CN106948572A - 一种玉石地板及其制备方法 - Google Patents

一种玉石地板及其制备方法 Download PDF

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CN106948572A
CN106948572A CN201710079347.3A CN201710079347A CN106948572A CN 106948572 A CN106948572 A CN 106948572A CN 201710079347 A CN201710079347 A CN 201710079347A CN 106948572 A CN106948572 A CN 106948572A
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layer
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卜洪伟
彭来
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SCHOLAR HOME (SHANGHAI) NEW MATERIAL Co Ltd
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    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
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    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
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    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B32B3/085—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
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    • B32—LAYERED PRODUCTS
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
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    • B44—DECORATIVE ARTS
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    • B44C1/26—Inlaying with ornamental structures, e.g. niello work, tarsia work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
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    • B44C1/28—Uniting ornamental elements on a support, e.g. mosaics
    • B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract

一种玉石地板及其制备方法，属于家居建材技术领域，解决玉石地板寿命短的技术问题，在玉石层与地板基板之间设置柔性缓冲层，并将玉石层部分压入柔性缓冲层中，一方面，使得玉石层接触硬物时将力传导至柔性缓冲层，玉石本身不易碎裂；另一方面，玉石设置在凹坑内，不易脱离地板，延长了玉石地板的使用寿命。解决方案为：将木板板坯加工成所需基板，基板上表面固定设置有柔性缓冲层，通过压力机将人造玉石压入柔性缓冲层，柔性缓冲层上表面形成若干凹坑，凹坑内对应放入人造玉石，构成玉石层，玉石层与柔性缓冲层上表面涂覆有黏胶层，黏胶层上表面设置有封装层，即获得玉石地板成品。

Description

一种玉石地板及其制备方法
技术领域
本发明属于家居建材技术领域，特别是涉及一种玉石地板及其制备方法。
背景技术
随着人类社会的进步，为了防寒保暖，避免自然因素对人们起居的影响，并且节省居住面积，人们由室外居住搬入高楼中，但是，人们为了追求在自然环境中的感觉，便将室内地板模仿室外陆地环境，建成各种各样的地板，后来，人们为了使地板更加美观，在地板上粘贴玉石，可是玉石不仅容易从地板上脱落，而且玉石踩踏过程中极易碎裂，玉石地板寿命受限。
发明内容
为了克服现有技术存在的不足，解决玉石地板寿命短的技术问题，本发明提供一种玉石地板及其制备方法。
本发明通过以下技术方案予以实现。
一种玉石地板，它包括基板、柔性缓冲层与玉石层，基板两侧面对应开设有安装企口，其特征在于：基板上表面固定设置有柔性缓冲层，柔性缓冲层上表面设置有若干凹坑，凹坑内对应放入人造玉石，构成玉石层，玉石层与柔性缓冲层上表面涂覆有黏胶层，黏胶层上表面设置有封装层。
进一步地，所述柔性缓冲层材质为橡胶。
进一步地，所述黏胶层厚度小于玉石层厚度。
进一步地，所述封装层材质为环氧树脂。
制备一种玉石地板的方法，按如下步骤依次进行：
A、首先，将木板板坯裁剪为规定规格尺寸的地板坯料；然后，对地板坯料进行瞬时高温烘烤，烘烤温度为520-550℃，烘烤时间为3-5min，即获得基板；最后，取出基板，在基板侧面开设安装企口；
B、柔性缓冲层通过铆钉固定设置于前步制得的基板的上表面，在柔性缓冲层上表面无规则铺洒若干人造玉石，通过压力机将人造玉石压入柔性缓冲层并保压1-2小时，人造玉石嵌入柔性缓冲层的凹坑内形成玉石层；
C、在玉石层与柔性缓冲层上表面裸露处均匀涂覆黏胶层，然后在黏胶层上方设置封装层，即获得玉石地板成品。
本发明与现有技术相比具有以下有益效果。
本发明提供的一种玉石地板及其制备方法，在玉石层与地板基板之间设置柔性缓冲层，并将玉石层部分压入柔性缓冲层中，一方面，使得玉石层接触硬物时将力传导至柔性缓冲层，玉石本身不易碎裂；另一方面，玉石设置在凹坑内，不易脱离地板，延长了玉石地板的使用寿命。
附图说明
图1是本发明剖视结构示意图。
图中，1为基板，2为柔性缓冲层，3为黏胶层，4为玉石层，5为封装层。
具体实施方式
下面结合实施实例对本发明做详细说明，本实施例在以本发明技术方案为前提下进行实施，给出了详细的实施方式和具体的操作过程，但本发明的保护范围不限于下述的实施例。
实施例一
如图1所示，一种玉石地板，它包括基板1、柔性缓冲层2与玉石层4，基板1两侧面对应开设有安装企口，其特征在于：基板1上表面固定设置有柔性缓冲层2，柔性缓冲层2上表面设置有若干凹坑，凹坑内对应放入人造玉石，构成玉石层4，玉石层4与柔性缓冲层2上表面涂覆有黏胶层3，黏胶层3上表面设置有封装层5。
进一步地，所述柔性缓冲层2材质为橡胶。
进一步地，所述黏胶层3厚度小于玉石层4厚度。
进一步地，所述封装层5材质为环氧树脂。
制备一种玉石地板的方法，按如下步骤依次进行：
A、首先，将木板板坯裁剪为规定规格尺寸的地板坯料；然后，对地板坯料进行瞬时高温烘烤，烘烤温度为520℃，烘烤时间为3min，即获得基板1，通过高温瞬时烘烤，将地板坯料内的水分快速烘干，与此同时地板坯料来不及热变形就撤去加热源，使得地板坯料不会发生热变形；最后，取出基板1，在基板1侧面开设安装企口，便于相临地板之间的拼接安装；
B、柔性缓冲层2通过铆钉固定设置于前步制得的基板1的上表面，在柔性缓冲层2上表面无规则铺洒若干人造玉石，通过压力机将人造玉石压入柔性缓冲层2并保压1小时，人造玉石嵌入柔性缓冲层2的凹坑内形成玉石层4；
C、在玉石层4与柔性缓冲层2上表面裸露处均匀涂覆黏胶层3，然后在黏胶层3上方设置封装层5，即获得玉石地板成品。
实施例二
制备一种玉石地板的方法，按如下步骤依次进行：
A、首先，将木板板坯裁剪为规定规格尺寸的地板坯料；然后，对地板坯料进行瞬时高温烘烤，烘烤温度为537℃，烘烤时间为4.2min，即获得基板1，通过高温瞬时烘烤，将地板坯料内的水分快速烘干，与此同时地板坯料来不及热变形就撤去加热源，使得地板坯料不会发生热变形；最后，取出基板1，在基板1侧面开设安装企口，便于相临地板之间的拼接安装；
B、柔性缓冲层2通过铆钉固定设置于前步制得的基板1的上表面，在柔性缓冲层2上表面无规则铺洒若干人造玉石，通过压力机将人造玉石压入柔性缓冲层2并保压1.8小时，人造玉石嵌入柔性缓冲层2的凹坑内形成玉石层4；
C、在玉石层4与柔性缓冲层2上表面裸露处均匀涂覆黏胶层3，然后在黏胶层3上方设置封装层5，即获得玉石地板成品。
实施例三
制备一种玉石地板的方法，按如下步骤依次进行：
A、首先，将木板板坯裁剪为规定规格尺寸的地板坯料；然后，对地板坯料进行瞬时高温烘烤，烘烤温度为550℃，烘烤时间为5min，即获得基板1，通过高温瞬时烘烤，将地板坯料内的水分快速烘干，与此同时地板坯料来不及热变形就撤去加热源，使得地板坯料不会发生热变形；最后，取出基板1，在基板1侧面开设安装企口，便于相临地板之间的拼接安装；
B、柔性缓冲层2通过铆钉固定设置于前步制得的基板1的上表面，在柔性缓冲层2上表面无规则铺洒若干人造玉石，通过压力机将人造玉石压入柔性缓冲层2并保压2小时，人造玉石嵌入柔性缓冲层2的凹坑内形成玉石层4；
C、在玉石层4与柔性缓冲层2上表面裸露处均匀涂覆黏胶层3，然后在黏胶层3上方设置封装层5，即获得玉石地板成品。
以上所述，仅为本发明的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉技术领域的技术人员在本发明揭露的技术范围内，可轻易想到的变化或替换，都应涵盖在本发明的保护范围之内。因此，本发明的保护范围应以所述权利要求的保护范围为准。

Claims (5)

1.一种玉石地板，它包括基板（1）、柔性缓冲层（2）与玉石层（4），基板（1）两侧面对应开设有安装企口，其特征在于：基板（1）上表面固定设置有柔性缓冲层（2），柔性缓冲层（2）上表面设置有若干凹坑，凹坑内对应放入人造玉石，构成玉石层（4），玉石层（4）与柔性缓冲层（2）上表面涂覆有黏胶层（3），黏胶层（3）上表面设置有封装层（5）。
2.根据权利要求1所述的一种玉石地板，其特征在于：所述柔性缓冲层（2）材质为橡胶。
3.根据权利要求1所述的一种玉石地板，其特征在于：所述黏胶层（3）厚度小于玉石层（4）厚度。
4.根据权利要求1所述的一种玉石地板，其特征在于：所述封装层（5）材质为环氧树脂。
5.制备如权利要求1所述的一种玉石地板的方法，其特征在于按如下步骤依次进行：
A、首先，将木板板坯裁剪为规定规格尺寸的地板坯料；然后，对地板坯料进行瞬时高温烘烤，烘烤温度为520-550℃，烘烤时间为3-5min，即获得基板（1）；最后，取出基板（1），在基板（1）侧面开设安装企口；
B、柔性缓冲层（2）通过铆钉固定设置于前步制得的基板（1）的上表面，在柔性缓冲层（2）上表面无规则铺洒若干人造玉石，通过压力机将人造玉石压入柔性缓冲层（2）并保压1-2小时，人造玉石嵌入柔性缓冲层（2）的凹坑内形成玉石层（4）；
C、在玉石层（4）与柔性缓冲层（2）上表面裸露处均匀涂覆黏胶层（3），然后在黏胶层（3）上方设置封装层（5），即获得玉石地板成品。
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