A kind of liquid prepared food process equipment and method
Technical field
The invention belongs to food processing field, more particularly to a kind of liquid prepared food process equipment and method.
Background technology
Food processing is exactly, by some programs, to cause the change such as nicier or more beneficial eatable thing.By original
Grain or other raw materials pass through artificial processing procedure, form a kind of direct-edible product of new model.
In existing foods processing technique, substantial amounts of water and food especially in needing to food in doing fluid heating process
Thing is heated jointly, so can largely waste the energy, while the product of heating also needs to enough cool times, is reduced food and is gone out
Goods efficiency.
The content of the invention
Goal of the invention:In order to overcome the deficiencies in the prior art, the present invention provides a kind of liquid prepared food process equipment
With method, it can realize that removing heating water constituent therein, raising food mouthfeel and product from during liquid prepared food is processed goes out
Goods efficiency.
Technical scheme:To achieve the above object, liquid prepared food process equipment of the invention include pre-mix containers water spray ball,
Pre- stirring turbine, in advance stirring turbo-dynamo, level sensor, pre-mix containers, pre-mix containers flow control valve, heating using microwave
Reaction vessel, cross-brace spring, vibrating disk, longitudinal spring support, heating using microwave reaction vessel flow control valve, crushing, stirring
Container, rotating blade, rotating blade motor, outlet deflector, ultimate food outlet valve and water injection valve;The pre-mix containers top
Portion sets several feed arrangements, and pre-mix containers bottom sets a pre-mix containers discharging opening;Some premixings are held
Device water spray ball is uniformly arranged in pre-mix containers top inner wall;The pre- stirring turbine is horizontally installed in pre-mix containers
Chamber;The pre- stirring turbo-dynamo is placed in outside pre-mix containers and is connected with pre- stirring turbine wheel shaft;Pre-mix containers flow control
Valve processed is arranged in pre-mix containers bottom discharge mouthful;
Further, a heating using microwave reaction vessel feeding mouth, bottom are set at the top of the heating using microwave reaction vessel
One heating using microwave reaction vessel discharging opening is set, and top feeding mouth and the pre-mix containers bottom of heating using microwave reaction vessel go out
Material mouth is connected, and heating using microwave reaction vessel is vacantly arranged on inside vibrating disk;One end connection of some cross-brace springs
Heating using microwave reaction vessel side outer wall, other end connection vibrating disk side inwall;Some longitudinal bracing spring one end connections are micro-
Wave heating reaction container bottom outer wall, other end connection vibrating disk bottom interior wall;The heating using microwave reaction vessel flow control
Valve is arranged in heating using microwave reaction container bottom discharging opening;
Further, the crushing, stirring container bottom sets ultimate food to export and water injection hole, crushing, stirring container
Its top feed mouthful is connected with heating using microwave reaction container bottom discharging opening;The ultimate food outlet valve is arranged on crushing, stirring appearance
In the ultimate food outlet of device bottom;The water injection valve is arranged in crushing, stirring container bottom water injection hole;The level sensor
It is arranged on crushing, stirring container upper end inwall;The rotating blade is in crushing, stirring container intracavity and concentric setting, rotation
Blade shaft is connected with the rotating blade motor of crushing, stirring outside of containers.
Further, the feed arrangement set at the top of the pre-mix containers is made up of several proportioning funnels, described to match somebody with somebody
Set than funnel outer wall in containing mark line, proportioning funnel bottom discharging opening and shutoff valve is set.
Further, the longitudinal spring support is pressure sensor spring, the signal output part of pressure sensor spring
It is connected with the signal input part of pre-mix containers flow control valve.
Further, the signal input part connection of the signal output part of the level sensor and water injection valve.
Further, the heating using microwave reaction vessel interior is provided with refining deflector, the refining deflector
The labyrinth structure built for some solid-state food deflectors being arranged alternately, the labyrinth structure make it that solid-state food enters in a subtle way
After in Wave heating reaction vessel the bottom of heating using microwave reaction vessel is converged into downwards in broken line type blanking with two-wire after blanking.
Further, the labyrinth structure that some solid-state food deflectors being arranged alternately are built at least includes upper
Part-structure and lower part-structure, upper part-structure and lower part-structure is upper and lower is oppositely arranged;Upper part-structure includes seamless spell
The herringbone flow dividing structure that the two pieces of solid-state food deflectors connect are built into, and the lower edge of herringbone flow dividing structure adds with microwave
Thermal response container inner wall keeps blanking spacing passage;Lower part-structure includes two pieces of solid-state food deflectors, is divided into first piece
Solid-state food deflector and second piece of solid-state food deflector, wherein one end and the heating using microwave of first piece of solid-state food deflector
Reaction vessel inwall connects, and the other end of first piece of solid-state food deflector is in angled downward from horizontal, and second piece of solid-state food is led
Stream plate and first piece of solid-state food deflector is into being symmetrical arranged, and first piece of solid-state food deflector and second piece of solid-state are eaten
The centre that product deflector is oppositely arranged is reserved with blanking spacing passage.
Further, the upper part herringbone for the labyrinth structure that the solid-state food deflector being arranged alternately is built
Flow dividing structure is movable part, and solid-state food deflector upper surface and premix can be adjusted by adjusting herringbone flow dividing structure
The gap length between container discharge mouthful end face is closed, the size of its intermediate gap processes the granular size and food of solid food according to generation
Physical property matter determines that generation blocks existing during the appropriate gap of regulation can prevent the orderly uniform blanking of generation processing food
As.
Further, the solid-state food deflector upper surface sets the resistance stake of several continuous concavo-convex semicircle shapes, makes
Solid-state food deflector upper surface is integrally corrugated, and its ripple can allow generation processing food straight along solid-state food deflector
Line can also tumbling motion while moving.
Further, a kind of method of described liquid prepared food process equipment, comprises the following steps:
Step 1, according to for processed food property adjustments herringbone flow dividing structure upper surface and pre-mix containers discharge port end
The gap in face, start machine stirs turbo-dynamo, vibrating disk, microwave generator and started simultaneously in advance.
Step 2, several food to be processed is respectively placed in several proportioning funnels, and by matching on funnel
Graduation mark determine the proportioning between all kinds of generations processing foods, open and set in proportioning funnel bottom discharging opening after terminating
Shutoff valve, food to be processed is continuously entered in pre-mix containers, and stainless steel water spray ball starts to spray appropriate water;
Step 3, food to be processed, into pre-mix containers, is sufficiently mixed by stirring turbine in advance, is passed in pressure
When sensor detects solid-state food quality in heating using microwave reaction vessel not above critical value, pre-mix containers flow control valve
Open, the vibrating device that vibrating disk is connected is started working, microwave generator switches on power;
Step 4, the solid-state food by premixing is continuously entered in heating using microwave reaction vessel, premixing solid-state food with
Solid-state food deflector is slowly moved downward step by step, premixing solid-state food is fully heated and well-done;If pressure during being somebody's turn to do
The solid-state food quality that force snesor is detected in heating using microwave reaction vessel exceedes critical value, pre-mix containers flow control valve
It can close, prevent solid-state food from continuing into heating using microwave reaction vessel, with the solid-state food in heating using microwave reaction vessel
Expect under continuing in crushing, stirring container, pressure sensor detects solid-state food quality in heating using microwave reaction vessel can be by
Critical value is gradually begun lower than, now pre-mix containers flow control valve is opened, recover said process;
Step 5, enter by fully heating well-done premix solid-state food in crushing, stirring container, when the processing of all generations is solid
After body heat foods are completed and fully entered in crushing, stirring container, water injection valve is opened.
Step 6, when liquid level is risen to a certain extent in crushing, stirring container, liquid level triggering level sensor, level sensor
Device stops to output water injection valve output shutdown signal, water filling.
Step 7, rotating blade electric motor starting, food starts to crush and together with water-soluble;
Step 8, rotating blade motor is closed after the completion of being pulverized and mixed technique, and ultimate food outlet valve is opened, ultimate food
Export and flow out from ultimate food.
Beneficial effect:The present invention has the advantages that compared with the prior art;
(1) water is not involved in food heating process and largely reduces energy resource consumption in whole process;
(2) it is different from the flavour of other food-processing methods;
(3) food discharging is cold product, eliminates pre-coo time, improves foodstuff processing efficiency;
Brief description of the drawings
Accompanying drawing 1 is overall structure diagram of the invention;
Accompanying drawing 2 is the first adjustment mode diagram of herringbone flow dividing structure;
Accompanying drawing 3 is second of adjustment mode diagram of herringbone flow dividing structure.
Embodiment
The present invention is further described below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of liquid prepared food process equipment include pre-mix containers water spray ball 18, pre- stirring turbine 17,
Pre- stirring turbo-dynamo 16, level sensor 14, pre-mix containers 1, pre-mix containers flow control valve 2, heating using microwave reaction
Container 3, cross-brace spring 4, vibrating disk 5, longitudinal spring support 7, heating using microwave reaction vessel flow control valve 8, crushing are stirred
Mix container 9, rotating blade 10, rotating blade motor 21, outlet deflector 11, ultimate food outlet valve 15 and water injection valve 20;Institute
State the top of pre-mix containers 1 and several feed arrangements are set, the bottom of pre-mix containers 1 sets a pre-mix containers discharging opening;
Some pre-mix containers water spray balls 18 are uniformly arranged in the top inner wall of pre-mix containers 1;The pre- stirring turbine 17 is horizontal
To being arranged on the inner chamber of pre-mix containers 1;The pre- stirring turbo-dynamo 16 is placed in the outside of pre-mix containers 1 and stirs turbine with pre-
17 axles are connected;Pre-mix containers flow control valve 2 is arranged in the bottom discharge mouthful of pre-mix containers 1;
The top of heating using microwave reaction vessel 3 sets a heating using microwave reaction vessel feeding mouth, and bottom sets one
Heating using microwave reaction vessel discharging opening, top feeding mouth and the bottom discharge mouthful of pre-mix containers 1 of heating using microwave reaction vessel 3 connect
Connect, heating using microwave reaction vessel 3 is vacantly arranged on inside vibrating disk 5;One end connection microwave of some cross-brace springs 4
The side outer wall of heating response container 3, the other end connection side inwall of vibrating disk 5;Some one end of longitudinal bracing spring 7 connection microwaves
The bottom outer wall of heating response container 3, the other end connection bottom interior wall of vibrating disk 5;The heating using microwave reaction vessel flow control
Valve 8 is arranged in the bottom discharge mouthful of heating using microwave reaction vessel 3;
The bottom of crushing, stirring container 9 sets ultimate food to export and water injection hole, its top feed of crushing, stirring container 9
Mouth is connected with the bottom discharge mouthful of heating using microwave reaction vessel 3;The ultimate food outlet valve 15 is arranged on the bottom of crushing, stirring container 9
In portion ultimate food outlet;The water injection valve 20 is arranged in the bottom water injection hole of crushing, stirring container 9;The level sensor 14
It is arranged on the upper end inwall of crushing, stirring container 9;The rotating blade 10 in the inner chamber of crushing, stirring container 9 and concentric setting,
The axle of rotating blade 10 is connected with the rotating blade motor 21 in the outside of crushing, stirring container 9.
The feed arrangement that the top of pre-mix containers 1 is set is made up of several proportioning funnels 19, the proportioning funnel
19 outer walls set in containing mark line, proportioning funnel 19 bottom discharge mouthful and set shutoff valve.
The longitudinal spring support 7 is pressure sensor spring, the signal output part of pressure sensor spring and premixing
The signal input part connection of container flow control valve.
The signal output part of the level sensor 14 is connected with the signal input part of water injection valve 20.
The heating using microwave reaction vessel 3 is internally provided with refining deflector, and the refining deflector is handed over to be some
The labyrinth structure built for the solid-state food deflector 6 of setting, the labyrinth structure make it that solid-state food enters heating using microwave
After in reaction vessel 3 bottom of heating using microwave reaction vessel 3 is converged into downwards in broken line type blanking with two-wire after blanking.
The labyrinth structure that some solid-state food deflectors 6 being arranged alternately are built at least includes upper part-structure
With lower part-structure, upper part-structure and lower part-structure is upper and lower is oppositely arranged;Upper part-structure includes seamless spliced two pieces
The herringbone flow dividing structure 24 that solid-state food deflector 6 is built into, and lower edge and the heating using microwave of herringbone flow dividing structure 24
The inwall of reaction vessel 3 keeps blanking spacing passage;Lower part-structure includes two pieces of solid-state food deflectors 6, is divided into first piece
Solid-state food deflector 6 and second piece of solid-state food deflector 6, wherein one end and the microwave of first piece of solid-state food deflector 6
The inwall of heating response container 3 connects, and the other end of first piece of solid-state food deflector 6 is in angled downward from horizontal, second piece of solid-state
Food deflector 6 and first piece of solid-state food deflector 6 are into being symmetrical arranged, and first piece of solid-state food deflector 6 and
The centre that two pieces of solid-state food deflectors 6 are oppositely arranged is reserved with blanking spacing passage.
As shown in accompanying drawing 2 and accompanying drawing 3, the labyrinth structure that the solid-state food deflector 6 being arranged alternately is built
Upper part herringbone flow dividing structure 24 is movable part, can be led by adjusting herringbone flow dividing structure 24 to adjust solid-state food
The gap length between plate upper surface and pre-mix containers discharging opening end face 23 is flowed, the size of its intermediate gap processes solid according to generation
The granular size and food nature of food determine that adjusting appropriate gap can prevent the orderly uniform blanking of generation processing food
Two kinds of regulative modes of offer in clogging, this implementation are produced during only, the first regulative mode is described to be arranged alternately
The upper part herringbone flow dividing structure 24 for the labyrinth structure that solid-state food deflector 6 is built lower can be adjusted on the whole, so that
Adjust the gap length between the upper surface of solid-state food deflector 6 and pre-mix containers discharging opening end face 23, second of regulation side
The upper part herringbone flow dividing structure 24 for the labyrinth structure that formula builds for the solid-state food deflector 6 being arranged alternately leads to
It is that the hinge installed at the top of independently two pieces, its herringbone makes two pieces of solid-state food deflectors 6 of correspondence to cross herringbone flow dividing structure 24
It is angled centered on hinge to rotate regulation, discharged so as to adjust the upper surface of solid-state food deflector 6 with pre-mix containers
Gap length between mouth end face 23.
As shown in Fig. 2 the upper surface of solid-state food deflector 6 sets the resistance stake of several continuous concavo-convex semicircle shapes
22, make the upper surface of solid-state food deflector 6 integrally corrugated, because solid-state food deflector upper surface and pre-mix containers go out
Appropriate clearance is have adjusted between material mouth end face 23 so that its ripple can allow generation to process food along solid-state food deflector 6
Can also tumbling motion while linear motion.
As shown in figure 1, a kind of method of described liquid prepared food process equipment, it is characterised in that comprise the following steps:
Step 1, according to for the upper surface of processed food property adjustments herringbone flow dividing structure 24 and pre-mix containers discharging opening
The gap of end face 23, start machine, pre- stirring turbine 17 motor, vibrating disk 5, microwave generator start simultaneously.
Step 2, several food to be processed is respectively placed in several proportioning funnels 19, and by matching funnel
Graduation mark on 19 determines the proportioning between all kinds of generations processing foods, and proportioning funnel 19 bottom discharge mouthful is opened after terminating
Middle setting shutoff valve, food to be processed is continuously entered in pre-mix containers 1, and it is appropriate that stainless steel water spray ball 18 starts spray
Water, the purpose of water spray is used to easily facilitate heating using microwave;
Step 3, food to be processed, into pre-mix containers 1, is sufficiently mixed by stirring turbine 17 in advance, in pressure
When force snesor detects solid-state food quality in heating using microwave reaction vessel 3 not above critical value, pre-mix containers flow
Control valve 2 is opened, and the vibrating device that vibrating disk 5 is connected is started working, and microwave generator switches on power;
Step 4, the solid-state food by premixing is continuously entered in heating using microwave reaction vessel 3, is pre-mixed solid-state food
Slowly moved downward step by step with solid-state food deflector 6, premixing solid-state food is fully heated and well-done;Should during if
The solid-state food quality that pressure sensor is detected in heating using microwave reaction vessel 3 exceedes critical value, pre-mix containers flow control
Valve 2 processed can be closed, and prevent solid-state food from continuing into heating using microwave reaction vessel 3, with consolidating in heating using microwave reaction vessel 3
State food expects in crushing, stirring container 9 that pressure sensor detects the solid-state food in heating using microwave reaction vessel 3 under continuing
Quality can gradually begin lower than critical value, and now pre-mix containers flow control valve 2 is opened, and recover said process;
Step 5, enter by fully heating well-done premix solid-state food in crushing, stirring container 9, when the processing of all generations
After food heating is completed and fully entered in crushing, stirring container 9, water injection valve 20 is opened;
Step 6, when liquid level is risen to a certain extent in crushing, stirring container, liquid level triggering level sensor 14, water level is passed
Sensor 14 stops to the output output shutdown signal of water injection valve 20, water filling;
Step 7, rotating blade motor 21 starts, and food starts to crush and together with water-soluble;
Step 8, rotating blade motor 21 is closed after the completion of being pulverized and mixed technique, and ultimate food outlet valve 15 is opened, finally
Food is exported from ultimate food to flow out.
The above is only the preferred embodiment of the present invention, it should be pointed out that:For the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.