser sensor, is swashed Optical sensor makes alarm bell send alarm, so as to remind in storing bag, material is not enough, reminds intuitively, conveniently.
The extrusion device includes recipient, extruding screw, rotary shaft and the changeover panel being square, and recipient is fixed on machine On frame, recipient one end is blind end, and the recipient other end is output end, and recipient sidepiece has the input inputted for material Mouthful, input port is close to the blind end of recipient, and extruding screw one end is located in recipient and extends to the output end of recipient, The extruding screw other end, which passes the blind end of recipient and one, can drive its second actuating unit rotated to be connected, and rotary shaft passes through The axial restraint and mode circumferentially rotated is arranged in frame, rotary shaft and recipient are parallel to each other, rotary shaft one end and an energy Its 3rd actuating unit rotated is driven to be connected, the rotary shaft other end is mutually fixed with changeover panel, is fixed on changeover panel by connecting rod Have some square templates, and changeover panel when turning to certain position template the output end of recipient can be closed, in template Offer and also set up the promotion machine that template can be made to be resisted against recipient output end in some through holes shaped for material, frame Structure.
Extrusion is as follows:Rotary shaft is driven to rotate by the 3rd actuating unit, rotary shaft drives changeover panel to rotate, and makes institute The template needed closes the output end of recipient, template is resisted against in the output end of recipient by pushing mechanism, by thing During material is added to recipient from input port, drives extruding screw to rotate by the second actuating unit, transport material to recipient Output, by through hole in template formation strip-shaped materials, so that completing its extrudes operation;The hole of through hole in each piece of template Footpath size is differed, and is rotated by changeover panel band moving platen, can be formed different size of strip-shaped materials, can meet different extrusions Demand, highly versatile.
Second actuating unit includes servomotor, drive pulley, driven pulley and belt, and servomotor is fixed In frame, drive pulley is fixed on the output shaft of servomotor, and driven pulley is fixed on extruding screw, and belt is set Put between drive pulley and driven pulley.
When needing to rotate extruding screw, the output shaft of control servomotor drives driver pulley rotation, active skin Belt wheel is rotated by belt drive driven pulley, and driven pulley drives extruding screw to rotate, so as to turn extruding screw It is dynamic.
The pushing mechanism includes square promotion frame and cylinder two, and the cylinder body of cylinder two is fixed in frame, cylinder two Piston rod and recipient be parallel to each other, the piston rod end of cylinder two with promote frame mutually to fix, promote and offered and mould on frame The locating slot that plate matches, template can be located in locating slot.
When needing to make template be resisted against recipient output end, control cylinder two piston rod drive promotion frame shift it is dynamic, with The movement for promoting frame, promotes frame template is resisted against recipient output end, so as to make template be resisted against recipient output end On.
The quantity of the cylinder two is four, and is evenly distributed on four sides for promoting frame.
Beam is provided with the locating slot, the material of beam is rubber.
Using above structure, it can avoid promoting frame and template directly to contact by beam, play preferable cushioning effect, Protective action is good.
The 3rd actuating unit stepper motor, driving gear and driven gear, stepper motor are fixed in frame, stepping The output shaft of motor is horizontally disposed with, and driving gear is fixed on the output shaft of stepper motor, and driven gear is fixed on the rotating shaft, Driving gear and driven gear are meshed.
When needing to rotate rotary shaft, the output shaft of control stepper motor drives driving gear to rotate, driving gear band Dynamic driven gear is rotated, and driven gear drives rotary shaft to rotate, so as to rotate it.
The cooling device includes some guide cylinders, locating support and cooler bin, and cooler bin is fixed in frame, cooler bin Top has opening, and locating support can drive its first travel mechanism moved up and down to be arranged in cooler bin by one, is oriented to Cylinder is arranged on locating support axial restraint and by way of circumferentially rotating, and guide cylinder sidepiece offers some limits in a ring Position groove, is fixed with the elastic stop collar for closing stopper slot on guide cylinder, and the section of stop collar is V-arrangement, and adjacent two Have between individual stop collar and be further opened with connecting cavity, stopper slot and connection inside the gap that can pass through for strip-shaped materials, guide cylinder Chamber is connected, and the controlling organization of stop collar deflection can be controlled by being provided with frame.
Cooling procedure is as follows:Strip-shaped materials are put into cooler bin, and are between two stop collars of guide cylinder, Locating support is driven to move up and down by the first travel mechanism, positioning frame drives guide cylinder to move up and down, and makes at strip-shaped materials In suitable level, so as to complete its cooling operations;The limit of the deflection of stop collar, i.e., two can be changed by controlling organization Gap between the set of position can be adjusted, can be to the guiding of the strip-shaped materials of all kinds of specifications effectively, good operating stability.
The controlling organization includes air pump, air inlet pipe and blast pipe, and the air inlet of connecting cavity passes through air inlet pipe and air pump phase The first magnetic valve is provided with connection, air inlet pipe, the gas outlet of connecting cavity is connected with blast pipe one end, blast pipe other end energy It is connected with the external world, the second magnetic valve is provided with blast pipe.
When the deflection increase for needing to make stop collar, air pump is opened, and the first magnetic valve is in open mode, air pump Delivered air to by air inlet pipe in connecting cavity, with the increase of pressure in connecting cavity, can increase the deflection of stop collar; When the deflection reduction for needing to make stop collar, the air that the second battery valve is in open mode, connecting cavity is set to pass through exhaust Pipe is discharged, and with the reduction of pressure in connecting cavity, can reduce the deflection of stop collar, easy to control, quick.
Flow control valve is provided with the air inlet pipe.
Using above structure, the uninterrupted of air inlet air in tube is can adjust by flow control valve, it is easy to adjust.
Alternatively, the controlling organization includes drive cylinder, oil drum and piston, and oil drum is fixed on frame On, oil drum top has opening, and piston is arranged in oil drum, and oil drum bottom is connected by connecting tube with connecting cavity, The cylinder body of drive cylinder is fixed in frame by L-shaped support, the piston rod of drive cylinder straight down, drive cylinder Piston rod end is stretched into oil drum and mutually fixed with piston.
When the deflection increase for needing to make stop collar, the piston rod band piston of drive cylinder is controlled to move down, it is living Oil in oil drum is transported in connecting cavity by plug, increases the deflection of stop collar;Subtract when needing to make the deflection of stop collar Hour, control the piston rod band piston of drive cylinder to move up, the oil in connecting cavity is transmitted back in oil drum, can be made spacing The deflection of set is reduced.
The oil drum is made of transparent material, has the first graduation mark on oil drum.
Using above structure, by the first graduation mark can rapid examination to stop collar deflection.
First travel mechanism includes cylinder three, the first guide rail and the first sliding block, and the first guide rail is fixed on frame vertically On, the first sliding block is arranged on the first guide rail, and the cylinder body of cylinder three is fixed in frame, the piston rod of cylinder three straight down, The piston rod end of cylinder three and the first sliding block are fixedly connected with, and locating support is fixed on the first sliding block.
When needing to make strip-shaped materials be in suitable level, the piston rod of control cylinder three is moved up and down, cylinder Three piston rod drives the first sliding block to be moved up and down along the first guide rail, and the first sliding block drives locating support to move up and down, and positions Supporting band action-oriented cylinder is moved up and down, and so as to make strip-shaped materials be in suitable level, regulation is quickly, conveniently.
Be provided with the frame can point out cool down the temperature inside the box prompting mechanism, the prompting mechanism include display, Temperature sensor, alarm and PLC, temperature sensor are arranged in cooler bin, and display and alarm are solid It is scheduled in frame, temperature sensor, alarm and display are connected with PLC.
When the temperature in cooler bin is too high, signal is passed to PLC by temperature sensor, and PLC can be compiled Signal is transmitted to display and alarm by range controller, and display shows the temperature value in cooler bin, meanwhile, alarm sends report Alert sound, is pointed out convenient, directly perceived.
The blow-dry device includes blower fan, standing groove and outlet housing, and standing groove is fixed in frame, is provided with standing groove The axis of guide that can be oriented to strip-shaped materials, outlet housing can drive the second elevating mechanism of its oscilaltion to set frame by one On, outlet housing is located at the surface of standing groove, and the air inlet of outlet housing is connected by wind conveying pipe with blower fan, the air-out of outlet housing Mouthful towards standing groove, the governor motion of air outlet air quantity can be adjusted by being provided with outlet housing, and the governor motion includes exhausting plate And conditioning box, there is exhaust vent, exhausting plate is fixed in outlet housing, and conditioning box can drive it to move horizontally by one on exhausting plate The second travel mechanism be arranged in outlet housing, the baffle plate that exhaust vent can be blocked is fixed with conditioning box.
Drying process is as follows:Strip-shaped materials are put into standing groove, and are on the axis of guide, pass through the second lift Structure drives outlet housing to move up and down, and by outlet housing regulation to suitable height, opens blower fan, blower fan is defeated by air by wind conveying pipe Strip-shaped materials can be dried up by being sent to the air exported at outlet housing air inlet, outlet housing air outlet, be made so as to complete its drying Industry;Conditioning box is driven to move back and forth by the second travel mechanism, conditioning box drives baffle plate to move back and forth, with the movement of baffle plate, Exhaust vent partial occlusion can be enable air output quick regulation by baffle plate, easy to adjust.
Second travel mechanism includes push-rod electric machine, and push-rod electric machine is fixed on outside outlet housing, and the push rod of push-rod electric machine is worn Outlet housing side wall is crossed with conditioning box to be connected.
When needing to move back and forth baffle plate, the push rod of control push-rod electric machine moves back and forth, and the push rod of push-rod electric machine drives Conditioning box moves back and forth, so as to move back and forth baffle plate.
The indicating arm that can indicate that air output at air port is additionally provided with the conditioning box, indicating arm one end is positioning end, The indicating arm other end is working end, and the positioning end of indicating arm is fixed on conditioning box, and indicating arm working end passes through outlet housing side wall, Also there is the second graduation mark on working end.
Using above structure, the air output at outlet housing air outlet can be observed directly.
Second elevating mechanism includes cylinder four, the second guide rail and the second sliding block, and the second guide rail is fixed on frame vertically On, the second sliding block is arranged on the second guide rail, and the cylinder body of cylinder four is fixed in frame, the piston rod of cylinder four straight down, The piston rod end of cylinder four and the second sliding block are fixedly connected with, and outlet housing is fixed on the second sliding block.
When needing to move up and down outlet housing, the piston rod of control cylinder four is moved up and down, the piston rod band of cylinder four Dynamic second sliding block is moved up and down along the second guide rail, and the second sliding block drives outlet housing to move up and down, so as to make above and below outlet housing It is mobile.
Both sides of the standing groove along strip-shaped materials moving direction are fixed with striker plate.
Using above structure, by striker plate strip-shaped materials can be avoided to be dropped when moving from standing groove, job stability It is good.
Heating arrangements are provided with the outlet housing, heating arrangements include some electric heating tubes and shield, and shield is fixed on On outlet housing madial wall, electric heating tube is located in shield.
Using above structure, the air in outlet housing can be heated by electric heating tube, so as to accelerate bar That expects blows drying speed, and drying speed is fast.
The pellet device includes cylinder five, cutting knife and working plate, and working plate is fixed in frame, and working plate one end is fixed There is guide plate, the working plate other end is fixed with material-falling hopper, and the cylinder body of cylinder five is fixed on working plate by knife rest, cylinder five Straight down, the piston rod end of cylinder five and cutting knife are fixedly connected with piston rod, and cutting knife can be in contact with working plate, also be set in frame Being equipped with can make the finished product materials on working plate be transported to the conveying mechanism in material-falling hopper.
Pelletizing process is as follows:Strip-shaped materials are placed on working plate, the piston rod of control cylinder five is moved down, cylinder five Piston rod drive cutting knife move down, with moving down for cutting knife, cutting knife and working plate are in contact, and strip-shaped materials are cut It is disconnected, the material of finished product is transported in material-falling hopper by conveying mechanism, so as to complete its pelletizing operation.
The conveying mechanism includes tracheae and delivery pump, and tracheae one end is connected with delivery pump, and tracheae other end direction falls Hopper.
When needing the material by finished product to be transported in material-falling hopper, delivery pump is opened, delivery pump delivers air to tracheae In, so as to which the material of finished product is transported in material-falling hopper.
Compared with prior art, the prilling granulator of this improved color masterbatch has advantages below:
1st, self-feeding, extrusion, cooling, drying and pelletizing can be achieved in the present invention, cross multioperation without artificial, can be achieved Continuous uninterrupted production, production efficiency is high.
2nd, by the way that by material storing, in storing bag, material is under self gravitation effect, and automatic transport is substituted into hopper Manually material is added in hopper, efficiency high is fed.
3rd, the pore size of through hole is differed in each piece of template, is rotated by changeover panel band moving platen, can form different big Small strip-shaped materials, can meet different extrusion demands, highly versatile.
4th, the gap that can be changed by air pump between the stop collar of the deflection of stop collar, i.e., two can be adjusted, can be to each The strip-shaped materials of class specification are effectively oriented to, good operating stability.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of this feed device.
Fig. 2 is the dimensional structure diagram of regulating and controlling mechanism in this feed device.
Fig. 3 is the planar structure schematic diagram that this feed device removes part.
Fig. 4 is the planar structure schematic diagram of alert mechanism in this feed device.
Fig. 5 is the planar structure schematic diagram of the first actuating unit in this feed device.
Fig. 6 is the dimensional structure diagram of this blow-dry device.
Fig. 7 is the planar structure schematic diagram that this blow-dry device removes part.
Fig. 8 is the dimensional structure diagram that this blow-dry device removes part.
Fig. 9 is the dimensional structure diagram that this pellet device removes part.
Figure 10 is the dimensional structure diagram of this extrusion device.
Figure 11 is the dimensional structure diagram of the second actuating unit in this extrusion device.
Figure 12 is the dimensional structure diagram of the 3rd actuating unit in this extrusion device.
Figure 13 is the dimensional structure diagram of this cooling device.
Figure 14 is the sectional view that this cooling device removes part.
In figure, 1, frame;2nd, feed pipe;3rd, mounting bracket;4th, storing bag;4a, hanging holding portion;5th, locating rod;6th, steel wire rope; 7th, electric block;8th, lifting support;9th, guide rod;10th, hopper;11st, feeding spiro rod;12nd, crushing block;13rd, shock-absorbing sleeve;14th, gas Cylinder one;15th, regulation pipe;16th, connecting rope;17th, link up with;18th, link;19th, laser sensor;19a, acceptance division;19b, emission part; 20th, sliding panel;21st, alarm bell;22nd, mounting blocks;23rd, the first motor;24th, driven sprocket;25th, chain;26th, drive sprocket;27th, put Put groove;28th, the axis of guide;29th, indicating arm;30th, the second sliding block;31st, the second guide rail;32nd, cylinder four;33rd, outlet housing;34th, push rod Motor;35th, striker plate;36th, blower fan;37th, wind conveying pipe;38th, shield;39th, electric heating tube;40th, exhausting plate;40a, exhaust vent;41、 Baffle plate;42nd, conditioning box;43rd, delivery pump;44th, tracheae;45th, material-falling hopper;46th, cylinder five;47th, knife rest;48th, cutting knife;49th, work Plate;50th, guide plate;51st, frame is promoted;52nd, cylinder two;53rd, changeover panel;54th, template;54a, through hole;55th, recipient;56th, extrude Screw rod;57th, connecting rod;58th, servomotor;59th, driven pulley;60th, belt;61st, drive pulley;62nd, driving gear;63、 Rotary shaft;64th, driven gear;65th, stepper motor;66th, display;67th, alarm;68th, PLC;69th, cool down Case;70th, stop collar;71st, guide cylinder;71a, stopper slot;71b, connecting cavity;72nd, the first sliding block;73rd, the first guide rail;74th, cylinder Three;75th, temperature sensor;76th, locating support;77th, the second magnetic valve;78th, blast pipe;79th, air inlet pipe;80th, flow control valve; 81st, the first magnetic valve;82nd, air pump.
Embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described, But the present invention is not limited to these embodiments.
Set gradually in such as Fig. 1, Fig. 6, Figure 10, Figure 13, the prilling granulator of this improved color masterbatch, including frame 1, frame 1 There are feed device, extrusion device, cooling device, blow-dry device and pellet device.
As shown in Figure 1 and Figure 2, feed device includes storing bag 4, hopper 10, feed pipe 2 and feeding spiro rod 11, and hopper 10 is consolidated It is scheduled in frame 1, the mode that hopper 10 is bolted is fixed in frame 1;The lower end of hopper 10 is connected with the sidepiece of feed pipe 2 Logical, the one end of feed pipe 2 is blind end, and the other end of feed pipe 2 is discharge end, the one end of feeding spiro rod 11 be located in feed pipe 2 and Extend to the discharge end of feed pipe 2, the other end of feeding spiro rod 11 pass the blind end of feed pipe 2 and one can drive that it rotates the One actuating unit is connected, and storing bag 4 can drive the first elevating mechanism of its oscilaltion to be arranged in frame 1 by one, storing 4 upper ends of bag have an import, and 4 lower ends of storing bag have outlet, set flexible regulation pipe 15 in outlet, the one end of regulation pipe 15 and The outlet of storing bag 4 is connected, and the other end of regulation pipe 15 can be located in hopper 10, and regulation pipe 15 can be regulated and controled by being provided with frame 1 The regulating and controlling mechanism of middle mass flow;Regulating and controlling mechanism includes some cylinders 1 and rounded mounting bracket 3, in the present embodiment In, the quantity of cylinder 1 is two;Mounting bracket 3 is fixed in frame 1, and regulation pipe 15 is located at the center of mounting bracket 3, The cylinder body of cylinder 1 is fixed in mounting bracket 3, and the mode that the cylinder body of cylinder 1 is bolted is fixed on installation branch On frame 3;The piston rod of cylinder 1 is horizontally disposed with, and the piston rod end of cylinder 1 is towards the center of mounting bracket 3, cylinder one 14 piston rod end is fixed with crushing block 12, and crushing block 12 can be in contact with regulation pipe 15.
As shown in Fig. 2 also having shock-absorbing sleeve 13 on crushing block 12, the material of shock-absorbing sleeve 13 is rubber, the thickness of shock-absorbing sleeve 13 Spend for 8-10mm;Some blades are further fixed on the inwall of feed pipe 2, in the present embodiment, the quantity of blade is 30;Blade Section be triangle.
As shown in figure 5, the first actuating unit includes the first motor 23, drive sprocket 26, driven sprocket 24 and chain 25, the One motor 23 is fixed in frame 1, and the mode that the first motor 23 is bolted is fixed in frame 1;First motor 23 Output shaft is horizontally disposed with, and drive sprocket 26 is fixed on the output shaft of the first motor 23, the side that drive sprocket 26 is connected by key Formula is fixed on the output shaft of the first motor 23;Driven sprocket 24 is fixed on feeding spiro rod 11, and driven sprocket 24 is connected by key The mode connect is fixed on feeding spiro rod 11;Chain 25 is arranged between drive sprocket 26 and driven sprocket 24.
As shown in Figure 1, Figure 3, the first elevating mechanism includes lifting support 8, steel wire rope 6 and the electric block 7 in X-shaped, electricity The existing product that dynamic cucurbit 7 can be bought using in the market;Electric block 7 is fixed in frame 1, and the one end of steel wire rope 6 is connected to On the suspension hook of electric block 7, the other end of steel wire rope 6 is connected with lifting support 8, and it is fixed to be fixed with four angles of lifting support 8 Position bar 5, storing bag 4 can be fixed in locating rod 5, and it is fixed that there is four hanging holding portion 4a, hanging holding portion 4a to be attached on storing bag 4 tops On the bar 5 of position;Be provided with frame 1 can to storing bag 4 auxiliary positionings detent mechanism, detent mechanism include link 18, hook 17 With connecting rope 16, link 18 is fixed on storing bag 4, and the one end of connecting rope 16 is connected with frame 1, the other end of connecting rope 16 and hook 17 are connected, and the holding part of hook 17 can be located in link 18.
As shown in Fig. 1, Fig. 3, Fig. 4, the not enough alert mechanism of material in storing bag 4 can be reminded by being provided with frame 1, be reminded Mechanism includes guide rod 9, sliding panel 20, mounting blocks 22, laser sensor 19 and alarm bell 21, and laser sensor 19 uses in the market The existing product that can be bought;The upper end of guide rod 9 is fixed in frame 1, and the mode that the upper end of guide rod 9 is bolted is consolidated It is scheduled in frame 1;The lower end of guide rod 9 is mutually fixed with mounting blocks 22, mode and installation that the lower end of guide rod 9 is bolted Block 22 is mutually fixed;Mounting blocks 22 can be located in storing bag 4, and sliding panel 20 is set on guide rod 9, and can be along guide rod about 9 Slide, the emission part 19b of laser sensor 19 is fixed on sliding panel 20, and the acceptance division 19a of laser sensor 19 is fixed on peace Fill on block 22, and emission part 19b signal can be received by acceptance division 19a, alarm bell 21 is fixed in frame 1, and alarm bell 21 passes through spiral shell The mode connect is tethered to be fixed in frame 1;Alarm bell 21 is connected with laser sensor 19.
As shown in Figure 10, extrusion device includes recipient 55, extruding screw 56, rotary shaft 63 and the changeover panel being square 53, recipient 55 is fixed in frame 1, and the mode that recipient 55 is bolted is fixed in frame 1;The one end of recipient 55 For blind end, the other end of recipient 55 is output end, and the sidepiece of recipient 55 has the input port inputted for material, and input port is close The blind end of recipient 55, one end of extruding screw 56 is located in recipient 55 and extends to the output end of recipient 55, extruding The other end of screw rod 56, which passes the blind end of recipient 55 and one, can drive its second actuating unit rotated to be connected, and rotary shaft 63 is led to The mode crossed axial restraint and circumferentially rotated is arranged in frame 1, and rotary shaft 63 and recipient 55 are parallel to each other, rotary shaft 63 1 Holding can drive its 3rd actuating unit rotated to be connected with one, and the other end of rotary shaft 63 is mutually fixed with changeover panel 53, changeover panel 53 Upper to be fixed with some square templates 54 by connecting rod 57, in the present embodiment, the quantity of template 54 is four pieces;And changeover panel 53 Template 54 can close the output end of recipient 55 when turning to certain position, offered in template 54 it is some be used for material into The through hole 54a of shape, in the present embodiment, the through hole 54a quantity in template 54 are six, and the through hole 54a of four pieces of templates 54 Size is differed;The pushing mechanism that template 54 can be made to be resisted against the output end of recipient 55 is also set up in frame 1.
As shown in figure 11, the second actuating unit includes servomotor 58, drive pulley 61, driven pulley 59 and belt 60, servomotor 58 is fixed in frame 1, and the mode that servomotor 58 is bolted is fixed in frame 1;Drive pulley Wheel 61 is fixed on the output shaft of servomotor 58, and drive pulley 61 is fixed on servomotor 58 by way of key is connected On output shaft;Driven pulley 59 is fixed on extruding screw 56, and driven pulley 59 is fixed on crowded by way of key is connected Press on screw rod 56;Belt 60 is arranged between drive pulley 61 and driven pulley 59.
As shown in Figure 10, pushing mechanism includes square promotion frame 51 and cylinder 2 52, and the cylinder body of cylinder 2 52 is fixed on In frame 1, the mode that the cylinder body of cylinder 2 52 is bolted is fixed in frame 1;The piston rod of cylinder 2 52 and extruding Cylinder 55 is parallel to each other, and the piston rod end of cylinder 2 52 is mutually fixed with promotion frame 51, and the piston rod end of cylinder 2 52 passes through spiral shell Tether the mode connect and promote frame 51 mutually to fix;Promote and offer the locating slot matched with template 54, the energy of template 54 on frame 51 In locating slot;The quantity of cylinder 2 52 is four, and is evenly distributed on four sides for promoting frame 51, using the structure, can be made Frame 51 is promoted to move more steady;Beam is provided with locating slot, the material of beam is rubber.
As shown in figure 12, the 3rd actuating unit stepper motor 65, driving gear 62 and driven gear 64, stepper motor 65 are consolidated It is scheduled in frame 1, the mode that stepper motor 65 is bolted is fixed in frame 1;The output shaft level of stepper motor 65 Set, driving gear 62 is fixed on the output shaft of stepper motor 65, and driving gear 62 is fixed on step by way of key is connected On the output shaft of stepper motor 65;Driven gear 64 is fixed in rotary shaft 63, and driven gear 64 is fixed by way of key is connected In rotary shaft 63;Driving gear 62 and driven gear 64 are meshed.
As shown in Figure 13, Figure 14, cooling device includes some guide cylinders 71, locating support 76 and cooler bin 69, cooler bin 69 are fixed in frame 1, and the mode that cooler bin 69 is bolted is fixed in frame 1;The top of cooler bin 69 has opening, Locating support 76 can drive its first travel mechanism moved up and down to be arranged in cooler bin 69 by one, and guide cylinder 71 passes through axle It is arranged on to mode that is fixed and circumferentially rotating on locating support 76, the sidepiece of guide cylinder 71 offers some stopper slots in a ring 71a, in the present embodiment, stopper slot 71a quantity is seven;The bullet for closing stopper slot 71a is fixed with guide cylinder 71 Property stop collar 70, the section of stop collar 70 is V-arrangement, and has and can pass through for strip-shaped materials between adjacent two stop collars 70 Gap, be further opened with connecting cavity 71b, stopper slot 71a and connecting cavity 71b inside guide cylinder 71 and connect, be provided with frame 1 The controlling organization of the deflection of stop collar 70 can be controlled.
As shown in figure 14, controlling organization includes air pump 82, air inlet pipe 79 and blast pipe 78, and connecting cavity 71b air inlet leads to Cross air inlet pipe 79 with air pump 82 to be connected, the first magnetic valve 81, connecting cavity 71b gas outlet and exhaust are provided with air inlet pipe 79 The one end of pipe 78 is connected, and the other end of blast pipe 78 can be connected with the external world, and the second magnetic valve 77 is provided with blast pipe 78;Air inlet Flow control valve 80 is provided with pipe 79.
According to actual conditions, it would however also be possible to employ this kind of scheme, i.e.,:Controlling organization includes drive cylinder, oil drum and piston, Oil drum is fixed in frame 1, and the mode that oil drum is bolted is fixed in frame 1;Oil drum top has opening, Piston is arranged in oil drum, and oil drum bottom is connected by connecting tube with connecting cavity 71b, the cylinder body of drive cylinder by L-shaped brackets are fixed in frame 1, and support is fixed in frame 1, and the cylinder body of drive cylinder is fixed on support;Drive cylinder Piston rod straight down, the piston rod end of drive cylinder is stretched into oil drum and mutually fixed with piston, the piston rod of drive cylinder The mode that end is bolted mutually is fixed with piston;Oil drum is made of transparent material, has for the first quarter on oil drum Spend line.
As shown in figure 13, the first travel mechanism includes cylinder 3 74, the first guide rail 73 and the first sliding block 72, the first guide rail 73 It is fixed on vertically in frame 1, the mode that the first guide rail 73 is bolted is fixed in frame 1;First sliding block 72 is arranged on On first guide rail 73, the cylinder body of cylinder 3 74 is fixed in frame 1, and the mode that the cylinder body of cylinder 3 74 is bolted is fixed In frame 1;Straight down, the piston rod end of cylinder 3 74 and the first sliding block 72 are fixedly connected with the piston rod of cylinder 3 74, gas The mode and the first sliding block 72 that the piston rod end of cylinder 3 74 is bolted are fixedly connected with;Locating support 76 is fixed on the first cunning On block 72, the mode that locating support 76 is bolted is fixed on the first sliding block 72;In the present embodiment, cylinder 3 74, The quantity of first guide rail 73 and the first sliding block 72 is two.
As shown in figure 13, the prompting mechanism of temperature in cooler bin 69 can be pointed out by being provided with frame 1, and prompting mechanism includes aobvious Show device 66, temperature sensor 75, alarm 67 and PLC 68, PLC 68 can using in the market With the controller bought, controller controls the program of display, sensor and alarm to be existing, and its program need not be rearranged Editor;Temperature sensor 75 is arranged in cooler bin 69, and display 66 and alarm 67 are fixed in frame 1, the He of display 66 The mode that alarm 67 is bolted is fixed in frame 1;Temperature sensor 75, alarm 67 and display 66 with PLC 68 is connected.
As shown in Fig. 6, Fig. 8, blow-dry device includes blower fan 36, standing groove 27 and outlet housing 33, and standing groove 27 is fixed on machine On frame 1, the mode that standing groove 27 is bolted is fixed in frame 1;Being provided with standing groove 27 can lead to strip-shaped materials To the axis of guide 28, outlet housing 33 by one can drive its oscilaltion the second elevating mechanism set frame 1 on, outlet housing 33 Positioned at the surface of standing groove 27, the air inlet of outlet housing 33 is connected by wind conveying pipe 37 with blower fan 36, and outlet housing 33 goes out Air port is towards standing groove 27, and the governor motion of air outlet air quantity can be adjusted by being provided with outlet housing 33, and governor motion includes air-out There is exhaust vent 40a, exhausting plate 40 is fixed in outlet housing 33, and conditioning box 42 passes through on plate 40 and conditioning box 42, exhausting plate 40 One can drive its second travel mechanism moved horizontally to be arranged in outlet housing 33, and being fixed with conditioning box 42 can be by exhaust vent The baffle plate 41 that 40a is blocked.
As shown in Fig. 6, Fig. 8, the second travel mechanism includes push-rod electric machine 34, and push-rod electric machine 34 is fixed on outside outlet housing 33, The mode that push-rod electric machine 34 is bolted is fixed on outside outlet housing 33;The push rod of push-rod electric machine 34 passes through the side wall of outlet housing 33 It is connected with conditioning box 42, the mode that the push rod of push-rod electric machine 34 is bolted is connected with conditioning box 42.
As shown in Fig. 6, Fig. 8, the indicating arm 29 that can indicate that air output at air port, indicating arm are additionally provided with conditioning box 42 29 one end are positioning end, and the other end of indicating arm 29 is working end, and the positioning end of indicating arm 29 is fixed on conditioning box 42, indicating arm 29 working ends, which are passed through, also has the second graduation mark on the side wall of outlet housing 33, working end.
As shown in Figure 6, Figure 7, the second elevating mechanism includes cylinder 4 32, the second guide rail 31 and the second sliding block 30, and second leads Rail 31 is fixed in frame 1 vertically, and the second sliding block 30 is arranged on the second guide rail 31, and the cylinder body of cylinder 4 32 is fixed on frame 1 On, the mode that the cylinder body of cylinder 4 32 is bolted is fixed in frame 1;The piston rod of cylinder 4 32 straight down, gas The piston rod end of cylinder 4 32 and the second sliding block 30 are fixedly connected with, and outlet housing 33 is fixed on the second sliding block 30, and outlet housing 33 passes through Bolt connecting mode is fixed on the second sliding block 30;In the present embodiment, cylinder 4 32, the second guide rail 31 and the second sliding block 30 Quantity is two;Both sides of the standing groove 27 along strip-shaped materials moving direction are fixed with striker plate 35;It is provided with outlet housing 33 Heating arrangements, heating arrangements include some electric heating tubes 39 and shield 38, and shield 38 is fixed on the madial wall of outlet housing 33, and electricity adds Heat pipe 39 is located in shield 38.
As shown in figure 9, pellet device includes cylinder 5 46, cutting knife 48 and working plate 49, working plate 49 is fixed on frame 1 On, the one end of working plate 49 is fixed with guide plate 50, and the other end of working plate 49 is fixed with material-falling hopper 45, and the cylinder body of cylinder 5 46 passes through Knife rest 47 is fixed on working plate 49, and knife rest 47 is fixed on working plate 49, and the cylinder body of cylinder 5 46 is fixed on knife rest 47;Gas Straight down, the piston rod end of cylinder 5 46 and cutting knife 48 are fixedly connected with the piston rod of cylinder 5 46, the tailpiece of the piston rod of cylinder 5 46 The mode and cutting knife 48 that portion is bolted are fixedly connected with;Cutting knife 48 can be in contact with working plate 49, and energy is additionally provided with frame 1 The conveying mechanism for making the finished product materials on working plate 49 be transported in material-falling hopper 45;Conveying mechanism includes tracheae 44 and delivery pump 43, the one end of tracheae 44 is connected with delivery pump 43, and the other end of tracheae 44 is towards material-falling hopper 45.
The operation principle of the present invention is as follows:Charge material into storing bag 4, control electric block 7 drives lifting support 8 to move Dynamic, lifting support 8 drives storing bag 4 to move, and is at the top of hopper 10, and the lower end of regulation pipe 15 is passed through into mounting bracket 3, and be in hopper 10, the piston rod of control cylinder 1 drives crushing block 12 to move, and regulation pipe 15 is adjusted into institute The material in size, storing bag 4 is needed to fall under gravity in hopper 10, the output shaft of the first motor 23 of control drives master Movable sprocket 26 is rotated, and drive sprocket 26 drives driven sprocket 24 to rotate by chain 25, and driven sprocket 24 drives feeding spiro rod 11 Rotate, the material in hopper 10 is transported to the discharge end of feed pipe 2, complete it and convey operation;Control the defeated of stepper motor 65 Shaft drives driving gear 62 to rotate, and driving gear 62 drives driven gear 64 to rotate, and driven gear 64 drives 63 turns of rotary shaft Dynamic, rotary shaft 63 drives changeover panel 53 to rotate, and required template 54 is closed the output end of recipient 55, and control drive is pushed away Dynamic frame 51 is moved, and template 54 is resisted against the output end of recipient 55, material is added in recipient 55 from input port, control is watched The output shaft for taking motor 58 drives drive pulley 61 to rotate, and drive pulley 61 drives 59 turns of driven pulley by belt 60 Dynamic, driven pulley 59 drives extruding screw 56 to rotate, and the output of recipient 55 is transported material to, by template 54 Through hole 54a formation strip-shaped materials, complete its extrude operation;Strip-shaped materials are put into cooler bin 69, control cylinder 3 74 Piston rod drives the first sliding block 72 to move, and the first sliding block 72 drives locating support 76 to move, and locating support 76 drives guide cylinder 71 It is mobile, strip-shaped materials is in suitable level, complete its cooling operations;Strip-shaped materials are put into standing groove 27, and It is on the axis of guide 28, the piston rod of control cylinder 4 32 drives the second sliding block 30 to move, and the second sliding block 30 drives air-out Cover 33 is moved, and outlet housing 33 is adjusted into suitable height, blower fan 36 delivers air to outlet housing 33 by wind conveying pipe 37 and entered At air port, the air exported at the air outlet of outlet housing 33 can dry up strip-shaped materials, complete it and dry up operation;Strip-shaped materials are put On working plate 49, the piston rod of control cylinder 5 46 drives cutting knife 48 to move down, and cutting knife 48 and working plate 49 are in contact, will Strip-shaped materials are cut off, and delivered air to by delivery pump 43 in tracheae 44, the material of finished product is transported in material-falling hopper 45, complete Into its pelletizing operation;It can realize that it granulates operation using above step.

Claims (5)

1. a kind of prilling granulator of improved color masterbatch, including frame, it is characterised in that be disposed with frame feed device, Extrusion device, cooling device, blow-dry device and pellet device;The feed device includes storing bag, hopper, feed pipe and feeding Screw rod, hopper is fixed in frame, and hopper lower end is connected with feeding tube side part, and feed pipe one end is blind end, and feed pipe is another One end is discharge end, and feeding spiro rod one end is located in feed pipe and extends to the discharge end of feed pipe, the feeding spiro rod other end The blind end and one for passing feed pipe can drive its first actuating unit rotated to be connected, and storing bag can be driven above and below it by one First elevating mechanism of lifting is arranged in frame, and storing bag upper end has import, and storing bag lower end has outlet, set in outlet The regulation pipe of elasticity is equipped with, the outlet of regulation pipe one end and storing bag is connected, the regulation pipe other end can be located in hopper, frame On be provided with and can regulate and control the regulating and controlling mechanism of mass flow in regulation pipe;The regulating and controlling mechanism includes some cylinders one and rounded Mounting bracket, mounting bracket is fixed in frame, and regulation pipe is located at the center of mounting bracket, and the cylinder body of cylinder one is fixed on peace Fill on support, the piston rod of cylinder one is horizontally disposed with, the piston rod end of cylinder one towards the center of mounting bracket, cylinder one Piston rod end is fixed with crushing block, and crushing block can be in contact with regulation pipe;Also there is shock-absorbing sleeve, damping on the crushing block The material of set is rubber;Some blades are further fixed on the feeding inside pipe wall, the section of blade is triangle;Described first moves Force mechanisms include the first motor, drive sprocket, driven sprocket and chain, and the first motor is fixed in frame, the first motor it is defeated Shaft is horizontally disposed with, and drive sprocket is fixed on the output shaft of the first motor, and driven sprocket is fixed on feeding spiro rod, and chain is set Put between drive sprocket and driven sprocket;First elevating mechanism includes lifting support, steel wire rope and the electronic calabash in X-shaped Reed, electric block is fixed in frame, and steel wire rope one end is connected on the suspension hook of electric block, the steel wire rope other end and lifting branch Frame is connected, and locating rod is fixed with four angles of lifting support, and storing bag can be fixed on the securing lever;Set in the frame Link, hook and connecting rope can be included to the detent mechanism of storing bag auxiliary positioning, the detent mechanism by having, and link is fixed on storage On pocket, connecting rope one end is connected with frame, and the connecting rope other end is connected with hook, and the holding part of hook can be located in link; The not enough alert mechanism of material in storing bag can be reminded by being provided with the frame, and the alert mechanism includes guide rod, slided Plate, mounting blocks, laser sensor and alarm bell, guide rod upper end are fixed in frame, and guide rod lower end is mutually fixed with mounting blocks, peace Filling block can be located in storing bag, and sliding panel is arranged on the guide bar, and can be slided up and down along guide rod, the transmitting of laser sensor Portion is fixed on sliding panel, and the acceptance division of laser sensor is fixed on mounting blocks, and the signal of emission part can be connect by acceptance division Receive, alarm bell is fixed in frame, and alarm bell is connected with laser sensor;The blow-dry device includes blower fan, standing groove and outlet housing, Standing groove is fixed in frame, and the axis of guide that can be oriented to strip-shaped materials is provided with standing groove, and outlet housing can drive by one Second elevating mechanism of its oscilaltion is set in frame, and outlet housing is located at the surface of standing groove, and the air inlet of outlet housing leads to Cross wind conveying pipe with blower fan to be connected, the air outlet of outlet housing is towards standing groove, and air outlet air quantity can be adjusted by being provided with outlet housing Governor motion, the governor motion includes exhausting plate and conditioning box, has exhaust vent on exhausting plate, and exhausting plate is fixed on air-out In cover, conditioning box can drive its second travel mechanism moved horizontally to be arranged in outlet housing by one, be fixed with conditioning box The baffle plate that exhaust vent can be blocked;Second travel mechanism includes push-rod electric machine, and push-rod electric machine is fixed on outside outlet housing, push rod The push rod of motor is connected through outlet housing side wall with conditioning box;It is additionally provided with the conditioning box and can indicate that air output at air port Indicating arm, indicating arm one end is positioning end, and the indicating arm other end is working end, and the positioning end of indicating arm is fixed on conditioning box On, indicating arm working end, which is passed through, also has the second graduation mark on outlet housing side wall, working end;Second elevating mechanism includes gas Cylinder four, the second guide rail and the second sliding block, the second guide rail are fixed in frame vertically, and the second sliding block is arranged on the second guide rail, gas The cylinder body of cylinder four is fixed in frame, the piston rod of cylinder four straight down, the piston rod end of cylinder four and the second sliding block phase It is connected, outlet housing is fixed on the second sliding block;Both sides of the standing groove along strip-shaped materials moving direction are fixed with striker plate;Institute State and heating arrangements are provided with outlet housing, heating arrangements include some electric heating tubes and shield, shield is fixed on the inside of outlet housing On wall, electric heating tube is located in shield.
2. the prilling granulator of improved color masterbatch according to claim 1, it is characterised in that the extrusion device is included in side Recipient, extruding screw, rotary shaft and the changeover panel of shape, recipient are fixed in frame, and recipient one end is blind end, extruding The cylinder other end is output end, and recipient sidepiece has the input port inputted for material, and input port is squeezed close to the blind end of recipient Pressure screw rod one end is located in recipient and extends to the output end of recipient, and the extruding screw other end passes the closing of recipient Holding can drive its second actuating unit rotated to be connected with one, and rotary shaft is arranged on axial restraint and by way of circumferentially rotating In frame, rotary shaft and recipient are parallel to each other, and rotary shaft one end can drive its 3rd actuating unit rotated to be connected with one, turn The moving axis other end is mutually fixed with changeover panel, and some square templates are fixed with by connecting rod on changeover panel, and changeover panel is turned to Template can close the output end of recipient during certain position, and some through holes shaped for material, machine are offered in template The pushing mechanism that template can be made to be resisted against recipient output end is also set up on frame;The pellet device include cylinder five, cutting knife and Working plate, working plate is fixed in frame, and working plate one end is fixed with guide plate, and the working plate other end is fixed with material-falling hopper, gas The cylinder body of cylinder five is fixed on working plate by knife rest, the piston rod of cylinder five straight down, the piston rod end of cylinder five and Cutting knife is fixedly connected with, and cutting knife can be in contact with working plate, and being additionally provided with frame can make the finished product materials on working plate be transported to Conveying mechanism in hopper;The conveying mechanism includes tracheae and delivery pump, and tracheae one end is connected with delivery pump, and tracheae is another Hold towards material-falling hopper.
3. the prilling granulator of improved color masterbatch according to claim 2, it is characterised in that second actuating unit includes Servomotor, drive pulley, driven pulley and belt, servomotor are fixed in frame, and drive pulley, which is fixed on, to be watched Take on the output shaft of motor, driven pulley is fixed on extruding screw, belt is arranged on drive pulley and driven pulley Between;The pushing mechanism includes square promotion frame and cylinder two, and the cylinder body of cylinder two is fixed in frame, the work of cylinder two Stopper rod and recipient are parallel to each other, and the piston rod end of cylinder two is mutually fixed with promotion frame, is promoted and is offered and template phase on frame The locating slot of matching, template can be located in locating slot;The quantity of the cylinder two is four, and is evenly distributed on the four of promotion frame Side;Beam is provided with the locating slot, the material of beam is rubber;The 3rd actuating unit stepper motor, active Gear and driven gear, stepper motor are fixed in frame, and the output shaft of stepper motor is horizontally disposed with, and driving gear is fixed on step On the output shaft of stepper motor, driven gear is fixed on the rotating shaft, and driving gear and driven gear are meshed.
4. the prilling granulator of improved color masterbatch according to claim 1, it is characterised in that the cooling device includes some Guide cylinder, locating support and cooler bin, cooler bin are fixed in frame, and cooling upper box part has opening, and locating support passes through one Its first travel mechanism moved up and down can be driven to be arranged in cooler bin, guide cylinder passes through axial restraint and the side that circumferentially rotates Formula is arranged on locating support, and guide cylinder sidepiece is offered to be fixed with stopper slot on some stopper slots in a ring, guide cylinder The elastic stop collar closed, the section of stop collar is V-arrangement, and has between adjacent two stop collars and can supply strip-shaped materials Connecting cavity is further opened with inside the gap passed through, guide cylinder, stopper slot and connecting cavity connect, limit can be controlled by being provided with frame The controlling organization of position set deflection;The controlling organization includes air pump, air inlet pipe and blast pipe, and the air inlet of connecting cavity is by entering Tracheae is connected with air pump, and the first magnetic valve is provided with air inlet pipe, and the gas outlet of connecting cavity is connected with blast pipe one end, row The tracheae other end can be connected with the external world, and the second magnetic valve is provided with blast pipe;Flow-rate adjustment is provided with the air inlet pipe Valve.
5. the prilling granulator of improved color masterbatch according to claim 4, it is characterised in that first travel mechanism includes Cylinder three, the first guide rail and the first sliding block, the first guide rail are fixed in frame vertically, and the first sliding block is arranged on the first guide rail, The cylinder body of cylinder three is fixed in frame, the piston rod of cylinder three straight down, the piston rod end of cylinder three and the first sliding block It is fixedly connected with, locating support is fixed on the first sliding block;The prompting mechanism that can point out to cool down the temperature inside the box is provided with the frame, The prompting mechanism includes display, temperature sensor, alarm and PLC, and temperature sensor is arranged on cold But in case, display and alarm are fixed in frame, temperature sensor, alarm and display with PLC PLC technologies Device is connected.
CN201710283594.5A 2015-09-30 2015-09-30 A kind of prilling granulator of improved color masterbatch Active CN107030923B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710283594.5A CN107030923B (en) 2015-09-30 2015-09-30 A kind of prilling granulator of improved color masterbatch

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201510639720.7A CN105150403B (en) 2015-09-30 2015-09-30 A kind of granulating system of color masterbatch
CN201710283594.5A CN107030923B (en) 2015-09-30 2015-09-30 A kind of prilling granulator of improved color masterbatch

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201510639720.7A Division CN105150403B (en) 2015-09-30 2015-09-30 A kind of granulating system of color masterbatch

Publications (2)

Publication Number Publication Date
CN107030923A true CN107030923A (en) 2017-08-11
CN107030923B CN107030923B (en) 2019-04-26

Family

ID=54791591

Family Applications (3)

Application Number Title Priority Date Filing Date
CN201510639720.7A Active CN105150403B (en) 2015-09-30 2015-09-30 A kind of granulating system of color masterbatch
CN201710283594.5A Active CN107030923B (en) 2015-09-30 2015-09-30 A kind of prilling granulator of improved color masterbatch
CN201710283595.XA Expired - Fee Related CN106956379B (en) 2015-09-30 2015-09-30 A kind of granulating system of the color masterbatch with control mechanism

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CN201510639720.7A Active CN105150403B (en) 2015-09-30 2015-09-30 A kind of granulating system of color masterbatch

Family Applications After (1)

Application Number Title Priority Date Filing Date
CN201710283595.XA Expired - Fee Related CN106956379B (en) 2015-09-30 2015-09-30 A kind of granulating system of the color masterbatch with control mechanism

Country Status (1)

Country Link
CN (3) CN105150403B (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106956379A (en) * 2015-09-30 2017-07-18 王佳莺 A kind of granulating system of the color masterbatch with controlling organization
CN109760228A (en) * 2019-03-04 2019-05-17 浙江金淳高分子材料有限公司 A kind of production technology and its process units of non-woven fabrics medical supplies Masterbatch
CN113561355A (en) * 2021-07-30 2021-10-29 江苏百瑞尔包装材料有限公司 Modified PBAT granulation device and preparation method of foaming material thereof
CN116875975A (en) * 2023-07-17 2023-10-13 齐鲁工业大学(山东省科学院) High-entropy alloy powder feeding device for laser cladding

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107971088A (en) * 2017-11-20 2018-05-01 安徽华美新材料科技有限公司 A kind of granulating system of the color masterbatch with control mechanism
CN110252455A (en) * 2019-06-23 2019-09-20 苏州力佳达电子科技有限公司 A kind of material disintegrating screening plant containing optical-fiber laser lamp
CN110640927A (en) * 2019-08-12 2020-01-03 扬州中欣高分子材料有限公司 Shock-proof type plastic granulation machine of convenient removal

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103707486A (en) * 2013-12-30 2014-04-09 南京诚盟机械有限公司 Multifunctional adjustable twin-screw extruder unit
CN104162941A (en) * 2014-08-29 2014-11-26 江苏诚盟装备股份有限公司 Efficient and energy-saving waste plastic recycling and granulating complete device
CN105150403B (en) * 2015-09-30 2017-05-31 甘肃聚能环保科技有限公司 A kind of granulating system of color masterbatch
CN207240581U (en) * 2017-09-22 2018-04-17 安徽淮宿建材有限公司 A kind of extruding granulator

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1597615A (en) * 1967-11-22 1970-06-29
CN102152426A (en) * 2011-04-26 2011-08-17 太仓市立新电器塑料有限公司 Pelleting extruder
CN102363336A (en) * 2011-10-27 2012-02-29 江苏泽童新材料有限公司 Feeding device, stay granulator and color master batch preparation technology
CN103336314A (en) * 2013-06-19 2013-10-02 昆山市烽禾升精密机械有限公司 Material detection machine
CN204429218U (en) * 2014-10-31 2015-07-01 嘉善睿逸电子科技有限公司 Mixing feed mechanism
CN204488011U (en) * 2015-03-26 2015-07-22 温州澳浦实业有限公司 For the water trap in plastic granulating streamline
CN204585611U (en) * 2015-04-10 2015-08-26 常州市双成塑母料有限公司 For the production system of white master batch
CN104890151A (en) * 2015-06-06 2015-09-09 安徽的丰管业有限公司 Plastic tube crusher
CN204997855U (en) * 2015-09-30 2016-01-27 浙江金彩新材料有限公司 Female granulator of look weather device
CN204977121U (en) * 2015-09-30 2016-01-20 浙江金彩新材料有限公司 Extrusion device of electrically conductive look mother's of environment -friendly granulator
CN204977186U (en) * 2015-09-30 2016-01-20 浙江金彩新材料有限公司 Cooling device of antibiotic fragrant type look mother's granulator
CN205033411U (en) * 2015-09-30 2016-02-17 浙江金彩新材料有限公司 Look female granulation equipment of improvement structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103707486A (en) * 2013-12-30 2014-04-09 南京诚盟机械有限公司 Multifunctional adjustable twin-screw extruder unit
CN104162941A (en) * 2014-08-29 2014-11-26 江苏诚盟装备股份有限公司 Efficient and energy-saving waste plastic recycling and granulating complete device
CN105150403B (en) * 2015-09-30 2017-05-31 甘肃聚能环保科技有限公司 A kind of granulating system of color masterbatch
CN207240581U (en) * 2017-09-22 2018-04-17 安徽淮宿建材有限公司 A kind of extruding granulator

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106956379A (en) * 2015-09-30 2017-07-18 王佳莺 A kind of granulating system of the color masterbatch with controlling organization
CN109760228A (en) * 2019-03-04 2019-05-17 浙江金淳高分子材料有限公司 A kind of production technology and its process units of non-woven fabrics medical supplies Masterbatch
CN113561355A (en) * 2021-07-30 2021-10-29 江苏百瑞尔包装材料有限公司 Modified PBAT granulation device and preparation method of foaming material thereof
CN113561355B (en) * 2021-07-30 2022-04-22 江苏百瑞尔包装材料有限公司 Modified PBAT granulation device and preparation method of foaming material thereof
CN116875975A (en) * 2023-07-17 2023-10-13 齐鲁工业大学(山东省科学院) High-entropy alloy powder feeding device for laser cladding
CN116875975B (en) * 2023-07-17 2024-03-08 齐鲁工业大学(山东省科学院) High-entropy alloy powder feeding device for laser cladding

Also Published As

Publication number Publication date
CN105150403B (en) 2017-05-31
CN106956379B (en) 2019-02-26
CN105150403A (en) 2015-12-16
CN107030923B (en) 2019-04-26
CN106956379A (en) 2017-07-18

Similar Documents

Publication Publication Date Title
CN105150403B (en) A kind of granulating system of color masterbatch
CN205033411U (en) Look female granulation equipment of improvement structure
CN107902973A (en) The preparation method of the diatom ooze of improvement
CN105600509A (en) Material cooling machine
CN110465238A (en) A kind of hard alloy rotating spraying granulator
CN201514127U (en) Automatic regulating valve used for cooling machine of grate bed
CN204149362U (en) A kind of plastic granulator with breaker
CN206139135U (en) A portable living beings granulation machine for agriculture and forestry waste disposal
CN214266253U (en) High-efficient granulator is used in production of rubber promoter
CN213434220U (en) Raw materials proportioning device of pellet production usefulness
CN108219573A (en) A kind of airflow comminution system
CN209246753U (en) Fast cooling device is used in a kind of production of bamboo carbon charcoal
CN208197379U (en) A kind of pre- transmitting apparatus of foam insulation box raw material
CN208757515U (en) A kind of variable conveyer and drum granulating production line
CN206821944U (en) A kind of aquatic products seedling starter diet cooler
CN106241847B (en) A kind of preparation method of powdered whiting
CN203229222U (en) Upper auger grain shunting box
CN210741116U (en) Air quantity adjusting device of grate cooler
CN113232239B (en) Mixed feeding and distributing system of injection molding machine
CN202456101U (en) Closed pneumatic feeder
CN116588934B (en) Steam type gyration linkage formula active carbon production is with activation stove
CN203331236U (en) Device for accurately controlling spiral micro-feeding of concrete powder
CN215261109U (en) Automatic discharging mechanism of large-volume continuous energy-saving environment-friendly shaft kiln
CN107935841A (en) The production method of improved zinc stearate
CN215902202U (en) Powder concentrator with adjustable speed

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right

Effective date of registration: 20190328

Address after: 516100 Huangxi Industrial Park, west of Yongshi Avenue, Shiwan Town, Boluo County, Huizhou City, Guangdong Province

Applicant after: Huizhou Plastic Bo New Materials Co., Ltd.

Address before: 314400 13 Nong Li Dai, Long Xiao village, Yuanhua Town, Haining City, Jiaxing, Zhejiang

Applicant before: Wang Jiaying

TA01 Transfer of patent application right
GR01 Patent grant
GR01 Patent grant
CP01 Change in the name or title of a patent holder

Address after: 516100 Huangxi Industrial Park, west of Yongshi Avenue, Shiwan Town, Boluo County, Huizhou City, Guangdong Province

Patentee after: Guangdong Su Bo new material Co.,Ltd.

Address before: 516100 Huangxi Industrial Park, west of Yongshi Avenue, Shiwan Town, Boluo County, Huizhou City, Guangdong Province

Patentee before: Huizhou Plastic Bo New Materials Co.,Ltd.

CP01 Change in the name or title of a patent holder