A kind of liquid prepared food process equipment and method
Technical field
The invention belongs to food processing field more particularly to a kind of liquid prepared food process equipment and methods.
Background technology
Food processing is exactly that eatable thing is caused the variation such as nicier or more beneficial by some programs.By original
Grain or other raw materials pass through artificial processing procedure, form a kind of direct-edible product of new model.
In existing foods processing technique, especially needed in fluid heating process is done to substantial amounts of water in food and food
Object heats jointly, so can a large amount of waste of energy, while heat product also need to enough cooling times, reduce food and go out
Goods efficiency.
The content of the invention
Goal of the invention:In order to overcome the deficiencies in the prior art, the present invention provides a kind of liquid prepared food process equipment
With method, it can realize that removing heating water constituent therein, raising food mouthfeel and product from during liquid prepared food is processed goes out
Goods efficiency.
Technical solution:To achieve the above object, liquid prepared food process equipment of the invention include pre-mix containers water spray ball,
Pre- stirring turbine stirs turbo-dynamo, water level sensor, pre-mix containers, pre-mix containers flow control valve, microwave heating in advance
Reaction vessel, cross-brace spring, vibrating disk, longitudinal spring support, microwave heating reaction vessel flow control valve, crushing, stirring
Container, rotating blade, rotating blade motor, outlet deflector, ultimate food outlet valve and water injection valve;The pre-mix containers top
Portion sets several feed arrangements, and pre-mix containers bottom sets a pre-mix containers discharge port;Several premixings are held
Device water spray ball is uniformly arranged in pre-mix containers top inner wall;The pre- stirring turbine is horizontally installed in pre-mix containers
Chamber;The pre- stirring turbo-dynamo is placed in outside pre-mix containers and stirs turbine axis connection with pre-;Pre-mix containers flow control
Valve processed is mounted in pre-mix containers bottom discharge mouth;
Further, a microwave heating reaction vessel feeding mouth, bottom are set at the top of the microwave heating reaction vessel
One microwave heating reaction vessel discharge port is set, and top feeding mouth and the pre-mix containers bottom of microwave heating reaction vessel go out
Material mouth connects, and microwave heating reaction vessel is vacantly arranged on inside vibrating disk;One end connection of several cross-brace springs
Microwave heating reaction vessel side outer wall, other end connection vibrating disk side inner wall;Several longitudinal bracing spring one end connections are micro-
Wave heating reaction container bottom outer wall, other end connection vibrating disk bottom interior wall;The microwave heating reaction vessel flow control
Valve is mounted in microwave heating reaction container bottom discharge port;
Further, the crushing, stirring container bottom sets ultimate food outlet and water injection hole, crushing, stirring container
Its top feed mouth is connected with microwave heating reaction container bottom discharge port;The ultimate food outlet valve is arranged on crushing, stirring appearance
In the ultimate food outlet of device bottom;The water injection valve is arranged in crushing, stirring container bottom water injection hole;The water level sensor
It is arranged on crushing, stirring container upper end inner wall;The rotating blade is in crushing, stirring container intracavity and concentric setting, rotation
Blade shaft is connected with the rotating blade motor of crushing, stirring outside of containers.
Further, the feed arrangement set at the top of the pre-mix containers is made of several proportioning funnels, described to match somebody with somebody
Containing mark line is set than funnel outer wall, matches in funnel bottom discharge port and shutoff valve is set.
Further, the longitudinal spring is supported as pressure sensor spring, the signal output part of pressure sensor spring
It is connected with the signal input part of pre-mix containers flow control valve.
Further, the signal input part of the signal output part of the water level sensor and water injection valve connects.
Further, the microwave heating reaction vessel interior is provided with refining deflector, the refining deflector
For the labyrinth structure that several solid-state food deflectors being arranged alternately are built, which causes solid-state food into a subtle way
With two-wire downwards in broken line type blanking after in Wave heating reaction vessel, the bottom of microwave heating reaction vessel is converged into after blanking.
Further, the labyrinth structure that several solid-state food deflectors being arranged alternately are built includes at least upper
Part-structure and lower part separation structure, upper part-structure and lower part separation structure are oppositely arranged above and below;Upper part-structure includes seamless spelling
The herringbone flow dividing structure that the two pieces of solid-state food deflectors connect are built into, and the lower edge of herringbone flow dividing structure adds with microwave
Thermal response container inner wall keeps blanking spacing passage;Lower part separation structure includes two pieces of solid-state food deflectors, is divided into first piece
Solid-state food deflector and second piece of solid-state food deflector, wherein one end of first piece of solid-state food deflector and microwave heating
Reaction vessel inner wall connects, and the other end of first piece of solid-state food deflector in angled downward from horizontal, lead by second piece of solid-state food
Flowing plate and first piece of solid-state food deflector are into being symmetrical arranged, and first piece of solid-state food deflector and second piece of solid-state food
The centre that product deflector is oppositely arranged is reserved with blanking spacing passage.
Further, the upper part herringbone for the labyrinth structure that the solid-state food deflector being arranged alternately is built
Flow dividing structure is movable part, can adjust solid-state food deflector upper surface and premix by adjusting herringbone flow dividing structure
The gap size between container discharge mouth end face is closed, the wherein size in gap processes the granular size and food of solid food according to generation
Physical property matter determines, adjust generated during appropriate gap can make generation processing food uniform blanking prevents in order block it is existing
As.
Further, the solid-state food deflector upper surface sets the resistance stake of several continuous concave-convex semicircle shapes, makes
Solid-state food deflector upper surface is integrally corrugated, and ripple can allow generation processing food straight along solid-state food deflector
Line can also tumbling motion while moving.
Further, the method for a kind of liquid prepared food process equipment, comprises the following steps:
Step 1, according to for processed food property adjustments herringbone flow dividing structure upper surface and pre-mix containers discharge port end
The gap in face starts machine, stirs turbo-dynamo, vibrating disk, microwave generator in advance and starts simultaneously.
Step 2, several food to be processed is respectively placed in several proportioning funnels, and passes through and match on funnel
Graduation mark determine the proportioning between all kinds of generations processing foods, after open and set in proportioning funnel bottom discharge port
Shutoff valve, food to be processed are continuously entered in pre-mix containers, and pre-mix containers water spray ball starts to spray suitable water;
Step 3, food to be processed into pre-mix containers, is sufficiently mixed by stirring turbine in advance, is passed in pressure
When sensor detects solid-state food quality in microwave heating reaction vessel not above critical value, pre-mix containers flow control valve
It opens, the vibrating device that vibrating disk is connected is started to work, and microwave generator powers on;
Step 4, the solid-state food by premixing is continuously entered in microwave heating reaction vessel, premixing solid-state food with
Solid-state food deflector slowly moves downward step by step, and premixing solid-state food is made fully to heat and well-done;If pressure during being somebody's turn to do
Force snesor detects that solid-state food quality in microwave heating reaction vessel is more than critical value, pre-mix containers flow control valve
It can be closed, solid-state food be prevented to continue into microwave heating reaction vessel, with the solid-state food in microwave heating reaction vessel
Expect under continuing in crushing, stirring container, pressure sensor detects that solid-state food quality in microwave heating reaction vessel can be by
Critical value is gradually begun lower than, pre-mix containers flow control valve is opened at this time, recovers the above process;
Step 5, enter by fully heating well-done premix solid-state food in crushing, stirring container, when the processing of all generations is solid
After body heat foods are completed and fully entered in crushing, stirring container, water injection valve is opened.
Step 6, when liquid level is risen to a certain extent in crushing, stirring container, liquid level triggering water level sensor, level sensor
Device stops to output water injection valve output shutdown signal, water filling.
Step 7, rotating blade electric motor starting, food start crush and with it is water-soluble together with;
Step 8, rotating blade motor is closed after the completion of being pulverized and mixed technique, and ultimate food outlet valve is opened, ultimate food
It exports and flows out from ultimate food.
Advantageous effect:The present invention has the advantages that compared with the prior art;
(1) water is not involved in food heating process and largely reduces energy consumption in whole process;
(2) it is different from the flavour of other food-processing methods;
(3) food discharging is cold product, eliminates pre-coo time, improves foodstuff processing efficiency;
Description of the drawings
Attached drawing 1 is overall structure diagram of the invention;
Attached drawing 2 is the first adjustment mode diagram of herringbone flow dividing structure;
Attached drawing 3 is second of adjustment mode diagram of herringbone flow dividing structure.
Specific embodiment
The present invention is further described below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of liquid prepared food process equipment include pre-mix containers water spray ball 18, pre- stirring turbine 17,
Pre- stirring turbo-dynamo 16, water level sensor 14, pre-mix containers 1, pre-mix containers flow control valve 2, microwave heating reaction
Container 3, cross-brace spring 4, vibrating disk 5, longitudinal spring support 7, microwave heating reaction vessel flow control valve 8, crushing are stirred
Mix container 9, rotating blade 10, rotating blade motor 21, outlet deflector 11, ultimate food outlet valve 15 and water injection valve 20;Institute
It states 1 top of pre-mix containers and several feed arrangements is set, 1 bottom of pre-mix containers sets a pre-mix containers discharge port;
Several pre-mix containers water spray balls 18 are uniformly arranged in 1 top inner wall of pre-mix containers;The pre- stirring turbine 17 is horizontal
To being arranged on 1 inner cavity of pre-mix containers;The pre- stirring turbo-dynamo 16 is placed in 1 outside of pre-mix containers and stirs turbine with pre-
17 axis connections;Pre-mix containers flow control valve 2 is mounted in 1 bottom discharge mouth of pre-mix containers;
3 top of microwave heating reaction vessel sets a microwave heating reaction vessel feeding mouth, and bottom sets one
Microwave heating reaction vessel discharge port, top feeding mouth and the 1 bottom discharge mouth of pre-mix containers of microwave heating reaction vessel 3 connect
It connects, microwave heating reaction vessel 3 is vacantly arranged on inside vibrating disk 5;One end connection microwave of several cross-brace springs 4
Heat 3 side outer wall of reaction vessel, other end connection 5 side inner wall of vibrating disk;Several 7 one end of longitudinal bracing spring connection microwaves
Heat 3 bottom outer wall of reaction vessel, other end connection 5 bottom interior wall of vibrating disk;The microwave heating reaction vessel flow control
Valve 8 is mounted in 3 bottom discharge mouth of microwave heating reaction vessel;
9 bottom of crushing, stirring container sets ultimate food outlet and water injection hole, its top feed of crushing, stirring container 9
Mouth is connected with 3 bottom discharge mouth of microwave heating reaction vessel;The ultimate food outlet valve 15 is arranged on 9 bottom of crushing, stirring container
In portion ultimate food outlet;The water injection valve 20 is arranged in 9 bottom water injection hole of crushing, stirring container;The water level sensor 14
It is arranged on 9 upper end inner wall of crushing, stirring container;The rotating blade 10 in 9 inner cavity of crushing, stirring container and concentric setting,
10 axis of rotating blade is connected with the rotating blade motor 21 in 9 outside of crushing, stirring container.
The feed arrangement that 1 top of pre-mix containers is set is made of several proportioning funnels 19, the proportioning funnel
19 outer walls set containing mark line, match in 19 bottom discharge mouth of funnel and set shutoff valve.
The longitudinal spring support 7 is pressure sensor spring, the signal output part of pressure sensor spring and premixing
The signal input part connection of container flow control valve.
The signal output part of the water level sensor 14 is connected with the signal input part of water injection valve 20.
The microwave heating reaction vessel 3 is internally provided with refining deflector, and the refining deflector is several friendships
For the labyrinth structure that the solid-state food deflector 6 of setting is built, which causes solid-state food to enter microwave heating
With two-wire downwards in broken line type blanking after in reaction vessel 3, the bottom of microwave heating reaction vessel 3 is converged into after blanking.
The labyrinth structure that several solid-state food deflectors 6 being arranged alternately are built includes at least upper part-structure
With lower part separation structure, upper part-structure and lower part separation structure are oppositely arranged above and below;Upper part-structure includes seamless spliced two pieces
The herringbone flow dividing structure 24 that solid-state food deflector 6 is built into, and the lower edge of herringbone flow dividing structure 24 and microwave heating
3 inner wall of reaction vessel keeps blanking spacing passage;Lower part separation structure includes two pieces of solid-state food deflectors 6, is divided into first piece
Solid-state food deflector 6 and second piece of solid-state food deflector 6, wherein one end of first piece of solid-state food deflector 6 and microwave
Heating 3 inner wall of reaction vessel connects, and the other end of first piece of solid-state food deflector 6 is in angled downward from horizontal, second piece of solid-state
Food deflector 6 and first piece of solid-state food deflector 6 are into being symmetrical arranged, and first piece of solid-state food deflector 6 and the
The centre that two pieces of solid-state food deflectors 6 are oppositely arranged is reserved with blanking spacing passage.
As shown in attached drawing 2 and attached drawing 3, labyrinth structure that the solid-state food deflector 6 being arranged alternately is built
Upper part herringbone flow dividing structure 24 is movable part, can be led by adjusting herringbone flow dividing structure 24 to adjust solid-state food
Gap size between flowing plate upper surface and pre-mix containers discharge port end face 23, the wherein size in gap process solid according to generation
The granular size and food nature of food determine, generation processing food can be made uniform blanking is prevented in order by adjusting appropriate gap
Clogging is generated during only, two kinds of regulative modes are provided in this implementation, the first regulative mode is described to be arranged alternately
The upper part herringbone flow dividing structure 24 for the labyrinth structure that solid-state food deflector 6 is built can whole up and down adjustment, so as to
Adjust the gap size between 6 upper surface of solid-state food deflector and pre-mix containers discharge port end face 23, second of adjusting side
Formula is logical for the upper part herringbone flow dividing structure 24 for the labyrinth structure that the solid-state food deflector 6 being arranged alternately is built
Herringbone flow dividing structure 24 is crossed to be two pieces independent, the hinge of installation makes corresponding two pieces of solid-state food deflectors 6 at the top of herringbone
Angled rotate is adjusted centered on hinge, is discharged so as to adjust 6 upper surface of solid-state food deflector with pre-mix containers
Gap size between mouth end face 23.
As shown in Fig. 2, 6 upper surface of solid-state food deflector sets the resistance stake of several continuous concave-convex semicircle shapes
22, make 6 upper surface of solid-state food deflector integrally corrugated, since solid-state food deflector upper surface goes out with pre-mix containers
Appropriate clearance is had adjusted between material mouth end face 23 so that its ripple can allow generation to process food along solid-state food deflector 6
It can also tumbling motion while linear motion.
As shown in Figure 1, the method for a kind of liquid prepared food process equipment, it is characterised in that comprise the following steps:
Step 1, according to for 24 upper surface of processed food property adjustments herringbone flow dividing structure and pre-mix containers discharge port
The gap of end face 23, starts machine, and pre- 17 motor of turbine, vibrating disk 5, the microwave generator of stirring starts simultaneously.
Step 2, several food to be processed is respectively placed in several proportioning funnels 19, and passes through proportioning funnel
Graduation mark on 19 determines the proportioning between all kinds of generations processing foods, after open proportioning 19 bottom discharge mouth of funnel
Middle setting shutoff valve, food to be processed are continuously entered in pre-mix containers 1, and it is suitable that pre-mix containers water spray ball 18 starts spray
The water of amount, the purpose of water spray are used to easily facilitate microwave heating;
Step 3, food to be processed into pre-mix containers 1, is sufficiently mixed by stirring turbine 17 in advance, pressed
When force snesor detects solid-state food quality in microwave heating reaction vessel 3 not above critical value, pre-mix containers flow
Control valve 2 is opened, and the vibrating device that vibrating disk 5 is connected is started to work, and microwave generator powers on;
Step 4, the solid-state food by premixing is continuously entered in microwave heating reaction vessel 3, is pre-mixed solid-state food
It is slowly moved downward step by step with solid-state food deflector 6, premixing solid-state food is made fully to heat and well-done;Should during if
Pressure sensor detects that solid-state food quality in microwave heating reaction vessel 3 is more than critical value, pre-mix containers flow control
Valve 2 processed can be closed, and solid-state food be prevented to continue into microwave heating reaction vessel 3, with consolidating in microwave heating reaction vessel 3
State food expects in crushing, stirring container 9 that pressure sensor detects the solid-state food in microwave heating reaction vessel 3 under continuing
Quality can gradually begin lower than critical value, and pre-mix containers flow control valve 2 is opened at this time, recover the above process;
Step 5, enter by fully heating well-done premix solid-state food in crushing, stirring container 9, processed when all generations
After food heating is completed and fully entered in crushing, stirring container 9, water injection valve 20 is opened;
Step 6, when liquid level is risen to a certain extent in crushing, stirring container, liquid level triggering water level sensor 14, water level passes
Sensor 14 exports shutdown signal to output water injection valve 20, and water filling stops;
Step 7, rotating blade motor 21 starts, food start crush and with it is water-soluble together with;
Step 8, rotating blade motor 21 is closed after the completion of being pulverized and mixed technique, and ultimate food outlet valve 15 is opened, finally
Food is exported from ultimate food to flow out.
The above is only the preferred embodiment of the present invention, it should be pointed out that:For the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should
It is considered as protection scope of the present invention.