CN106938495B - Automatic production line for producing gypsum light hollow partition plate - Google Patents

Automatic production line for producing gypsum light hollow partition plate Download PDF

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Publication number
CN106938495B
CN106938495B CN201710296671.0A CN201710296671A CN106938495B CN 106938495 B CN106938495 B CN 106938495B CN 201710296671 A CN201710296671 A CN 201710296671A CN 106938495 B CN106938495 B CN 106938495B
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CN
China
Prior art keywords
stirring
paddle
cavity
auxiliary material
blades
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Active
Application number
CN201710296671.0A
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Chinese (zh)
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CN106938495A (en
Inventor
周林
周治林
周媛媛
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Sichuan Meilin Technology Co ltd
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Sichuan Meilin Technology Co ltd
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Priority to CN201710296671.0A priority Critical patent/CN106938495B/en
Publication of CN106938495A publication Critical patent/CN106938495A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/52Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • B28B1/526Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement by delivering the materials on a conveyor of the endless-belt type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0036Cutting means, e.g. water jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping
    • B28B17/023Conditioning gypsum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/28Cores; Mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/14Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
    • B28C5/142Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis the stirrer shaft carrying screw-blades
    • B28C5/143Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis the stirrer shaft carrying screw-blades for materials flowing continuously through the mixing device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/06Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/06Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
    • B28C7/10Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The application discloses an automatic production line for producing gypsum light hollow partition boards, which comprises a mixing system, a mould system and a finished product discharging system which are sequentially communicated, wherein the mixing system is used for mixing production raw materials, the mould system is used for carrying out mould forming on the mixed production raw materials, and the finished product discharging system is used for discharging products formed by the mould system. According to the application, the special auxiliary material adding device for adding the fibrous auxiliary materials is arranged in the mixing system, so that the fibrous auxiliary materials are prevented from blocking the auxiliary material adding device in the adding process, and the shutdown cleaning in the production process is not needed, thus the production continuity is improved, the production efficiency is improved, and the production cost is reduced.

Description

Automatic production line for producing gypsum light hollow partition plate
Technical Field
The application relates to the technical field of production of gypsum light hollow partition boards, in particular to an automatic production line for producing gypsum light hollow partition boards.
Background
In the production process of the gypsum light hollow partition board, various auxiliary materials are required to be added in the auxiliary material tank, and various fibrous auxiliary materials are usually contained in the various auxiliary materials, and the fibrous auxiliary materials are often blocked at the position of a discharge hole of the auxiliary material tank in the automatic raw material adding process due to the fact that the fibrous auxiliary materials are longer in length and better in toughness, and then the auxiliary materials are required to be fed in a suspended mode, and then are manually dredged, so that production cannot be continuous, and the processing efficiency is low.
In addition, in the production of the existing gypsum light hollow partition board, the raw materials and water are mixed and then have the characteristic of quick solidification, so that the phenomenon of blockage can often occur in a stirring cavity, and after a period of continuous production, the continuous production needs to be stopped for cleaning blocked materials, so that the production efficiency is seriously influenced. Meanwhile, in the existing production process of the lightweight hollow gypsum partition board, the gas mixed into the raw material cannot be separated, so that the gas mixed into the raw material remains in the final product. The product is mixed with gas, which can affect the surface smoothness of the product, and bubbles can be formed in the product, so that the structural strength of the product can be affected.
Content of the application
The application aims to provide an automatic production line for producing gypsum light hollow partition boards, which is used for ensuring the continuity of the production of the gypsum light hollow partition boards, improving the production efficiency and reducing the production cost.
In order to achieve the above purpose, the automatic production line for producing the gypsum light hollow partition board provided by the application adopts the following technical scheme:
an automated production line for producing gypsum lightweight hollow partition panels, comprising:
The mixing system is used for mixing raw materials and comprises a main material adding device, a plurality of auxiliary material adding devices and a mixing device, wherein the main material adding device and the auxiliary material adding devices are respectively communicated with the mixing device, and the main material and the auxiliary materials are mixed in the mixing device;
the mold system is used for molding the mixed raw materials and comprises a stirring device, a gas separation device, a molding host and a water injection device, wherein one end of the stirring device is communicated with the mixing device, the other end of the stirring device is communicated with one end of the gas separation device, the other end of the gas separation device is communicated with the molding host, and the water injection device is communicated with the stirring device through the gas separation device;
the finished product off-line system is used for off-line products formed through the die system, the finished product off-line system comprises a cutting device, a stirring device and a drying and stacking device, the cutting device is communicated with the outlet end of the die device, the stirring device is rotationally connected with the cutting device, the drying and stacking device is fixed on one side of the stirring device, and the stirring device overturns the formed products on the drying and stacking device.
The automatic production line for producing the gypsum light hollow partition wall board, wherein the auxiliary material adding device comprises an auxiliary material conveying mechanism, an auxiliary material bin and an arch breaking mechanism;
the top end of the auxiliary material bin is provided with an auxiliary material adding port and a mounting hole, a circular accommodating cavity coaxial with the mounting hole is formed in the auxiliary material bin, the bottom of the accommodating cavity is a plane, and the bottom of the accommodating cavity is also provided with an auxiliary material outlet;
the arch breaking mechanism comprises an arch breaking rotating shaft and a plurality of arch breaking blades, the arch breaking rotating shaft penetrates through the mounting hole and extends into the accommodating cavity, the plurality of arch breaking blades are uniformly and fixedly sleeved on the arch breaking rotating shaft from top to bottom, the distance between one of the plurality of arch breaking blades, which is close to the bottom of the accommodating cavity, and the bottom of the accommodating cavity is smaller, and the plurality of arch breaking blades are uniformly distributed along the circumferential direction of the rotating shaft;
the auxiliary material conveying mechanism is fixedly connected with the bottom of the auxiliary material bin, an auxiliary material inlet matched with the auxiliary material outlet is formed in the upper end of the auxiliary material conveying mechanism, and the auxiliary material conveying mechanism is communicated with the mixing device.
The automatic production line for producing the gypsum light hollow partition board is characterized in that preferably, the mixing device comprises a mixing cylinder and a mixing screw rod, a plurality of feeding holes are formed in the side wall of the mixing cylinder, the feeding holes are respectively communicated with the main material adding device and the auxiliary material conveying mechanism, the mixing screw rod is embedded in the mixing cylinder, and the mixing screw rod can rotate in the mixing cylinder.
The automatic production line for producing the gypsum light hollow partition wall board, as described above, wherein preferably, the stirring device comprises a stirring barrel, and a high-speed rotating shaft, a feeding mechanism and a stirring paddle which are arranged inside the stirring barrel;
the stirring barrel is provided with a first mounting hole, a first feeding channel, a first discharging channel and a first water inlet channel, and the first feeding channel is communicated with the discharging end of the mixing barrel;
a high-speed rotation shaft passing through the first mounting hole and extending toward the inside of the stirring barrel;
the feeding mechanism comprises a differential mechanism and a feeding screw rod, the feeding screw rod rotates along with the high-speed rotating shaft through the differential mechanism, and the rotating speed of the feeding screw rod is smaller than that of the high-speed rotating shaft;
the stirring paddle is vertically and fixedly connected with the lower end of the high-speed rotating shaft, and the rotating diameter of one end, away from the high-speed rotating shaft, of the stirring paddle is matched with the diameter of the inner cavity at the bottom of the stirring barrel.
The automatic production line for producing the gypsum light hollow partition board is characterized in that the stirring paddle comprises a connecting piece and a plurality of blades fixedly connected with the connecting piece, the connecting piece is fixedly sleeved at the lower end of the high-speed rotating shaft, the blades are uniformly distributed along the circumferential direction of the connecting piece, the blades are in a hook shape, and the rotating direction of the stirring paddle is consistent with the bending direction of the blades.
An automated production line for producing gypsum light hollow partition boards as described above, wherein preferably the gas separation device comprises a housing and a stirring disperser disposed inside the housing;
the shell is provided with a second mounting hole, a second feeding channel, a second discharging channel, a second water inlet channel and a water outlet channel, the second feeding channel is communicated with the first discharging channel, the water outlet channel is communicated with the first water inlet channel, and the second water inlet channel is communicated with the water injection device;
the stirring and dispersing device comprises a rotating shaft, and an exhaust paddle, a disperser and a pressure paddle which are coaxially and fixedly connected onto the rotating shaft in sequence from top to bottom, wherein the rotating shaft can drive the exhaust paddle, the disperser and the pressure paddle to rotate, air flow flowing to the exhaust paddle is formed between the exhaust paddle and the pressure paddle when the exhaust paddle and the pressure paddle rotate, and the rotating shaft penetrates through the mounting hole and extends towards the bottom of the shell.
The automatic production line for producing the gypsum light hollow partition wall board, as described above, preferably, the exhaust paddle and the pressure paddle each comprise a connecting piece and a plurality of blades, the connecting pieces are fixedly sleeved on the rotating shaft, the blades are fixedly connected to the connecting pieces, and the plurality of blades are uniformly distributed along the circumferential direction of the connecting pieces;
The blades are curved, and the rotation directions of the exhaust paddles and the pressure paddles are consistent with the bending directions of the blades;
the number of blades of the exhaust paddle is greater than that of the pressure paddle.
The automatic production line for producing the gypsum light hollow partition wall board, wherein the molding host machine preferably comprises an injection mold, an upper mold, a lower mold, a first side mold, a second side mold and a plurality of groups of drawing mandrels;
the injection mold is provided with a material injection channel which is communicated with the second discharging channel, and two sides of the injection channel are also provided with a plurality of groups of connecting holes;
the upper die, the lower die, the first side die and the second side die are all composed of soft conveying belts, are positioned at one side of the injection die far away from the second discharging channel, and form an injection molding cavity of the molding host with the injection die;
the core-pulling shaft penetrates through the connecting hole and extends towards the inside of the injection molding cavity, the core-pulling shaft can rotate in the connecting hole, and the surface of the core shaft can be cleaned in the rotating process.
An automated production line for producing gypsum light hollow partition boards as described above, wherein preferably the cutting device comprises a conveyor, a cutting rack, and a cutting knife;
The conveyor is communicated with the outlet end of the injection molding cavity;
the cutting frame is movably connected with the conveyor, and can move on the conveyor along the conveying direction of the products;
the cutting blade is arranged on the cutting frame, and the cutting blade can move on the cutting frame along the direction perpendicular to the product conveying direction.
The automatic production line for producing the gypsum light hollow partition wall boards is characterized in that a transmission gear and a rotating shaft are preferably arranged on the base of the conveyor, the roll-over stand comprises a circular arc-shaped meshing piece, the circular arc-shaped meshing piece is meshed with the transmission gear, and the roll-over stand is rotatably connected with the conveyor through the rotating shaft.
According to the application, a special auxiliary material adding device is designed for fibrous auxiliary materials so as to prevent the fibrous auxiliary materials from blocking the auxiliary material adding device in the adding process, so that the blocking position is not required to be cleaned by stopping in the auxiliary material adding process, the mixed production raw materials are stirred with water in a stirring device to produce injection molding raw pulp, then the gas in the injection molding raw pulp is separated by a gas separating device to form production raw pulp required by production, and finally the product forming is carried out by a forming main machine, so that the whole production line can continuously run, and the phenomenon of stopping caused by blocking due to the addition of the fibrous auxiliary materials by the auxiliary material adding device is avoided. In the application, in order to further improve the automation capacity of the production line, a finished product offline system is also arranged behind the die system and is used for automatically offline the formed product, so that the production efficiency of the product is improved, and the production cost is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an overall structure of an automated production line for producing gypsum lightweight hollow partition boards according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of an auxiliary material conveying mechanism of an automated production line for producing gypsum light hollow partition boards according to an embodiment of the present application;
FIG. 3 is a schematic diagram of the overall structure of a mold system for an automated production line for producing gypsum light hollow partition boards in accordance with an embodiment of the present application;
FIG. 4 is a schematic view of a partial structure of a mold system for an automated production line for producing gypsum light hollow partition boards in accordance with an embodiment of the present application;
FIG. 5 is a cross-sectional view of a mold system for an automated production line for producing gypsum light hollow partition panels provided in an embodiment of the application;
FIG. 6 is a schematic illustration of another partial structure of a mold system for an automated production line for producing gypsum light hollow partition wall panels in accordance with an embodiment of the present application;
FIG. 7 is a cross-sectional view of a stirring device for an automated production line for producing gypsum light hollow partition boards in accordance with an embodiment of the present application;
FIG. 8 is a schematic view of the installation of paddles in a stirring device of an automated production line for producing gypsum lightweight hollow partition boards according to an embodiment of the present application;
FIG. 9 is a schematic cross-sectional view of a gas separation device for an automated production line for producing gypsum light hollow partition boards according to an embodiment of the present application;
FIG. 10 is a schematic view of a stirring disperser in a gas separation device of an automated production line for producing gypsum light hollow partition boards according to an embodiment of the application;
FIG. 11 is a schematic view of the overall mechanism of a cutting device for an automated production line for producing gypsum light hollow partition boards according to an embodiment of the present application;
fig. 12 is a schematic structural diagram of a turnover drying device for an automated production line for producing gypsum light hollow partition boards according to an embodiment of the present application.
Reference numerals illustrate:
100-mixing system 200-die system 300-finished product offline system 10-material injection and addition device
20-auxiliary material adding device 21-auxiliary material conveying mechanism 22-auxiliary material bin 221-auxiliary material adding port
222-receiving chamber 223-auxiliary material outlet 23-arch breaking mechanism 231-arch breaking rotation shaft
232-arch breaking blade 30-mixing device 40-stirring device 41-stirring barrel
411-first feed channel 412-first discharge channel 413-first water inlet channel
414-differential cavity 415-feeding cavity 416-stirring cavity 42-high-speed rotating shaft
43-feeding mechanism 431-differential 432-feeding screw 44-stirring paddle
50-gas separation device 51-housing 511-second feed channel 512-second discharge channel
513-second inlet 514-outlet 515-exhaust 516-dispersion chamber
517-pressure chamber 52-stirring disperser 521-rotating shaft 522-exhaust paddles
523-disperser 524-pressure paddle 60-forming host 61-injection mold
611-injection channel 62-upper die 63-lower die 64-first side die
65-second side die 66-core pulling shaft 661-material cleaning block 67-injection molding cavity
68-blank plate 681-U-shaped slot 682-waist-shaped hole 683-elliptical slot
684-cam 70-cutting device 71-conveyor 711-accelerated trailing assembly
72-cutting frame 73-cutting blade 80-turning device 81-turning frame
811-circular arc engaging piece 82-transmission gear 90-drying stacking device
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are some, but not all embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
An embodiment of the present application provides an automated production line for producing gypsum light hollow partition boards, as shown in fig. 1 to 12, which includes a mixing system 100, a mold system 200, and a finished product off-line system 300.
The mixing system 100 is used for mixing raw materials, the mixing system 100 comprises a main material adding device 10, a plurality of auxiliary material adding devices 20 and a mixing device 30, the main material adding device 10 and the auxiliary material adding devices 20 are respectively communicated with the mixing device 30, and the main material and the auxiliary materials are mixed in the mixing device 30; the mold system 200 is used for molding the mixed raw materials, the mold system 200 comprises a stirring device 40, a gas separation device 50, a molding host 60 and a water injection device, one end of the stirring device 40 is communicated with the mixing device 30, the other end of the stirring device is communicated with one end of the gas separation device 50, the other end of the gas separation device 50 is communicated with the molding host 60, and the water injection device is communicated with the stirring device 40 through the gas separation device 50; the finished product discharging system 300 is used for discharging the product formed by the die system 200, the finished product discharging system 300 comprises a cutting device 70, a stirring device 80 and a drying and stacking device 90, the cutting device 70 is communicated with the outlet end of the die device, the stirring device 80 is rotatably connected with the cutting device 70, the drying and stacking device 90 is fixed on one side of the stirring device 80, and the stirring device 80 overturns the formed product to be placed on the drying and stacking device 90. It will be appreciated by those skilled in the art that the specific number of auxiliary materials provided by the auxiliary material adding apparatus 20 may be determined according to the types of auxiliary materials to be added individually.
In this embodiment, a dedicated auxiliary material adding device 20 is designed for fibrous auxiliary materials to prevent the fibrous auxiliary materials from blocking the auxiliary material adding device 20 in the adding process, so that the blocking position is not required to be cleaned by stopping the auxiliary material adding process, the mixed production raw materials are stirred with water in a stirring device 40 to produce injection molding raw pulp, then the gas in the injection molding raw pulp is separated out by a gas separating device 50 to form production raw pulp required by production, and finally the product is molded by a molding host 60, so that the whole production line can continuously run, the shutdown condition caused by blocking due to the fibrous auxiliary materials added by the auxiliary material adding device 20 does not occur, and meanwhile, in this embodiment, the gas contained in the injection molding raw pulp is separated before the product is molded, so that the surface smoothness and strength of the finally obtained product are improved. In this embodiment, in order to further improve the automation capability of the production line, a finished product offline system is further disposed behind the mold system 200, so as to automatically offline the molded product, thereby improving the production efficiency of the product and reducing the production cost.
Further, the auxiliary material adding device 20 comprises an auxiliary material conveying mechanism 21, an auxiliary material bin 22 and an arch breaking mechanism 23; an auxiliary material adding port 221 and a mounting hole are formed in the top end of the auxiliary material bin 22, a circular containing cavity 222 coaxial with the mounting hole is formed in the auxiliary material bin 22, the bottom of the containing cavity 222 is a plane, and an auxiliary material outlet 223 is formed in the bottom of the containing cavity 222; the arch breaking mechanism 23 comprises an arch breaking rotating shaft 231 and a plurality of arch breaking blades 232, wherein the arch breaking rotating shaft 231 penetrates through the mounting hole and extends into the accommodating cavity 222, the plurality of arch breaking blades 232 are uniformly and fixedly sleeved on the arch breaking rotating shaft 231 from top to bottom, one of the plurality of arch breaking blades 232, which is close to the bottom of the accommodating cavity 222, is smaller in distance from the bottom of the accommodating cavity 222, and the plurality of arch breaking blades 232 are uniformly distributed along the circumferential direction of the arch breaking rotating shaft 231; auxiliary material transport mechanism 21 and auxiliary material storehouse 22's bottom fixed connection, auxiliary material import with auxiliary material export 223 assorted is seted up to auxiliary material transport mechanism 21's upper end, auxiliary material transport mechanism 21 and compounding device 30 intercommunication. It will be appreciated by those skilled in the art that the number of arch-breaking blades 232 may be one, two or four, and the particular number may be determined according to particular production requirements, and in particular, when the height of the receiving chamber 222 is high, the number of arch-breaking blades 232 may be appropriately increased, or vice versa. Of course, the number of arch-breaking blades 232 may also be related to the specific fibrous auxiliary material, and when the fibers of the fibrous auxiliary material are relatively coarse, the number of arch-breaking blades 232 may be increased appropriately to improve the fluidity of the fibrous auxiliary material. In this embodiment, the number of arch-breaking blades 232 is preferably three.
In this embodiment, the bottom of the accommodating cavity 222 is a plane, and the auxiliary material outlet 223 is formed at the bottom of the accommodating cavity 222, so that the material does not stagnate on the funnel-shaped side wall in the prior art during the adding process of the fibrous material. The arch breaking mechanism 23 comprising an arch breaking rotating shaft 231 and a plurality of arch breaking blades 232 is also provided in the embodiment of the present application, wherein the plurality of arch breaking blades 232 are uniformly and fixedly arranged on the arch breaking rotating shaft 231 from top to bottom and uniformly distributed along the circumferential direction of the arch breaking rotating shaft 231, and the purpose of the arrangement is to drive the fibrous material to move by the rotation of the arch breaking blades 232 with different heights after the fibrous material is added into the accommodating cavity 222, thereby increasing the fluidity of the fibrous material and preventing the fibrous material from being deposited. Meanwhile, one of the arch breaking blades 232, which is close to the bottom of the accommodating cavity 222, is arranged at a smaller distance from the bottom of the accommodating cavity 222, so that the purpose of the arrangement is that the blade, which is close to the bottom of the accommodating cavity 222, can quickly feed fibrous materials at the bottom of the accommodating cavity 222 into the feeding mechanism 43 in time, so that the fibrous materials are further prevented from being deposited at the bottom, an independent auxiliary material conveying mechanism 21 is arranged at the lower end of the auxiliary material outlet 223, and the fibrous materials entering the auxiliary material conveying mechanism 21 are timely fed into the mixing device 30, so that the continuity of the whole production line is ensured, the production takt is increased, and the production efficiency is improved.
In this embodiment, the auxiliary material outlet 223 is configured as an elongated hole, the elongated hole is symmetrical with the bottom diameter of the accommodating cavity 222, and one end of the bottom diameter of the accommodating cavity 222 of the elongated Kong Congrong extends to the other end of the bottom diameter of the accommodating cavity 222. It will be appreciated by those skilled in the art that the shape of the outlet may also be provided as a circle or other shape, preferably an elongated aperture in this embodiment. In this embodiment, the arch breaking blade 232 is also provided in a bent hook shape, and the direction in which the arch breaking blade 232 is bent is identical to the rotation direction of the arch breaking blade 232. The purpose of this setting is, after having added fibrous auxiliary material in holding the chamber 222, fibrous auxiliary material is rotatory in holding the chamber 222 along with broken arch blade 232, under centrifugal force's effect, fibrous auxiliary material can be to holding the lateral wall gathering of chamber 222, along with fibrous auxiliary material gathering is more and more, the resistance to the one end operation that broken arch blade 232 kept away from broken arch rotation axis 231 also can be bigger and bigger, thereby the damage that the one end was kept away from to broken arch blade 232 can be accelerated, also make fibrous auxiliary material transport smooth enough simultaneously, in order to prevent the emergence of this phenomenon, in this embodiment, set up broken arch blade 232 for the crotch form, and make broken arch blade 232's rotation direction unanimous with broken arch blade 232's bending direction, in this way, broken arch blade 232 can drive the fibrous auxiliary material that gathers at holding chamber 222 lateral wall to the rotation center in the rotatory in-process, avoid the emergence of above-mentioned phenomenon, broken arch blade 232's life has been prolonged, also make fibrous auxiliary material transport more smooth simultaneously.
In this embodiment, the rotation diameter of the end of the arch breaking blade 232 near the inside of the accommodating chamber 222 is also set to be adapted to the diameter of the accommodating chamber 222. The purpose of this arrangement is to ensure that fibrous auxiliary material near the side wall of the accommodating cavity 222 can be driven by the arch breaking blade 232, so as to further increase the flow degree of fibrous auxiliary material transportation.
Further, the mixing device 30 includes a mixing cylinder and a mixing screw, a plurality of feed inlets are formed in the side wall of the mixing cylinder, the feed inlets are respectively communicated with the main material adding device 10 and the auxiliary material conveying mechanisms 21, the mixing screw is embedded in the mixing cylinder, and the mixing screw can rotate in the mixing cylinder. It will be appreciated by those skilled in the art that the number of feed inlets is determined based on the number of main material adding device 10 and auxiliary material adding device 20. In this embodiment, the raw materials required for production are mixed in the mixing device 30 in a certain proportion, so that the main raw material and various auxiliary materials are more uniform before reaction, and the consistency of the obtained injection molding primary pulp is ensured to be higher, and the quality of the finally obtained product is better.
Further, the stirring device 40 includes a stirring tank 41, and a high-speed rotation shaft 42, a feeding mechanism 43, and a stirring paddle 44 provided inside the stirring tank 41. Wherein, the upper end of the stirring barrel 41 is provided with a first mounting hole, a first feeding channel 411, a first discharging channel 412 and a first water inlet channel 413; a high-speed rotation shaft 42 passing through the first mounting hole and extending toward the inside of the stirring tub 41; the feeding mechanism 43 includes a differential 431 and a feeding screw 432, the feeding screw 432 rotates with the high-speed rotation shaft 42 through the differential 431, and the rotation speed of the feeding screw 432 is smaller than that of the high-speed rotation shaft 42; the stirring paddle 44 is vertically and fixedly connected with the lower end of the high-speed rotating shaft 42, and the rotating diameter of one end of the stirring paddle 44 away from the high-speed rotating shaft 42 is matched with the diameter of the inner cavity at the bottom of the stirring barrel 41. It will be appreciated by those skilled in the art that the feeding screw 432 may rotate in the same direction or in opposite directions along with the high-speed rotation shaft 42 through the differential 431, and in this embodiment, the same direction rotation is preferred, the same direction rotation is simple, and the speed change can be achieved by using a smaller volume, so that the volume of this embodiment is optimal. It will be further understood by those skilled in the art that the number of the first discharging passages 412 may be one or more, and the specific number may be set according to the requirement of the subsequent process, and in this embodiment, one first discharging passage 412 is preferred.
In this embodiment, the main raw material and the multiple auxiliary materials are mixed in the mixing barrel, the outlet end of the mixing barrel is communicated with the first feeding channel 411, the mixed raw material enters the stirring barrel 41 through the first feeding channel 411, water enters the stirring barrel 41 from the first feeding channel 413, the main raw material and the multiple auxiliary materials are stirred in the stirring barrel 41 to form injection molding raw slurry, and then the injection molding raw slurry enters the gas separation device 50 from the first discharging channel 412 under the action of the stirring paddle 44. Because the rotational speed of the feed screw 432 is smaller than the rotational speed of the stirring paddle 44, a coaxial asynchronous differential shearing motion is formed between the stirring paddle 44 and the feed screw 432, so that the raw material between the end of the feed screw 432 and the stirring paddle 44 can be rapidly taken away, the blockage phenomenon caused by raw material accumulation between the feed screw 432 and the stirring paddle 44 is prevented, and finally the rotating shaft 521 is damaged. Meanwhile, in the embodiment, the rotating diameter of one end of the stirring paddle 44, which is close to the inner wall of the stirring barrel 41, is adapted to the inner diameter of the stirring barrel 41, and the purpose of the arrangement is to enable the stirring paddle 44 to take away injection molding raw slurry, which is close to the inner wall of the stirring barrel 41, in the rotating process, so that the injection molding raw slurry is prevented from solidifying on the inner wall of the stirring barrel 41, the purpose of cleaning the inner wall of the stirring barrel 41 is achieved, and compared with the prior art, the stirring barrel 41 is cleaned without stopping for a period of time during continuous operation, thereby saving manpower and material resources and improving the production efficiency.
Further, a differential cavity 414, a feeding cavity 415 and a stirring cavity 416 which are coaxial are sequentially arranged in the stirring barrel 41 from top to bottom, the differential mechanism 431 is positioned in the differential cavity 414, the feeding screw rod 432 is positioned in the feeding cavity 415, the stirring paddle 44 is positioned in the stirring cavity 416, and the rotating diameter of one end, far away from the high-speed rotating shaft 42, of the stirring paddle 44 is matched with the diameter of the stirring cavity 416; the first feed channel 411 extends from the outer side wall of the feed cavity 415 into the feed cavity 415, the first discharge channel 412 extends from the inner side wall of the bottom of the stirring cavity 416 to the outer side wall of the bottom of the stirring cavity 416, and the first water inlet channel 413 extends from the outer side wall of the upper end of the stirring cavity 416 into the stirring cavity 416. In this embodiment, the raw materials and water are mixed in the stirring chamber 416, and the injection molding raw slurry in the stirring chamber 416 is made to form high pressure by high-speed rotation of the stirring paddle 44, and finally flows into the gas separation device 50 in a short time through the first discharging channel 412 provided at the bottom of the stirring chamber 416. It will be appreciated by those skilled in the art that the inlet end of the first feed channel 411 may be provided with various means of communication with the outside, such as by means of a flange connection or a throat connection, etc., and may be specifically determined according to the previous process or the feeding mode.
In this embodiment, to further ensure that material does not form a plug between the feed screw 432 and the stirring screw 44, the diameter of the feed cavity 415 is set smaller than the diameter of the stirring cavity 416, so that material between the stirring screw 44 and the feed screw 432 can be quickly carried away by differential shearing movement between the stirring screw 44 and the feed screw 432. Meanwhile, in the embodiment, since the diameter of the feeding cavity 415 is smaller than that of the stirring cavity 416, when the outlet of the first water inlet passage 413 is arranged, the outlet of the first water inlet passage 413 should be close to the central position of the stirring cavity 416, so that the purpose of the arrangement is to further wash the raw materials between the stirring paddle 44 and the feeding screw 432, so that no residue of the raw materials exists between the stirring paddle 44 and the feeding screw 432, and meanwhile, the arrangement can prolong the mixing reaction time of the raw materials and water, and enable the chemical reaction between the raw materials to be more sufficient.
In this embodiment, the height of the stirring chamber 416 is also set to be compatible with the thickness of the stirring paddle 44. It will be appreciated by those skilled in the art that if the height of the stir chamber 416 is substantially greater than the thickness of the paddle 44, the high speed rotation of the paddle 44 within the stir chamber 416 makes it difficult to create a high pressure in the injection molding syrup, such that the injection molding syrup cannot be rapidly flowed from the first discharge channel 412 into the gas separation device 50, and the injection molding syrup formed after mixing the raw materials with water solidifies in a relatively short period of time, ultimately resulting in clogging of the stir chamber 416. Therefore, the height of the stirring cavity 416 is adapted to the thickness of the stirring paddle 44, and the specific matching relationship between the stirring cavity 416 and the stirring paddle 44 can be determined according to the ratio of the raw materials, and when the raw materials react with water faster due to the ratio of the raw materials, the gap between the stirring cavity 416 and the stirring paddle 44 should be properly smaller, otherwise, the gap between the stirring cavity and the stirring paddle can be properly larger.
Further, the stirring paddle 44 is composed of a connecting piece and a plurality of blades, the connecting piece is fixedly sleeved at the lower end of the high-speed rotating shaft 42, the blades are uniformly distributed along the circumferential direction of the connecting piece, the blades are in a hook shape, and the rotation of the stirring paddle 44 is consistent with the bending direction of the blades. It will be appreciated by those skilled in the art that the plurality of blades may be fixedly connected to the connector by welding or may be integrally formed, and in this embodiment, the blades are preferably integrally formed, so that the strength of the stirring paddle 44 may be increased. It will be further understood by those skilled in the art that the number of the blades may be three, four or five, and in this embodiment, two are preferred, and the number of the specific arrangements may be set according to needs, for example, when the number of the first discharging passages 412 is increased, the pressure provided by the stirring paddles 44 may be increased, and at this time, the number of the blades in the stirring paddles 44 may be appropriately increased to ensure the pressure in each discharging passage. In this embodiment, when the injection molding raw slurry in the stirring cavity 416 rotates in the stirring cavity 416 along with the stirring paddle 44, the injection molding raw slurry gathers towards the inner wall of the stirring cavity 416 under the action of centrifugal force, and as the stirring paddle 44 rotates, more and more raw materials attached to the inner wall of the stirring cavity 416, the injection molding raw slurry on the inner wall of the stirring cavity 416 is not easy to be removed and solidified finally. In order to prevent this phenomenon, the rotating diameter of the stirring paddle 44 near the inner wall of the stirring cavity 416 is adapted to the diameter of the stirring cavity 416, and the purpose of setting the blades to be bent and enabling the bending direction to be consistent with the rotating direction is to drive the injection molding raw slurry near the inner wall of the stirring cavity 416 to the rotating center of the circle in the rotating process of the stirring paddle 44. Simultaneously, the solidification phenomenon caused by excessive accumulation of injection molding raw pulp on the inner wall of the stirring cavity 416 is avoided, and the self-washing capacity of the stirring cavity 416 is further enhanced.
Further, the gas separation device 50 includes a housing 51 and a stirring disperser 52 provided inside the housing 51. Wherein, the shell 51 is provided with a second mounting hole, a second feeding channel 511, a second discharging channel 512, a second water inlet channel 513 and a water outlet channel 514, the second feeding channel 511 is communicated with the first discharging channel 412, the water outlet channel 514 is communicated with the first water inlet channel 413, and the second water inlet channel 513 is communicated with the water injection device; the stirring and dispersing device comprises a rotating shaft 521, and an exhaust paddle 522, a disperser 523 and a pressure paddle 524 which are coaxially and fixedly connected to the rotating shaft 521 in sequence from top to bottom, wherein the rotating shaft 521 can drive the exhaust paddle 522, the disperser 523 and the pressure paddle 524 to rotate, when the exhaust paddle 522 and the pressure paddle 524 rotate, air flow flowing to the exhaust paddle 522 is formed between the exhaust paddle 522 and the pressure paddle 524, and the rotating shaft 521 penetrates through the mounting hole and extends to the bottom of the shell 51. In the present embodiment, the water outlet channel 514 and the first water inlet channel 413 are communicated through a hose (not shown in the figure); the water injection means is a reservoir (not shown) which is in communication with the second water inlet channel 513 via a water pump.
In this embodiment, the injection molding raw slurry enters the disperser 523 from the second feeding channel 511, and the disperser 523 rotates at a high speed under the drive of the rotating shaft 521 to disperse the injection molding raw slurry entering the disperser 523, so that the gas contained in the injection molding raw slurry is separated from the injection molding raw slurry. Meanwhile, the upper and lower sides of the disperser 523 are provided with an exhaust paddle 522 and a pressure paddle 524, and when the two paddles rotate, air flowing to the exhaust paddle 522 is formed, air separated from the injection molding raw pulp flows to one side of the exhaust paddle 522 along with air flowing between the exhaust paddle 522 and the pressure paddle 524 and finally is discharged through the water outlet channel 514, and the remaining production raw pulp without air enters the stirring paddle 44 under the action of self gravity and finally enters the molding host 60 through the second discharging channel 512 under the high pressure formed by high-speed rotation of the pressure paddle 524. Thus, the gas in the injection molding stock is removed from the injection molding stock treated by the gas separation device 50 to form a final molded gas-free production stock, thereby ensuring that the final molded product has a smooth surface and a uniform density.
Further, an exhaust cavity 515, a dispersion cavity 516 and a pressure cavity 517 are coaxially arranged in the shell 51 from top to bottom in sequence, the diameter of the dispersion cavity 516 is smaller than the diameters of the exhaust cavity 515 and the pressure cavity 517, an exhaust paddle 522 is positioned in the exhaust cavity 515, the dispersion paddle is positioned in the dispersion cavity 516, and a pressure paddle 524 is positioned in the pressure cavity 517; the second feed channel 511 extends from the outer side wall of the dispersion chamber 516 into the dispersion chamber 516, the second discharge channel 512 extends from the inner side wall of the bottom of the pressure chamber 517 to the outer side wall of the bottom of the pressure chamber 517, the second feed channel 513 extends from the outer side wall of the dispersion chamber 516 into the discharge chamber 515, and the discharge channel 514 extends from the inner side wall of the discharge chamber 515 to the outer side wall of the discharge chamber 515. In this embodiment, the diameter of the dispersing chamber 516 is smaller than the diameters of the exhaust chamber 515 and the pressure chamber 517, so arranged as to prevent escape of the gas discharged after dispersing the injection molding syrup in the disperser 523. It will be appreciated by those skilled in the art that if the diameter of the dispersion chamber 516 is larger than that of the exhaust chamber 515 and the pressure chamber 517, then in the portion of the dispersion chamber 516 larger than that of the exhaust chamber 515 and the pressure chamber 517, the air discharged by the scattered injection molding raw slurry may enter the pressure chamber 517 together with the injection molding raw slurry, and finally enter the molding machine 60 under the action of the stirring paddle 44, so that the final gypsum lightweight hollow partition board has reduced surface smoothness and uneven density due to the inclusion of bubbles, and therefore in this embodiment, the diameter of the dispersion chamber 516 is smaller than that of the pressure chamber 517 and the exhaust chamber 515 to enable the exhaust to be more thorough, and ensure that the final gypsum lightweight hollow partition board has better quality.
Further, the exhaust paddle 522 and the pressure paddle 524 each include a connecting member and a plurality of blades, the connecting member is fixedly sleeved on the rotating shaft 521, the blades are fixedly connected on the connecting member, the blades are uniformly distributed along the circumferential direction of the connecting member, and the number of the blades of the exhaust paddle 522 is greater than the number of the blades of the pressure paddle 524. It will be appreciated by those skilled in the art that the blade and the connector may be integrally formed by welding, and in this embodiment are preferably integrally formed. In this embodiment, the pressure paddle 524 and the exhaust paddle 522 rotate coaxially, so that the pressure paddle 524 and the exhaust paddle 522 draw gas therebetween at the same time, and the number of blades in the exhaust paddle 522 is greater than the number of blades in the pressure paddle 524, so that the capacity of the exhaust paddle 522 to draw gas is greater than the capacity of the pressure paddle 524 to draw gas, and as a result, a gas flow from the pressure paddle 524 to the exhaust paddle 522 is formed between the exhaust paddle 522 and the stirring paddle 44, and finally, the scattered and separated gas in the injection molding raw slurry flows to the exhaust paddle 522 side along with the gas flow formed between the exhaust paddle 522 and the pressure paddle 524 and flowing to the exhaust paddle 522 by the pressure paddle 524. It will be appreciated by those skilled in the art that the difference in the number of blades in the discharge paddles 522 and 524 may be set according to specific needs, and that when the flow of injection molding stock in the second feed channel 511 is large, the difference in the number of blades in the discharge paddles 522 and 524 may be appropriately increased, or vice versa. It will be further appreciated by those skilled in the art that the number of blades in the pressure paddle 524 may be set according to the production requirement, and the number of blades in the pressure paddle 524 may be increased appropriately when the number of the second discharge passage 512 is large or the flow rate of the raw slurry produced in the second discharge passage 512 is large. In this embodiment, the number of blades of the pressure paddle 524 is preferably two, and the number of blades of the exhaust paddle 522 is preferably three.
In this embodiment, the blades of the pressure paddle 524 and the exhaust paddle 522 are both in a hook shape, and the rotation directions of the exhaust paddle 522 and the pressure stirring paddle 44 are both identical to the bending directions of the blades. Because of the high speed rotation of the disperser 523, the production stock is contained in both the pressure chamber 517 and the exhaust chamber 515, and the production stock in the pressure chamber 517 and the exhaust chamber 515 rotates with the pressure paddle 524 and the exhaust paddle 522 in the pressure chamber 517 and the exhaust chamber 515, and under the action of centrifugal force, the production stock gathers toward the inner walls of the pressure chamber 517 and the exhaust chamber 515, and as the pressure paddle 524 and the exhaust paddle 522 rotate, the production stock adhering to the inner walls of the pressure chamber 517 and the exhaust chamber 515 increases, so that raw materials on the inner walls of the pressure chamber 517 and the exhaust chamber 515 are not easily removed to be solidified. Therefore, the purpose of setting the blades of the pressure paddle 524 and the exhaust paddle 522 to be in the hook shape and enabling the bending direction to be consistent with the rotation direction is to enable the blades of the pressure paddle 524 and the exhaust paddle 522 to drive the production raw pulp on the inner walls close to the pressure cavity 517 and the exhaust cavity 515 to the rotation center in the rotation process, so that the phenomenon that the more the production raw pulp on the inner walls of the pressure cavity 517 and the exhaust cavity 515 is gathered under the action of centrifugal force, the more the fracture phenomenon is finally caused at one end of the blades far away from the connecting piece due to the increase of resistance. And simultaneously, the solidification phenomenon caused by excessive raw material accumulation on the inner walls of the pressure cavity 517 and the exhaust cavity 515 is avoided, and the pressure cavity 517 and the exhaust cavity 515 have self-cleaning capability.
In this embodiment, in order to improve the automatic cleaning capability of the gas separation device 50, the rotation diameter of the end of the blade of the exhaust paddle 522 near the side wall of the exhaust chamber 515 is adapted to the diameter of the exhaust chamber 515, and the rotation diameter of the end of the blade of the pressure paddle 524 near the pressure chamber 517 is adapted to the diameter of the pressure chamber 517. The purpose of this arrangement is to allow the blades to further carry away the material on the inner walls of the pressure chamber 517 and the exhaust chamber 515 during rotation of the pressure paddle 524 and the exhaust paddle 522, so that the self-cleaning capacity of the pressure chamber 517 and the exhaust chamber 515 is stronger.
The disperser 523 in this embodiment includes a connection shaft and a group of dispersing pieces symmetrically distributed along the axial direction of the connection shaft, and the connection shaft is fixedly sleeved on the rotation shaft 521. It will be appreciated by those skilled in the art that the number of the dispersing tablets may be three or four or more parts which are uniform along the circumferential direction of the connecting shaft, the specific number of the dispersing tablets may be determined according to the flow rate of the injection molding raw slurry entering the dispersing cavity 516, and when the flow rate is large, the number of the dispersing tablets may be appropriately increased, whereas the number of the dispersing tablets may be appropriately decreased; the dispersing pieces and the connecting shaft can be welded and fixed or integrally formed, and in the embodiment, the dispersing pieces and the connecting shaft are preferably integrally formed. The diameter of the end of the dispersion plate adjacent to the side wall of dispersion chamber 516 is adapted to the diameter of dispersion chamber 516. The purpose of this arrangement is to allow the raw material entering the dispersion chamber 516 to be sufficiently dispersed by the disperser 523, so that the gas contained in the raw material is sufficiently separated, thereby ensuring the quality of the gypsum lightweight hollow partition board.
Further, the molding host 60 comprises an injection mold 61, an upper mold 62, a lower mold 63, a first side mold 64, a second side mold 65 and a plurality of groups of drawing mandrels 66, wherein the injection mold is provided with a material injection channel which is communicated with the second discharging channel 512, and two sides of the injection channel 611 are also provided with a plurality of groups of connecting holes; the upper die 62, the lower die 63, the first side die 64 and the second side die 65 are positioned on one side of the injection die 61 far away from the second discharging channel 512, and form an injection molding cavity 67 of the molding host 60 together with the injection die 61; the core-pulling shaft 66 penetrates through the connecting hole and extends into the injection molding cavity 67, and the core-pulling shaft 66 can rotate in the connecting hole. In this embodiment, the upper mold 62, the lower mold 63, the first side mold 64 and the second side mold 65 are all flexible conveyor belts, specifically, a pair of transmission gears 82 are fixedly provided on the upper side, the lower side, the left side and the right side (refer to the direction in fig. 6) of the material injection channel, a transmission chain is laid on the transmission gears 82, and the flexible conveyor belts are laid on the outer sides of the transmission chain. The upper die 62, the lower die 63, the first side die 64 and the second side die 65 which are formed by the soft conveyer belt form a box-type injection molding cavity 67 with the periphery being sealed, meanwhile, the soft conveyer belt can rotate under the drive of the gears, and the rotating direction of the soft conveyer belt is one side close to the injection molding cavity 67 and moves to one side far away from the molding host 60. Because the production raw slurry for producing the gypsum light hollow partition plate has the characteristic of quick solidification, after the production raw slurry enters the injection molding cavity 67, the production raw slurry can be quickly solidified, and the solidified gypsum light hollow partition plate can move to one side far away from the molding host 60 under the drive of the soft conveying belt and finally is cut and stored, so that the production continuity is improved, and a set of dies can be used for continuous production, so that the production efficiency is improved.
In this embodiment, the core extracting shafts 66 for extracting core from the gypsum light hollow partition board are arranged in a pair as a group, and the purpose of the arrangement is to enable the surface of the core extracting shaft 66 to realize a self-cleaning function in the core extracting process. Specifically, the loose core shaft 66 is a boss structure fixedly connected with a large-diameter section and a small-diameter section, wherein the small-diameter section passes through the connecting hole and is connected with the driving element, so that the loose core shaft 66 can rotate in the connecting hole, and the rotation directions of the two loose core shafts 66 in each group are consistent. The large-diameter section is used for core pulling of the gypsum light hollow partition board, and the distance between the outer circumferential surfaces of the large-diameter sections of the two core pulling shafts 66 in each group is smaller than 1mm. Because the distance between the outer circumferential surfaces of the large-diameter sections of the two loose-core shafts 66 in each group is smaller than 1mm, when the production raw slurry is attached to the outer circumferential surfaces of the large-diameter sections of the loose-core shafts 66, the production raw slurry attached to the surfaces of each group is carried along by friction force generated in the rotation process between the loose-core shafts 66, so that the cleanliness of the loose-core shafts 66 is ensured. Thus, the condition that the core holes of the gypsum light hollow partition wall board are bigger and bigger due to the long-time operation of the core drawing shaft 66 and the original production slurry is solidified on the surface, and finally the strength of the gypsum light hollow partition wall board is reduced is avoided. Meanwhile, in this embodiment, in order to further reduce the adhesion of the outer circumferential surface of the core-pulling shaft 66 to the production stock, the core-pulling shaft 66 is made of a nonpolar metal material, i.e. the material used for the core-pulling shaft 66 has non-adhesion properties, such as modified polyetheretherketone, ST or modified polytetrafluoroethylene. It will be appreciated by those skilled in the art that the number of mandrels provided in the forming host 60 may be determined based on specific manufacturing requirements, and that when the gypsum light hollow partition board is wide, several sets of extraction mandrels 66 may be provided, and vice versa, several sets of extraction mandrels 66 may be provided. It will be further understood by those skilled in the art that the plurality of extracting shafts 66 may be one driving element for each extracting shaft 66, or the plurality of extracting shafts 66 may share one driving element, and power is transmitted through a gear set, and in this embodiment, one driving element is preferred.
Further, the molding host 60 further includes a purge plate 68, the purge plate 68 is close to one side of the injection mold 61 near the injection cavity 67, the purge plate 68 passes through the drawing mandrel 66, and the purge plate 68 can reciprocate up and down along the drawing mandrel 66 along with the rotation of the drawing mandrel 66. Specifically, a U-shaped groove 681 corresponding to the injection molding channel 611 is formed in the middle of the upper side of the material cleaning plate 68, a plurality of groups of waist-shaped holes 682 corresponding to the mandrels are further formed in the material cleaning plate 68, the length direction of the waist-shaped holes 682 is consistent with the longitudinal symmetry axis direction of the material cleaning plate 68, and the mandrels penetrate through the waist-shaped holes 682. Wherein, one waist-shaped hole 682 of at least two groups of waist-shaped holes 682 is respectively arranged in different elliptical grooves 683, the short axis direction of the elliptical grooves 683 is consistent with the length direction of the waist-shaped hole 682, and a plurality of elliptical grooves 683 are symmetrically distributed with the longitudinal symmetry axis of the material cleaning plate 68. In this embodiment, a cam 684 is further provided, the cam 684 is fixedly connected with the mandrel and is located in the elliptical groove 683, and a rotation radius of one end of the cam 684 away from the rotation center is adapted to a long axis radius of the elliptical groove 683, so that the cam 684 drives the cleaning plate to reciprocate up and down on the mandrel along with the rotation of the mandrel in the elliptical groove 683, and because the cleaning plate is disposed at an outlet of the injection channel 611 of the injection mold 61, when the cleaning plate 68 reciprocates up and down, the injection molding raw slurry attached to one side of the injection mold 61, which is close to the injection cavity 67, is cleaned, the solidification of the injection raw slurry at the position is avoided, the smoothness of the injection channel 611 is influenced, and meanwhile, the influence of the solidification of the injection raw slurry on one side of the injection mold 61, which is close to the injection cavity 67, on the transportation of the formed gypsum light hollow partition wall by the soft belt is avoided. It will be appreciated by those skilled in the art that the elliptical grooves 683 are symmetrical about the longitudinal symmetry axis of the purge plate 68 to ensure smooth up and down movement of the purge plate 68, and that the number of elliptical grooves 683 may be two or four, and in this embodiment is preferably four. In this embodiment, a material cleaning block 661 is further fixedly arranged on the mandrel, the material cleaning block 661 is fixedly connected with one side of the small diameter section of the mandrel, which is close to the oversized diameter section, and the material cleaning block 661 can clean attachments on one side of the material cleaning plate 68, which is far away from the injection mold 61, along with the rotation of the mandrel, so that the smoothness of the gypsum light hollow partition board after the soft belt is conveyed and molded is further ensured, the continuity of production is ensured, and the production efficiency is improved. In the present application, in order to reduce adhesion of the purge plate 68 to the injection molding stock, the purge plate 68 is preferably made of a non-adhesive material.
Further, the cutting device 70 includes a conveyor 71, a cutting frame 72, and a cutter 73; the conveyor 71 communicates with the outlet end of the injection molding cavity 67; the cutting frame 72 is movably connected with the conveyor 71, and the cutting frame 72 can move back and forth on the conveyor 71 along the conveying direction of the products; the cutter 73 is provided on the cutter frame 72, and the cutter 73 is movable on the cutter frame 72 in a direction perpendicular to the product conveying direction. The product formed from the outlet end of the injection molding cavity 67 is driven by the conveyor 71 to be cut at the cutting position, since the cutting frame 72 can move on the conveyor 71 along the conveying direction of the product, and the cutting blade 73 is arranged on the cutting frame 72, and the cutting blade 73 can move on the cutting frame 72 along the direction perpendicular to the conveying direction of the product, therefore, the cutting blade 73 can move along the two directions perpendicular to the conveying direction of the product and the conveying direction of the product when cutting, when the moving speed of the cutting frame 72 is consistent with the moving speed of the product, the moving direction of the cutting blade 73 relative to the product is only the direction perpendicular to the conveying direction of the product, so that the cutting edge of the cut product is a straight edge perpendicular to the conveying direction of the product, the cutting edge of the product is not required to be corrected at the later stage, the labor of workers is saved, and the production efficiency is improved.
In this embodiment, the cut product is conveyed by the conveyor 71 to the turning device, in this process, in order to avoid collision with a subsequent product, an acceleration dragging component 711 (not shown in the figure) is further disposed at the section of the conveyor 71, so that the cut product is rapidly dragged into the turning device, thereby avoiding collision with the subsequent product, and further ensuring the quality of the product.
Further, a transmission gear 82 and a rotation shaft 521 are provided on the base of the conveyor 71, and the roll-over stand 81 includes a circular arc-shaped engagement piece 811, the circular arc-shaped engagement piece 811 being engaged with the transmission gear 82, and the roll-over stand 81 being rotatably connected to the conveyor 71 through the rotation shaft 521. In this embodiment, the overturning frame 81 is overturned by adopting a gear meshing mode, so that the overturning frame 81 is stable in the overturning process, and particularly when a product is about to reach the drying and stacking device 90, the overturning frame 81 is controlled to click, so that the product is prevented from being thrown out due to too large inertia in the overturning process.
In this embodiment, the products are dried and stacked on the drying and stacking device 90, and when the stacked products reach a certain amount, the products are transferred to the warehouse by workers using a transfer tool such as a forklift.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims (6)

1. An automated production line for producing gypsum lightweight hollow partition boards, comprising:
the mixing system is used for mixing raw materials and comprises a main material adding device, a plurality of auxiliary material adding devices and a mixing device, wherein the main material adding device and the auxiliary material adding devices are respectively communicated with the mixing device, and the main material and the auxiliary materials are mixed in the mixing device;
the mold system is used for molding the mixed raw materials and comprises a stirring device, a gas separation device, a molding host and a water injection device, wherein one end of the stirring device is communicated with the mixing device, the other end of the stirring device is communicated with one end of the gas separation device, the other end of the gas separation device is communicated with the molding host, and the water injection device is communicated with the stirring device through the gas separation device;
The finished product discharging system is used for discharging the products molded by the mold system, and comprises a cutting device, a stirring device and a drying and stacking device, wherein the cutting device is communicated with the outlet end of the mold system, the stirring device is rotationally connected with the cutting device, the drying and stacking device is fixed on one side of the stirring device, and the stirring device overturns the molded products on the drying and stacking device;
the gas separation device comprises a shell and a stirring disperser arranged in the shell; the inside of the shell is sequentially and coaxially provided with a gas exhaust cavity, a dispersion cavity and a pressure cavity from top to bottom; the dispersing cavity is communicated with the exhaust cavity and the pressure cavity, and the diameter of the dispersing cavity is smaller than that of the exhaust cavity and the pressure cavity; a disperser is arranged in the dispersing cavity and is used for dispersing injection molding primary pulp in the dispersing cavity; the exhaust cavity is used for exhausting gas in the scattered injection molding primary pulp; the pressure cavity is used for discharging injection molding raw pulp;
the stirring device comprises a stirring barrel, a high-speed rotating shaft, a feeding mechanism and a stirring paddle, wherein the high-speed rotating shaft, the feeding mechanism and the stirring paddle are arranged in the stirring barrel; the mixing device comprises a mixing cylinder and a mixing screw rod;
The stirring barrel is provided with a first mounting hole, a first feeding channel, a first discharging channel and a first water inlet channel, and the first feeding channel is communicated with the discharging end of the mixing barrel;
a high-speed rotation shaft passing through the first mounting hole and extending toward the inside of the stirring barrel;
the feeding mechanism comprises a differential mechanism and a feeding screw rod, the feeding screw rod rotates along with the high-speed rotating shaft through the differential mechanism, and the rotating speed of the feeding screw rod is smaller than that of the high-speed rotating shaft;
the stirring paddle is vertically and fixedly connected with the lower end of the high-speed rotating shaft, and the rotating diameter of one end of the stirring paddle, which is far away from the high-speed rotating shaft, is matched with the diameter of the inner cavity at the bottom of the stirring barrel;
the shell is provided with a second mounting hole, a second feeding channel, a second discharging channel, a second water inlet channel and a water outlet channel, the second feeding channel is communicated with the first discharging channel, the water outlet channel is communicated with the first water inlet channel, and the second water inlet channel is communicated with the water injection device;
the stirring disperser comprises a rotating shaft, and an exhaust paddle, a disperser and a pressure paddle which are coaxially and fixedly connected to the rotating shaft in sequence from top to bottom, wherein the rotating shaft can drive the exhaust paddle, the disperser and the pressure paddle to rotate, when the exhaust paddle and the pressure paddle rotate, air flow flowing to the exhaust paddle is formed between the exhaust paddle and the pressure paddle, and the rotating shaft passes through the second mounting hole and extends to the bottom of the shell;
The stirring paddle comprises a connecting piece and a plurality of blades fixedly connected with the connecting piece, the connecting piece is fixedly sleeved at the lower end of the high-speed rotating shaft, the blades are uniformly distributed along the circumferential direction of the connecting piece, the blades are in a hook shape, and the rotating direction of the stirring paddle is consistent with the bending direction of the blades;
the exhaust paddle and the pressure paddle both comprise a connecting piece and a plurality of blades, the connecting piece is fixedly sleeved on the rotating shaft, the blades are fixedly connected to the connecting piece, and the blades are uniformly distributed along the circumferential direction of the connecting piece;
the blades are curved, and the rotation directions of the exhaust paddles and the pressure paddles are consistent with the bending directions of the blades;
the number of blades of the exhaust paddle is greater than that of the pressure paddle.
2. The automated production line for producing gypsum light hollow partition boards of claim 1, wherein the auxiliary material adding device comprises an auxiliary material conveying mechanism, an auxiliary material bin and an arch breaking mechanism;
the top end of the auxiliary material bin is provided with an auxiliary material adding port and a mounting hole, a circular accommodating cavity coaxial with the mounting hole is formed in the auxiliary material bin, the bottom of the accommodating cavity is a plane, and the bottom of the accommodating cavity is also provided with an auxiliary material outlet;
The arch breaking mechanism comprises an arch breaking rotating shaft and a plurality of arch breaking blades, the arch breaking rotating shaft penetrates through the mounting hole and extends into the accommodating cavity, the arch breaking blades are uniformly and fixedly sleeved on the arch breaking rotating shaft from top to bottom, the distance between one of the arch breaking blades, which is close to the bottom of the accommodating cavity, and the bottom of the accommodating cavity is smaller, and the arch breaking blades are uniformly distributed along the circumferential direction of the rotating shaft;
the auxiliary material conveying mechanism is fixedly connected with the bottom of the auxiliary material bin, an auxiliary material inlet matched with the auxiliary material outlet is formed in the upper end of the auxiliary material conveying mechanism, and the auxiliary material conveying mechanism is communicated with the mixing device.
3. The automated production line for producing gypsum light hollow partition boards according to claim 2, wherein a plurality of feed inlets are formed in the side wall of the mixing barrel, the feed inlets are respectively communicated with the main material adding device and the auxiliary material conveying mechanisms, the mixing screw rod is embedded in the mixing barrel, and the mixing screw rod can rotate in the mixing barrel.
4. The automated production line for producing gypsum light hollow partition boards of claim 1, wherein the molding host comprises an injection mold, an upper mold, a lower mold, a first side mold and a second side mold, and a plurality of sets of extraction spindles;
The injection mold is provided with a material injection channel which is communicated with the second discharging channel, and two sides of the material injection channel are also provided with a plurality of groups of connecting holes;
the upper die, the lower die, the first side die and the second side die are all composed of soft conveying belts, are positioned at one side of the injection die far away from the second discharging channel, and form an injection molding cavity of the molding host with the injection die;
the core-pulling shaft penetrates through the connecting hole and extends towards the inside of the injection molding cavity, the core-pulling shaft can rotate in the connecting hole, and the surface of the core shaft can be cleaned in the rotating process.
5. The automated production line for producing gypsum light hollow partition wall boards of claim 4, wherein the cutting device comprises a conveyor, a cutting rack, and a cutting knife;
the conveyor is communicated with the outlet end of the injection molding cavity;
the cutting frame is movably connected with the conveyor, and can move on the conveyor along the conveying direction of the products;
the cutting blade is arranged on the cutting frame, and the cutting blade can move on the cutting frame along the direction perpendicular to the product conveying direction.
6. The automated production line for producing lightweight hollow gypsum partition boards according to claim 5, wherein the base of the conveyor is provided with a transmission gear and a rotation shaft, the roll-over stand includes a circular arc engagement member, the circular arc engagement member is engaged with the transmission gear, and the roll-over stand is rotatably connected to the conveyor through the rotation shaft.
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CN110154207B (en) * 2019-04-09 2021-08-17 四川科筑科技有限公司 Automatic production line for gypsum boards
CN110142845A (en) * 2019-04-09 2019-08-20 四川科筑科技有限公司 A kind of gypsum board forming device and plaster board production equipment
CN110497516B (en) * 2019-08-29 2021-04-06 四川华一众创新材料有限公司 Complete production line of light gypsum partition board and production method of light gypsum partition board
CN114714473B (en) * 2022-04-11 2023-09-19 三峡大学 Production device and method for preparing low-water-paste-ratio ribbon board

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CN202264297U (en) * 2011-10-31 2012-06-06 穆治宇 Gypsum hollow wallboard production line
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