CN106269137B - A kind of preparation method of diatom mud - Google Patents
A kind of preparation method of diatom mud Download PDFInfo
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Abstract
本发明提供了一种硅藻泥的制备方法。它解决了现有制备方法的步骤复杂,且需要人工操作,生产速度慢等技术问题。本硅藻泥的制备方法,以硅藻土为原料,该方法包括以下步骤:a、气流粉碎;b、筛选;c、添加剂预混合;d、负离子搅拌。本发明具有生产速度快的优点。
The present invention provides a method for preparing diatom mud. This method solves the technical problems of existing preparation methods, such as complex steps, manual operation, and slow production speed. This method uses diatomaceous earth as raw material and includes the following steps: a. air flow pulverization; b. screening; c. premixing with additives; and d. negative ion stirring. The present invention has the advantage of high production speed.
Description
技术领域technical field
本发明涉及一种制备方法,特别是一种硅藻泥的制备方法。The invention relates to a preparation method, in particular to a preparation method of diatom mud.
背景技术Background technique
硅藻泥是一种以硅藻土为主要原材料的内墙环保装饰壁材,具有消除甲醛、净化空气、调节湿度、释放负氧离子、防火阻燃、墙面自洁、杀菌除臭等功能。由于硅藻泥健康环保,不仅有很好装饰性,还具有功能性,是替代壁纸和乳胶漆的新一代室内装饰材料。Diatom mud is an environmentally friendly decorative wall material for interior walls with diatomite as the main raw material. It has the functions of eliminating formaldehyde, purifying air, adjusting humidity, releasing negative oxygen ions, fire retardant, wall self-cleaning, sterilization and deodorization, etc. . Because diatom mud is healthy and environmentally friendly, it is not only very decorative, but also functional. It is a new generation of interior decoration materials that replace wallpaper and latex paint.
经检索,如中国专利文献公开了一种彩色硅藻泥制备方法【申请号:201210124939.X;公开号:CN 102643053A】。这种彩色硅藻泥制备方法,其特征在于:先在粉状硅藻土原土中加入颜料、氯化钠和适量水混合搅拌做成湿块,再将湿块放在温度1150℃的旋转窑炉中烧制,冷却出炉后,将其加工成250-300目的粉状彩色硅藻土粉,再在粉状彩色硅藻土粉中加入烧制矿粉和粘接剂混合搅拌,即可制得彩色硅藻泥。After searching, for example, Chinese patent literature discloses a preparation method of colored diatom mud [application number: 201210124939.X; publication number: CN 102643053A]. The preparation method of this colored diatom mud is characterized in that: first add pigment, sodium chloride and appropriate amount of water to the powdered diatomite raw soil and mix and stir to form a wet block, and then put the wet block on a rotating machine at a temperature of 1150 ° C. Firing in the kiln, after cooling out of the furnace, process it into 250-300 mesh powdery colored diatomite powder, then add fired mineral powder and binder to the powdery colored diatomite powder and mix and stir. Prepare colored diatom mud.
该专利中公开的制备方法虽然环保安全,对人体不产生损害,但是,该制备方法的步骤过于复杂,且需要人工操作,生产速度慢,因此,设计出一种硅藻泥的制备方法是很有必要的。Although the preparation method disclosed in this patent is environmentally safe and does not cause damage to the human body, the steps of the preparation method are too complicated, and manual operations are required, and the production speed is slow. Therefore, it is very difficult to design a preparation method of diatom mud. Necessary.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种硅藻泥的制备方法,该制备方法具有生产速度快的特点。The object of the present invention is to propose a preparation method of diatom ooze in view of the above-mentioned problems in the prior art, and the preparation method has the characteristics of fast production speed.
本发明的目的可通过下列技术方案来实现:一种硅藻泥的制备方法,其特征在于,以硅藻土为原料,该方法包括以下步骤:The object of the present invention can be achieved through the following technical scheme: a kind of preparation method of diatom ooze is characterized in that, taking diatomite as raw material, the method may further comprise the steps:
a、气流粉碎:将硅藻土投入到气流粉碎系统中,通过气流的作用使硅藻土相互撞击,实现粉碎,达到3000-3500目;a. Airflow crushing: put diatomite into the airflow crushing system, and the diatomite will collide with each other through the action of airflow to achieve crushing, reaching 3000-3500 mesh;
b、筛选:将步骤a中粉碎后的硅藻土投入到普通的反应釜中,采用自由落体的方式,对硅藻土进行筛选,由于重力的作用,在硅藻土下落50-60s后对硅藻土进行收集;b. Screening: put the crushed diatomite in step a into an ordinary reaction kettle, and use free fall to screen the diatomite. diatomaceous earth for collection;
c、添加剂预混合:添加剂包括无机色粉、食品纤维素、无机胶和白砂,将无机色粉、食品纤维素、无机胶和白砂倒入到普通的搅拌机中进行混合,搅拌时间20-30min;c. Premixing of additives: Additives include inorganic toner, food cellulose, inorganic glue and white sand, pour the inorganic toner, food cellulose, inorganic glue and white sand into an ordinary mixer for mixing, and the mixing time is 20-30 minutes;
d、负离子搅拌:将步骤b中筛选的硅藻土投入到负离子搅拌器中,负离子搅拌器中释放正离子,硅藻土释放负离子,将步骤c中混合好的添加剂在硅藻土边搅拌的过程中进行添加,通过正负离子之间的吸附作用,将硅藻土与添加剂进行混合,制得硅藻泥。d. Negative ion stirring: Put the diatomite screened in step b into the negative ion stirrer, positive ions are released in the negative ion stirrer, and diatomite releases negative ions, and the additive mixed in step c is stirred on the diatomite side Adding during the process, through the adsorption between positive and negative ions, diatomaceous earth and additives are mixed to obtain diatom mud.
采用以上方法,通过各类机械设备实现硅藻泥的加工,无需人工过多操作,生产速度快。Using the above method, the processing of diatom mud is realized through various mechanical equipment, without excessive manual operation, and the production speed is fast.
所述步骤a中的气流粉碎系统包括机架,所述机架上设置有送料装置、分解装置和收集装置,所述送料装置包括储料罐和送料管,储料罐固定在机架上,储料罐上端具有输入口,储料罐下端通过导向管和送料管的管壁相连通,储料罐和导向管之间设置有安装管,安装管上端和储料罐下端相连通,安装管下端和导向管相连通,安装管上具有能将储料罐中物料输送到导向管的输送机构,机架上设置有能将储料罐下端疏通的疏通机构;所述分解装置包括分解罐、定位环、若干供气管、供料管和空压机,分解罐设置在机架上,定位环设置在分解罐内,且定位环位于分解罐中部,若干供气管的出气端穿过分解罐侧壁固定在定位环上,且出气端朝向定位环中心,供气管的进气端通过第一连通管和空压机相连通,供料管的出料端固定在分解罐内,且出料端朝向定位环,供料管的进料端穿过分解罐侧壁和送料管相连通,分解罐上部设置有筛选机构,分解罐下部设置有回收机构;所述收集装置包括收集罐、输出管和输出螺杆,收集罐固定在机架上,收集罐上端具有进口,收集罐的进口和分解罐上部相连通,收集罐下端具有出口,收集罐的出口和输出管的管壁相连通,输出管一端为封闭端,输出管另一端为输出端,输出端上设置有用于定位的定位件,输出螺杆一端位于输出管内,输出螺杆另一端穿出输出管的封闭端与一能带动其转动的驱动机构相连,机架上还固定有阻隔箱,阻隔箱侧部具有开口,阻隔箱上铰接有能将开口封闭住的箱门,输出管的输出端穿过阻隔箱侧壁位于阻隔箱内,机架上还设置有能将阻隔箱内粉尘吸除的吸尘机构。The jet pulverization system in the step a includes a frame on which a feeding device, a decomposition device and a collection device are arranged, the feeding device includes a storage tank and a feeding pipe, the storage tank is fixed on the frame, The upper end of the storage tank has an input port, the lower end of the storage tank is connected with the pipe wall of the feeding pipe through the guide pipe, and a installation pipe is arranged between the storage tank and the guide pipe. The lower end communicates with the guide pipe, the installation pipe has a conveying mechanism that can transport the material in the storage tank to the guide pipe, and the frame is provided with a dredging mechanism that can dredge the lower end of the storage tank; the decomposition device includes a decomposition tank, Positioning ring, several air supply pipes, feed pipes and air compressor, the decomposition tank is set on the frame, the positioning ring is set in the decomposition tank, and the positioning ring is located in the middle of the decomposition tank, and the gas outlet ends of several air supply pipes pass through the side of the decomposition tank The wall is fixed on the positioning ring, and the air outlet is facing the center of the positioning ring. The inlet end of the air supply pipe is connected with the air compressor through the first connecting pipe. The discharge end of the feed pipe is fixed in the decomposition tank, and the discharge end Facing the positioning ring, the feed end of the feed pipe passes through the side wall of the decomposition tank and communicates with the feed pipe. The upper part of the decomposition tank is provided with a screening mechanism, and the lower part of the decomposition tank is provided with a recovery mechanism; the collection device includes a collection tank, an output pipe and The output screw, the collection tank is fixed on the frame, the upper end of the collection tank has an inlet, the inlet of the collection tank is connected with the upper part of the decomposition tank, the lower end of the collection tank has an outlet, the outlet of the collection tank is connected with the pipe wall of the output pipe, and one end of the output pipe is It is a closed end, the other end of the output tube is the output end, and the output end is provided with a positioning piece for positioning. One end of the output screw is located in the output tube, and the other end of the output screw passes through the closed end of the output tube and a driving mechanism that can drive it to rotate. connected, and a barrier box is fixed on the frame. The side of the barrier box has an opening. It is also equipped with a dust suction mechanism that can suck the dust in the isolation box.
气流粉碎系统的工作原理如下::通过输送机构将储料罐中的原料输送到导向管中,原料在自身重力的作用下进入到送料管中,从而实现其送料作业;将送料管中的原料通过供料管输送到分解罐中,空压机将压缩后的空气通过供气管输送到分解罐中,原料受到空气的高速冲击,相互之间产生摩擦并分解成纳米级粉料,通过筛选机构将符合要求的颗粒筛选出,通过回收机构将不符合要求的颗粒回收,从而完成其分解作业;纳米级粉料被输送到收集罐中,通过定位件将物料袋固定在输出管的输出端上,通过驱动机构带动输出螺杆转动,随着输出螺杆的转动,将收集罐中的纳米级粉料输送到物料袋中,通过吸尘机构将阻隔箱内的粉尘吸除,从而实现其收集作业。The working principle of the jet crushing system is as follows: the raw material in the storage tank is transported to the guide pipe through the conveying mechanism, and the raw material enters the feeding pipe under the action of its own gravity, so as to realize its feeding operation; the raw material in the feeding pipe is The compressed air is sent to the decomposition tank through the feed pipe, and the air compressor sends the compressed air to the decomposition tank through the air supply pipe. The raw materials are impacted by the air at high speed, generate friction with each other and decompose into nano-scale powder, and pass through the screening mechanism. The particles that meet the requirements are screened out, and the particles that do not meet the requirements are recovered by the recycling mechanism to complete their decomposition; the nano-scale powder is transported to the collection tank, and the material bag is fixed on the output end of the output pipe through the positioning piece , the output screw is driven to rotate through the driving mechanism, and with the rotation of the output screw, the nano-scale powder in the collection tank is transported to the material bag, and the dust in the barrier box is sucked out by the dust suction mechanism, so as to realize its collection operation.
所述输送机构包括输送轴和减速电机,输送轴水平设置在安装管中,且输送轴位于输气管的出气口下方,输送轴端部和减速电机的输出轴相连,输送轴上固定有若干输送叶片。The conveying mechanism includes a conveying shaft and a deceleration motor, the conveying shaft is horizontally arranged in the installation pipe, and the conveying shaft is located below the air outlet of the air pipe, the end of the conveying shaft is connected with the output shaft of the decelerating motor, and a number of conveying shafts are fixed on the conveying shaft blade.
当需要将储料罐的原料输送到导向管中,控制减速电机的输出轴带动输送轴转动,输送轴带动输送叶片转动,随着输送叶片的转动,可将储料罐的原料输送到导向管中。When it is necessary to transport the raw materials of the storage tank to the guide tube, the output shaft of the geared motor is controlled to drive the delivery shaft to rotate, and the delivery shaft drives the delivery blades to rotate. With the rotation of the delivery blades, the raw materials of the storage tank can be delivered to the guide tube. middle.
所述疏通机构包括输气管,输气管的出气口穿过安装管的管壁位于安装管内,且该端竖直朝上,输气管的进气口和上述空压机相连通,输气管中设置有电磁阀,机架上还设置有能控制电磁阀工作的控制结构。The dredging mechanism includes an air pipe, the air outlet of the air pipe passes through the pipe wall of the installation pipe and is located in the installation pipe, and the end is vertically upward, the air inlet of the air pipe is connected with the above-mentioned air compressor, and the air pipe is set There is a solenoid valve, and a control structure capable of controlling the work of the solenoid valve is also arranged on the frame.
当储料罐的下端堵塞时,通过控制结构控制电磁阀得电,电磁阀使输气管连通,空气机将空气输送到输气管的进气口中,输气管的出气口使储料罐下端的原料向上移动,将其疏通,从而可确保送料作业的正常进行,工作稳定性好。When the lower end of the storage tank is blocked, the solenoid valve is energized through the control structure, the solenoid valve connects the air delivery pipe, the air machine delivers air to the air inlet of the air delivery pipe, and the air outlet of the air delivery pipe makes the raw materials at the lower end of the storage tank Move it up to clear it, so as to ensure the normal operation of the feeding operation and good working stability.
所述控制结构包括弹性片、行程开关和第一控制器,弹性片一端固定在导向管的管壁上,弹性片另一端为自由端,行程开关固定在导向管的管壁上,且行程开关位于弹性片上方,弹性片的自由端能和行程开关接触,行程开关和电磁阀均与该第一控制器相连。The control structure includes an elastic sheet, a travel switch and a first controller, one end of the elastic sheet is fixed on the tube wall of the guide tube, the other end of the elastic sheet is a free end, the travel switch is fixed on the tube wall of the guide tube, and the travel switch Located above the elastic sheet, the free end of the elastic sheet can be in contact with the travel switch, and both the travel switch and the electromagnetic valve are connected with the first controller.
正常情况下,弹性片在原料的重力作用下,弹性片向下变形,弹性片的自由端和行程开关分离,行程开关将信号传递给第一控制器,第一控制器使电磁阀失电;当储料罐的下端堵塞时,弹性片的自由端和行程开关接触,行程开关将信号传递给第一控制器,第一控制器使电磁阀得电,控制方便、快速。Under normal circumstances, the elastic sheet is deformed downward under the gravity of the raw material, the free end of the elastic sheet is separated from the travel switch, and the travel switch transmits the signal to the first controller, and the first controller de-energizes the solenoid valve; When the lower end of the storage tank is blocked, the free end of the elastic piece contacts with the travel switch, and the travel switch transmits a signal to the first controller, and the first controller energizes the electromagnetic valve, and the control is convenient and fast.
所述筛选机构包括筛选板、震动电机、出料管和第一吸气泵,筛选板设置在分解罐内,且筛选板位于分解罐上部,筛选板上开设有若干过料孔,震动电机通过安装架固定在筛选板上,出料管一端和分解罐上部相连通,出料管另一端和收集罐相连通,第一吸气泵设置在出料管中。The screening mechanism includes a screening plate, a vibrating motor, a discharge pipe and a first suction pump. The screening plate is arranged in the decomposition tank, and the screening plate is located on the upper part of the decomposition tank. There are several feeding holes on the screening plate, and the vibration motor passes through The installation frame is fixed on the screening plate, one end of the discharge pipe is connected with the upper part of the decomposition tank, the other end of the discharge pipe is connected with the collection tank, and the first suction pump is arranged in the discharge pipe.
当需要将符合要求的颗粒筛选出时,开启第一吸气泵,符合要求的颗粒可穿过筛选板的过料孔,通过出料管将其输送到收集罐中,筛选快速;通过震动电机使筛选板产生震动,可避免过料孔出现堵塞,工作稳定性好。When the particles that meet the requirements need to be screened out, the first suction pump is turned on, and the particles that meet the requirements can pass through the feeding hole of the screening plate and be transported to the collection tank through the discharge pipe, and the screening is fast; through the vibration motor The vibration of the screening plate can avoid the blockage of the feeding hole, and the working stability is good.
所述回收机构包括回收管和第二吸气泵,回收管一端和分解罐下部相连通,回收管另一端和储料罐相连通,第二吸气泵设置在回收管中。The recovery mechanism includes a recovery pipe and a second suction pump. One end of the recovery pipe communicates with the lower part of the decomposition tank, and the other end of the recovery pipe communicates with the material storage tank. The second suction pump is arranged in the recovery pipe.
当需要将不符合要求的颗粒回收,开启第二吸气泵,通过回收管将其输送到储料罐中,重新对其进行分解。When the particles that do not meet the requirements need to be recovered, the second suction pump is turned on, and the particles are transported to the storage tank through the recovery pipe to decompose them again.
所述机架上还设置有能调节第一连通管流量的调控机构,调控机构包括压力传感器、第一流量调节阀和第二控制器,压力传感器和第一流量调节阀依次设置在第一连通管中,且压力传感器位于第一流量调节阀和分解罐之间,压力传感器和第一流量调节阀均与该第二控制器相连。The frame is also provided with a regulating mechanism capable of regulating the flow rate of the first communication pipe. The regulating mechanism includes a pressure sensor, a first flow regulating valve and a second controller. The pressure sensor and the first flow regulating valve are sequentially arranged in the first connecting pipe The pressure sensor is located between the first flow regulating valve and the decomposition tank, and both the pressure sensor and the first flow regulating valve are connected to the second controller.
采用以上结构,通过压力传感器将信号传递给第二控制器,第二控制器控制第一流量调节阀的打开程度,从而可实现第一连通管流量的动态调节,调控精准。With the above structure, the signal is transmitted to the second controller through the pressure sensor, and the second controller controls the opening degree of the first flow regulating valve, so that the dynamic adjustment of the flow rate of the first communication pipe can be realized, and the regulation is precise.
所述定位件包括橡胶圈,橡胶圈套设并固定在输出管的输出端上,橡胶圈外侧面上具有若干凸出部。The positioning member includes a rubber ring, which is sheathed and fixed on the output end of the output pipe, and has several protrusions on the outer surface of the rubber ring.
采用以上结构,将物料袋套在输出管的输出端上,通过橡胶圈的弹力将物料袋定位住,定位可靠;通过凸出部可增加橡胶圈和物料袋之间的摩擦力,工作稳定性好。With the above structure, the material bag is placed on the output end of the output pipe, and the material bag is positioned by the elastic force of the rubber ring, and the positioning is reliable; the friction between the rubber ring and the material bag can be increased through the protruding part, and the working stability is improved. it is good.
所述吸尘机构包括第一风机、第三吸气泵和吸气管,第一风机固定在阻隔箱内,且第一风机位于输出管上方,第一风机的出风口朝下,吸气管一端和阻隔箱底部相连通,吸气管另一端和第三吸气泵相连通,吸气管中设置有过滤袋。The dust suction mechanism includes a first blower fan, a third suction pump and a suction pipe, the first blower fan is fixed in the barrier box, and the first blower fan is located above the output pipe, the air outlet of the first blower fan is downward, and the suction pipe One end is connected with the bottom of the barrier box, the other end of the suction pipe is connected with the third suction pump, and a filter bag is arranged in the suction pipe.
当需要将阻隔箱内的粉尘吸除时,通过第一风机将阻隔箱内的空气向下输送,粉尘随着空气向下移动,通过第三吸气泵将阻隔箱的粉尘吸除,吸入过滤袋中,吸除方便、快速。When it is necessary to suck the dust in the barrier box, the air in the barrier box is conveyed downward by the first fan, and the dust moves downward with the air, and the dust in the barrier box is sucked by the third air suction pump, and suction is filtered In the bag, suction is convenient and fast.
所述驱动机构包括电机、主动齿轮和从动齿轮,电机固定在机架上,主动齿轮固定在电机的输出轴上,从动齿轮固定在输出螺杆上,主动齿轮与从动齿轮相啮合。The driving mechanism includes a motor, a driving gear and a driven gear, the motor is fixed on the frame, the driving gear is fixed on the output shaft of the motor, the driven gear is fixed on the output screw, and the driving gear and the driven gear are meshed.
当需要使输出螺杆转动时,控制电机的输出轴带动主动齿轮转动,主动齿轮带动从动齿轮转动,从动齿轮带动输出螺杆转动,从而可使输出螺杆转动。When the output screw needs to be rotated, the output shaft of the control motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, and the driven gear drives the output screw to rotate, so that the output screw can be rotated.
所述机架上设置有用于对空压机进行冷却的冷却机构,冷却机构包括安装支架和第二风机,安装支架设置在机架上,安装支架和机架之间具有减震块,第二风机通过一能带动其水平移动的移动机构设置在安装支架上,第二风机位于空压机上方,且第二风机的出风口朝向空压机。The frame is provided with a cooling mechanism for cooling the air compressor, the cooling mechanism includes a mounting bracket and a second fan, the mounting bracket is arranged on the frame, a shock absorber is provided between the mounting bracket and the frame, The fan is arranged on the mounting bracket through a moving mechanism capable of driving it to move horizontally, the second fan is located above the air compressor, and the air outlet of the second fan faces the air compressor.
当需要对空压机降温时,通过移动机构带动第二风机水平移动,移动的第二风机可对空压机整体进行冷却,工作可靠。When it is necessary to cool down the air compressor, the moving mechanism drives the second blower to move horizontally, and the moving second blower can cool the air compressor as a whole, and the operation is reliable.
所述移动机构包括呈弧形的第一导轨、第一滑块、安装板、伺服电机和齿轮,第一导轨固定在安装支架上,且第一导轨的内弧面上具有齿牙,第一滑块设置在第一导轨中,安装板固定在第一滑块上,伺服电机固定在安装板上表面,伺服电机的输出轴竖直向下,齿轮固定在伺服电机的输出轴上,齿轮与第一导轨的齿牙相啮合,第二风机通过一能带动其上下升降的升降机构设置在安装板下表面。The moving mechanism includes an arc-shaped first guide rail, a first slider, a mounting plate, a servo motor and a gear. The first guide rail is fixed on the mounting bracket, and the inner arc surface of the first guide rail has teeth. The slider is arranged in the first guide rail, the mounting plate is fixed on the first slider, the servo motor is fixed on the surface of the mounting plate, the output shaft of the servo motor is vertically downward, and the gear is fixed on the output shaft of the servo motor. The teeth of the first guide rail are engaged with each other, and the second fan is arranged on the lower surface of the mounting plate through a lifting mechanism that can drive it up and down.
当需要使第二风机水平移动时,控制伺服电机的输出轴带动齿轮转动,齿轮和第一导轨的齿牙相啮合使第一滑块沿着第一导轨水平移动,第一滑块带动安装板水平移动,安装板带动第二风机水平移动,从而可使第二风机水平移动。When it is necessary to move the second fan horizontally, the output shaft of the servo motor is controlled to drive the gear to rotate, and the teeth of the gear and the first guide rail are meshed to make the first slider move horizontally along the first guide rail, and the first slider drives the mounting plate Moving horizontally, the mounting plate drives the second fan to move horizontally, so that the second fan can move horizontally.
所述升降机构包括推杆电机、第二滑块和第二导轨,第二导轨通过连接架固定在安装板下表面,第二滑块设置在第二导轨中,推杆电机固定在安装板下表面,推杆电机的推杆竖直向下,推杆电机的推杆端部和第二滑块相连,第二风机固定在第二滑块上。The lifting mechanism includes a push rod motor, a second slider and a second guide rail, the second guide rail is fixed on the lower surface of the mounting plate through a connecting frame, the second slider is arranged in the second guide rail, and the push rod motor is fixed under the mounting plate On the surface, the push rod of the push rod motor is vertically downward, the end of the push rod of the push rod motor is connected with the second slide block, and the second fan is fixed on the second slide block.
当需要使第二风机上下移动时,控制推杆电机的推杆带动第二滑块沿着第二导轨上下移动,第二滑块带动第二风机上下移动,可对不同型号的空压机进行冷却,适应性强。When the second fan needs to move up and down, the push rod of the control push rod motor drives the second slider to move up and down along the second guide rail, and the second slider drives the second fan to move up and down, which can be used for different types of air compressors. Cool and adaptable.
所述机架上还设置有能控制伺服电机启停的控制机构,控制机构包括若干温度传感器、显示屏和第三控制器,若干温度传感器分别设置在空压机上,且温度传感器均匀布置,显示屏固定在机架上,温度传感器、显示屏和伺服电机均与该第三控制器相连。The frame is also provided with a control mechanism that can control the start and stop of the servo motor. The control mechanism includes a number of temperature sensors, a display screen and a third controller. A number of temperature sensors are respectively arranged on the air compressor, and the temperature sensors are evenly arranged. The display screen is fixed on the frame, and the temperature sensor, display screen and servo motor are all connected with the third controller.
采用以上结构,通过温度传感器检测到空压机处的温度,将信号传递给第三控制器,第三控制器通过显示屏显示其温度值,同时,第三控制器控制伺服电机工作,伺服电机使第二风机水平移动,控制方便。With the above structure, the temperature at the air compressor is detected by the temperature sensor, and the signal is transmitted to the third controller. The third controller displays the temperature value through the display screen. At the same time, the third controller controls the operation of the servo motor, and the servo motor Make the second blower move horizontally, and the control is convenient.
与现有技术相比,本硅藻泥的制备方法具有以下优点:Compared with the prior art, the preparation method of the diatom mud has the following advantages:
1、本制备方法中通过各类机械设备实现硅藻泥的加工,无需人工过多操作,生产速度快。1. In this preparation method, various types of mechanical equipment are used to realize the processing of diatom ooze, without excessive manual operations, and the production speed is fast.
2、通过空压机将空气输送到输气管中,输气管使存储罐下端的原料向上移动,可确保送料作业的正常进行,工作稳定性好。2. The air is delivered to the air pipe through the air compressor, and the air pipe moves the raw materials at the lower end of the storage tank upwards, which can ensure the normal operation of the feeding operation and good working stability.
3、通过空气使原料受到高速冲击,相互之间产生摩擦并分解成纳米级粉料,将符合要求的颗粒筛选出,将不符合要求的颗粒回收,无需人工过多操作,分解效率高。3. The raw materials are subjected to high-speed impact through the air, causing friction between them and decomposing them into nano-scale powders. The particles that meet the requirements are screened out, and the particles that do not meet the requirements are recycled. There is no need for excessive manual operation, and the decomposition efficiency is high.
4、通过第一风机将阻隔箱内的粉尘向下移动,通过第三吸气泵将阻隔箱的粉尘吸除,吸除方便。4. The dust in the barrier box is moved downward by the first fan, and the dust in the barrier box is sucked by the third suction pump, which is convenient for suction.
5、通过推杆电机带动第二滑块上下移动,第二滑块带动第二风机上下移动,可对不同型号的空压机进行冷却,适应性强。5. The push rod motor drives the second slider to move up and down, and the second slider drives the second fan to move up and down, which can cool different types of air compressors and has strong adaptability.
附图说明Description of drawings
图1是本送料装置的平面结构示意图。Fig. 1 is the plane structure schematic diagram of this feeding device.
图2是本送料装置拆去部分零件的剖视图。Fig. 2 is a sectional view of the feeding device with some parts removed.
图3是本分解装置的剖视图。Fig. 3 is a sectional view of the disassembly device.
图4是本分解装置拆去部分零件的剖视图。Fig. 4 is a sectional view of the disassembly device with some parts removed.
图5是本收集装置的平面结构示意图。Fig. 5 is a schematic plan view of the collecting device.
图6是图5中A处的局部放大示意图。FIG. 6 is a partially enlarged schematic diagram of A in FIG. 5 .
图7是本收集装置中阻隔箱的立体结构示意图。Fig. 7 is a schematic diagram of the three-dimensional structure of the barrier box in the collection device.
图8是本冷却机构的立体结构示意图。Fig. 8 is a schematic perspective view of the cooling mechanism.
图9是本冷却机构拆去部分零件的立体结构示意图。Fig. 9 is a three-dimensional structure diagram of the cooling mechanism with some parts removed.
图中,1、机架;2、减速电机;3、导向管;4、送料管;4a、连接部;5、第一控制器;6、安装管;7、储料罐;8、输气管;9、电磁阀;11、输送轴;12、输送叶片;13、导向罩;14、行程开关;15、弹性片;20、空压机;21、第一流量调节阀;22、第一连通管;23、压力传感器;24、第二控制器;25、橡胶板;26、回收管;27、第二吸气泵;28、供气管;29、定位环;30、分解罐;30a、检修口;31、筛选板;32、震动电机;33、安装架;34、第一吸气泵;35、出料管;36、供料管;37、盖板;40、输出螺杆;41、第二连通管;42、输出管;42a、封闭端;42b、输出端;43、第二流量调节阀;44、第三吸气泵;45、吸气管;46、阻隔箱;47、收集罐;48、主动齿轮;49、电机;50、从动齿轮;51、过滤袋;52、箱门;53、第一风机;54、橡胶圈;55、观察板;60、第三控制器;61、显示屏;63、减震块;64、安装支架;65、第一导轨;65a、齿牙;66、齿轮;67、伺服电机;68、安装板;69、第二风机;70、温度传感器;71、推杆电机;72、第二滑块;73、第二导轨;74、连接架;75、第一滑块。In the figure, 1. Rack; 2. Geared motor; 3. Guide pipe; 4. Feeding pipe; 4a, connecting part; 5. First controller; 6. Installation pipe; 7. Storage tank; 8. Air pipe 9, solenoid valve; 11, conveying shaft; 12, conveying blade; 13, guide cover; 14, travel switch; 15, elastic sheet; 20, air compressor; 21, the first flow regulating valve; 22, the first communication Pipe; 23, pressure sensor; 24, second controller; 25, rubber plate; 26, recovery pipe; 27, second suction pump; 28, air supply pipe; 29, positioning ring; 30, decomposition tank; 30a, maintenance 31, screening plate; 32, vibrating motor; 33, mounting frame; 34, the first suction pump; 35, discharge pipe; 36, feed pipe; 37, cover plate; 40, output screw; 41, the first Two connecting pipes; 42, output pipe; 42a, closed end; 42b, output end; 43, second flow regulating valve; 44, third suction pump; 45, suction pipe; 46, barrier box; 47, collection tank ;48, driving gear; 49, motor; 50, driven gear; 51, filter bag; 52, box door; 53, first fan; 54, rubber ring; 55, observation board; 60, third controller; , display screen; 63, damping block; 64, mounting bracket; 65, first guide rail; 65a, teeth; 66, gear; 67, servo motor; 68, mounting plate; 69, second fan; 70, temperature sensor ; 71, the push rod motor; 72, the second slide block; 73, the second guide rail; 74, the connecting frame; 75, the first slide block.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
本硅藻泥的制备方法,以硅藻土为原料,该方法包括以下步骤:The preparation method of this diatom ooze is raw material with diatomite, and the method comprises the following steps:
a、气流粉碎:将硅藻土投入到气流粉碎系统中,通过气流的作用使硅藻土相互撞击,实现粉碎,达到3000-3500目,在本实施例中,达到3200目;a. Jet milling: put diatomite into the jet milling system, and through the action of airflow, diatomite collides with each other to realize pulverization, reaching 3000-3500 mesh, in this embodiment, reaching 3200 mesh;
b、筛选:将步骤a中粉碎后的硅藻土投入到普通的反应釜中,采用自由落体的方式,对硅藻土进行筛选,由于重力的作用,在硅藻土下落50-60s后对硅藻土进行收集,在本实施例中,在硅藻土下落55s后对硅藻土进行收集;b. Screening: put the crushed diatomite in step a into an ordinary reaction kettle, and use free fall to screen the diatomite. Diatomite is collected, and in the present embodiment, diatomite is collected after diatomite falls 55s;
c、添加剂预混合:添加剂包括无机色粉、食品纤维素、无机胶和白砂,将无机色粉、食品纤维素、无机胶和白砂倒入到普通的搅拌机中进行混合,搅拌时间20-30min,在本实施例中,搅拌时间25min;无机色粉和无机胶均采用市场上可以买到的现有产品;c. Pre-mixing of additives: Additives include inorganic toner, food cellulose, inorganic glue and white sand. Pour the inorganic toner, food cellulose, inorganic glue and white sand into an ordinary mixer for mixing. The mixing time is 20-30min. In the present embodiment, the stirring time is 25min; the existing products available on the market are used for both the inorganic toner and the inorganic glue;
d、负离子搅拌:将步骤b中筛选的硅藻土投入到负离子搅拌器中,负离子搅拌器中释放正离子,硅藻土释放负离子,将步骤c中混合好的添加剂在硅藻土边搅拌的过程中进行添加,通过正负离子之间的吸附作用,将硅藻土与添加剂进行混合,制得硅藻泥。d. Negative ion stirring: Put the diatomite screened in step b into the negative ion stirrer, positive ions are released in the negative ion stirrer, and diatomite releases negative ions, and the additive mixed in step c is stirred on the diatomite side Adding during the process, through the adsorption between positive and negative ions, diatomaceous earth and additives are mixed to obtain diatom mud.
如图1、图2、图3、图4、图5、图7所示,步骤a中的气流粉碎系统包括机架1,机架1上设置有送料装置、分解装置和收集装置,送料装置包括储料罐7和送料管4,储料罐7固定在机架1上,储料罐7通过螺栓连接的方式固定在机架1上,储料罐7上端具有输入口,储料罐7下端通过导向管3和送料管4的管壁相连通;储料罐7和导向管3之间设置有安装管6,安装管6上端和储料罐7下端相连通,安装管6下端和导向管3相连通,安装管6上具有能将储料罐7中物料输送到导向管3的输送机构,机架1上设置有能将储料罐7下端疏通的疏通机构;送料管4两端具有呈喇叭状的连接部4a,采用该结构,可方便送料管4和供料管36连接在一起;分解装置包括分解罐30、定位环29、若干供气管28、供料管36和空压机20,分解罐30设置在机架1上,分解罐30和机架1之间还设置有缓冲结构,采用该结构,通过缓冲结构可避免分解罐30和机架1直接接触而产生碰撞,使用噪音小;缓冲结构为橡胶板25,采用该结构,可使其具有较好的缓冲和减震的性能;定位环29设置在分解罐30内,且定位环29位于分解罐30中部,若干供气管28的出气端穿过分解罐30侧壁固定在定位环29上,在本实施例中,供气管28的数量为十二根,供气管28的出气端通过螺栓连接的方式固定在定位环29上;且出气端朝向定位环29中心,供气管28的进气端通过第一连通管22和空压机20相连通,供料管36的出料端固定在分解罐30内,供料管36的出料端通过连接杆固定在分解罐30内;且出料端朝向定位环29,供料管36的进料端穿过分解罐30侧壁和送料管4相连通,分解罐30上部设置有筛选机构,分解罐30下部设置有回收机构;分解罐30上还开设有检修口30a,分解罐30上铰接有能将检修口30a封闭住的盖板37;收集装置包括收集罐47、输出管42和输出螺杆40,收集罐47固定在机架1上,收集罐47通过螺栓连接的方式固定在机架1上,收集罐47上端具有进口,收集罐47的进口和分解罐30上部相连通,收集罐47下端具有出口,收集罐47的出口和输出管42的管壁相连通,收集罐47的出口通过第二连通管41和输出管42的管壁相连通;输出管42一端为封闭端42a,输出管42另一端为输出端42b,输出端42b上设置有用于定位的定位件,通过定位件将物料袋固定在输出端42b上;输出螺杆40一端位于输出管42内,输出螺杆40另一端穿出输出管42的封闭端42a与一能带动其转动的驱动机构相连,机架1上还固定有阻隔箱46,机架1上通过螺栓连接的方式还固定有阻隔箱46;阻隔箱46侧部具有开口,阻隔箱46上铰接有能将开口封闭住的箱门52,输出管42的输出端42b穿过阻隔箱46侧壁位于阻隔箱46内,机架1上还设置有能将阻隔箱46内粉尘吸除的吸尘机构。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 7, the jet pulverization system in step a comprises a frame 1, and the frame 1 is provided with a feeding device, a decomposition device and a collection device, and the feeding device Including storage tank 7 and feeding pipe 4, storage tank 7 is fixed on the frame 1, storage tank 7 is fixed on the frame 1 by bolt connection, the upper end of storage tank 7 has an input port, storage tank 7 The lower end communicates with the pipe wall of the feeding pipe 4 through the guide pipe 3; an installation pipe 6 is arranged between the material storage tank 7 and the guide pipe 3, the upper end of the installation pipe 6 communicates with the lower end of the material storage tank 7, and the lower end of the installation pipe 6 is connected to the guide pipe. The pipes 3 are connected, and the installation pipe 6 has a conveying mechanism that can transport the material in the storage tank 7 to the guide pipe 3, and the frame 1 is provided with a dredging mechanism that can dredge the lower end of the storage tank 7; the two ends of the feeding pipe 4 It has a trumpet-shaped connection part 4a, and adopts this structure to facilitate the connection of the feeding pipe 4 and the feeding pipe 36; the decomposition device includes a decomposition tank 30, a positioning ring 29, several air supply pipes 28, a supply pipe 36 and air pressure machine 20, the decomposition tank 30 is arranged on the frame 1, and a buffer structure is also arranged between the decomposition tank 30 and the frame 1. With this structure, the collision between the decomposition tank 30 and the frame 1 can be avoided through the buffer structure. The use noise is small; the buffer structure is a rubber plate 25, which can make it have better buffering and shock absorption performance; the positioning ring 29 is arranged in the decomposition tank 30, and the positioning ring 29 is located in the middle of the decomposition tank 30, several The air outlet end of the air supply pipe 28 passes through the side wall of the decomposition tank 30 and is fixed on the positioning ring 29. In this embodiment, the quantity of the air supply pipe 28 is twelve, and the air outlet end of the air supply pipe 28 is fixed on the positioning ring 29 by means of bolt connection. On the ring 29; and the gas outlet is towards the center of the positioning ring 29, the inlet end of the air supply pipe 28 is connected with the air compressor 20 through the first connecting pipe 22, and the discharge end of the feed pipe 36 is fixed in the decomposition tank 30, for The discharge end of feed pipe 36 is fixed in the decomposition tank 30 by connecting rod; The upper part of the decomposition tank 30 is provided with a screening mechanism, and the lower part of the decomposition tank 30 is provided with a recovery mechanism; the decomposition tank 30 is also provided with an inspection port 30a, and the decomposition tank 30 is hinged with a cover plate 37 that can seal the inspection port 30a; the collection device includes a collection tank 47. The output pipe 42 and the output screw 40, the collection tank 47 is fixed on the frame 1, the collection tank 47 is fixed on the frame 1 by bolt connection, the upper end of the collection tank 47 has an inlet, the inlet of the collection tank 47 and the decomposition tank 30 tops are communicated, and collection tank 47 lower ends have outlet, and the outlet of collection tank 47 is connected with the pipe wall of output pipe 42, and the outlet of collection tank 47 is connected with the pipe wall of output pipe 42 by the second communicating pipe 41; One end of 42 is a closed end 42a, and the other end of the output pipe 42 is an output end 42b. The output end 42b is provided with a positioning piece for positioning, and the material bag is fixed on the output end 42b by the positioning piece; one end of the output screw 40 is located at the output pipe 42 Inside, the other end of the output screw 40 passes through the output pipe 4 The closed end 42a of 2 is connected with a driving mechanism that can drive it to rotate, and a barrier box 46 is also fixed on the frame 1, and the barrier box 46 is also fixed on the frame 1 by bolt connection; the side of the barrier box 46 has an opening , the box door 52 that can close the opening is hinged on the barrier box 46, the output end 42b of the output pipe 42 passes through the side wall of the barrier box 46 and is located in the barrier box 46, and the frame 1 is also provided with a box that can close the barrier box 46. Dust suction mechanism.
如图1、图2所示,输送机构包括输送轴11和减速电机2,输送轴11水平设置在安装管6中,且输送轴11位于输气管8的出气口下方,输送轴11端部和减速电机2的输出轴相连,减速电机2固定在安装管6上,输送轴11端部通过键连接的方式和减速电机2的输出轴相连;输送轴11上固定有若干输送叶片12,输送轴11上通过焊接的方式固定有四个输送叶片12。As shown in Figures 1 and 2, the conveying mechanism includes a conveying shaft 11 and a geared motor 2. The conveying shaft 11 is horizontally arranged in the installation pipe 6, and the conveying shaft 11 is located below the air outlet of the air pipe 8. The end of the conveying shaft 11 and the The output shaft of the deceleration motor 2 is connected, and the deceleration motor 2 is fixed on the installation pipe 6. The end of the transmission shaft 11 is connected with the output shaft of the deceleration motor 2 through a key connection; several transmission blades 12 are fixed on the transmission shaft 11, and the transmission shaft 11 is fixed with four conveying blades 12 by means of welding.
如图1、图2所示,疏通机构包括输气管8,在本实施例中,输气管8的数量为四根,输气管8的出气口穿过安装管6的管壁位于安装管6内,且该端竖直朝上,输气管8的进气口和空压机20相连通,输气管8中设置有电磁阀9,机架1上还设置有能控制电磁阀9工作的控制结构;控制结构包括弹性片15、行程开关14和第一控制器5,弹性片15一端固定在导向管3的管壁上,弹性片15的一端通过焊接的方式固定在导向管3的管壁上;弹性片15另一端为自由端,行程开关14固定在导向管3的管壁上,行程开关14通过螺栓连接的方式固定在导向管3的管壁上,行程开关14上方还设置有导向罩13,可避免物料掉落在行程开关14上;且行程开关14位于弹性片15上方,弹性片15的自由端能和行程开关14接触,行程开关14和电磁阀9均与该第一控制器5相连,在本实施例中,第一控制器5采用市场上可以买到的控制器,控制器控制行程开关和电磁阀的程序为现有,其程序不需要重新编辑。As shown in Figures 1 and 2, the dredging mechanism includes an air delivery pipe 8. In this embodiment, the number of air delivery pipes 8 is four, and the air outlet of the air delivery pipe 8 passes through the wall of the installation pipe 6 and is located in the installation pipe 6. , and this end is vertically upward, the air inlet of the gas delivery pipe 8 is in communication with the air compressor 20, a solenoid valve 9 is arranged in the gas delivery pipe 8, and a control structure capable of controlling the operation of the solenoid valve 9 is also arranged on the frame 1 The control structure includes an elastic sheet 15, a travel switch 14 and a first controller 5, and one end of the elastic sheet 15 is fixed on the tube wall of the guide tube 3, and one end of the elastic sheet 15 is fixed on the tube wall of the guide tube 3 by welding The other end of the elastic sheet 15 is a free end, and the travel switch 14 is fixed on the tube wall of the guide tube 3, and the travel switch 14 is fixed on the tube wall of the guide tube 3 by bolt connection, and a guide cover is also arranged above the travel switch 14 13. It can prevent the material from falling on the travel switch 14; and the travel switch 14 is located above the elastic sheet 15, the free end of the elastic sheet 15 can be in contact with the travel switch 14, and the travel switch 14 and the solenoid valve 9 are connected with the first controller. 5 are connected, in the present embodiment, the first controller 5 adopts the controller that can be bought on the market, and the program that the controller controls travel switch and solenoid valve is existing, and its program does not need to edit again.
如图3所示,筛选机构包括筛选板31、震动电机32、出料管35和第一吸气泵34,筛选板31设置在分解罐30内,且筛选板31位于分解罐30上部,筛选板31上开设有若干过料孔,在本实施例子,过料孔的数量为五百个;震动电机32通过安装架33固定在筛选板31上,通过震动电机32使筛选板31产生震动,可避免过料孔出现堵塞;出料管35一端和分解罐30上部相连通,出料管35另一端和收集罐47相连通,第一吸气泵34设置在出料管35中。As shown in Figure 3, screening mechanism comprises screening plate 31, vibrating motor 32, discharge pipe 35 and the first suction pump 34, and screening plate 31 is arranged in decomposition tank 30, and screening plate 31 is positioned at decomposition tank 30 tops, and screening Offer some feed holes on the plate 31, in the present implementation example, the quantity of the feed holes is five hundred; Vibration motor 32 is fixed on the screening plate 31 by mounting bracket 33, makes screening plate 31 vibrate by vibrating motor 32, It can avoid the clogging of the feed hole; one end of the discharge pipe 35 communicates with the upper part of the decomposition tank 30 , the other end of the discharge pipe 35 communicates with the collection tank 47 , and the first suction pump 34 is arranged in the discharge pipe 35 .
如图3所示,回收机构包括回收管26和第二吸气泵27,回收管26一端和分解罐30下部相连通,回收管26另一端和储料罐7相连通,第二吸气泵27设置在回收管26中。As shown in Figure 3, the recovery mechanism includes a recovery pipe 26 and a second air suction pump 27, one end of the recovery pipe 26 communicates with the lower part of the decomposition tank 30, the other end of the recovery pipe 26 communicates with the storage tank 7, and the second air suction pump 27 is set in the recovery pipe 26 .
如图3所示,机架1上还设置有能调节第一连通管22流量的调控机构,调控机构包括压力传感器23、第一流量调节阀21和第二控制器24,压力传感器23和第一流量调节阀21依次设置在第一连通管22中,且压力传感器23位于第一流量调节阀21和分解罐30之间,压力传感器23和第一流量调节阀21均与该第二控制器24相连,在本实施例中,第二控制器24采用市场上可以买到的单片机,单片机控制传感器和第一流量调节阀的程序为现有,其程序不需要重新编辑;采用该结构,通过压力传感器23将信号传递给第二控制器24,第二控制器24控制第一流量调节阀21的打开程度,从而可实现第一连通管22流量的动态调节,调控精准。As shown in Figure 3, the frame 1 is also provided with a regulating mechanism capable of regulating the flow rate of the first communication pipe 22, the regulating mechanism includes a pressure sensor 23, a first flow regulating valve 21 and a second controller 24, the pressure sensor 23 and the second controller 24 A flow regulating valve 21 is sequentially arranged in the first communication pipe 22, and the pressure sensor 23 is located between the first flow regulating valve 21 and the decomposition tank 30, the pressure sensor 23 and the first flow regulating valve 21 are connected with the second controller 24 is connected, in the present embodiment, the second controller 24 adopts the single-chip microcomputer that can buy on the market, and the program of the single-chip microcomputer control sensor and the first flow regulating valve is existing, and its program does not need to edit again; Adopt this structure, through The pressure sensor 23 transmits the signal to the second controller 24, and the second controller 24 controls the opening degree of the first flow regulating valve 21, so that the dynamic regulation of the flow of the first communication pipe 22 can be realized, and the regulation is precise.
如图5、图6所示,定位件包括橡胶圈54,橡胶圈54套设并固定在输出管42的输出端42b上,橡胶圈54外侧面上具有若干凸出部,在本实施例中,凸出部的数量为五十个,通过凸出部可增加橡胶圈54和物料袋之间的摩擦力。As shown in Fig. 5 and Fig. 6, the positioning member includes a rubber ring 54, which is sheathed and fixed on the output end 42b of the output pipe 42. There are several protrusions on the outer surface of the rubber ring 54. In this embodiment , the number of protruding parts is fifty, and the friction force between the rubber ring 54 and the material bag can be increased through the protruding parts.
如图5、图6所示,吸尘机构包括第一风机53、第三吸气泵44和吸气管45,第一风机53固定在阻隔箱46内,第一风机53通过螺栓连接的方式固定在阻隔箱46内;且第一风机53位于输出管42上方,第一风机53的出风口朝下,吸气管45一端和阻隔箱46底部相连通,吸气管45另一端和第三吸气泵44相连通,吸气管45中设置有过滤袋51,过滤袋51采用市场上可以买到的现有产品;吸气管45中设置有第二流量调节阀43,采用该结构,通过第二流量调节阀43可调节吸气管45中吸力的大。As shown in Figure 5 and Figure 6, the dust suction mechanism includes a first fan 53, a third suction pump 44 and a suction pipe 45, the first fan 53 is fixed in the barrier box 46, and the first fan 53 is connected by bolts fixed in the barrier box 46; and the first fan 53 is located above the output pipe 42, the air outlet of the first fan 53 faces downward, one end of the suction pipe 45 communicates with the bottom of the barrier box 46, and the other end of the suction pipe 45 connects with the third The air suction pump 44 is connected, and the air suction pipe 45 is provided with a filter bag 51, and the filter bag 51 adopts an existing product available on the market; the air suction pipe 45 is provided with a second flow regulating valve 43, adopting this structure, The suction force in the suction pipe 45 can be adjusted by the second flow regulating valve 43 .
如图5所示,驱动机构包括电机49、主动齿轮48和从动齿轮50,电机49固定在机架1上,电机49通过螺栓连接的方式固定在机架1上;主动齿轮48固定在电机49的输出轴上,主动齿轮48通过键连接的方式固定在电机49的输出轴上;从动齿轮50固定在输出螺杆40上,从动齿轮50通过螺栓连接的方式固定在输出螺杆40上;主动齿轮48与从动齿轮50相啮合。As shown in Figure 5, the driving mechanism includes a motor 49, a driving gear 48 and a driven gear 50, the motor 49 is fixed on the frame 1, and the motor 49 is fixed on the frame 1 by bolt connection; the driving gear 48 is fixed on the motor On the output shaft of 49, driving gear 48 is fixed on the output shaft of motor 49 by the mode of key connection; Driven gear 50 is fixed on the output screw rod 40, and driven gear 50 is fixed on the output screw rod 40 by the mode of bolt connection; The driving gear 48 meshes with the driven gear 50 .
如图7所示,阻隔箱46上还开设有观察口,观察口处设置有透明的观察板55,观察板55采用市场上可以买到的有机板,采用该结构,通过观察板55可查看到阻隔箱46内部的工作异常。As shown in Figure 7, an observation port is also provided on the barrier box 46, and a transparent observation plate 55 is provided at the observation port, and the observation plate 55 adopts an organic plate that can be bought on the market. The work to the inside of the barrier box 46 is abnormal.
如图8所示,机架1上设置有用于对空压机20进行冷却的冷却机构,冷却机构包括安装支架64和第二风机69,安装支架64设置在机架1上,安装支架64和机架1之间具有减震块63,采用该结构,通过减震块63可减小安装支架64处的震动,使用噪音小;第二风机69通过一能带动其水平移动的移动机构设置在安装支架64上,第二风机69位于空压机20上方,且第二风机69的出风口朝向空压机20。As shown in Figure 8, the frame 1 is provided with a cooling mechanism for cooling the air compressor 20, the cooling mechanism includes a mounting bracket 64 and a second fan 69, the mounting bracket 64 is arranged on the frame 1, the mounting bracket 64 and the second fan 69 There is a shock absorbing block 63 between the frame 1. With this structure, the vibration at the mounting bracket 64 can be reduced by the shock absorbing block 63, and the use noise is small; the second blower fan 69 is arranged on the On the mounting bracket 64 , the second fan 69 is located above the air compressor 20 , and the air outlet of the second fan 69 faces the air compressor 20 .
如图8、图9所示,移动机构包括呈弧形的第一导轨65、第一滑块75、安装板68、伺服电机67和齿轮66,第一导轨65固定在安装支架64上,第一导轨65通过螺栓连接的方式固定在安装支架64上;且第一导轨65的内弧面上具有齿牙65a,第一滑块75设置在第一导轨65中,第一滑块75可沿着第一导轨65移动;安装板68固定在第一滑块75上,安装板68通过螺栓连接的方式固定在第一滑块75上;伺服电机67固定在安装板68上表面,伺服电机67通过螺栓连接的方式固定在安装板68的上表面;伺服电机67的输出轴竖直向下,齿轮66固定在伺服电机67的输出轴上,齿轮66通过键连接的方式固定在伺服电机67的输出轴上;齿轮66与第一导轨65的齿牙65a相啮合,第二风机69通过一能带动其上下升降的升降机构设置在安装板68下表面。As shown in Figures 8 and 9, the moving mechanism includes an arc-shaped first guide rail 65, a first slide block 75, a mounting plate 68, a servo motor 67 and a gear 66, the first guide rail 65 is fixed on the mounting bracket 64, and the first guide rail 65 is fixed on the mounting bracket 64. A guide rail 65 is fixed on the mounting bracket 64 by means of bolt connection; and the inner arc surface of the first guide rail 65 has teeth 65a, and the first slide block 75 is arranged in the first guide rail 65, and the first slide block 75 can move along the Move along the first guide rail 65; the mounting plate 68 is fixed on the first slider 75, and the mounting plate 68 is fixed on the first slider 75 by bolt connection; the servo motor 67 is fixed on the upper surface of the mounting plate 68, and the servo motor 67 Be fixed on the upper surface of the mounting plate 68 by bolt connection; the output shaft of the servo motor 67 is vertically downward, and the gear 66 is fixed on the output shaft of the servo motor 67, and the gear 66 is fixed on the servo motor 67 by a key connection. On the output shaft; the gear 66 meshes with the teeth 65a of the first guide rail 65, and the second fan 69 is arranged on the lower surface of the mounting plate 68 through a lifting mechanism that can drive it up and down.
如图8、图9所示,升降机构包括推杆电机71、第二滑块72和第二导轨73,第二导轨73通过连接架74固定在安装板68下表面,第二滑块72设置在第二导轨73中,第二滑块72可沿着第二导轨73移动;推杆电机71固定在安装板68下表面,推杆电机71通过螺栓连接的方式固定在安装板68的下表面;推杆电机71的推杆竖直向下,推杆电机71的推杆端部和第二滑块72相连,推杆电机71的推杆端部通过螺栓连接的方式和第二滑块72相连;第二风机69固定在第二滑块72上,第二风机69通过螺栓连接的方式固定在第二滑块72上。As shown in Figure 8 and Figure 9, the lifting mechanism includes a push rod motor 71, a second slide block 72 and a second guide rail 73, the second guide rail 73 is fixed on the lower surface of the mounting plate 68 by a connecting frame 74, and the second slide block 72 is set In the second guide rail 73, the second slide block 72 can move along the second guide rail 73; the push rod motor 71 is fixed on the lower surface of the mounting plate 68, and the push rod motor 71 is fixed on the lower surface of the mounting plate 68 by means of bolt connection The push rod of the push rod motor 71 is vertically downward, the push rod end of the push rod motor 71 is connected with the second slide block 72, and the push rod end of the push rod motor 71 is connected with the second slide block 72 by bolts connected; the second fan 69 is fixed on the second slider 72, and the second fan 69 is fixed on the second slider 72 by means of bolt connection.
如图8所示,机架1上还设置有能控制伺服电机67启停的控制机构,控制机构包括若干温度传感器70、显示屏61和第三控制器60,在本实施例中,温度传感器70的数量为四个;若干温度传感器70分别设置在空压机20上,且温度传感器70均匀布置,显示屏61固定在机架1上,显示屏61通过螺栓连接的方式固定在机架1上;温度传感器70、显示屏61和伺服电机67均与该第三控制器60相连;在本实施例中,第三控制器60采用市场上可以买到的单片机,单片机控制传感器、电机和显示屏的程序为现有,其程序不需要重新编辑。As shown in Figure 8, a control mechanism capable of controlling the start and stop of the servo motor 67 is also provided on the frame 1. The control mechanism includes several temperature sensors 70, a display screen 61 and a third controller 60. In this embodiment, the temperature sensor The number of 70 is four; several temperature sensors 70 are respectively arranged on the air compressor 20, and the temperature sensors 70 are evenly arranged, the display screen 61 is fixed on the frame 1, and the display screen 61 is fixed on the frame 1 by bolt connection On; temperature sensor 70, display screen 61 and servomotor 67 all link to each other with this 3rd controller 60; In the present embodiment, 3rd controller 60 adopts the single-chip microcomputer that can buy on the market, and single-chip microcomputer controls sensor, motor and display The program of the screen is existing, and its program does not need to be re-edited.
气流粉碎系统的工作原理如下::控制减速电机2的输出轴带动输送轴11转动,输送轴11带动输送叶片12转动,随着输送叶片12的转动,将储料罐7的原料输送到导向管3中,原料在自身重力的作用下进入到送料管4中,从而实现其送料作业;将送料管4中的原料通过供料管36输送到分解罐30中,空压机20将压缩后的空气通过供气管28输送到分解罐30中,原料受到空气的高速冲击,相互之间产生摩擦并分解成纳米级粉料;开启第一吸气泵34,符合要求的颗粒穿过筛选板31的过料孔,通过出料管35将其输送到收集罐47中;开启第二吸气泵27,通过回收管26将其输送到储料罐7中,重新对其进行分解,从而完成其分解作业;将物料袋套在输出管42的输出端42b上,通过橡胶圈54的弹力将物料袋定位住,控制电机49的输出轴带动主动齿轮48转动,主动齿轮48带动从动齿轮50转动,从动齿轮50带动输出螺杆40转动,随着输出螺杆40的转动,将收集罐47中的纳米级粉料输送到物料袋中,通过第一风机53将阻隔箱46内的空气向下输送,粉尘随着空气向下移动,通过第三吸气泵44将阻隔箱46的粉尘吸除,吸入过滤袋51中,从而实现其收集作业。The working principle of the jet crushing system is as follows: the output shaft of the geared motor 2 is controlled to drive the conveying shaft 11 to rotate, and the conveying shaft 11 drives the conveying blade 12 to rotate. With the rotation of the conveying blade 12, the raw material of the storage tank 7 is conveyed to the guide pipe 3, the raw material enters the feeding pipe 4 under the action of its own gravity, thereby realizing its feeding operation; the raw material in the feeding pipe 4 is transported to the decomposition tank 30 through the feeding pipe 36, and the air compressor 20 compresses the The air is delivered to the decomposition tank 30 through the air supply pipe 28, and the raw materials are subjected to the high-speed impact of the air, causing friction between each other and decomposing into nano-scale powder; the first air suction pump 34 is turned on, and the particles that meet the requirements pass through the screening plate 31. Through the feed hole, it is delivered to the collection tank 47 by the discharge pipe 35; the second suction pump 27 is opened, and it is delivered to the storage tank 7 by the recovery pipe 26, and it is decomposed again, thereby completing its decomposition Operation: the material bag is covered on the output end 42b of the output pipe 42, the material bag is positioned by the elastic force of the rubber ring 54, the output shaft of the control motor 49 drives the driving gear 48 to rotate, and the driving gear 48 drives the driven gear 50 to rotate, The driven gear 50 drives the output screw 40 to rotate, and with the rotation of the output screw 40, the nanoscale powder in the collection tank 47 is transported into the material bag, and the air in the barrier box 46 is transported downward by the first fan 53, The dust moves downward with the air, and the dust in the barrier box 46 is sucked away by the third suction pump 44 and sucked into the filter bag 51, thereby realizing its collection operation.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
Claims (9)
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| CN107572148A (en) * | 2017-08-15 | 2018-01-12 | 郑州联慧双创知识产权代理有限公司 | A kind of new type auto cleaning anti-clogging chemical industry storage tank device |
| CN107285679A (en) * | 2017-08-24 | 2017-10-24 | 安徽琦家科技股份有限公司 | A kind of production technology of diatom ooze |
| CN107640956B (en) * | 2017-09-27 | 2021-03-02 | 浦瑞纺环境技术(上海)有限公司 | A kind of negative ion diatom mud wall decoration material and preparation method thereof |
| CN107759149A (en) * | 2017-09-29 | 2018-03-06 | 佛山汇众森泰科技有限公司 | A kind of new diatom ooze environment friendly decorative material process units and processing technology |
| CN108160695B (en) * | 2017-12-27 | 2021-05-14 | 安徽合矿环境科技股份有限公司 | Soil remediation device capable of accurately regulating and controlling discharging efficiency |
| CN108480028B (en) * | 2018-05-21 | 2023-08-25 | 宁德市星宇科技有限公司 | Feeding device for jet mill equipment |
| CN109482311B (en) * | 2018-12-14 | 2021-01-05 | 辽宁美诚装饰建材有限公司 | Method for treating diatomite ore body raw material by utilizing air flow and air separation |
| CN110193415A (en) * | 2019-05-09 | 2019-09-03 | 芜湖职业技术学院 | A kind of fluidized bed airflow pulverizer |
| CN112374796A (en) * | 2020-11-05 | 2021-02-19 | 山西黄腾化工有限公司 | Superfine cement concrete additive and preparation equipment |
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