CN106938495A - A kind of automatic production line for being used to produce gypsum lightweight hollow partition board - Google Patents
A kind of automatic production line for being used to produce gypsum lightweight hollow partition board Download PDFInfo
- Publication number
- CN106938495A CN106938495A CN201710296671.0A CN201710296671A CN106938495A CN 106938495 A CN106938495 A CN 106938495A CN 201710296671 A CN201710296671 A CN 201710296671A CN 106938495 A CN106938495 A CN 106938495A
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- China
- Prior art keywords
- oar
- partition board
- auxiliary material
- production line
- hollow partition
- Prior art date
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 97
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 57
- 239000010440 gypsum Substances 0.000 title claims abstract description 57
- 238000005192 partition Methods 0.000 title claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 107
- 238000002156 mixing Methods 0.000 claims abstract description 59
- 239000002994 raw material Substances 0.000 claims abstract description 34
- 238000000465 moulding Methods 0.000 claims abstract description 25
- 239000002671 adjuvant Substances 0.000 claims abstract description 20
- 238000002347 injection Methods 0.000 claims description 69
- 239000007924 injection Substances 0.000 claims description 69
- 238000003756 stirring Methods 0.000 claims description 50
- 238000005520 cutting process Methods 0.000 claims description 27
- 238000010079 rubber tapping Methods 0.000 claims description 26
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000005194 fractionation Methods 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 13
- 238000007493 shaping process Methods 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 11
- 239000007787 solid Substances 0.000 claims description 11
- 238000011049 filling Methods 0.000 claims description 10
- 239000004615 ingredient Substances 0.000 claims description 10
- 230000008676 import Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 230000000903 blocking effect Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 108091006146 Channels Proteins 0.000 description 27
- 239000007919 dispersible tablet Substances 0.000 description 6
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 238000004220 aggregation Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 241001466460 Alveolata Species 0.000 description 1
- 102000010637 Aquaporins Human genes 0.000 description 1
- 108010063290 Aquaporins Proteins 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000000867 larynx Anatomy 0.000 description 1
- 230000003340 mental effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007712 rapid solidification Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/526—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement by delivering the materials on a conveyor of the endless-belt type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0036—Cutting means, e.g. water jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/023—Conditioning gypsum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
- B28C5/142—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis the stirrer shaft carrying screw-blades
- B28C5/143—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis the stirrer shaft carrying screw-blades for materials flowing continuously through the mixing device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/10—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
This application discloses a kind of automatic production line for being used to produce gypsum lightweight hollow partition board, including the offline system of mixing system, mold system and finished product being sequentially communicated, wherein, mixing system is used to be mixed raw materials for production, mold system is used to mixed raw materials for production carrying out mould molding, and the offline system of finished product is used for the product after being molded by mold system is offline.In the application; the adjuvant adding device of the fibrous auxiliary material of special addition is provided with mixing system; prevent that fibrous auxiliary material from blocking adjuvant adding device in adding procedure; without shutting down cleaning in process of production; so; the continuity of production is improved, so as to improve production efficiency, production cost is reduced.
Description
Technical field
The application is related to gypsum lightweight hollow partition board production technical field, more particularly to a kind of for producing gypsum lightweight
The automatic production line of hollow partition board.
Background technology
In the production process of gypsum lightweight hollow partition board, due to needing to add multiple auxiliary materials in auxiliary material tank, and it is a variety of
Generally all contain multiple fiber shape auxiliary material in auxiliary material, because fibrous auxiliary material length is longer and toughness is relatively good, adding automatically
During raw material, fibrous auxiliary material is often blocked in the discharging opening position of auxiliary material tank, is now accomplished by pause charging, so
Manually dredged afterwards, therefore cause production continuous, processing efficiency is low.
In addition, in the production of existing gypsum lightweight hollow partition board, due to there is fast rapid hardening after raw material and water mixing
Solid characteristic, therefore the phenomenon of blocking often occurs in stir chamber, so has led to continuously producing after a period of time, need
Shut down cleaning and block material, this is serious to have impact on production efficiency.Meanwhile, in the life of existing light hollow gypsum partition board
During production, it is impossible to separate the gas being mixed into raw material, so that the gas residue being mixed into raw material is final
In product.Gas is mixed with product, the finish of product surface can be influenceed, while can also form bubble in the inside of product, such as
This will influence the structural strength of product.
Apply for content
The purpose of the application is to provide a kind of automatic production line for being used to produce gypsum lightweight hollow partition board, is used for
Ensure the continuity of gypsum lightweight hollow partition board production, production efficiency is improved, so as to reduce production cost.
To reach above-mentioned purpose, the automatic production line for producing gypsum lightweight hollow partition board that the application is provided is adopted
Use following technical scheme：
A kind of automatic production line for being used to produce gypsum lightweight hollow partition board, including：
Mixing system, the mixing system be used for raw material is mixed, the mixing system including major ingredient adding set,
Multiple adjuvant adding devices and mixing device, the major ingredient adding set and multiple adjuvant adding devices are mixed with described respectively
Expect device connection, main material and multiple auxiliary materials are mixed in mixing device；
Mold system, the mold system is used to mixed raw material carrying out mould molding, and the mold system includes
Agitating device, gas fractionation unit, molding main-machine and water filling device, one end of the agitating device connect with the mixing device
Logical, the other end is connected with one end of the gas fractionation unit, the other end of the gas fractionation unit and the molding main-machine
Connection, the water filling device is connected by the gas fractionation unit with the agitating device；
The offline system of finished product, the offline system of finished product is described for the product after being molded by mold system is offline
The offline system of finished product includes cutter device, turn-down rig and drying hay stacker, the cutter device and the die device
The port of export is connected, and the turn-down rig is rotatably connected with the cutter device, and the drying hay stacker is fixed on the stirring
Product upset after shaping is positioned on the drying hay stacker by the side of device, the turn-down rig.
The automatic production line as described above for being used to produce gypsum lightweight hollow partition board, these, it is preferred to, it is described
Adjuvant adding device includes auxiliary material connecting gear, auxiliary material storehouse and broken arch mechanism；
The top in the auxiliary material storehouse offers auxiliary material addition mouth and mounting hole, and the auxiliary material storehouse has been internally formed and the peace
The coaxial circular accommodating chamber in hole is filled, the bottom of the accommodating chamber is a plane, and the accommodating chamber bottom is further opened with auxiliary feed outlet；
The broken arch mechanism includes broken arch rotary shaft and multiple broken arch blades, and the broken arch rotary shaft passes through the mounting hole
And to extension inside the accommodating chamber, multiple broken arch blades are uniformly fixed from top to bottom to be set in the broken arch rotation
It is in small distance with the accommodating chamber bottom close to one of the accommodating chamber bottom in multiple broken arch blades on axle, and
Multiple broken arch blades are uniformly distributed along the circumference of rotary shaft；
The auxiliary material connecting gear is fixedly connected with the bottom in the auxiliary material storehouse, and the upper end of the auxiliary material connecting gear is opened up
There is the auxiliary material import matched with the auxiliary feed outlet, the auxiliary material connecting gear is connected with the mixing device.
The automatic production line as described above for being used to produce gypsum lightweight hollow partition board, these, it is preferred to, it is described
Mixing device includes mixing machine and batch mixing screw rod, offers multiple charging apertures on the side wall of the mixing machine, it is multiple it is described enter
Material mouth is respectively communicated with the major ingredient adding set and multiple auxiliary material connecting gears, and the batch mixing screw rod is embedded in described mixed
In barrel, the batch mixing screw rod can rotate in the mixing machine.
The automatic production line as described above for being used to produce gypsum lightweight hollow partition board, these, it is preferred to, it is described
The agitating device includes agitator and the high-speed rotating shaft, feed mechanism and the agitating paddle that are arranged inside the agitator；
The first mounting hole, the first feeding-passage, the first tapping channel and the first intake tunnel are offered on the agitator,
First feeding-passage is connected with the discharge end of the mixing machine；
High-speed rotating shaft, extends through first mounting hole and to inside the agitator；
The feed mechanism includes differential mechanism and feeding spiral rod, and the feeding spiral rod is by the differential mechanism with described
High-speed rotating shaft rotates, and the rotary speed of the feeding spiral rod is less than the rotary speed of the high-speed rotating shaft；
The agitating paddle is vertical with the lower end of the high-speed rotating shaft to be fixedly connected, and the agitating paddle revolves away from the high speed
The bottom intracavity diameter of the rotating diameter of one end of rotating shaft and the agitator is adapted.
The automatic production line as described above for being used to produce gypsum lightweight hollow partition board, these, it is preferred to, it is described
Agitating paddle includes connector and the multiple blades being fixedly connected with connector, and the connector fixed cover rotates located at the high speed
The lower end of axle, circumference of multiple blades along the connector is uniformly distributed, and the blade is hook solid, the agitating paddle
Direction of rotation is consistent with the bending direction of the blade.
The automatic production line as described above for being used to produce gypsum lightweight hollow partition board, these, it is preferred to, it is described
Gas fractionation unit includes shell and is arranged at the dispersed with stirring device of enclosure；
The second mounting hole, the second feeding-passage, the second tapping channel, the second intake tunnel are offered on the shell and is gone out
Aquaporin, second feeding-passage is connected with first tapping channel, and the exhalant canal and the described first water inlet are logical
Road is connected, and second intake tunnel is connected with water filling device；
The dispersed with stirring device includes rotary shaft and is sequentially coaxially fixedly connected in the rotary shaft from top to bottom
Oar, disperser and pressure oar are vented, the rotary shaft can drive the exhaust oar, the disperser and pressure oar rotation,
The air-flow of flow direction exhaust oar, institute are formed when the exhaust oar and pressure oar rotation between the exhaust oar and the pressure oar
Rotary shaft is stated through the mounting hole and is extended to the bottom of the shell.
The automatic production line as described above for being used to produce gypsum lightweight hollow partition board, these, it is preferred to, it is described
It is vented oar and the pressure oar and includes connector and multiple blades, the connector fixed cover is in the rotary shaft, institute
State blade to be fixedly connected on the connector, circumference of multiple blades along the connector is uniformly distributed；
The blade is bending, the direction of rotation and the bending direction of the blade of the exhaust oar and the pressure oar
Unanimously；
The number of blade of the exhaust oar is more than the number of blade of the pressure oar.
The automatic production line as described above for being used to produce gypsum lightweight hollow partition board, these, it is preferred to, it is described
Molding main-machine includes injection mold, mold, lower mould, first mould and multigroup core pulling axle in mould and second；
Material feeding passage is offered on the injection mold, the material feeding passage is connected with second tapping channel, described
The both sides of injection channel are further opened with multigroup connecting hole；
The mold, the lower mould, described first in mould and described second mould by soft conveyer belt group
Into, and positioned at side of the injection mold away from second tapping channel, led with the shaping of injection mold composition
The injection die cavities of machine；
The core pulling axle is through the connecting hole and to extension inside the injection die cavities, and the core pulling axle can be in the company
Connect in hole and rotate, the mandrel can be cleaned in rotary course to its own face.
The automatic production line as described above for being used to produce gypsum lightweight hollow partition board, these, it is preferred to, it is described
Cutter device includes conveyer, cutting rack and cutter；
The conveyer is connected with the port of export of the injection die cavities；
The cutting rack is flexibly connected with the conveyer, the cutting rack can on the conveyer along product transmission
Move in direction；
The cutter are arranged on the cutting rack, the cutter can on the cutting rack along and product sender
Moved to vertical direction.
The automatic production line as described above for being used to produce gypsum lightweight hollow partition board, these, it is preferred to, it is described
Travelling gear and rotary shaft are provided with the base of conveyer, the rollover stand includes circular arc joggle piece, and the circular arc is nibbled
Component is intermeshed with the travelling gear, and the rollover stand is rotatably connected by the rotary shaft with the conveyer.
In the application, special adjuvant adding device is designed with for fibrous auxiliary material, to prevent that fibrous auxiliary material from adding
Plus during block adjuvant adding device, without shutting down cleaning blocking position during auxiliary material is added, and mixed
Into raw materials for production production injection magma is stirred with water in agitating device, then magma will be molded by gas fractionation unit
In gas separate, formed production need production magma, finally by molding main-machine carry out formed product, so with regard to energy
Whole production line is continuously run, is not in stopping caused by being blocked because of the fibrous auxiliary material of adjuvant adding device addition
The situation of machine occurs, meanwhile, in the application, before formed product, also the gas included in injection magma is separated, such as
This, the finish and intensity on the surface of the product finally given can be improved.In the application, in order to further improve production line
Automatic capability, is also provided with the offline linear system system of finished product, under the product after shaping is carried out automatically behind mold system
Line, to improve the production efficiency of product, so as to reduce production cost.
Brief description of the drawings
In order to illustrate more clearly of the embodiment of the present application or technical scheme of the prior art, embodiment will be described below
Needed for the accompanying drawing to be used be briefly described, it should be apparent that, drawings in the following description are only some of the application
Embodiment, for those of ordinary skill in the art, on the premise of not paying creative work, can also be attached according to these
Figure obtains other accompanying drawings.
The entirety for being used to produce the automatic production line of gypsum lightweight hollow partition board that Fig. 1 provides for the embodiment of the present application
Structural representation；
The auxiliary material for being used to produce the automatic production line of gypsum lightweight hollow partition board that Fig. 2 provides for the embodiment of the present application
The structural representation of connecting gear；
The mould for being used to produce the automatic production line of gypsum lightweight hollow partition board that Fig. 3 provides for the embodiment of the present application
The overall structure diagram of system；
The mould for being used to produce the automatic production line of gypsum lightweight hollow partition board that Fig. 4 provides for the embodiment of the present application
The partial structural diagram of system；
The mould for being used to produce the automatic production line of gypsum lightweight hollow partition board that Fig. 5 provides for the embodiment of the present application
The sectional view of system；
The mould for being used to produce the automatic production line of gypsum lightweight hollow partition board that Fig. 6 provides for the embodiment of the present application
Another partial structural diagram of system；
The stirring for being used to produce the automatic production line of gypsum lightweight hollow partition board that Fig. 7 provides for the embodiment of the present application
Device sectional view；
The stirring for being used to produce the automatic production line of gypsum lightweight hollow partition board that Fig. 8 provides for the embodiment of the present application
Agitating paddle scheme of installation in device；
The gas for being used to produce the automatic production line of gypsum lightweight hollow partition board that Fig. 9 provides for the embodiment of the present application
The cross-sectional view of separator；
The gas for being used to produce the automatic production line of gypsum lightweight hollow partition board that Figure 10 provides for the embodiment of the present application
The structural representation of dispersed with stirring device in body separator；
Figure 11 cuts for the automatic production line for being used to produce gypsum lightweight hollow partition board that the embodiment of the present application is provided
Cut the integrated model schematic diagram of device；
Figure 12 turns over for the automatic production line for being used to produce gypsum lightweight hollow partition board that the embodiment of the present application is provided
Turn the structural representation of drying unit.
Description of reference numerals：
The offline system 10- material feeding adding sets of 100- mixing system 200- mold system 300- finished products
20- adjuvant adding device 21- auxiliary material connecting gear 22- auxiliary materials storehouse 221- auxiliary materials addition mouth
222- accommodating chamber 223- auxiliary feed outlet 23- broken arches mechanism 231- broken arch rotary shafts
232- broken arch blade 30- mixing device 40- agitating device 41- agitators
411- the first feeding-passage 412- the first tapping channel the first intake tunnels of 413-
414- differential chamber 415- feeding chamber 416- stir chamber 42- high-speed rotating shafts
43- feed mechanism 431- differential mechanism 432- feeding spiral rod 44- agitating paddles
50- gas fractionation unit 51- shells 511- the second feeding-passage the second tapping channels of 512-
513- the second intake tunnel 514- exhalant canal 515- discharge chambers 516- disperses chamber
517- pressure chamber 52- dispersed with stirring device 521- rotary shafts 522- is vented oar
523- disperser 524- pressure oar 60- molding main-machine 61- injection molds
The first sides of mould 64- mould under 611- injection channel 62- molds 63-
The second sides of 65- mould 66- core pulling axles 661- expects clearly block 67- injection die cavities
The clear flitch 681-U type grooves 682- waist-shaped holes 683- oval grooves of 68-
684- cam 70- cutter device 71- conveyers 711- accelerates dragging component
72- cutting rack 73- cutter 80- turn-down rig 81- rollover stands
811- circular arc joggle piece 82- travelling gears 90- dries hay stacker
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present application, the technical scheme in the embodiment of the present application is carried out clear, complete
Site preparation is described, it is clear that described embodiment is some embodiments of the present application, rather than whole embodiments.Based on this Shen
Please in embodiment, the every other implementation that those of ordinary skill in the art are obtained under the premise of creative work is not made
Example, belongs to the scope of the application protection.
The embodiment of the present application provides a kind of automatic production line for being used to produce gypsum lightweight hollow partition board, and such as Fig. 1 is extremely
Shown in Figure 12, the automatic production line for being used to produce gypsum lightweight hollow partition board includes mixing system 100, mold system
200 and the offline system 300 of finished product.
Wherein, mixing system 100 is used to be mixed raw material, and mixing system 100 includes major ingredient adding set 10, multiple
Adjuvant adding device 20 and mixing device 30, major ingredient adding set 10 and multiple adjuvant adding devices 20 respectively with mixing device 30
Connection, main material and multiple auxiliary materials are mixed in mixing device 30；Mold system 200 is used to carry out mixed raw material
Mould molding, mold system 200 includes agitating device 40, gas fractionation unit 50, molding main-machine 60 and water filling device, stirring dress
The one end for putting 40 is connected with mixing device 30, and the other end is connected with one end of gas fractionation unit 50, gas fractionation unit 50
The other end is connected with molding main-machine 60, and water filling device is connected by gas fractionation unit 50 with agitating device 40；Linear system under finished product
System 300 be used for the product after being molded by mold system 200 is offline, the offline system 300 of finished product include cutter device 70, stirring
Device 80 and drying hay stacker 90, cutter device 70 are connected with the port of export of die device, turn-down rig 80 and cutter device
70 rotatable connections, drying hay stacker 90 is fixed on the side of turn-down rig 80, and turn-down rig 80 overturns the product after shaping
It is positioned on drying hay stacker 90.It will be appreciated by persons skilled in the art that adjuvant adding device 20 is specifically set
The species of the auxiliary material that number can be added individually as needed is determined.
In the present embodiment, special adjuvant adding device 20 is designed with for fibrous auxiliary material, to prevent fibrous auxiliary material
Adjuvant adding device 20 is blocked in adding procedure, without shutting down cleaning blocking position during auxiliary material is added, and
The raw materials for production that mixing is completed are stirred production injection magma in agitating device 40 with water, then pass through gas fractionation unit 50
The gas being molded in magma is separated, the production magma that production needs is formed, product is carried out finally by molding main-machine 60
Shaping, so just can enable whole production line continuously to run, and be not in because adjuvant adding device 20 adds fibrous auxiliary
The situation expected and block the shutdown caused occurs, meanwhile, in the present embodiment, before formed product, also to being included in injection magma
Gas separated, thus, the finish and intensity on the surface of the product finally given can be improved.In the present embodiment,
In order to further improve the automatic capability of production line, the offline linear system system of finished product is also provided with behind mold system 200, is used for
Product progress after shaping is automatic offline, to improve the production efficiency of product, so as to reduce production cost.
Further, adjuvant adding device 20 includes auxiliary material connecting gear 21, auxiliary material storehouse 22 and broken arch mechanism 23；Auxiliary material storehouse
22 top offers auxiliary material addition mouth 221 and mounting hole, and auxiliary material storehouse 22 is internally formed the circular receiving coaxial with mounting hole
Chamber 222, the bottom of accommodating chamber 222 is a plane, and the bottom of accommodating chamber 222 is further opened with auxiliary feed outlet 223；Broken arch mechanism 23 includes
Broken arch rotary shaft 231 and multiple broken arch blades 232, broken arch rotary shaft 231 pass through mounting hole and to extension inside accommodating chamber 222,
Uniform fixation is set in broken arch rotary shaft 231 multiple broken arch blades 232 from top to bottom, close to appearance in multiple broken arch blades 232
Receive one of the bottom of chamber 222 it is in small distance with the bottom of accommodating chamber 222, and multiple broken arch blades 232 are along broken arch rotary shaft 231
Circumferentially it is uniformly distributed；Auxiliary material connecting gear 21 is fixedly connected with the bottom in auxiliary material storehouse 22, and the upper end of auxiliary material connecting gear 21 is opened up
There is the auxiliary material import matched with auxiliary feed outlet 223, auxiliary material connecting gear 21 is connected with mixing device 30.Those skilled in the art
It is understood that the number that broken arch blade 232 is set can be one, two or four, the number specifically set, Ke Yigen
Determined according to specific Production requirement, specifically, when the height of accommodating chamber 222 is higher, the quantity of broken arch blade 232 can be fitted
When increase, otherwise reduction that can be appropriate.Certainly, the quantity of broken arch blade 232 is also relevant with specific fibrous auxiliary material, when
When the fiber of fibrous auxiliary material is thicker, the increase that the quantity of broken arch blade 232 can also be appropriate, to improve fibrous auxiliary material
Mobility.In the present embodiment, the quantity of broken arch blade 232 is preferably three.
In the present embodiment, the bottom of accommodating chamber 222 is a plane, and auxiliary feed outlet 223 is opened in the bottom of accommodating chamber 222
Portion, therefore in the adding procedure of fiberous material, is not in situation of the material alluvial in funnel-form side wall in the prior art.
The broken arch mechanism 23 of broken arch rotary shaft 231 and multiple broken arch blades 232 composition is additionally provided with the embodiment of the present application, it is plurality of
Broken arch blade 232 is uniformly and fixedly arranged in broken arch rotary shaft 231 under upper, and along the circumferential uniform of broken arch rotary shaft 231
Distribution, the purpose being arranged such is after fiberous material is added in accommodating chamber 222, by the broken arch blade 232 of different height
Rotation, drive fiberous material motion, increase fiberous material mobility, prevent that fiberous material from depositing.Simultaneously
Set in small distance with the bottom of accommodating chamber 222 close to one of the bottom of accommodating chamber 222 in multiple broken arch blades 232, so set
The purpose put is that the blade for convenience close to the bottom of accommodating chamber 222 can be rapidly by the fiberous material of the bottom of accommodating chamber 222
Feed mechanism 43 is timely sent into, fiberous material is further avoided the occurrence of and is deposited in bottom, and in the lower end of auxiliary feed outlet 223
Be provided with single auxiliary material connecting gear 21, auxiliary material connecting gear 21 by the fiberous material entered in auxiliary material connecting gear 21 and
When deliver in mixing device 30, so, the continuity of whole production line is protected, and then adds productive temp, carries
High production efficiency.
In the present embodiment, auxiliary feed outlet 223 is set to elongate holes, and elongate holes are symmetrical with the base diameter of accommodating chamber 222,
And one end of elongate holes from the base diameter of accommodating chamber 222 extends to the other end of the base diameter of accommodating chamber 222.Art technology
Personnel are preferably to grow it is understood that the shape of discharging opening may be arranged as round or other shapes, in the present embodiment
Bar hole.Broken arch blade 232 is also set up in the present embodiment for hook solid, the direction that broken arch blade 232 is bent and broken arch blade 232
Direction of rotation it is consistent.The purpose being arranged such is, after in accommodating chamber 222 added with fibrous auxiliary material, fibrous auxiliary material with
Broken arch blade 232 to rotate in accommodating chamber 222, under the influence of centrifugal force, fibrous auxiliary material can to accommodating chamber 222 side wall
Aggregation, as fibrous auxiliary material assembles more and more, the resistance to one end operation of the broken arch blade 232 away from broken arch rotary shaft 231
Power also can be increasing, so as to can accelerate the damage of the one end of broken arch blade 232 away from rotation, while also causing fibrous auxiliary material
Transport it is not smooth enough, to prevent in the generation of this phenomenon, the present embodiment, it is hook solid to set broken arch blade 232, and is made brokenly
The direction of rotation for encircleing blade 232 is consistent with the bending direction of broken arch blade 232, consequently, it is possible to which broken arch blade 232 is in rotary course
In, the fibrous auxiliary material for being gathered in the side wall of accommodating chamber 222 can be driven to pivot, it is to avoid the generation of above-mentioned phenomenon, prolonged
The service life of broken arch blade 232 is grown, while also make it that fibrous auxiliary material transports more smooth.
In the present embodiment, the rotating diameter and accommodating chamber of the one end of broken arch blade 232 inside accommodating chamber 222 are also set up
222 diameter is adapted.The purpose being arranged such is to ensure that the fibrous auxiliary material close to accommodating chamber 222 side wall can also be broken
Arch blade 232 drives, the flow degree that the further fibrous auxiliary material of increase is transported.
Further, mixing device 30 includes mixing machine and batch mixing screw rod, offer on the side wall of mixing machine it is multiple enter
Material mouth, multiple charging apertures are respectively communicated with major ingredient adding set 10 and multiple auxiliary material connecting gears 21, and batch mixing screw rod is embedded in mixed
In barrel, batch mixing screw rod can rotate in mixing machine.It will be appreciated by persons skilled in the art that the quantity of charging aperture is root
Determined according to the number of major ingredient adding set 10 and adjuvant adding device 20.In the present embodiment, the raw material for producing needs is existed
A certain proportion of mixing is first carried out in mixing device 30, main material and various auxiliary materials can be caused before the reaction evenly, so that
It can ensure that obtained injection magma uniformity is higher, the product quality finally given is more preferable.
Further, agitating device 40 includes agitator 41 and the high-speed rotating shaft 42 being arranged inside agitator 41, sent
Expect mechanism 43 and agitating paddle 44.Wherein, the upper end of agitator 41 offers the first mounting hole, the first feeding-passage 411, first gone out
Expect the intake tunnel 413 of passage 412 and first；High-speed rotating shaft 42, extends through the first mounting hole and to inside agitator 41；Send
Expect that mechanism 43 includes differential mechanism 431 and feeding spiral rod 432, feeding spiral rod 432 is by differential mechanism 431 with high-speed rotating shaft 42
Rotation, the rotary speed of feeding spiral rod 432 is less than the rotary speed of high-speed rotating shaft 42；Agitating paddle 44 and high-speed rotating shaft 42
Lower end be vertically fixedly connected, in the rotating diameter of the one end of agitating paddle 44 away from high-speed rotating shaft 42 and the bottom of agitator 41
Chamber diameter is adapted.It will be appreciated by persons skilled in the art that feeding spiral rod 432 is rotated by differential mechanism 431 with high speed
The rotation of axle 42 can be that rotating Vortex can also be reversely rotated, and be preferably rotating Vortex, rotating Vortex structure in the present embodiment
Simply, speed change can be realized using smaller size smaller, so that the volume of the present embodiment is optimal.Those skilled in the art are also
It is understood that the first tapping channel 412 can be one or more, the need for specific quantity can be according to subsequent handling
Set, be preferably first tapping channel 412 in the present embodiment.
In the present embodiment, main material and multiple auxiliary materials are mixed in mixing machine, are fed by the port of export of mixing machine and first
Passage 411 is connected, and mixed raw material is entered in agitator 41 by the first feeding-passage 411, and water is from the first intake tunnel 413
Into in agitator 41, the two is stirred to form injection magma in agitator 41, then in the presence of agitating paddle 44 from
Enter in first tapping channel 412 in gas fractionation unit 50.Because the rotary speed of feeding spiral rod 432 is less than agitating paddle 44
Rotary speed, so as to form coaxial asynchronous differential shearing motion between agitating paddle 44 and feeding spiral rod 432, energy will be sent
Raw material between the material end of screw rod 432 and agitating paddle 44 is rapidly taken away, and prevents due to feeding spiral rod 432 and agitating paddle 44
Between the clogging that manufactures of stockpile, ultimately result in rotary shaft 521 and damage.Meanwhile, in the present embodiment, agitating paddle 44 is leaned on
The rotating diameter of one end of the nearly inwall of agitator 41 is adapted with the inside diameter of agitator 41, the purpose being arranged such be in order to
The injection magma for allowing agitating paddle 44 to will be close to the inwall of agitator 41 during rotation is taken away, and prevents injection magma in agitator
There is solidification phenomenon in 41 inwalls, reach the purpose of the cleaning inwall of agitator 41, compared with prior art, without continuous one section of operation
Time shuts down cleaning agitator 41, so as to save manpower and materials, improves production efficiency.
Further, coaxial differential chamber 414, feeding chamber 415 and stirring are disposed with upper in agitator 41
Chamber 416, differential mechanism 431 is located at differential chamber 414, and feeding spiral rod 432 is located at feeding chamber 415, and agitating paddle 44 is located at stir chamber
416, the rotating diameter of the one end of agitating paddle 44 away from high-speed rotating shaft 42 is adapted with the diameter of stir chamber 416；First charging
The lateral wall of passage 411 from feeding chamber 415 is extended in feeding chamber 415, and the first tapping channel 412 is from the bottom of stir chamber 416
Madial wall extend to the lateral wall of the bottom of stir chamber 416, lateral wall of first intake tunnel 413 from the upper end of stir chamber 416
Extend in stir chamber 416.In the present embodiment, raw material and water are mixed in stir chamber 416, are revolved in the high speed of agitating paddle 44
Under turning so that the injection magma formation high pressure in stir chamber 416, finally by being arranged on stir chamber 416 in the shorter time
In the inflow gas separator 50 of the first tapping channel 412 of bottom.It will be appreciated by persons skilled in the art that the first charging
The arrival end of passage 411 can set a variety of and outside mode of communicating, such as can be using flange connection or the connection of larynx hoop
Mode is connected, and can specifically be determined according to preceding process or feed way.
In the present embodiment, in order to be further ensured that raw material will not be formed between feeding spiral rod 432 and agitating paddle 44
Block, set the diameter of feeding chamber 415 to be less than the diameter of stir chamber 416, so, agitating paddle 44 and feeding spiral rod 432
Between the differential shearing motion that can be stirred between oar 44 and feeding spiral rod 432 of raw material take away rapidly.Meanwhile, in embodiment
In, because the diameter of feeding chamber 415 is less than the diameter of stir chamber 416, therefore when setting the outlet of the first intake tunnel 413,
The outlet of the first intake tunnel 413 should be caused close to the center position of stir chamber 416, the purpose so set is in order to further
The raw material washed away between agitating paddle 44 and feeding spiral rod 432 so that will not be deposited between agitating paddle 44 and feeding spiral rod 432
In the residual of raw material, it is arranged such simultaneously, moreover it is possible to extend the time of raw material and water hybrid reaction, the chemistry between raw material can be caused
Reaction is more abundant.
In the present embodiment, the thickness for also setting up the height of stir chamber 416 and agitating paddle 44 is adapted.Those skilled in the art can
With understanding, if the height of stir chamber 416 is much larger than the thickness of agitating paddle 44, height of the agitating paddle 44 in stir chamber 416
Speed rotation is difficult to make injection magma formation high pressure, so as to rapidly can not flow into injection magma from the first tapping channel 412
In gas fractionation unit 50, and the injection magma that raw material is formed after being mixed with water, it can solidify in the shorter time, ultimately result in
Stir chamber 416 is blocked.Therefore the height that stir chamber 416 is set should be adapted with the thickness of agitating paddle 44, therebetween specifically
Matching relationship, can be determined according to the proportioning of raw material, during when raw material proportioning so that raw material meets water reaction quickening, stir chamber 416
Gap between agitating paddle 44 should suitably take it is smaller, conversely, what then gap therebetween can be suitably is bigger.
Further, agitating paddle 44 is made up of connector and multiple blades, and connector fixed cover is located at high-speed rotating shaft 42
Lower end, multiple blades are uniformly distributed along the circumference of connector, and blade is hook solid, the rotation of agitating paddle 44 and the bending of blade
Direction is consistent.It will be appreciated by persons skilled in the art that can be to be welded and fixed connection between multiple blades and connector
Can be integrally formed, be preferably formed in one in the present embodiment, the intensity of agitating paddle 44 can be increased by being integrally formed.This area
Technical staff will also be appreciated that the quantity of blade can be three, four or five, be preferably two in the present embodiment,
The number specifically set, can be set as needed, for example, when the quantity increase of the first tapping channel 412, agitating paddle 44
The pressure of offer will increase, the quantity of the increase Leaf of agitating paddle 44 that now just can be suitably, logical to ensure each discharging
Pressure in road.In the present embodiment, when the injection magma in stir chamber 416 rotates with agitating paddle 44 in stir chamber 416, from
In the presence of mental and physical efforts, injection magma can assemble to the inwall of stir chamber 416, with the rotation of agitating paddle 44, the inwall of stir chamber 416
The raw material of attachment can be more and more, ultimately result in the injection magma on the inwall of stir chamber 416 not easy-clear and solidify.For
The generation of this phenomenon is prevented, therefore agitating paddle 44 is set close to the rotating diameter and stir chamber 416 of the inwall one end of stir chamber 416
Diameter be adapted, while setting blade to be hook solid and the purpose that makes bending direction consistent with direction of rotation is to stir
Oar 44 is during rotation, and the injection magma that the blade of hook solid can will be close to the inwall of stir chamber 416 drives to rotation center,
Avoiding problems under the influence of centrifugal force, the injection magma of the inwall of stir chamber 416 can be more poly- more, ultimately result in blade remote
One end of connector increases the phenomenon for occurring being broken due to resistance.The inwall of stir chamber 416 is also avoid simultaneously due to injection magma
Accumulate the solidification phenomenon excessively caused to occur, further strengthen stir chamber 416 and wash ability certainly.
Further, gas fractionation unit 50 includes shell 51 and the dispersed with stirring device 52 being arranged inside shell 51.Its
In, the second mounting hole, the second feeding-passage 511, the second tapping channel 512, the and of the second intake tunnel 513 are offered on shell 51
Exhalant canal 514, the second feeding-passage 511 is connected with the first tapping channel 412, the intake tunnel of exhalant canal 514 and first
413 are connected, and the second intake tunnel 513 is connected with water filling device；Dispersed with stirring device is including rotary shaft 521 and from top to bottom
Exhaust oar 522, disperser 523 and pressure oar 524 in rotary shaft 521 are sequentially coaxially fixedly connected on, rotary shaft 521 can drive
Exhaust oar 522, disperser 523 and pressure oar 524 rotate, exhaust oar 522 and pressure when exhaust oar 522 and the rotation of pressure oar 524
The air-flow of flow direction exhaust oar 522 is formed between oar 524, rotary shaft 521 extends through mounting hole and to the bottom of shell 51.At this
In embodiment, (not shown) is connected by flexible pipe progress between exhalant canal 514 and the first intake tunnel 413；Water filling is filled
Cistern (not shown) is set to, is connected by water pump with the second intake tunnel 513.
In the present embodiment, injection magma enters in disperser 523 from the second feeding-passage 511, and disperser 523 is in rotary shaft
Rotated at a high speed under 521 drive, the injection magma that will enter in disperser 523 is broken up, make the gas that contains in injection magma from
Separated in injection magma.Meanwhile, it is provided with the both sides up and down of disperser 523 and is vented oar 522 and pressure oar 524, and two
Person forms the air-flow of flow direction exhaust oar 522 when rotated, the gas separated from injection magma, with exhaust oar 522 and pressure
Air flow direction exhaust oar 522 side between power oar 524, is discharged eventually through exhalant canal 514, and gas is free of under residue
Produce magma in the presence of self gravitation to enter in agitating paddle 44, finally under the high pressure that pressure oar 524 rotates at a high speed formation
Entered by the second tapping channel 512 in molding main-machine 60.Therefore, the injection magma after being handled by gas fractionation unit 50,
Gas in injection magma is able to exclude the production magma without gas to form final molding, so as to ensure that final molding
Any surface finish of product, and even density.
Further, discharge chamber 515, scattered chamber 516 and pressure chamber are sequentially coaxially provided with inside shell 51 from top to bottom
517, the diameter for disperseing chamber 516 is less than the diameter of discharge chamber 515 and pressure chamber 517, and exhaust oar 522 is located in discharge chamber 515, point
Dissipate slurry to be located in scattered chamber 516, pressure oar 524 is located in pressure chamber 517；Second feeding-passage 511 is from the outside of scattered chamber 516
Wall is extended in scattered chamber 516, and the second tapping channel 512 extends to pressure chamber 517 from the madial wall of the bottom of pressure chamber 517
The lateral wall of bottom, the lateral wall of the second intake tunnel 513 from scattered chamber 516 is extended in discharge chamber 515, exhalant canal 514
The lateral wall of discharge chamber 515 is extended to from the madial wall of discharge chamber 515.In the present embodiment, the diameter for disperseing chamber 516 is less than exhaust
The diameter of chamber 515 and pressure chamber 517, the purpose being arranged such is discharged to prevent from breaing up in disperser 523 being molded after magma
Gas escape.If it will be appreciated by persons skilled in the art that scattered chamber 516 with diameter greater than discharge chamber 515 and pressure chamber
517, then be more than the position of discharge chamber 515 and pressure chamber 517 in scattered chamber 516, due to beyond discharge chamber 515 and pressure chamber
The airflow range formed between 517, can cause the gas for breaing up injection magma discharge together to enter with magma is molded
In pressure chamber 517, finally enter in the presence of agitating paddle 44 in molding main-machine 60, so that the gypsum finally given
Light hollow partition plate containing alveolate surface smoothness due to reducing, Density inhomogeneity, therefore in the present embodiment, set and divide
It is in order that must be vented more thorough that the diameter of scattered chamber 516, which is less than pressure chamber 517 and the diameter of discharge chamber 515, it is ensured that finally given
Gypsum lightweight hollow partition board better quality.
Further, exhaust oar 522 and pressure oar 524 include connector and multiple blades, and connector fixed cover is located at
In rotary shaft 521, blade is fixedly connected on connector, and blade is uniformly distributed along the circumference of connector, is vented the leaf of oar 522
Quantity of the quantity of piece more than the blade of pressure oar 524.It will be appreciated by persons skilled in the art that between blade and connector
Can be welded and fixed in integral shaping, the present embodiment to be preferably formed in one.In the present embodiment, pressure oar 524 and exhaust
The coaxial rotating of oar 522, therefore pressure oar 524 and exhaust oar 522 can extract gas between the two simultaneously, and be vented in oar 522
The quantity of blade is more than the quantity of the Leaf of pressure oar 524, therefore, and the ability that exhaust oar 522 extracts gas is more than pressure oar 524
The ability of gas is extracted, exhaust oar 522 is flowed to as a result, being formed between exhaust oar 522 and agitating paddle 44 from pressure oar 524
Broken up in air-flow, final injection magma the gas separated can be formed between exhaust oar 522 and pressure oar 524 by
Air flow direction exhaust oar 522 side of the flow direction exhaust oar 522 of pressure oar 524.It will be appreciated by persons skilled in the art that exhaust
The quantity difference of oar 522 and the Leaf of pressure oar 524 can be set according to the need for specific, when being noted in the second feeding-passage 511
When modeling magma flow is larger, it can suitably increase pressure oar 524 and the leaf delta in exhaust oar 522, on the contrary can be appropriate
The quantity of reduction between the two is poor.Those skilled in the art will also be appreciated that the quantity of the Leaf of pressure oar 524 can also
Set according to Production requirement, need second to go out when the quantity of the second tapping channel 512 setting is more or small product size is larger
When expecting to produce magma increased flow capacity in passage 512, the quantity of the Leaf of increase pressure oar 524 that can be suitably.In this implementation, pressure
The blade quantity of oar 524 is preferably two, and the quantity of the exhaust Leaf of oar 522 is preferably three.
In the present embodiment, the blade for also setting up pressure oar 524 and exhaust oar 522 is hook solid, and exhaust oar 522 and pressure
The direction of rotation of power agitating paddle 44 is consistent with the bending direction of blade.Because the high speed of disperser 523 rotates, in pressure chamber
517 and discharge chamber 515 in can be containing production magma, and the production magma in pressure chamber 517 and discharge chamber 515 is with pressure oar
524 rotate with exhaust oar 522 in pressure chamber 517 and discharge chamber 515, under the influence of centrifugal force, and production magma can be to pressure
The inwall aggregation of chamber 517 and discharge chamber 515, with the rotation of pressure oar 524 and exhaust oar 522 so that pressure chamber 517 and exhaust
The production magma adhered on the inwall of chamber 515 is more and more, causes raw material on the inwall of pressure chamber 517 and discharge chamber 515 not
Easy-clear and solidify.Therefore set the blade of pressure oar 524 and exhaust oar 522 to be hook solid and make bending direction and rotation
It is that the blade of hook solid will can be leaned in order to allow pressure oar 524 and exhaust oar 522 during rotation to turn the consistent purpose in direction
Production magma on the inwall of nearly pressure chamber 517 and discharge chamber 515 drives to rotation center, and avoiding problems the work in centrifugal force
Under, the production magma on the inwall of pressure chamber 517 and discharge chamber 515 can be more poly- more, ultimately result in blade away from connector
One end there is the phenomenon that is broken because resistance increases.Also avoid simultaneously on the inwall of pressure chamber 517 and discharge chamber 515 due to
The solidification phenomenon that raw material accumulation is excessively caused occurs, and also make it that pressure chamber 517 and discharge chamber 515 have and washes ability certainly.
In the present embodiment, in order to improve the automatic cleansing power of gas fractionation unit 50, the blade of exhaust oar 522 is also set up
It is adapted close to the rotating diameter of one end of the side wall of discharge chamber 515 and the diameter of discharge chamber 515, the blade of pressure oar 524 is leaned on
The rotating diameter of one end of nearly pressure chamber 517 and the diameter of pressure chamber 517 are adapted.The purpose being arranged such, is to allow pressure
Power oar 524 and exhaust oar 522 are during rotation, and blade can be further by the inwall of pressure chamber 517 and discharge chamber 515
Raw material take away so that pressure chamber 517 and discharge chamber 515 to wash ability certainly stronger.
Disperser 523 in the present embodiment includes connecting shaft and a component discrete piece of the axially symmetric distribution along connecting shaft,
Connecting shaft fixed cover is in rotary shaft 521.It will be appreciated by persons skilled in the art that the quantity of dispersible tablet can also be three
It is individual or four etc. it is multiple along the circumferential uniform parts of connecting shaft, the specific quantity of dispersible tablet can be noted according to entering in scattered chamber 516
Mould the flow of magma to determine, when flow is larger, can suitably increase the quantity of dispersible tablet, conversely, the quantity of dispersible tablet can
Suitably to reduce；It can be to be welded and fixed or be integrally formed between dispersible tablet and connecting shaft, be preferably integrated into the present embodiment
Type.Dispersible tablet is adapted close to the rotating diameter of one end of the side wall of scattered chamber 516 and the diameter of scattered chamber 516.It is arranged such
Purpose be in order that the raw material that must enter scattered chamber 516 sufficiently be broken up by disperser 523 so that the gas contained in raw material
Sufficiently separated, so as to ensure that the quality of gypsum lightweight hollow partition board.
Further, molding main-machine 60 includes injection mold 61, mold 62, lower mould 63, the first side mould 64, second
Side mould 65 and multigroup core pulling axle 66, wherein, material feeding passage, material feeding passage and the second tapping channel are offered on injection mold
512 connections, the both sides of injection channel 611 are further opened with multigroup connecting hole；Mold 62, lower mould 63, the and of the first side mould 64
Second side mould 65 is located at side of the injection mold 61 away from the second tapping channel 512, and is led with the composition shaping of injection mold 61
The injection die cavities 67 of machine 60；Core pulling axle 66 is through connecting hole and to extension inside injection die cavities 67, and core pulling axle 66 can be in connecting hole
Middle rotation.In the present embodiment, mold 62, lower mould 63, first mould 65 at mould 64 and second are soft conveyer belt,
Specifically, a pair of driving cogs are fixedly installed in the upside of material feeding passage, downside, left side and right side (reference is in direction using in Fig. 6)
Wheel 82, is equipped with transmission chain on travelling gear 82, soft conveyer belt is equipped with the outside of transmission chain.By soft conveying
Mold 62, lower mould 63, first with the composition closed cell type injection molding of the composition of mould 65 surrounding at mould 64 and second
Chamber 67, meanwhile, soft conveyer belt can be rotated under the drive of gear, and the direction of soft conveyer belt rotation is close to injection molding
The side of chamber 67, runs to the side away from molding main-machine 60.Due to generating the production magma tool of gypsum lightweight hollow partition board
There is the characteristic of rapid solidification, therefore after production magma enters in injection die cavities 67, energy quick solidification, in the band of soft conveyer belt
Under dynamic, the gypsum lightweight hollow partition board of coagulation forming can be run to the side away from molding main-machine 60, final to carry out cutting storage
Deposit, consequently, it is possible to improve the continuity of production, successional production can be carried out using one set of die, so as to improve production
Efficiency.
With a pair it is one group of setting for the core pulling axle 66 to gypsum lightweight hollow partition board core pulling in the present embodiment,
The purpose being arranged such is in order that the surface for obtaining core pulling axle 66 can be realized during core pulling wash function certainly.Specifically,
Core pulling axle 66 is the boss structure that big footpath section is fixedly connected with path section, wherein, path section passes through connecting hole and and driving element
Connection so that core pulling axle 66 can rotate in connecting hole, and the direction of rotation of two in each group core pulling axle 66 is consistent.Big footpath
Section is used for the outer circumference surface that the big footpath section of two core pulling axles 66 in core pulling, and each group is carried out to gypsum lightweight hollow partition board
Between be smaller than 1mm.Due to being smaller than between the outer circumference surface of the big footpath section of two core pulling axles 66 in every group
1mm, therefore, when the outer circumference surface of the big footpath section of core pulling axle 66 is attached with production magma, by being revolved between every group of core pulling axle 66
The frictional force produced during turning, by the production magma of respective surface attachment with so as to ensure that the cleannes of core pulling axle 66.
Would not so occur due to the long-play of core pulling axle 66, surface solidification has production magma, cause gypsum lightweight hollow every
The core bore of wallboard is more and more big, and the situation for ultimately resulting in gypsum lightweight hollow partition board intensity decreases occurs.Meanwhile, the present embodiment
In, adhere to production magma to further reduce the outer circumference surface of core pulling axle 66, the material of core pulling axle 66 is nonpolar metal material
Matter, i.e. material used by core pulling axle 66 have non-adhesiveness energy, such as modified polyetheretherketonefiber, ST or modified Teflon.
It will be appreciated by persons skilled in the art that the quantity of mandrel is set in molding main-machine 60, can be according to specific Production requirement
To determine, when the gypsum lightweight hollow partition board of production is wider, several groups of core pulling axles 66 can be set, otherwise can set less more
Several groups of core pulling axles 66.Personnel will also be appreciated that multiple core pulling axles 66 can be each core pulling axle 66 in art technology
It is respectively provided with a driving element or multiple core pulling axles 66 shares a driving element, then action is entered by gear train
Power is transmitted, in the present embodiment, preferably one driving element.
Further, molding main-machine 60 also includes clear flitch 68, and clear flitch 68 is against injection mold 61 close to injection die cavities
67 side, clear flitch 68 passes through core pulling axle 66, and clear flitch 68 can be done with the rotation of core pulling axle 66 along above and below core pulling axle 66
Move back and forth.Specifically, the middle part of the clear upside of flitch 68 offers the U-type groove 681 corresponding with injection channel 611, clear flitch
Multigroup waist-shaped hole 682 corresponding with mandrel is further opened with 68, and the length direction of waist-shaped hole 682 and the clear longitudinal direction of flitch 68 are right
Claim direction of principal axis consistent, mandrel passes through this waist-shaped hole 682.Wherein, a waist-shaped hole 682 at least two groups waist-shaped holes 682 is opened point
It is not located in different oval grooves 683, the short-axis direction of oval groove 683 is consistent with the length direction of waist-shaped hole 682, and several are ellipse
Circular groove 683 is distributed with the longitudinally asymmetric axial symmetry of clear flitch 68.In the present embodiment, cam 684, cam 684 and core are additionally provided with
Axle is fixedly connected, in oval groove 683, and the radius of turn and oval groove 683 of the one end of cam 684 away from pivot
Major axis radius is adapted, thus, cam 684 rotates with mandrel in oval groove 683, just drives cleaning plate to be done on mandrel
It is lower to move back and forth, because cleaning plate is arranged at the exit of the injection channel 611 against injection mold 61, therefore when clear flitch 68
When pumping, injection mold 61 will be cleaned out close to the injection magma that the side of injection die cavities 67 is adhered to, it is to avoid
Injection magma solidifies here, the unimpeded of injection channel 611 is influenceed, while also avoiding injection mold 61 close to injection die cavities 67
Side solidification has injection magma to influence soft belt to transport the gypsum lightweight hollow partition board of shaping.Those skilled in the art can
With understanding, oval groove 683, with the longitudinally asymmetric axial symmetry of clear flitch 68, is to ensure that it is flat that clear flitch is run about 68
Surely, it is preferably four while the quantity of oval groove 683 can be two or four, in the present embodiment.In the present embodiment, in mandrel
On be further fixedly arranged on clear material block 661, clear material block 661 is fixedly connected with the path section of mandrel close to the side in excessive footpath section, clearly
Expect the attachment of the clear side of flitch 68 away from injection mold 61 as the rotational energy of mandrel is cleaned out of block 661, so further
Ground ensure that soft belt transports the smooth degree of the gypsum lightweight hollow partition board after shaping, it is ensured that the continuity of production,
Improve production efficiency.In this application, in order to reduce the attachment of clear 68 pairs of injection magma of flitch, the material of clear flitch 68 is preferred
For non-sticky material.
Further, cutter device 70 includes conveyer 71, cutting rack 72 and cutter 73；Conveyer 71 and injection molding
The port of export connection of chamber 67；Cutting rack 72 is flexibly connected with conveyer 71, cutting rack 72 can on conveyer 71 along product biography
Direction is sent to move back and forth；Cutter 73 are arranged on cutting rack 72, cutter 73 can on cutting rack 72 along and product sender
Moved to vertical direction.The product being molded from the port of export of injection die cavities 67 is driven to cut place by conveyer 71 to be cut,
Because cutting rack 72 can be moved on conveyer 71 along the direction of transfer of product, and cutter 73 are arranged on cutting rack 72, and
Cutter 73 can be moved on cutting rack 72 along the direction vertical with product direction of transfer, therefore, and cutter 73 are in cutting, energy
Moved along the product direction of transfer direction both direction vertical with product direction of transfer, when set cutting rack 72 translational speed with
When the translational speed of product is consistent, the moving direction of the opposing product of cutter 73 is only the vertical direction of product direction of transfer, such as
This, the cutting edge of the product after cutting is a straight flange vertical with product direction of transfer, so that, in the later stage without to product
Cutting edge is modified, and saves the amount of labour of workman, moreover it is possible to improve production efficiency.
In the present embodiment, the product that cutting is completed can be sent in turning device by conveyer 71, in this course,
To avoid colliding between follow-up product, it is also provided with accelerating dragging component 711 in this section of conveyer 71 (in figure not
Show), the product for cutting completion is rapidly dragged in turning device, so as to avoid colliding with subsequent product, enters one
Step ground ensures the quality of product.
Further, travelling gear 82 and rotary shaft 521 are provided with the base of conveyer 71, rollover stand 81 includes circular arc
Shape joggle piece 811, circular arc joggle piece 811 is intermeshed with travelling gear 82, and rollover stand 81 passes through rotary shaft 521 and conveyer
71 rotatable connections.In the present embodiment, overturn rollover stand 81 by the way of gear is engaged, turned in order that obtaining rollover stand 81
It is steady during turning, when particularly product will reach drying hay stacker 90, control the crawl of rollover stand 81, it is to avoid product by
In in switching process inertia it is too big, be thrown out of.
In the present embodiment, product carries out drying pile on drying hay stacker 90, when the product of pile reaches a fixed number
During amount, then by workman product is transported to storehouse using transfer tools such as fork trucks.
The above, the only embodiment of the application, but the protection domain of the application is not limited thereto, and it is any
Those familiar with the art can readily occur in change or replacement in the technical scope that the application is disclosed, and should all contain
Cover within the protection domain of the application.Therefore, the protection domain of the application should be based on the protection scope of the described claims.
Claims (10)
1. a kind of automatic production line for being used to produce gypsum lightweight hollow partition board, it is characterised in that including：
Mixing system, the mixing system is used to be mixed raw material, and the mixing system includes major ingredient adding set, multiple
Adjuvant adding device and mixing device, the major ingredient adding set and multiple adjuvant adding devices are filled with the batch mixing respectively
Connection is put, main material and multiple auxiliary materials are mixed in mixing device；
Mold system, the mold system is used to mixed raw material carrying out mould molding, and the mold system includes stirring
Device, gas fractionation unit, molding main-machine and water filling device, one end of the agitating device are connected with the mixing device, separately
One end is connected with one end of the gas fractionation unit, and the other end of the gas fractionation unit is connected with the molding main-machine,
The water filling device is connected by the gas fractionation unit with the agitating device；
The offline system of finished product, the offline system of finished product is used for will be offline by the product after mold system shaping, described
The offline system of finished product includes cutter device, turn-down rig and drying hay stacker, the cutter device and the die device
The port of export is connected, and the turn-down rig is rotatably connected with the cutter device, and the drying hay stacker is fixed on the stirring
Product upset after shaping is positioned on the drying hay stacker by the side of device, the turn-down rig.
2. the automatic production line according to claim 1 for being used to produce gypsum lightweight hollow partition board, it is characterised in that
The adjuvant adding device includes auxiliary material connecting gear, auxiliary material storehouse and broken arch mechanism；
The top in the auxiliary material storehouse offers auxiliary material addition mouth and mounting hole, and the auxiliary material storehouse has been internally formed and the mounting hole
Coaxial circular accommodating chamber, the bottom of the accommodating chamber is a plane, and the accommodating chamber bottom is further opened with auxiliary feed outlet；
The broken arch mechanism include broken arch rotary shaft and multiple broken arch blades, the broken arch rotary shaft through the mounting hole and to
Extend inside the accommodating chamber, uniformly fixation is set in the broken arch rotary shaft to multiple broken arch blades from top to bottom
On, it is in small distance and many with the accommodating chamber bottom close to one of the accommodating chamber bottom in multiple broken arch blades
The individual broken arch blade is uniformly distributed along the circumference of rotary shaft；
The auxiliary material connecting gear is fixedly connected with the bottom in the auxiliary material storehouse, the upper end of the auxiliary material connecting gear offer with
The auxiliary material import that the auxiliary feed outlet matches, the auxiliary material connecting gear is connected with the mixing device.
3. the automatic production line according to claim 2 for being used to produce gypsum lightweight hollow partition board, it is characterised in that
The mixing device includes offering multiple charging apertures, Duo Gesuo on mixing machine and batch mixing screw rod, the side wall of the mixing machine
State charging aperture and be respectively communicated with the major ingredient adding set and multiple auxiliary material connecting gears, the batch mixing screw rod is embedded in institute
State in mixing machine, the batch mixing screw rod can rotate in the mixing machine.
4. the automatic production line according to claim 3 for being used to produce gypsum lightweight hollow partition board, it is characterised in that
The agitating device includes agitator and the high-speed rotating shaft, feed mechanism and the stirring that are arranged inside the agitator
Oar；
The first mounting hole, the first feeding-passage, the first tapping channel and the first intake tunnel are offered on the agitator, it is described
First feeding-passage is connected with the discharge end of the mixing machine；
High-speed rotating shaft, extends through first mounting hole and to inside the agitator；
The feed mechanism includes differential mechanism and feeding spiral rod, and the feeding spiral rod is by the differential mechanism with the high speed
Rotary shaft rotates, and the rotary speed of the feeding spiral rod is less than the rotary speed of the high-speed rotating shaft；
The agitating paddle is vertical with the lower end of the high-speed rotating shaft to be fixedly connected, and the agitating paddle is away from the high-speed rotating shaft
The bottom intracavity diameter of rotating diameter and the agitator of one end be adapted.
5. the automatic production line according to claim 4 for being used to produce gypsum lightweight hollow partition board, it is characterised in that
The agitating paddle includes connector and the multiple blades being fixedly connected with connector, and the connector fixed cover is located at the high speed
The lower end of rotary shaft, circumference of multiple blades along the connector is uniformly distributed, and the blade is hook solid, the stirring
The direction of rotation of oar is consistent with the bending direction of the blade.
6. the automatic production line according to claim 4 for being used to produce gypsum lightweight hollow partition board, it is characterised in that
The gas fractionation unit includes shell and is arranged at the dispersed with stirring device of enclosure；
The second mounting hole, the second feeding-passage, the second tapping channel, the second intake tunnel and water outlet are offered on the shell logical
Road, second feeding-passage is connected with first tapping channel, the exhalant canal and the first intake tunnel phase
Connection, second intake tunnel is connected with water filling device；
The dispersed with stirring device includes rotary shaft and the exhaust being sequentially coaxially fixedly connected on from top to bottom in the rotary shaft
Oar, disperser and pressure oar, the rotary shaft can drive the exhaust oar, the disperser and pressure oar rotation, described
The air-flow of flow direction exhaust oar, the rotation are formed when being vented oar and pressure oar rotation between the exhaust oar and the pressure oar
Rotating shaft extends through the mounting hole and to the bottom of the shell.
7. the automatic production line according to claim 6 for being used to produce gypsum lightweight hollow partition board, it is characterised in that
The exhaust oar and the pressure oar include connector and multiple blades, and the connector fixed cover is located at the rotary shaft
On, the blade is fixedly connected on the connector, and circumference of multiple blades along the connector is uniformly distributed；
The blade is bending, the direction of rotation and the bending direction one of the blade of the exhaust oar and the pressure oar
Cause；
The number of blade of the exhaust oar is more than the number of blade of the pressure oar.
8. the automatic production line according to claim 6 for being used to produce gypsum lightweight hollow partition board, it is characterised in that
The molding main-machine includes injection mold, mold, lower mould, first mould and multigroup core pulling axle in mould and second；
Material feeding passage is offered on the injection mold, the material feeding passage is connected with second tapping channel, the injection
The both sides of passage are further opened with multigroup connecting hole；
The mould in mould and described second of the mold, the lower mould, described first is constituted by soft conveyer belt, and
Positioned at side of the injection mold away from second tapping channel, the note of the molding main-machine is constituted with the injection mold
Plastotype chamber；
The core pulling axle is through the connecting hole and to extension inside the injection die cavities, and the core pulling axle can be in the connecting hole
Middle rotation, the mandrel can be cleaned in rotary course to its own face.
9. the automatic production line according to claim 8 for being used to produce gypsum lightweight hollow partition board, it is characterised in that
The cutter device includes conveyer, cutting rack and cutter；
The conveyer is connected with the port of export of the injection die cavities；
The cutting rack is flexibly connected with the conveyer, the cutting rack can on the conveyer along product direction of transfer
It is mobile；
The cutter are arranged on the cutting rack, and the cutter can hang down on the cutting rack along with product direction of transfer
Straight direction movement.
10. the automatic production line according to claim 9 for being used to produce gypsum lightweight hollow partition board, its feature exists
In being provided with travelling gear and rotary shaft on the base of the conveyer, the rollover stand includes circular arc joggle piece, the circle
Arc joggle piece is intermeshed with the travelling gear, and the rollover stand is rotated by the rotary shaft and the conveyer to be connected
Connect.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710296671.0A CN106938495B (en) | 2017-04-28 | 2017-04-28 | Automatic production line for producing gypsum light hollow partition plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710296671.0A CN106938495B (en) | 2017-04-28 | 2017-04-28 | Automatic production line for producing gypsum light hollow partition plate |
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| CN106938495B CN106938495B (en) | 2023-10-17 |
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| CN110142845A (en) * | 2019-04-09 | 2019-08-20 | 四川科筑科技有限公司 | A kind of gypsum board forming device and plaster board production equipment |
| CN110154207A (en) * | 2019-04-09 | 2019-08-23 | 四川科筑科技有限公司 | A kind of plasterboard automatic production line |
| CN110497516A (en) * | 2019-08-29 | 2019-11-26 | 四川华一众创新材料有限公司 | A kind of complete production line of light gypsum partition plate and the production method of light gypsum partition plate |
| CN114714473A (en) * | 2022-04-11 | 2022-07-08 | 三峡大学 | Production device and method for preparing low water-paste ratio ribbon board |
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|---|---|
| CN106938495B (en) | 2023-10-17 |
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