CN106805077B - A kind of solid prepared food process equipment and method - Google Patents
A kind of solid prepared food process equipment and method Download PDFInfo
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- CN106805077B CN106805077B CN201710185793.2A CN201710185793A CN106805077B CN 106805077 B CN106805077 B CN 106805077B CN 201710185793 A CN201710185793 A CN 201710185793A CN 106805077 B CN106805077 B CN 106805077B
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Abstract
The invention discloses a kind of solid prepared food process equipment and method, a kind of solid prepared food process equipment includes pre-mixing apparatus, microwave heating equipment, dehydration device and seasoning mixing arrangement；The pre-mixing apparatus is arranged above microwave heating equipment, and the discharge port of pre-mixing apparatus and the feed inlet of microwave heating equipment connect；The microwave heating equipment is arranged above dehydration device, and the discharge port of microwave heating equipment and the feed inlet of dehydration device connect；The dehydration device is arranged in the top of seasoning mixing arrangement, and the discharge port of dehydration device is connect with the feeding mouth of seasoning mixing arrangement.The working procedures such as pre- stirring, heating, dehydration and the dispensing mixing of energy complete independently solid food of the invention, the wherein two-stage of dehydration equipment are dehydrated scheme, energy consumption are substantially reduced while being dehydrated thorough；Using microwave heating, solves traditional processing mode and be easy overheat, heat non-uniform problem.
Description
Technical field
The present invention relates to food processing field more particularly to a kind of solid prepared food process equipment and methods.
Background technology
Food processing is exactly that eatable thing is caused the variation such as nicier or more beneficial by certain programs.It will be former
Grain or other raw materials pass through artificial processing procedure, form a kind of direct-edible product of new model.
In existing foods processing technique, it is easy to carry out excessive add to food especially in doing solid prepared food heating process
Heat not only influences the sense of taste of food, but also with the excessive problem of energy consumption.
During existing solid prepared food is processed, the halfway problem of dehydration of prepared food is not also solved preferably always
Certainly method.
Invention content
Goal of the invention：In order to overcome the deficiencies in the prior art, the present invention to provide a kind of solid prepared food process equipment
With method, the working procedures such as pre- stirring, heating, dehydration and the dispensing mixing of the equipment energy complete independently solid food.
Technical solution：To achieve the above object, a kind of solid prepared food process equipment of the invention include pre-mixing apparatus, it is micro-
Wave heating device, dehydration device and seasoning mixing arrangement；The pre-mixing apparatus is arranged above microwave heating equipment, premixing
The discharge port of device and the feed inlet of microwave heating equipment connect；The microwave heating equipment is arranged above dehydration device, micro-
The discharge port of Wave heating device and the feed inlet of dehydration device connect；The dehydration device is arranged in the upper of seasoning mixing arrangement
The discharge port of side, dehydration device is connect with the feeding mouth of seasoning mixing arrangement.
Further, the pre-mixing apparatus include premixing feeder, pre-mix containers water spray ball, in advance stir turbine,
Pre- stirring turbo-dynamo, pre-mix containers and pre-mix containers flow control valve；Several are set at the top of the pre-mix containers
A pre-mix containers discharge port is arranged in feeder, pre-mix containers bottom；Several pre-mix containers water spray balls are uniformly set
It sets in pre-mix containers top inner wall；The pre- stirring turbine is horizontally installed on pre-mix containers inner cavity；The pre- stirring whirlpool
Turbin generator is placed in outside pre-mix containers and stirs turbine axis connection with pre-；Pre-mix containers flow control valve is mounted on premixing
In container bottom discharge port.
Further, the microwave heating equipment includes microwave heating reaction vessel, cross-brace spring, vibrating disk, indulges
To spring supporting and microwave heating reaction vessel flow control valve；One microwave of setting adds at the top of the microwave heating reaction vessel
A microwave heating reaction vessel discharge port is arranged in thermal response container feeding mouth, bottom；Microwave heating reaction vessel is vacantly arranged
Inside vibrating disk；One end connection microwave heating reaction vessel side outer wall of several cross-brace springs, other end connection
Vibrating disk side inner wall；Several longitudinal bracing spring one ends connect microwave heating reaction container bottom outer wall, other end connection
Vibrating disk bottom interior wall；The microwave heating reaction vessel flow control valve is mounted on microwave heating reaction container bottom discharge port
In.
Further, the longitudinal spring support is pressure sensor spring, the signal output end of pressure sensor spring
It is connect with the signal input part of pre-mix containers flow control valve.
Further, the microwave heating reaction vessel interior is provided with refining deflector, the refining deflector
For the labyrinth structure that several solid-state food deflectors being arranged alternately are built, which makes solid-state food into a subtle way
After in Wave heating reaction vessel the bottom of microwave heating reaction vessel (4) is converged into downwards in broken line type blanking with two-wire after blanking
Portion；The labyrinth structure that several solid-state food deflectors being arranged alternately are built includes at least upper part-structure and lower part
Separation structure, upper part-structure and lower part separation structure are oppositely arranged above and below；Upper part-structure includes that two pieces of seamless spliced solid-states are eaten
The herringbone flow dividing structure that product deflector is built into, and the lower edge of herringbone flow dividing structure and microwave heating reaction vessel inner wall
Keep blanking spacing channel；Lower part separation structure includes two pieces of solid-state food deflectors, is divided into first piece of solid-state food deflector
With second piece of solid-state food deflector, wherein one end of first piece of solid-state food deflector and microwave heating reaction vessel inner wall phase
It connects, the other end of first piece of solid-state food deflector is in angled downward from horizontal, and second piece of solid-state food deflector and first piece are consolidated
State food deflector is at being symmetrical arranged, and first piece of solid-state food deflector and second piece of solid-state food deflector is opposite sets
The centre set is reserved with blanking spacing channel；Several continuous concave-convex semicircle shapes are arranged in solid-state food deflector upper surface
Resistance stake, keep solid-state food deflector upper surface integrally corrugated.
Further, the upper part herringbone for the labyrinth structure that the solid-state food deflector being arranged alternately is built
Flow dividing structure is movable part, can adjust solid-state food deflector upper surface and premix by adjusting herringbone flow dividing structure
Close the gap size between container discharge mouth end face.
Further, the dehydration device includes dewatering container, dewatering container seal closure, spiral stream guidance slope and stator hot wind
Pipe；The dewatering container is cylindrical cavity container, and feeding mouth is arranged at the top of dewatering container, and with closure is arranged in dewatering container bottom
Discharge port, several equally distributed dewatering holes are arranged in dewatering container side wall；The dewatering container seal closure is identical by several
The concentric equidistant arrangement of circle ring column is simultaneously made up of the elastic material that reinforcing rib interconnects, and dewatering container is close
Sealing cover is coated on the outer wall of dewatering container side, and side inner wall and the dewatering container side outer wall of dewatering container seal closure keep interference to match
It closes；Stator hot blast pipe setting dewatering container inner cavity and with the concentric setting of dewatering container, stator hot blast pipe is being dehydrated
Several exhaust vents are uniformly arranged at the bottom of container intracavity；The slope surface on the spiral stream guidance slope is spiral shape, spiral stream guidance
Slope is arranged in dewatering container inner cavity, and the interior outside for the hurricane band that spiral stream guidance slope slope surface is constituted is divided into inside spin and external spiral,
Its hurricane band external spiral, which connects and is welded to each other in joint with dewatering container inner wall, to be integrated, hurricane band inside spin and stator
Hot wind pipe outer wall connects and keeps clearance fit, and the slope surface on spiral stream guidance slope is at dewatering container intracavity bottom and in dewatering container
Bottom of chamber face is tangent.
Further, the dewatering container and spiral stream guidance slope are movable part, can be rotated around stator hot blast pipe；It is described
Dewatering container seal closure is movable part, and dewatering container seal closure, which can be coated on dewatering container, move up and down relatively,
Dewatering container seal closure is moved to upper end, and all dewatering holes on dewatering container are dehydrated the sealing of container seal closure, dewatering container
Seal closure is moved to lower end, all dewatering holes on dewatering container and extraneous unicom.
Further, the seasoning mixing arrangement includes stirring container, stirring turbine, stirring turbo-dynamo, ultimate food
Transmitting device and seasoning blanking device；The stirring turbine setting is in stirring container inner cavity, and stirring turbo-dynamo is outside stirring container
Side and stirring turbine axis connection；The discharge port of the seasoning blanking device and the feed inlet of stirring container connect.
Further, a kind of processing method of solid prepared food process equipment, includes the following steps：
Step 1, according to for processed food property adjustments herringbone flow dividing structure upper surface and pre-mix containers discharge port end
The gap in face starts machine, stirs turbo-dynamo, vibrating disk, microwave generator in advance and starts simultaneously；
Step 2, several food to be processed is respectively placed in several proportioning funnels, and by matching on funnel
Graduation mark determine the proportioning between all kinds of generations processing foods, open premixing feeder (1) after proportioning process,
Food to be processed continuously enters in pre-mix containers, and mixing vessel water spray ball starts to spray suitable water；
Step 3, food to be processed is sufficiently mixed into pre-mix containers by stirring turbine in advance, is passed in pressure
When sensor detects the solid-state food quality in microwave heating reaction vessel not above critical value, pre-mix containers flow control valve
It opens, the vibrating device that vibrating disk is connected is started to work, and microwave generator powers on；
Step 4, continuously entered in microwave heating reaction vessel by the solid-state food of premixing, premixing solid-state food with
Solid-state food deflector slowly moves downward step by step, and premixing solid-state food is made fully to heat and well-done；If pressure during being somebody's turn to do
Force snesor detects that the solid-state food quality in microwave heating reaction vessel is more than critical value, pre-mix containers flow control valve
It can be closed, prevent solid-state food from continuing into microwave heating reaction vessel, with the solid-state food in microwave heating reaction vessel
Expect in dehydration device under continuing, pressure sensor detects that the solid-state food quality in microwave heating reaction vessel can gradually be held
Begin to be less than critical value, pre-mix containers flow control valve is opened at this time, restores the above process；
Step 5, dewatering container discharge port is closed, food to be drained off enters from dewatering container feeding mouth in dewatering container,
Food to be drained off persistently drives dehydration along the spiral stream guidance slope glide downwards inside dewatering container to dewatering container bottom, motor
Container accelerates rotation that band dehydrated food is made to be moved upwards along spiral stream guidance slope, and band heating food is made to be evenly distributed on spiral stream guidance
On slope, then dewatering container keeps high speed at the uniform velocity to rotate, and the most of moisture on food passes through dehydration under the influence of centrifugal force
Dewatering hole discharge on container；
Step 6, make dewatering container that low speed be kept at the uniform velocity to rotate, allow food under the action of low-speed centrifugal power in spiral stream guidance
It does not glide on slope, adjusts dewatering container seal closure, so that fully dehydrating hole is sealed with extraneous, while stator hot blast pipe is started to work,
Air outlet on stator hot blast pipe continuously blows out hot wind in dewatering container intracavity bottom, and hot wind holds along spiral stream guidance slope and dehydration
The spiral duct that device inner wall is constituted continuously is spinned thermal current movement upwards, and hot wind thoroughly takes away the food on spiral stream guidance slope
Residual moisture and the finally feeding mouth discharge at the top of the dewatering container；
Step 7, dewatering container stops rotating, and the food being thoroughly dehydrated is slided due to the effect of gravity to dewatering container bottom
Portion, opens dewatering container discharge port, and dewatered food enters the feeding mouth of seasoning mixing arrangement；
Step 8, dewatered food enters in stirring container, and suitable condiment is added in seasoning blanking device, stirs whirlpool
Turbin generator starts, and food stops stirring turbo-dynamo after being sufficiently mixed with condiment, and Stirring container makes stirring container pan feeding
Mouth down is expected in ultimate food transmitting device under the solid food processed.
Advantageous effect：
(1) working procedures such as pre- stirring, heating, dehydration and dispensing mixing of present invention energy complete independently solid food.
(2) two-stage of dehydration equipment of the invention is dehydrated scheme, substantially reduced while being dehydrated thorough energy consumption,
(3) microwave heating is used, traditional processing mode is solved and is easy overheat, heat non-uniform problem.
Description of the drawings
Attached drawing 1 is a kind of solid prepared food process equipment overall diagram；
Attached drawing 2 is the first adjustment mode diagram of herringbone flow dividing structure；
Attached drawing 3 is second of adjustment mode diagram of herringbone flow dividing structure；
Attached drawing 4 is dehydration device internal structure schematic diagram；
Attached drawing 5 is spiral stream guidance slope and stator hot blast pipe schematic diagram；
Attached drawing 6 is dewatering container sealing shroud structural schematic diagram；
Attached drawing 7 is dewatering container sealing shroud active procedure schematic diagram；
Attached drawing 8 is stirring container switching process schematic diagram.
Specific implementation mode
The present invention is further described below in conjunction with the accompanying drawings.
As described in Figure 1, a kind of solid prepared food process equipment include pre-mixing apparatus, microwave heating equipment, dehydration device and
Season mixing arrangement；The pre-mixing apparatus is arranged above microwave heating equipment, and discharge port and the microwave of pre-mixing apparatus add
The feed inlet of thermal connects；The microwave heating equipment is arranged above dehydration device, the discharge port of microwave heating equipment with
The feed inlet of dehydration device connects；The dehydration device be arranged seasoning mixing arrangement top, the discharge port of dehydration device with
Season the feeding mouth connection of mixing arrangement.
The pre-mixing apparatus includes premixing feeder 1, pre-mix containers water spray ball 16, pre- stirring turbine 15, stirs in advance
Mix turbo-dynamo 14, pre-mix containers 2 and pre-mix containers flow control valve 3；Several are arranged in 2 top of the pre-mix containers
A pre-mix containers discharge port is arranged in feeder 1,2 bottom of pre-mix containers；Several pre-mix containers water spray balls 16 are equal
It is even to be arranged in 2 top inner wall of pre-mix containers；The pre- stirring turbine 15 is horizontally installed on 2 inner cavity of pre-mix containers；It is described
Pre- stirring turbo-dynamo 14 is placed in 2 outside of pre-mix containers and stirs 15 axis connection of turbine with pre-；Pre-mix containers flow control
Valve 3 is mounted in 2 bottom discharge mouth of pre-mix containers.
The microwave heating equipment includes microwave heating reaction vessel 4, cross-brace spring 5, vibrating disk 6, longitudinal spring
Support 29 and microwave heating reaction vessel flow control valve 7；A microwave heating is arranged in 4 top of the microwave heating reaction vessel
4 discharge port of microwave heating reaction vessel is arranged in 4 feeding mouth of reaction vessel, bottom；Microwave heating reaction vessel 4 is vacantly arranged
Inside vibrating disk 6；The 4 side outer wall of one end connection microwave heating reaction vessel of several cross-brace springs 5, the other end connect
Connect 6 side inner wall of vibrating disk；Several 29 one end of longitudinal bracing spring connection microwave heating reaction vessel, 4 bottom outer walls, it is another
End connection 6 bottom interior wall of vibrating disk；The microwave heating reaction vessel flow control valve 7 is mounted on microwave heating reaction vessel 4
In bottom discharge mouth.
The longitudinal spring support 29 is pressure sensor spring, the signal output end of pressure sensor spring and premixing
The signal input part of container flow control valve 3 connects.
As illustrated in fig. 1 and 2, the microwave heating reaction vessel 4 is internally provided with refining deflector, the refining water conservancy diversion
Mechanism is the labyrinth structure that several solid-state food deflectors 30 being arranged alternately are built, which makes solid-state food
After in into microwave heating reaction vessel 4 microwave heating reaction vessel 4 is converged into downwards in broken line type blanking with two-wire after blanking
Bottom；The labyrinth structure that several solid-state food deflectors 30 being arranged alternately are built includes at least upper part-structure
With lower part separation structure, upper part-structure and lower part separation structure are oppositely arranged above and below；Upper part-structure includes seamless spliced two pieces
The herringbone flow dividing structure 28 that solid-state food deflector 30 is built into, and the lower edge of herringbone flow dividing structure 28 and microwave heating
4 inner wall of reaction vessel keeps blanking spacing channel；Lower part separation structure includes two pieces of solid-state food deflectors 30, is divided into first piece
Solid-state food deflector 30 and second piece of solid-state food deflector 30, wherein one end of first piece of solid-state food deflector 30 with it is micro-
4 inner wall of Wave heating reaction vessel connects, and the other end of first piece of solid-state food deflector 30 is in angled downward from horizontal, and second piece solid
State food deflector 30 and first piece of solid-state food deflector 30 are at being symmetrical arranged, and first piece of solid-state food deflector 30
The centre being oppositely arranged with second piece of solid-state food deflector 30 is reserved with blanking spacing channel；The solid-state food deflector
The resistance stake 26 of several continuous concave-convex semicircle shapes is arranged in 30 upper surfaces, keeps 30 upper surface of solid-state food deflector integrally corrugated
Shape between solid-state food deflector upper surface and pre-mix containers discharge port end face 27 due to having adjusted appropriate clearance to make it
Ripple can also tumbling motion while generation processing food can be allowed to move along a straight line along solid-state food deflector 30.
The upper part herringbone for the labyrinth structure that the solid-state food deflector 30 being arranged alternately as described in Fig. 2 and 3 is built
Shape flow dividing structure 28 is movable part, can adjust solid-state food deflector upper surface by adjusting herringbone flow dividing structure 28
With the gap size between pre-mix containers discharge port end face 27, the wherein size in gap processes the particle of solid food according to generation
Size and food nature determine that adjusting gap appropriate can be such that generation processing food is orderly produced during uniform blanking prevents
Raw clogging, provides two kinds of regulative modes, such as Fig. 2 in this implementation, the first regulative mode is the solid-state being arranged alternately
The upper part herringbone flow dividing structure 28 for the labyrinth structure that food deflector 30 is built can whole up and down adjustment, to adjust
Gap size between 30 upper surface of solid-state food deflector and pre-mix containers discharge port end face 27, such as Fig. 3, second of adjusting
Mode is the upper part herringbone flow dividing structure for the labyrinth structure that the solid-state food deflector 30 being arranged alternately is built
28 by herringbone flow dividing structure 28 be independent two pieces, and the hinge installed at the top of herringbone makes corresponding two pieces of solid-state food water conservancy diversion
The angled rotation centered on hinge of plate 30 is adjusted, to adjust 30 upper surface of solid-state food deflector and pre-mix containers
Gap size between discharge port end face 27.
As shown in figure 4, the dehydration device includes dewatering container 19, dewatering container seal closure 23,22 and of spiral stream guidance slope
Stator hot blast pipe 21；The dewatering container 19 is cylindrical cavity container, and feeding mouth, 19 bottom of dewatering container is arranged at the top of dewatering container
The discharge port of with closure is arranged in portion, and several equally distributed dewatering holes are arranged in 19 side wall of dewatering container；Dehydration is held as described in Figure 6
Device seal closure 23 is made up of by the concentric equidistant arrangement of several identical circle ring columns and reinforcing rib interconnection, such as Fig. 4,
Dewatering container seal closure 23 is coated on 19 side outer wall of dewatering container, side inner wall and the dewatering container 19 of dewatering container seal closure 23
Side outer wall keeps interference fit；Stator hot blast pipe 21 as described in Figure 4 be arranged 19 inner cavity of dewatering container and with dewatering container 19
Concentric setting, stator hot blast pipe are uniformly arranged several exhaust vents 20 at the bottom of 19 inner cavity of dewatering container；Such as Figure 4 and 5
The slope surface on the spiral stream guidance slope 22 is spiral shape, and spiral stream guidance slope is arranged in 19 inner cavity of dewatering container, spiral stream guidance slope
The interior outside for the hurricane band that 22 slope surfaces are constituted is divided into inside spin and external spiral, and hurricane band external spiral connects with dewatering container inner wall
And be welded to each other and be integrated in joint, hurricane band inside spin connects with stator hot wind pipe outer wall and keeps clearance fit, spiral shell
The slope surface for revolving water conservancy diversion slope 22 is tangent with dewatering container inner chamber bottom surface at 19 intracavity bottom of dewatering container.
As shown in figure 4, the dewatering container 19 and spiral stream guidance slope 22 are movable part, it can be 21 turns around stator hot blast pipe
It is dynamic；Shown in 7, dewatering container seal closure 23 as described in Figure 7 is movable part, and dewatering container seal closure 23 is coated on dewatering container
It can carry out moving up and down relatively by external force, dewatering container seal closure 23 is moved to upper end, all de- on dewatering container 19
Water hole is dehydrated the sealing of container seal closure 23, and dewatering container seal closure 23 is moved to lower end, all dehydrations on dewatering container 19
Hole and extraneous unicom.
As shown in Figure 1, the seasoning mixing arrangement includes stirring container 10, stirring turbine 12, stirs turbo-dynamo 11, most
Whole food transmitting device 13 and seasoning blanking device；The setting of stirring turbine 12 stirs turbo-dynamo in 10 inner cavity of stirring container
11 in 10 outside of stirring container and stirring 12 axis connection of turbine；The feed inlet of the discharge port and stirring container of the seasoning blanking device
Connection.
As shown in Figure 1, a kind of processing method of solid prepared food process equipment, includes the following steps：
Step 1, according to for 28 upper surface of processed food property adjustments herringbone flow dividing structure and pre-mix containers discharge port
The gap of end face 27, starts machine, and pre- 15 motor of turbine, vibrating disk 6, the microwave generator of stirring starts simultaneously；
Step 2, several food to be processed is respectively placed in several proportioning funnels, and by matching on funnel
Graduation mark determine the proportioning between all kinds of generations processing foods, open premixing feeder 1 after proportioning process, wait for
Processing food continuously enters in pre-mix containers 2, and mixing vessel water spray ball 16 starts to spray suitable water, the purpose of water spray
For easily facilitating microwave heating；
Step 3, food to be processed is sufficiently mixed by stirring turbine 15 in advance, is being pressed into pre-mix containers 2
When force snesor detects the solid-state food quality in microwave heating reaction vessel 4 not above critical value, pre-mix containers flow
Control valve 3 is opened, and the vibrating device that vibrating disk 6 is connected is started to work, and microwave generator powers on；
Step 4, it is continuously entered in microwave heating reaction vessel 4 by the solid-state food of premixing, is pre-mixed solid-state food
It is slowly moved downward step by step with solid-state food deflector 30, premixing solid-state food is made fully to heat and well-done；It should in the process such as
Fruit pressure sensor detects that the solid-state food quality in microwave heating reaction vessel 4 is more than critical value, pre-mix containers flow
Control valve 3 can be closed, and prevent solid-state food from continuing into microwave heating reaction vessel 4, in microwave heating reaction vessel 4
Solid-state food expects in dehydration device that pressure sensor detects the solid-state food matter in microwave heating reaction vessel 4 under continuing
Amount can gradually begin lower than critical value, and pre-mix containers flow control valve 3 is opened at this time, restore the above process；
Step 5, as shown in figure 4, closing 19 discharge port of dewatering container, food to be drained off enters from dewatering container feeding mouth
In dewatering container 19, food to be drained off is along 22 glide downwards of spiral stream guidance slope inside dewatering container 19 to 19 bottom of dewatering container
Portion, as described in Figure 7, motor persistently drive dewatering container 19 to accelerate rotation that band dehydrated food is made to be transported upwards along spiral stream guidance slope 22
It is dynamic, so that band heating food is evenly distributed on spiral stream guidance slope 22, then dewatering container 19 keeps high speed at the uniform velocity to rotate, and is centrifuging
Most of moisture under the action of power on food is discharged by the dewatering hole on dewatering container 19；
Step 6, make dewatering container 19 that low speed be kept at the uniform velocity to rotate, food is allowed to be led in spiral under the action of low-speed centrifugal power
Stream does not glide on slope 22, adjusts dewatering container seal closure 23, so that fully dehydrating hole is sealed with extraneous, while stator hot blast pipe 21 is opened
Beginning work, the air outlet on stator hot blast pipe 21 continuously blow out hot wind in 19 intracavity bottom of dewatering container, and hot wind is led along spiral
The spiral duct that stream slope 22 and 19 inner wall of dewatering container are constituted continuously is spinned thermal current movement upwards, and hot wind thoroughly takes away spiral shell
Revolve the food residues moisture on water conservancy diversion slope 22 and finally from feeding mouth discharge at the top of dewatering container；
Step 7, dewatering container 19 stops rotating, and the food being thoroughly dehydrated is slided due to the effect of gravity to dewatering container
19 bottoms, open 19 discharge port of dewatering container, and dewatered food enters the feeding mouth of seasoning mixing arrangement；
Step 8, dewatered food enters in stirring container 10, and suitable condiment, stirring is added in seasoning blanking device
Turbo-dynamo 11 starts, and food stops stirring turbo-dynamo 11 after being sufficiently mixed with condiment, as shown in figure 8, Stirring holds
Device makes stirring container enter 10 material mouths downward, expects under the solid food processed in ultimate food transmitting device 13.
The above is only a preferred embodiment of the present invention, it should be pointed out that：For the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (7)
1. a kind of solid prepared food process equipment, it is characterised in that：The solid prepared food process equipment includes pre-mixing apparatus, microwave
Heating device, dehydration device and seasoning mixing arrangement；The pre-mixing apparatus is arranged above microwave heating equipment, and premix attaches together
The feed inlet of the discharge port and microwave heating equipment set connects；The microwave heating equipment is arranged above dehydration device, microwave
The discharge port of heating device and the feed inlet of dehydration device connect；The dehydration device is arranged in the top of seasoning mixing arrangement,
The discharge port of dehydration device is connect with the feeding mouth of seasoning mixing arrangement；
The microwave heating equipment includes microwave heating reaction vessel (4), cross-brace spring (5), vibrating disk (6), longitudinal bullet
Spring supports (29) and microwave heating reaction vessel flow control valve (7)；Setting one at the top of the microwave heating reaction vessel (4)
Microwave heating reaction vessel (4) discharge port is arranged in microwave heating reaction vessel (4) feeding mouth, bottom；Microwave heating is reacted
Vacantly setting is internal in vibrating disk (6) for container (4)；One end connection microwave heating reaction of several cross-brace springs (5)
Container (4) side outer wall, the other end connect vibrating disk (6) side inner wall；Several described longitudinal bracing spring (29) one end connect microwave
Reaction vessel (4) bottom outer wall is heated, the other end connects vibrating disk (6) bottom interior wall；The microwave heating reaction vessel flow
Control valve (7) is mounted in microwave heating reaction vessel (4) bottom discharge mouth；
The microwave heating reaction vessel (4) is internally provided with refining deflector, and the refining deflector is several alternatings
The labyrinth structure that the solid-state food deflector (30) of setting is built, the labyrinth structure make solid-state food enter microwave heating
After in reaction vessel (4) bottom of microwave heating reaction vessel (4) is converged into downwards in broken line type blanking with two-wire after blanking；
The labyrinth structure that several solid-state food deflectors (30) being arranged alternately are built includes at least upper part-structure under
Part-structure, upper part-structure and lower part separation structure are oppositely arranged above and below；Upper part-structure includes seamless spliced two pieces of solid-states
The herringbone flow dividing structure (28) that food deflector (30) is built into, and the lower edge of herringbone flow dividing structure (28) adds with microwave
Thermal response container (4) inner wall keeps blanking spacing channel；Lower part separation structure includes two pieces of solid-state food deflectors (30), is divided into
First piece of solid-state food deflector (30) and second piece of solid-state food deflector (30), wherein first piece of solid-state food deflector
(30) one end connects with microwave heating reaction vessel (4) inner wall, and the other end of first piece of solid-state food deflector (30) is in water
Flat to tilt down, second piece of solid-state food deflector (30) and first piece of solid-state food deflector (30) are at being symmetrical arranged, and institute
It states the centre that first piece of solid-state food deflector (30) and second piece of solid-state food deflector (30) are oppositely arranged and is reserved with blanking
With spacing channel；Several resistance stakes (26) are arranged in solid-state food deflector (30) upper surface, make solid-state food deflector
(30) upper surface is integrally corrugated；
The dehydration device includes dewatering container (19), dewatering container seal closure (23), spiral stream guidance slope (22) and stator hot wind
It manages (21)；The dewatering container (19) is cylindrical cavity container, and feeding mouth, dewatering container (19) bottom is arranged at the top of dewatering container
The discharge port of with closure is set, and several equally distributed dewatering holes are arranged in dewatering container (19) side wall；The dewatering container is close
Sealing cover (23) is by several identical concentric equidistant elastic material structures for arranging and passing through reinforcing rib and interconnect of circle ring column
At, dewatering container seal closure (23) is coated on the outer wall of dewatering container (19) side, the side inner wall of dewatering container seal closure (23) with
Dewatering container (19) side outer wall keeps interference fit；The stator hot blast pipe (21) setting dewatering container (19) inner cavity and with
Dewatering container (19) concentric setting, stator hot blast pipe are uniformly arranged several at the bottom of dewatering container (19) inner cavity and go out
Air holes (20)；The slope surface of the spiral stream guidance slope (22) is spiral shape, and spiral stream guidance slope is arranged in dewatering container (19) inner cavity
In, the interior outside for the hurricane band that spiral stream guidance slope (22) slope surface is constituted is divided into inside spin and external spiral, hurricane band external spiral with
Dewatering container inner wall, which connects and is welded to each other in joint, to be integrated, and hurricane band inside spin connects simultaneously with stator hot wind pipe outer wall
Keep clearance fit, the slope surface of spiral stream guidance slope (22) at dewatering container (19) intracavity bottom with dewatering container inner chamber bottom surface phase
It cuts.
2. a kind of solid prepared food process equipment according to claim 1, it is characterised in that：The pre-mixing apparatus includes pre-
Mixed feeder (1), pre-mix containers water spray ball (16), in advance stirring turbine (15), in advance stirring turbo-dynamo (14), premixing appearance
Device (2) and pre-mix containers flow control valve (3)；Several feeders (1), premix are set at the top of the pre-mix containers (2)
It closes container (2) bottom and one pre-mix containers discharge port is set；Several pre-mix containers water spray balls (16) are uniformly arranged on
In pre-mix containers (2) top inner wall；The pre- stirring turbine (15) is horizontally installed on pre-mix containers (2) inner cavity；It is described pre-
Stirring turbo-dynamo (14) is placed in pre-mix containers (2) outside and stirs turbine (15) axis connection with pre-；Pre-mix containers flow
Control valve (3) is mounted in pre-mix containers (2) bottom discharge mouth.
3. a kind of solid prepared food process equipment according to claim 2, it is characterised in that：The longitudinal spring supports (29)
Signal for pressure sensor spring, the signal output end and pre-mix containers flow control valve (3) of pressure sensor spring is defeated
Enter end connection.
4. a kind of solid prepared food process equipment according to claim 1, it is characterised in that：The solid-state food being arranged alternately
The upper part herringbone flow dividing structure (28) for the labyrinth structure that product deflector (30) is built is movable part, can pass through tune
Herringbone flow dividing structure (28) is saved to adjust between solid-state food deflector upper surface and pre-mix containers discharge port end face (27)
Gap size.
5. a kind of solid prepared food process equipment according to claim 1, it is characterised in that：The dewatering container (19) and spiral shell
It is movable part to revolve water conservancy diversion slope (22), can be rotated around stator hot blast pipe (21)；The dewatering container seal closure (23) is that can live
Moving part, dewatering container seal closure (23), which is coated on dewatering container, can carry out moving up and down relatively by external force, dewatering container
Seal closure (23) is moved to upper end, and all dewatering holes on dewatering container (19) are dehydrated container seal closure (23) sealing, dehydration
Container seal closure (23) is moved to lower end, all dewatering holes on dewatering container (19) and extraneous unicom.
6. a kind of solid prepared food process equipment according to claim 1, it is characterised in that：The seasoning mixing arrangement includes
Stirring container (10), stirring turbine (12), stirring turbo-dynamo (11), ultimate food transmitting device (13) and seasoning blanking device；
The stirring turbine (12) setting in stirring container (10) inner cavity, stirring turbo-dynamo (11) on the outside of stirring container (10) with stir
Mix turbine (12) axis connection；The discharge port of the seasoning blanking device and the feed inlet of stirring container connect.
7. being existed according to a kind of processing method of solid prepared food process equipment, feature shown in any one of claim 3 to 6
In：
Step 1, according to for processed food property adjustments herringbone flow dividing structure (28) upper surface and pre-mix containers discharge port end
The gap in face (27) starts machine, stirs turbine (15) motor, vibrating disk (6), microwave generator in advance and starts simultaneously；
Step 2, several food to be processed is respectively placed in several proportioning funnels, and by matching the quarter on funnel
Line is spent to determine the proportioning between all kinds of generations processing foods, and premixing feeder (1) is opened after proportioning process, it is to be added
Work food continuously enters in pre-mix containers (2), and mixing vessel water spray ball (16) starts to spray suitable water；
Step 3, food to be processed is sufficiently mixed by stirring turbine (15) in advance, is being pressed into pre-mix containers (2)
When force snesor detects the solid-state food quality in microwave heating reaction vessel (4) not above critical value, pre-mix containers stream
Control valve (3) is opened, and the vibrating device that vibrating disk (6) is connected is started to work, and microwave generator powers on；
Step 4, continuously entered in microwave heating reaction vessel (4) by the solid-state food of premixing, premixing solid-state food with
Solid-state food deflector (30) slowly moves downward step by step, and premixing solid-state food is made fully to heat and well-done；It should in the process such as
Fruit pressure sensor detects that the solid-state food quality in microwave heating reaction vessel (4) is more than critical value, pre-mix containers stream
Control valve (3) can be closed, and solid-state food is prevented to continue into microwave heating reaction vessel (4), reacted and held with microwave heating
Solid-state food in device (4) expects in dehydration device that pressure sensor detects in microwave heating reaction vessel (4) under continuing
Solid-state food quality can gradually begin lower than critical value, and pre-mix containers flow control valve (3) is opened at this time, restores above-mentioned mistake
Journey；
Step 5, dewatering container (19) discharge port is closed, food to be drained off enters dewatering container (19) from dewatering container feeding mouth
In, food to be drained off along internal spiral stream guidance slope (22) glide downwards of dewatering container (19) to dewatering container (19) bottom,
Motor persistently drives dewatering container (19) to accelerate rotation that food to be drained off is made to be moved upwards along spiral stream guidance slope (22), and band is made to add
Hot food is evenly distributed on spiral stream guidance slope (22), and then dewatering container (19) keeps high speed at the uniform velocity to rotate, in centrifugal force
Most of moisture on the lower food of effect is discharged by the dewatering hole on dewatering container (19)；
Step 6, make dewatering container (19) that low speed be kept at the uniform velocity to rotate, allow food under the action of low-speed centrifugal power in spiral stream guidance
Slope does not glide on (22), adjusts dewatering container seal closure (23), so that fully dehydrating hole is sealed with extraneous, while stator hot blast pipe
(21) it starts to work, the air outlet on stator hot blast pipe (21) continuously blows out hot wind, hot wind in dewatering container (19) intracavity bottom
It continuously spins upwards thermal current movement along the spiral duct that spiral stream guidance slope (22) and dewatering container (19) inner wall are constituted,
Hot wind thoroughly takes away the food residues moisture on spiral stream guidance slope (22) and finally from feeding mouth discharge at the top of dewatering container；
Step 7, dewatering container (19) stops rotating, and the food being thoroughly dehydrated is slided due to the effect of gravity to dewatering container
(19) bottom, opens dewatering container (19) discharge port, and dewatered food enters the feeding mouth of seasoning mixing arrangement；
Step 8, dewatered food enters in stirring container (10), and suitable condiment is added in seasoning blanking device, stirs whirlpool
Turbin generator (11) starts, and food stops stirring turbo-dynamo (11) after being sufficiently mixed with condiment, and Stirring container makes stirring
Container enters (10) material mouth downward, expects under the solid food processed in ultimate food transmitting device (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710185793.2A CN106805077B (en) | 2017-03-26 | 2017-03-26 | A kind of solid prepared food process equipment and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710185793.2A CN106805077B (en) | 2017-03-26 | 2017-03-26 | A kind of solid prepared food process equipment and method |
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| CN106805077A CN106805077A (en) | 2017-06-09 |
| CN106805077B true CN106805077B (en) | 2018-08-17 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108479540A (en) * | 2018-05-29 | 2018-09-04 | 南通劲凌智能科技有限公司 | A kind of food Hybrid Heating device and method thereof |
| CN109544798A (en) * | 2019-01-09 | 2019-03-29 | 张小斌 | Band is cooked the automatic vending machine for noodles of function |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2003199526A (en) * | 2002-01-11 | 2003-07-15 | Sanko Sangyo:Kk | Seasoned medicinal herbal food such as seasoned agaricus food and method for producing the same |
| CN2577211Y (en) * | 2002-10-15 | 2003-10-01 | 张歌今 | Lifting type drying machine |
| CN101019656A (en) * | 2007-03-16 | 2007-08-22 | 华南农业大学 | Meat jerky producing process |
| CN204363813U (en) * | 2015-01-06 | 2015-06-03 | 张莉莉 | A kind of food processor |
| CN205095677U (en) * | 2015-10-27 | 2016-03-23 | 湖南乐福来食品有限公司 | Salty pig hand agitating unit of germany |
| CN205747855U (en) * | 2016-06-30 | 2016-11-30 | 江西红星机械有限责任公司 | Crop dryer |
| CN106235124A (en) * | 2016-09-06 | 2016-12-21 | 合肥元政农林生态科技有限公司 | The manufacture method of the thin bamboo sprout of seasoning that a kind of mouthfeel is tender and crisp |
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