CN106932410B - High-precision mirror surface automatic detection equipment and working method thereof - Google Patents

High-precision mirror surface automatic detection equipment and working method thereof Download PDF

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Publication number
CN106932410B
CN106932410B CN201710178693.7A CN201710178693A CN106932410B CN 106932410 B CN106932410 B CN 106932410B CN 201710178693 A CN201710178693 A CN 201710178693A CN 106932410 B CN106932410 B CN 106932410B
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China
Prior art keywords
control module
detection
control unit
fan
station
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CN106932410A (en
Inventor
杨晓燕
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Suzhou Xinhe Mirrors Co ltd
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Suzhou Xinhe Mirrors Co ltd
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Priority to CN201710178693.7A priority Critical patent/CN106932410B/en
Publication of CN106932410A publication Critical patent/CN106932410A/en
Priority to PCT/CN2017/102743 priority patent/WO2018171139A1/en
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00—Cleaning by methods involving the use of air flow or gas flow
    • B08B5/04—Cleaning by suction, with or without auxiliary action
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01—Arrangements or apparatus for facilitating the optical investigation
    • G01N21/15—Preventing contamination of the components of the optical system or obstruction of the light path
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N2021/845—Objects on a conveyor
    • G01N2021/8455—Objects on a conveyor and using position detectors
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N2021/9511—Optical elements other than lenses, e.g. mirrors

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  • Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses high-precision mirror surface automatic detection equipment, which is characterized in that: comprising the following steps: the machine comprises a machine body, a workbench, a dust removing device, a fan, a detecting device and a control device, wherein a detecting streamline is arranged on the workbench, a feed inlet and a discharge outlet are respectively arranged at the front and the rear of the detecting streamline, and a first station, a second station and a third station are arranged on the detecting streamline; the dust collector is located on the first station, and on the second station was located to the fan, on detection device located the third station, detection device's top was equipped with air purifier, and dust collector, fan, detection device and air purifier all are connected with controlling means. According to the invention, the plurality of stations are arranged on the detection streamline, the dust removing device and the fan are arranged on the stations, the dust removing device and the fan are used for carrying out dust removing treatment on the lenses, and then the detection device is used for detecting the lenses, so that the detection environment of the lenses is ensured, and the detection accuracy is effectively improved.

Description

High-precision mirror surface automatic detection equipment and working method thereof
Technical Field
The invention belongs to the field of mirror surface detection, and particularly relates to high-precision mirror surface automatic detection equipment and a working method thereof.
Background
The mirror surface is smooth, and the requirement is high because of the use characteristic, so the whole detection is very important, and most of the existing detection devices only detect the appearance of the surface, however, the quality of the detection environment is directly related to whether the detection result is accurate or not.
Most of the existing mirror surface detection equipment adopts naked detection, and in the detection process, a plurality of dust falls on the mirror surface or the detection equipment, so that serious pollution is caused to the mirror surface and the detected equipment, the cleanliness of the mirror surface is influenced, meanwhile, the accuracy of the detection result is also influenced, and in addition, pollution is caused to electrical elements and the like in the detection equipment, and the service life of the detection equipment is influenced; meanwhile, the cleanliness of the detection environment is poor, so that after mirror detection, the mirror detection device is required to be subjected to subsequent dust removal treatment, so that the production fund and labor cost are increased, the mirror itself is damaged, and the existing mirror detection device is still to be improved.
Disclosure of Invention
The invention aims to: in order to overcome the defects, the invention aims to provide the high-precision automatic mirror surface detection equipment, a plurality of stations are arranged on a detection streamline, lenses are cleaned for a plurality of times, and then the lenses are detected by a detection device, so that the accuracy of the lens detection is greatly improved, the repeated pollution to the lenses is effectively prevented, the automation degree of the whole equipment is high, and the working efficiency of the equipment is also effectively improved.
The technical scheme is as follows: in order to achieve the above object, the present invention provides a high-precision mirror surface automatic detection apparatus, characterized in that: comprising the following steps: the dust removing device comprises a machine body, a workbench, a dust removing device, a fan, a detection device and a control device, wherein a detection streamline is arranged on the workbench, a feed inlet and a discharge outlet are respectively arranged at the front and the rear of the detection streamline, and a first station, a second station and a third station are arranged on the detection streamline; the dust removing device is arranged on the first station, the fan is arranged on the second station, the detection device is arranged on the third station, the air purifier is arranged above the detection device, and the dust removing device, the fan, the detection device and the air purifier are all connected with the control device.
According to the high-precision automatic mirror surface detection equipment, the plurality of stations are arranged on the detection streamline, the dust removing device and the fan are arranged on the stations, the dust removing device and the fan are used for carrying out dust removing treatment on the lenses, then the detection device is used for detecting the lenses, and the air environment in the detection device is treated through the air purifier while the detection is carried out, so that the detection environment of the lenses is further ensured, the detection accuracy is effectively improved, the work of cleaning the lenses again after the detection is omitted, a large amount of actual and manpower is saved, the damage to the lenses is reduced, and the production requirements of enterprises are better met.
The invention further comprises a cleaning mechanism, wherein the cleaning mechanism is arranged at the first station and is connected with the control device, and the cleaning mechanism can be used for deeply cleaning the lenses, so that the cleanliness of the lenses is further improved, and the detection accuracy is further improved.
The dust removing device is provided with a support frame, a first motor, a servo left-right feeding mechanism, an up-down dislocation mechanism and a dust removing mechanism, wherein the first motor is arranged at one end of the support frame, the servo left-right feeding mechanism is arranged on the support frame, the up-down dislocation mechanism is connected with the servo left-right feeding mechanism through a first connecting piece, the dust removing mechanism is connected with the up-down dislocation mechanism through a connecting part in an installation manner, and a rotating mechanism is arranged in the connecting part and can rotate the dust removing mechanism in an angle according to actual requirements, so that the detection requirements can be better met.
The second motor and the dust removing component are arranged in the dust removing mechanism, the second motor is connected with the second connecting piece through the rotating mechanism, the dust removing component is arranged below the second connecting piece, and the second motor is used for driving the dust removing component, so that the power supply pressure of the first motor can be effectively slowed down, and the normal operation of the dust removing component can be effectively ensured.
According to the invention, the second connecting piece adopts the tap chuck or the connecting rod, the clamping sleeve is arranged at the outer side of the tap chuck, and the clamping sleeve can play an effective dustproof effect and also play a good role in protecting the tap chuck.
In the invention, the dust removing component is provided with the quick-change block, the quick-change block is connected with the tap chuck, and the circumferential direction of the quick-change block is provided with the clamping ring, so that the quick-change block is convenient to mount and dismount.
The magnet is arranged in the dust removing component, the dust removing cotton with magnetism is arranged on the magnet, the ring is arranged on the magnet, and the magnet is connected with the rotating mechanism through the connecting rod, so that various choices are provided for the dust removing component, the dust removing component can be selected according to actual needs of enterprises, and the application range of the dust removing component is improved.
The detection device is provided with a detection mechanism and a light source, a support is arranged at the position of the detection streamline at the third station, and the detection mechanism and the light source are respectively arranged on the support through connecting pieces.
The detection mechanism adopts a CCD detection mechanism, and the high precision of the detection mechanism is utilized to improve the detection precision of the detection mechanism.
The cleaning mechanism is provided with the cleaning liquid tank and the cleaning liquid nozzle, the cleaning liquid tank is arranged below the workbench, the cleaning liquid nozzle is arranged at the discharge hole and is connected with the cleaning liquid tank through a pipeline, and the cleaning liquid is used for thoroughly cleaning the surface of the lens, so that the cleanliness of the lens is improved.
According to the invention, the first station, the second station and the third station on the detection flow line are all provided with dust removal devices, and the dust removal devices can be arranged on each station according to the actual requirements of enterprise detection to improve the cleanliness of the stations.
According to the invention, the protective cover is arranged on the outer side of the detection device, the protective cover is transparent, and the protective cover can play a good role in protecting the detection device, so that the service life of the detection device is effectively prolonged.
According to the invention, the correlation optical fiber is arranged at the opposite position of the dust removal device on the workbench, and is connected with the control device, so that the correlation optical fiber can accurately detect that a lens enters a station, and the intellectualization of the detection equipment is improved.
According to the invention, the fan adopts the ion fan, and the suction gun is arranged below the front part of the workbench and positioned at the front part of the fan, so that the suction gun is matched with the fan, and the dust removal effect of the fan is further effectively improved.
According to the invention, the guide blocks are arranged on the two sides of the feeding hole on the workbench, and the guide blocks have a good guiding effect on the lens on the detection flow line, so that the lens is prevented from flowing out of the flow line.
The guide block comprises the guide part and the extension part, wherein the guide part is arranged at one end of the extension part, and is inclined outwards from the middle, so that the guide part is inclined outwards, and the lens at the feed inlet can be effectively ensured to smoothly enter the detection flow line.
The workbench is provided with the conveying mechanism for conveying the lenses, the conveying mechanism is connected with the driving mechanism in the control device, and the conveying mechanism is arranged to enable the lenses to be automatically carried to move on the detection streamline, so that real intelligent detection is realized.
The control device is provided with a transmission control module, a dust removal control module, a fan control module, a suction gun control module, a detection control module, a purifier control module, a cleaning control module, an optical fiber control module and a controller module, wherein the transmission belt control module is connected with a transmission mechanism on a workbench, the dust removal control module is connected with the dust removal device, the fan control module is connected with the fan, the suction gun control module is connected with the suction gun, the detection control module is connected with the detection device, the purifier control module is connected with the air purifier, the cleaning control module is connected with the cleaning mechanism, the optical fiber control module is connected with the correlation optical fiber, and the transmission control module, the dust removal control module, the fan control module, the suction gun control module, the detection control module, the purifier control module, the cleaning control module and the correlation optical fiber are all connected with the controller module.
The control module is provided with a transmission control unit, a dust removal control unit, a fan control unit, a suction gun control unit, a detection control unit, a purifier control unit, a cleaning control unit, an optical fiber control unit and a controller, wherein the transmission control unit is connected with the transmission control module, the dust removal control unit is connected with the dust removal control module, the fan control unit is connected with the fan control module, the suction gun control unit is connected with the suction gun control module, the detection control unit is connected with the detection control module, the purifier control unit is connected with the purifier control module, the cleaning control unit is connected with the cleaning control module, the optical fiber control unit is connected with the optical fiber control module, and the transmission control unit, the dust removal control unit, the fan control unit, the suction gun control unit, the detection control unit, the purifier control unit, the cleaning control unit and the optical fiber control unit are all connected with the controller.
The invention relates to a working method of high-precision mirror automatic detection equipment, which comprises the following steps:
(1): firstly, a switch of the detection equipment is started to enable the whole equipment to enter a working state;
(2): the lens is transferred onto the workbench from the production streamline, enters the detection streamline through the feeding hole, and then the controller commands the transmission control module to start working through the transmission control unit, so that the lens continuously moves forwards on the detection streamline;
(3): when the lens moves to the first station, the correlation optical fiber senses that the lens arrives, the detected information is immediately transmitted to the controller, the controller commands the cleaning control unit to start working, the cleaning control unit sends an instruction to the cleaning control module, and the cleaning control module commands the cleaning liquid nozzle in the cleaning mechanism to spray the cleaning liquid onto the lens;
(4): after the cleaning solution is sprayed on the lenses, the controller commands the dust removal control module to start working through the dust removal control unit, and commands the dust removal device to start working through the dust removal control module;
(5): after the dust removing device receives the command, the dust removing part removes dust on the lenses on the station;
(6): after the first station completes dust removal, the conveying mechanism drives the lens to move to the second station, and when the lens moves to the second station, the controller commands the fan control module to start working through the fan control unit, and commands the fan to start working through the fan control module;
(7): the controller commands the suction gun control module to start working through the suction gun control unit while the fan works in the last step, and sends an instruction to the suction gun through the suction gun control module to enable the suction gun to be matched with the fan to remove the residual dust on the lens;
(8): after the second station is finished, the conveying mechanism drives the lens to move to the third station, and when the lens moves to the third station, the controller commands the detection control unit to start working, so that the detection control unit sends an instruction to the detection control module, and the detection control module commands the detection device to start working;
(9): when the detection device receives the instruction, the light source is turned on, then the detection mechanism starts to detect the lens, detected data are transmitted to the controller in the control device, and the detected data are analyzed and processed through the data processor in the controller;
(10): the controller commands the detection control unit to start working while the detection device works in the steps (8) - (9), so that the detection control unit sends an instruction to the detection control module, and the detection control module commands the detection device to start working;
(11): when the detection device receives the instruction, the light source in the detection device is turned on, and then the detection mechanism (61) starts to detect the lens;
(12): after the detection mechanism detects, the detected data are transmitted to the control device, the detected data are displayed through the display screen, and once the detected data are analyzed to obtain that the lens has a problem, the controller commands the alarm control module to control the alarm device to carry out alarm reminding through the alarm control unit;
(13): and when the detection mechanism works, the controller commands the purifier control unit to start working, so that the purifier control unit sends an instruction to the purifier control module, and the purifier control module commands the air purifier to perform air purification treatment on the third station.
The technical scheme can be seen that the invention has the following beneficial effects:
1. according to the high-precision automatic mirror surface detection equipment, the plurality of stations are arranged on the detection streamline, the dust removing device and the fan are arranged on the stations, the dust removing device and the fan are used for carrying out dust removing treatment on the lenses, the multiple dust removing effect is achieved, then the lenses are detected through the detection device, and the air environment in the detection device is treated through the air purifier while the detection is carried out, so that the detection environment of the lenses is further ensured, the detection accuracy is effectively improved, meanwhile, the work of cleaning the lenses again after the detection is omitted, a large amount of actual and manpower is saved, meanwhile, the damage to the lenses is reduced, the damage to the mirrors caused by subsequent cleaning is reduced, and further the production requirements of enterprises are better met.
2. The cleaning mechanism is arranged at the first station and is connected with the control device, a cleaning liquid tank and a cleaning liquid nozzle are arranged in the cleaning mechanism, and the surface of the lens is thoroughly cleaned by the cleaning liquid, so that the cleanliness of the lens is improved; the setting of clean mechanism can carry out the cleanness of degree of depth to the lens, has further improved the cleanliness of lens, further improvement detects the accuracy.
3. According to the invention, the guide blocks are arranged on the two sides of the feeding hole on the workbench, and the guide blocks have a good guide effect on the lens on the detection flow line, so that the lens is prevented from flowing out of the flow line; the guide block consists of a guide part and an extension part, wherein the guide part is arranged at one end of the extension part, and is inclined outwards from the middle, and the guide part is inclined outwards, so that the lens of the feeding port can be effectively ensured to smoothly enter the detection flow line.
4. The high-precision automatic mirror surface detection equipment disclosed by the invention has the advantages that the structure is simple, the operation is simple and easy, the working method of the equipment is relatively quick, the intelligent detection is realized by the equipment through the application of a detection device, a sensor and the like, the energy-saving and environment-friendly effects are realized, the cleanliness of the equipment and mirror surface production is greatly improved, and the requirements of enterprises and clients are better met.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a dust-removing device according to the present invention;
FIG. 3 is a schematic view of the dust removing part in the present invention;
FIG. 4 is a schematic diagram of the structure of the detection flow line in the present invention;
FIG. 5 is a schematic diagram of a further optimized structure of the detection apparatus according to the present invention;
FIG. 6 is a schematic structural view of a dust collector after further optimization in the present invention;
FIG. 7 is a schematic structural view of a further optimized dust removing component according to the present invention;
FIG. 8 is a schematic diagram of a detection line with 3 groups of detection devices according to the present invention;
FIG. 9 is a schematic diagram of electrical connections of a control device according to the present invention;
FIG. 10 is a schematic diagram showing electrical connections of a controller module in a control device according to the present invention;
FIG. 11 is a schematic illustration of the electrical connections of the further optimized control device of the present invention;
FIG. 12 is a schematic diagram of the electrical connections of a further optimized controller module according to the present invention;
in the figure: the cleaning machine comprises a machine body-1, a workbench-2, a detection streamline-3, a dust removing device-4, a fan-5, a detection device-6, a protective cover-61, an air purifier-7, a cleaning mechanism-8, a cleaning liquid tank-81, a cleaning liquid nozzle-82, a guide block-21, a first station-31, a second station-32, a third station-33, a support frame-41, a first motor-42, a servo left and right feeding mechanism-43, an up and down dislocation mechanism-44, a dust removing mechanism-45, a rotating mechanism-46, a second motor-47, a dust removing component-48, a detection mechanism-61, a light source-62, a quick change block-481, a clamping ring-482, a magnet-483 and a circular ring-484.
Detailed Description
The invention is further elucidated below in connection with the drawings and the specific embodiments.
Example 1
As shown in fig. 1 to 4, a high-precision mirror automatic detection apparatus shown in fig. 9, 10 includes: the dust remover comprises a machine body 1, a workbench 2, a dust removing device 4, a fan 5, a detection device 6 and a control device;
the relationship of the above components is as follows:
the workbench 2 is provided with a detection streamline 3, the front and the rear of the detection streamline 3 are respectively provided with a feed inlet and a discharge outlet, and the streamline is provided with a first station 31, a second station 32 and a third station 33; the dust collector 4 is arranged on the first station 31, the fan 5 is arranged on the second station 32, the detection device 6 is arranged on the third station 33, and the air purifier 7 is arranged above the detection device 6, and the dust collector 4, the fan 5, the detection device 6 and the air purifier 7 are all connected with the control device.
In this embodiment, the dust removing device 4 is provided with a support 41, a first motor 42, a servo left-right feeding mechanism 43, an up-down dislocation mechanism 44 and a dust removing mechanism 45, the first motor 42 is disposed at one end of the support 41, the servo left-right feeding mechanism 43 is disposed on the support 41, the up-down dislocation mechanism 44 is connected with the servo left-right feeding mechanism 43 through a first connecting piece, the dust removing mechanism 45 is mounted and connected with the up-down dislocation mechanism 44 through a connecting component, and a rotating mechanism 46 is disposed in the connecting component.
In this embodiment, the dust removing mechanism 45 is provided with a second motor 47 and a dust removing component 48, the second motor 47 is connected with the second connecting piece through the rotating mechanism 46, and the dust removing component 48 is disposed below the second connecting piece.
In this embodiment, a magnet 483 is disposed in the dust removing component 48, dust removing cotton with magnetism is disposed on the magnet 483, a ring 484 is disposed on the magnet 483, and the magnet 483 is connected with the rotating mechanism 46 through a connecting rod.
In this embodiment, the detection device 6 is provided with a detection mechanism 61 and a light source 62, the detection streamline 3 is located at the third station 33 and is provided with a bracket, and the detection mechanism 61 and the light source 62 are respectively mounted on the bracket through connectors.
The detection mechanism 61 in this embodiment employs a CCD detection mechanism.
In this embodiment, a protective cover 63 is disposed on the outer side of the detection device 6, and the protective cover 63 is a transparent protective cover.
In this embodiment, a correlation optical fiber is disposed on the opposite position of the workbench 2 and located on the dust removing device 4, and the correlation optical fiber is connected with the control device.
In this embodiment, the fan 5 is an ion fan, and the suction gun 51 is disposed below the front of the fan 5 on the workbench 2.
In this embodiment, guide blocks 21 are disposed on two sides of the workbench 2 at the feed inlet.
The guide block 21 in this embodiment is composed of a guide portion and an extension portion, the guide portion is disposed at one end of the extension portion, and the guide portion is inclined outward from the middle.
In this embodiment, a conveying mechanism for conveying the lenses is disposed on the workbench 2, and the conveying mechanism is connected with a driving mechanism in the control device.
In this embodiment, the control device is provided with a transmission control module, a dust removal control module, a fan control module, a gun suction control module, a detection control module, a purifier control module, an optical fiber control module and a controller module, the transmission mechanism on the conveyor control module and the workbench is connected, the dust removal control module is connected with the dust removal device 4, the fan control module is connected with the fan 5, the gun suction control module is connected with the gun suction 51, the detection control module is connected with the detection device 6, the purifier control module is connected with the air purifier 7, the optical fiber control module is connected with the correlation optical fiber, and the transmission control module, the dust removal control module, the fan control module, the gun suction control module, the detection control module, the purifier control module, the cleaning control module and the correlation optical fiber are all connected with the controller module.
In this embodiment, the control module is provided with a transmission control unit, a dust removal control unit, a fan control unit, a suction gun control unit, a detection control unit, a purifier control unit, an optical fiber control unit and a controller, the transmission control unit is connected with the transmission control module, the dust removal control unit is connected with the dust removal control module, the fan control unit is connected with the fan control module, the suction gun control unit is connected with the suction gun control module, the detection control unit is connected with the detection control module, the purifier control unit is connected with the purifier control module, the optical fiber control unit is connected with the optical fiber control module, and the transmission control unit, the dust removal control unit, the fan control unit, the suction gun control unit, the detection control unit, the purifier control unit, the cleaning control unit and the optical fiber control unit are all connected with the controller.
Example 2
A high-precision mirror automatic detection apparatus as shown in fig. 5 to 8 and fig. 11 and 12, comprising: the dust remover comprises a machine body 1, a workbench 2, a dust removing device 4, a fan 5, a detection device 6, a cleaning mechanism 8 and a control device;
the relationship of the above components is as follows:
the workbench 2 is provided with a detection streamline 3, the front and the rear of the detection streamline 3 are respectively provided with a feed inlet and a discharge outlet, and the streamline is provided with a first station 31, a second station 32 and a third station 33; the dust collector 4 is arranged on the first station 31, the fan 5 is arranged on the second station 32, the detection device 6 is arranged on the third station 33, the air purifier 7 is arranged above the detection device 6, the cleaning mechanism 8 is arranged at the first station 31, and the dust collector 4, the fan 5, the detection device 6, the air purifier 7 and the cleaning mechanism 8 are all connected with the control device.
In this embodiment, the dust removing device 4 is provided with a support 41, a first motor 42, a servo left-right feeding mechanism 43, an up-down dislocation mechanism 44 and a dust removing mechanism 45, the first motor 42 is disposed at one end of the support 41, the servo left-right feeding mechanism 43 is disposed on the support 41, the up-down dislocation mechanism 44 is connected with the servo left-right feeding mechanism 43 through a first connecting piece, the dust removing mechanism 45 is mounted and connected with the up-down dislocation mechanism 44 through a connecting component, and a rotating mechanism 46 is disposed in the connecting component.
In this embodiment, the dust removing mechanism 45 is provided with a second motor 47 and a dust removing component 48, the second motor 47 is connected with the second connecting piece through the rotating mechanism 46, and the dust removing component 48 is disposed below the second connecting piece.
The second connecting piece in this embodiment adopts a tap chuck 49 or a connecting rod, and a clamping sleeve is arranged on the outer side of the tap chuck 49.
In this embodiment, the dust removing member 48 is provided with a quick-change block 481, the quick-change block 481 is connected to the tap holder 49, and a snap ring 482 is provided in the circumferential direction of the quick-change block 481. In this embodiment, the detection device 6 is provided with a detection mechanism 61 and a light source 62, the detection streamline 3 is located at the third station 33 and is provided with a bracket, and the detection mechanism 61 and the light source 62 are respectively mounted on the bracket through connectors.
The detection mechanism 61 in this embodiment employs a CCD detection mechanism.
In this embodiment, the cleaning mechanism 8 is provided with a cleaning liquid tank 81 and a cleaning liquid nozzle 82, the cleaning liquid tank 81 is disposed below the workbench 2, and the cleaning liquid nozzle 82 is disposed at a discharge port and is connected with the cleaning liquid tank 81 through a pipeline.
In this embodiment, a protective cover 63 is disposed on the outer side of the detection device 6, and the protective cover 63 is a transparent protective cover.
In this embodiment, a correlation optical fiber is disposed on the opposite position of the workbench 2 and located on the dust removing device 4, and the correlation optical fiber is connected with the control device.
In this embodiment, the fan 5 is an ion fan, and the suction gun 51 is disposed below the front of the fan 5 on the workbench 2.
In this embodiment, guide blocks 21 are disposed on two sides of the workbench 2 at the feed inlet.
The guide block 21 in this embodiment is composed of a guide portion and an extension portion, the guide portion is disposed at one end of the extension portion, and the guide portion is inclined outward from the middle.
In this embodiment, a conveying mechanism for conveying the lenses is disposed on the workbench 2, and the conveying mechanism is connected with a driving mechanism in the control device.
In this embodiment, the control device is provided with a transmission control module, a dust removal control module, a fan control module, a suction gun control module, a detection control module, a purifier control module, a cleaning control module, an optical fiber control module and a controller module, wherein the transmission belt control module is connected with a transmission mechanism on the workbench, the dust removal control module is connected with the dust removal device 4, the fan control module is connected with the fan 5, the suction gun control module is connected with the suction gun 51, the detection control module is connected with the detection device 6, the purifier control module is connected with the air purifier 7, the cleaning control module is connected with the cleaning mechanism 8, the optical fiber control module is connected with the correlation optical fiber, and the transmission control module, the dust removal control module, the fan control module, the suction gun control module, the detection control module, the purifier control module, the cleaning control module and the correlation optical fiber are all connected with the controller module.
In this embodiment, the control module is provided with a transmission control unit, a dust removal control unit, a fan control unit, a gun suction control unit, a detection control unit, a purifier control unit, a cleaning control unit, an optical fiber control unit and a controller, wherein the transmission control unit is connected with the transmission control module, the dust removal control unit is connected with the dust removal control module, the fan control unit is connected with the fan control module, the gun suction control unit is connected with the gun suction control module, the detection control unit is connected with the detection control module, the purifier control unit is connected with the purifier control module, the cleaning control unit is connected with the cleaning control module, the optical fiber control unit is connected with the optical fiber control module, and the transmission control unit, the dust removal control unit, the fan control unit, the gun suction control unit, the detection control unit, the purifier control unit, the cleaning control unit and the optical fiber control unit are all connected with the controller.
Example 3
A high-precision mirror automatic detection apparatus as shown in fig. 5 to 8 and fig. 11 and 12, comprising: the dust remover comprises a machine body 1, a workbench 2, a dust removing device 4, a fan 5, a detection device 6, a cleaning mechanism 8 and a control device;
The relationship of the above components is as follows:
the workbench 2 is provided with a detection streamline 3, the front and the rear of the detection streamline 3 are respectively provided with a feed inlet and a discharge outlet, and the streamline is provided with a first station 31, a second station 32 and a third station 33; the dust collector 4 is arranged on the first station 31, the fan 5 is arranged on the second station 32, the detection device 6 is arranged on the third station 33, the air purifier 7 is arranged above the detection device 6, the cleaning mechanism 8 is arranged on the first station 31, the dust collector 4, the fan 5, the detection device 6, the air purifier 7 and the cleaning mechanism 8 are all connected with the control device, and the dust collector 4 is arranged on the first station 31, the second station 32 and the third station 33 on the detection streamline 3.
In this embodiment, the dust removing device 4 is provided with a support 41, a first motor 42, a servo left-right feeding mechanism 43, an up-down dislocation mechanism 44 and a dust removing mechanism 45, the first motor 42 is disposed at one end of the support 41, the servo left-right feeding mechanism 43 is disposed on the support 41, the up-down dislocation mechanism 44 is connected with the servo left-right feeding mechanism 43 through a first connecting piece, the dust removing mechanism 45 is mounted and connected with the up-down dislocation mechanism 44 through a connecting component, and a rotating mechanism 46 is disposed in the connecting component.
In this embodiment, the dust removing mechanism 45 is provided with a second motor 47 and a dust removing component 48, the second motor 47 is connected with the second connecting piece through the rotating mechanism 46, and the dust removing component 48 is disposed below the second connecting piece.
The second connecting piece in this embodiment adopts a tap chuck 49 or a connecting rod, and a clamping sleeve is arranged on the outer side of the tap chuck 49.
In this embodiment, a quick-change block 481 is disposed in the dust removing component 48, the quick-change block 481 is connected with the tap chuck 49, and a snap ring 482 is disposed in the circumferential direction of the quick-change block 481, in this embodiment, a detection mechanism 61 and a light source 62 are disposed in the detection device 6, a support is disposed at the position of the detection streamline 3 at the third station 33, and the detection mechanism 61 and the light source 62 are respectively mounted on the support through connectors.
The detection mechanism 61 in this embodiment employs a CCD detection mechanism.
In this embodiment, the cleaning mechanism 8 is provided with a cleaning liquid tank 81 and a cleaning liquid nozzle 82, the cleaning liquid tank 81 is disposed below the workbench 2, and the cleaning liquid nozzle 82 is disposed at a discharge port and is connected with the cleaning liquid tank 81 through a pipeline.
In this embodiment, a protective cover 63 is disposed on the outer side of the detection device 6, and the protective cover 63 is a transparent protective cover.
In this embodiment, a correlation optical fiber is disposed on the opposite position of the workbench 2 and located on the dust removing device 4, and the correlation optical fiber is connected with the control device.
In this embodiment, the fan 5 is an ion fan, and the suction gun 51 is disposed below the front of the fan 5 on the workbench 2.
In this embodiment, guide blocks 21 are disposed on two sides of the workbench 2 at the feed inlet.
The guide block 21 in this embodiment is composed of a guide portion and an extension portion, the guide portion is disposed at one end of the extension portion, and the guide portion is inclined outward from the middle.
In this embodiment, a conveying mechanism for conveying the lenses is disposed on the workbench 2, and the conveying mechanism is connected with a driving mechanism in the control device.
In this embodiment, the control device is provided with a transmission control module, a dust removal control module, a fan control module, a suction gun control module, a detection control module, a purifier control module, a cleaning control module, an optical fiber control module and a controller module, wherein the transmission belt control module is connected with a transmission mechanism on the workbench, the dust removal control module is connected with the dust removal device 4, the fan control module is connected with the fan 5, the suction gun control module is connected with the suction gun 51, the detection control module is connected with the detection device 6, the purifier control module is connected with the air purifier 7, the cleaning control module is connected with the cleaning mechanism 8, the optical fiber control module is connected with the correlation optical fiber, and the transmission control module, the dust removal control module, the fan control module, the suction gun control module, the detection control module, the purifier control module, the cleaning control module and the correlation optical fiber are all connected with the controller module.
In this embodiment, the control module is provided with a transmission control unit, a dust removal control unit, a fan control unit, a gun suction control unit, a detection control unit, a purifier control unit, a cleaning control unit, an optical fiber control unit and a controller, wherein the transmission control unit is connected with the transmission control module, the dust removal control unit is connected with the dust removal control module, the fan control unit is connected with the fan control module, the gun suction control unit is connected with the gun suction control module, the detection control unit is connected with the detection control module, the purifier control unit is connected with the purifier control module, the cleaning control unit is connected with the cleaning control module, the optical fiber control unit is connected with the optical fiber control module, and the transmission control unit, the dust removal control unit, the fan control unit, the gun suction control unit, the detection control unit, the purifier control unit, the cleaning control unit and the optical fiber control unit are all connected with the controller.
Example 4
A high precision mirror automatic detection apparatus as shown in the drawings, comprising: the dust remover comprises a machine body 1, a workbench 2, a dust removing device 4, a fan 5, a detection device 6, a cleaning mechanism 8 and a control device;
The relationship of the above components is as follows:
the workbench 2 is provided with a detection streamline 3, the front and the rear of the detection streamline 3 are respectively provided with a feed inlet and a discharge outlet, and the streamline is provided with a first station 31, a second station 32 and a third station 33; the dust collector 4 is arranged on the first station 31, the fan 5 is arranged on the second station 32, the detection device 6 is arranged on the third station 33, the air purifier 7 is arranged above the detection device 6, the cleaning mechanism 8 is arranged on the first station 31, the dust collector 4, the fan 5, the detection device 6, the air purifier 7 and the cleaning mechanism 8 are all connected with the control device, and the dust collector 4 is arranged on the first station 31, the second station 32 and the third station 33 on the detection streamline 3.
In this embodiment, the dust removing device 4 is provided with a support 41, a first motor 42, a servo left-right feeding mechanism 43, an up-down dislocation mechanism 44 and a dust removing mechanism 45, the first motor 42 is disposed at one end of the support 41, the servo left-right feeding mechanism 43 is disposed on the support 41, the up-down dislocation mechanism 44 is connected with the servo left-right feeding mechanism 43 through a first connecting piece, the dust removing mechanism 45 is mounted and connected with the up-down dislocation mechanism 44 through a connecting component, and a rotating mechanism 46 is disposed in the connecting component.
In this embodiment, the dust removing mechanism 45 is provided with a second motor 47 and a dust removing component 48, the second motor 47 is connected with the second connecting piece through the rotating mechanism 46, and the dust removing component 48 is disposed below the second connecting piece.
In this embodiment, a magnet 483 is disposed in the dust removing component 48, dust removing cotton with magnetism is disposed on the magnet 483, a ring 484 is disposed on the magnet 483, and the magnet 483 is connected with the rotating mechanism 46 through a connecting rod.
In this embodiment, the detection device 6 is provided with a detection mechanism 61 and a light source 62, the detection streamline 3 is located at the third station 33 and is provided with a bracket, and the detection mechanism 61 and the light source 62 are respectively mounted on the bracket through connectors.
The detection mechanism 61 in this embodiment employs a CCD detection mechanism.
In this embodiment, the cleaning mechanism 8 is provided with a cleaning liquid tank 81 and a cleaning liquid nozzle 82, the cleaning liquid tank 81 is disposed below the workbench 2, and the cleaning liquid nozzle 82 is disposed at a discharge port and is connected with the cleaning liquid tank 81 through a pipeline.
In this embodiment, a protective cover 63 is disposed on the outer side of the detection device 6, and the protective cover 63 is a transparent protective cover.
In this embodiment, a correlation optical fiber is disposed on the opposite position of the workbench 2 and located on the dust removing device 4, and the correlation optical fiber is connected with the control device.
In this embodiment, the fan 5 is an ion fan, and the suction gun 51 is disposed below the front of the fan 5 on the workbench 2.
In this embodiment, guide blocks 21 are disposed on two sides of the workbench 2 at the feed inlet.
The guide block 21 in this embodiment is composed of a guide portion and an extension portion, the guide portion is disposed at one end of the extension portion, and the guide portion is inclined outward from the middle.
In this embodiment, a conveying mechanism for conveying the lenses is disposed on the workbench 2, and the conveying mechanism is connected with a driving mechanism in the control device.
In this embodiment, the control device is provided with a transmission control module, a dust removal control module, a fan control module, a suction gun control module, a detection control module, a purifier control module, a cleaning control module, an optical fiber control module and a controller module, wherein the transmission belt control module is connected with a transmission mechanism on the workbench, the dust removal control module is connected with the dust removal device 4, the fan control module is connected with the fan 5, the suction gun control module is connected with the suction gun 51, the detection control module is connected with the detection device 6, the purifier control module is connected with the air purifier 7, the cleaning control module is connected with the cleaning mechanism 8, the optical fiber control module is connected with the correlation optical fiber, and the transmission control module, the dust removal control module, the fan control module, the suction gun control module, the detection control module, the purifier control module, the cleaning control module and the correlation optical fiber are all connected with the controller module.
In this embodiment, the control module is provided with a transmission control unit, a dust removal control unit, a fan control unit, a gun suction control unit, a detection control unit, a purifier control unit, a cleaning control unit, an optical fiber control unit and a controller, wherein the transmission control unit is connected with the transmission control module, the dust removal control unit is connected with the dust removal control module, the fan control unit is connected with the fan control module, the gun suction control unit is connected with the gun suction control module, the detection control unit is connected with the detection control module, the purifier control unit is connected with the purifier control module, the cleaning control unit is connected with the cleaning control module, the optical fiber control unit is connected with the optical fiber control module, and the transmission control unit, the dust removal control unit, the fan control unit, the gun suction control unit, the detection control unit, the purifier control unit, the cleaning control unit and the optical fiber control unit are all connected with the controller.
Example 5
A high-precision mirror automatic detection apparatus as described in fig. 1 to 4 and fig. 9 and 10, comprising: the dust remover comprises a machine body 1, a workbench 2, a dust removing device 4, a fan 5, a detection device 6 and a control device;
The relationship of the above components is as follows:
the workbench 2 is provided with a detection streamline 3, the front and the rear of the detection streamline 3 are respectively provided with a feed inlet and a discharge outlet, and the streamline is provided with a first station 31, a second station 32 and a third station 33; the dust collector 4 is arranged on the first station 31, the fan 5 is arranged on the second station 32, the detection device 6 is arranged on the third station 33, and the air purifier 7 is arranged above the detection device 6, and the dust collector 4, the fan 5, the detection device 6 and the air purifier 7 are all connected with the control device.
In this embodiment, the dust removing device 4 is provided with a support 41, a first motor 42, a servo left-right feeding mechanism 43, an up-down dislocation mechanism 44 and a dust removing mechanism 45, the first motor 42 is disposed at one end of the support 41, the servo left-right feeding mechanism 43 is disposed on the support 41, the up-down dislocation mechanism 44 is connected with the servo left-right feeding mechanism 43 through a first connecting piece, the dust removing mechanism 45 is mounted and connected with the up-down dislocation mechanism 44 through a connecting component, and a rotating mechanism 46 is disposed in the connecting component.
In this embodiment, the dust removing mechanism 45 is provided with a second motor 47 and a dust removing component 48, the second motor 47 is connected with the second connecting piece through the rotating mechanism 46, and the dust removing component 48 is disposed below the second connecting piece.
In this embodiment, a magnet 483 is disposed in the dust removing component 48, dust removing cotton with magnetism is disposed on the magnet 483, a ring 484 is disposed on the magnet 483, and the magnet 483 is connected with the rotating mechanism 46 through a connecting rod.
In this embodiment, the detection device 6 is provided with a detection mechanism 61 and a light source 62, the detection streamline 3 is located at the third station 33 and is provided with a bracket, and the detection mechanism 61 and the light source 62 are respectively mounted on the bracket through connectors.
The detection mechanism 61 in this embodiment employs a CCD detection mechanism.
In this embodiment, a protective cover 63 is disposed on the outer side of the detection device 6, and the protective cover 63 is a transparent protective cover.
In this embodiment, a correlation optical fiber is disposed on the opposite position of the workbench 2 and located on the dust removing device 4, and the correlation optical fiber is connected with the control device.
In this embodiment, the fan 5 is an ion fan, and the suction gun 51 is disposed below the front of the fan 5 on the workbench 2.
In this embodiment, guide blocks 21 are disposed on two sides of the workbench 2 at the feed inlet.
The guide block 21 in this embodiment is composed of a guide portion and an extension portion, the guide portion is disposed at one end of the extension portion, and the guide portion is inclined outward from the middle.
In this embodiment, a conveying mechanism for conveying the lenses is disposed on the workbench 2, and the conveying mechanism is connected with a driving mechanism in the control device.
In this embodiment, be equipped with transport control module, dust removal control module, fan control module, inhale rifle control module, detection control module, clarifier control module, optic fibre control module and controller module in the controlling means, conveyer belt control module is connected with the transport mechanism on the workstation, dust removal control module is connected with dust collector 4, fan control module is connected with fan 5, inhale rifle control module and inhale rifle 51 and be connected, detection control module is connected with detection device 6, clarifier control module is connected with air purifier 7, clean control module is connected with clean mechanism 8, optic fibre control module and correlation optic fibre are connected, transport control module, dust removal control module, fan control module, inhale rifle control module, detection control module, clarifier control module and correlation optic fibre all are connected with the controller module.
In this embodiment, the control module is provided with a transmission control unit, a dust removal control unit, a fan control unit, a suction gun control unit, a detection control unit, a purifier control unit, an optical fiber control unit and a controller, the transmission control unit is connected with the transmission control module, the dust removal control unit is connected with the dust removal control module, the fan control unit is connected with the fan control module, the suction gun control unit is connected with the suction gun control module, the detection control unit is connected with the detection control module, the purifier control unit is connected with the purifier control module, the optical fiber control unit is connected with the optical fiber control module, and the transmission control unit, the dust removal control unit, the fan control unit, the suction gun control unit, the detection control unit, the purifier control unit, the cleaning control unit and the optical fiber control unit are all connected with the controller.
The working method of the high-precision automatic mirror surface detection device in the embodiment comprises the following specific working methods:
(1): firstly, a switch of the detection equipment is started to enable the whole equipment to enter a working state;
(2): the lens is transferred onto the workbench 2 from the production streamline, enters the detection streamline 3 through the feed inlet, and then the controller commands the transmission control module to start working through the transmission control unit, so that the lens continuously moves forwards on the detection streamline 3;
(3): when the lens moves to the first station 31, the correlation optical fiber senses that the lens arrives, the detected information is immediately transmitted to the controller, and the controller commands the dust removal control module to start working through the dust removal control unit and commands the dust removal device 4 to start working through the dust removal control module;
(4): after the dust removing device 4 receives the command, the dust removing part 48 removes dust from the lenses on the station;
(5): after the first station 31 completes the dust removal work, the conveying mechanism drives the lens to move to the second station 32, and when the lens moves to the second station 32, the controller commands the fan control module to start working through the fan control unit, and commands the fan 5 to start working through the fan control module;
(6): when the fan 5 works in the previous step, the controller commands the suction gun control module to start working through the suction gun control unit, and sends an instruction to the suction gun 51 through the suction gun control module, so that the suction gun 51 cooperates with the fan 5 to remove the tiny dust remained on the lens;
(7): after the second station 32 finishes processing, the conveying mechanism drives the lens to move to the third station 33, and when the lens moves to the third station 33, the controller commands the detection control unit to start working, so that the detection control unit sends an instruction to the detection control module, and the detection control module commands the detection device 6 to start working;
(8): when the detection device 6 receives the instruction, the light source 62 is turned on, then the detection mechanism 61 starts to detect the lens, detected data are transmitted to the controller in the control device, and the detected data are analyzed and processed by the data processor in the controller;
(9): the controller commands the detection control unit to start working while the detection device 6 works in the steps (8) - (9), and the detection control unit sends an instruction to the detection control module to command the detection device 6 to start working;
(10): when the detection device 6 receives the instruction, the light source 62 is turned on, and then the detection mechanism 61 starts to detect the lens;
(11): after the detection mechanism 61 detects, the detected data are transmitted to the control device, the detected data are displayed through the display screen, and once the detected data are analyzed to obtain that the lens has a problem, the controller commands the alarm control module to control the alarm device to alarm and remind through the alarm control unit;
(12): at the same time of the operation of the detection mechanism 61, the controller commands the purifier control unit to start operating, and the purifier control unit sends an instruction to the purifier control module, so that the purifier control module commands the air purifier 7 to perform air purification treatment on the third station 33.
Example 6
A high-precision mirror automatic detection apparatus as shown in fig. 5 to 8 and fig. 11, 12, comprising: the dust remover comprises a machine body 1, a workbench 2, a dust removing device 4, a fan 5, a detection device 6, a cleaning mechanism 8 and a control device;
the relationship of the above components is as follows:
the workbench 2 is provided with a detection streamline 3, the front and the rear of the detection streamline 3 are respectively provided with a feed inlet and a discharge outlet, and the streamline is provided with a first station 31, a second station 32 and a third station 33; the dust collector 4 is arranged on the first station 31, the fan 5 is arranged on the second station 32, the detection device 6 is arranged on the third station 33, the air purifier 7 is arranged above the detection device 6, the cleaning mechanism 8 is arranged at the first station 31, and the dust collector 4, the fan 5, the detection device 6, the air purifier 7 and the cleaning mechanism 8 are all connected with the control device.
In this embodiment, the dust removing device 4 is provided with a support 41, a first motor 42, a servo left-right feeding mechanism 43, an up-down dislocation mechanism 44 and a dust removing mechanism 45, the first motor 42 is disposed at one end of the support 41, the servo left-right feeding mechanism 43 is disposed on the support 41, the up-down dislocation mechanism 44 is connected with the servo left-right feeding mechanism 43 through a first connecting piece, the dust removing mechanism 45 is mounted and connected with the up-down dislocation mechanism 44 through a connecting component, and a rotating mechanism 46 is disposed in the connecting component.
In this embodiment, the dust removing mechanism 45 is provided with a second motor 47 and a dust removing component 48, the second motor 47 is connected with the second connecting piece through the rotating mechanism 46, and the dust removing component 48 is disposed below the second connecting piece.
The second connecting piece in this embodiment adopts a tap chuck 49 or a connecting rod, and a clamping sleeve is arranged on the outer side of the tap chuck 49.
In this embodiment, the dust removing member 48 is provided with a quick-change block 481, the quick-change block 481 is connected to the tap holder 49, and a snap ring 482 is provided in the circumferential direction of the quick-change block 481. In this embodiment, the detection device 6 is provided with a detection mechanism 61 and a light source 62, the detection streamline 3 is located at the third station 33 and is provided with a bracket, and the detection mechanism 61 and the light source 62 are respectively mounted on the bracket through connectors.
The detection mechanism 61 in this embodiment employs a CCD detection mechanism.
In this embodiment, the cleaning mechanism 8 is provided with a cleaning liquid tank 81 and a cleaning liquid nozzle 82, the cleaning liquid tank 81 is disposed below the workbench 2, and the cleaning liquid nozzle 82 is disposed at a discharge port and is connected with the cleaning liquid tank 81 through a pipeline.
In this embodiment, a protective cover 63 is disposed on the outer side of the detection device 6, and the protective cover 63 is a transparent protective cover.
In this embodiment, a correlation optical fiber is disposed on the opposite position of the workbench 2 and located on the dust removing device 4, and the correlation optical fiber is connected with the control device.
In this embodiment, the fan 5 is an ion fan, and the suction gun 51 is disposed below the front of the fan 5 on the workbench 2.
In this embodiment, guide blocks 21 are disposed on two sides of the workbench 2 at the feed inlet.
The guide block 21 in this embodiment is composed of a guide portion and an extension portion, the guide portion is disposed at one end of the extension portion, and the guide portion is inclined outward from the middle.
In this embodiment, a conveying mechanism for conveying the lenses is disposed on the workbench 2, and the conveying mechanism is connected with a driving mechanism in the control device.
In this embodiment, the control device is provided with a transmission control module, a dust removal control module, a fan control module, a suction gun control module, a detection control module, a purifier control module, a cleaning control module, an optical fiber control module and a controller module, wherein the transmission belt control module is connected with a transmission mechanism on the workbench, the dust removal control module is connected with the dust removal device 4, the fan control module is connected with the fan 5, the suction gun control module is connected with the suction gun 51, the detection control module is connected with the detection device 6, the purifier control module is connected with the air purifier 7, the cleaning control module is connected with the cleaning mechanism 8, the optical fiber control module is connected with the correlation optical fiber, and the transmission control module, the dust removal control module, the fan control module, the suction gun control module, the detection control module, the purifier control module, the cleaning control module and the correlation optical fiber are all connected with the controller module.
In this embodiment, the control module is provided with a transmission control unit, a dust removal control unit, a fan control unit, a gun suction control unit, a detection control unit, a purifier control unit, a cleaning control unit, an optical fiber control unit and a controller, wherein the transmission control unit is connected with the transmission control module, the dust removal control unit is connected with the dust removal control module, the fan control unit is connected with the fan control module, the gun suction control unit is connected with the gun suction control module, the detection control unit is connected with the detection control module, the purifier control unit is connected with the purifier control module, the cleaning control unit is connected with the cleaning control module, the optical fiber control unit is connected with the optical fiber control module, and the transmission control unit, the dust removal control unit, the fan control unit, the gun suction control unit, the detection control unit, the purifier control unit, the cleaning control unit and the optical fiber control unit are all connected with the controller.
The working method of the high-precision automatic mirror surface detection device in the embodiment comprises the following specific working methods:
(1): firstly, a switch of the detection equipment is started to enable the whole equipment to enter a working state;
(2): the lens is transferred onto the workbench 2 from the production streamline, enters the detection streamline 3 through the feed inlet, and then the controller commands the transmission control module to start working through the transmission control unit, so that the lens continuously moves forwards on the detection streamline 3;
(3): when the lens moves to the first station 31, the correlation optical fiber senses that the lens arrives, the detected information is immediately transmitted to the controller, the controller commands the cleaning control unit to start working, and the cleaning control unit sends an instruction to the cleaning control module to enable the cleaning control module to command the cleaning liquid nozzle 82 in the cleaning mechanism 8 to spray the cleaning liquid onto the lens;
(4): after the cleaning solution is sprayed on the lenses, the controller commands the dust removal control module to start working through the dust removal control unit, and commands the dust removal device 4 to start working through the dust removal control module;
(5): after the dust removing device 4 receives the command, the dust removing part 48 removes dust from the lenses on the station;
(6): after the first station 31 completes the dust removal work, the conveying mechanism drives the lens to move to the second station 32, and when the lens moves to the second station 32, the controller commands the fan control module to start working through the fan control unit, and commands the fan 5 to start working through the fan control module;
(7): when the fan 5 works in the previous step, the controller commands the suction gun control module to start working through the suction gun control unit, and sends an instruction to the suction gun 51 through the suction gun control module, so that the suction gun 51 cooperates with the fan 5 to remove the tiny dust remained on the lens;
(8): after the second station 32 finishes processing, the conveying mechanism drives the lens to move to the third station 33, and when the lens moves to the third station 33, the controller commands the detection control unit to start working, so that the detection control unit sends an instruction to the detection control module, and the detection control module commands the detection device 6 to start working;
(9): when the detection device 6 receives the instruction, the light source 62 is turned on, then the detection mechanism 61 starts to detect the lens, detected data are transmitted to the controller in the control device, and the detected data are analyzed and processed by the data processor in the controller;
(10): the controller commands the detection control unit to start working while the detection device 6 works in the steps (8) - (9), and the detection control unit sends an instruction to the detection control module to command the detection device 6 to start working;
(11): when the detection device 6 receives the instruction, the light source 62 is turned on, and then the detection mechanism 61 starts to detect the lens;
(12): after the detection mechanism 61 detects, the detected data are transmitted to the control device, the detected data are displayed through the display screen, and once the detected data are analyzed to obtain that the lens has a problem, the controller commands the alarm control module to control the alarm device to alarm and remind through the alarm control unit;
(13): at the same time of the operation of the detection mechanism 61, the controller commands the purifier control unit to start operating, and the purifier control unit sends an instruction to the purifier control module, so that the purifier control module commands the air purifier 7 to perform air purification treatment on the third station 33.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.

Claims (1)

1. A high-precision mirror surface automatic detection device is characterized in that: comprising the following steps: the dust collector comprises a machine body (1), a workbench (2), a dust collector (4), a fan (5), a detection device (6) and a control device, wherein a detection streamline (3) is arranged on the workbench (2), a feed inlet and a discharge outlet are respectively arranged in front of and behind the detection streamline (3), and a first station (31), a second station (32) and a third station (33) are arranged on the streamline; the dust removing device (4) is arranged on the first station (31), the fan (5) is arranged on the second station (32), the detection device (6) is arranged on the third station (33), the air purifier (7) is arranged above the detection device (6), and the dust removing device (4), the fan (5), the detection device (6) and the air purifier (7) are all connected with the control device;
The cleaning device also comprises a cleaning mechanism (8), wherein the cleaning mechanism (8) is arranged at the first station (31), and the cleaning mechanism (8) is connected with the control device; the cleaning mechanism (8) is internally provided with a cleaning liquid tank (81) and a cleaning liquid nozzle (82), the cleaning liquid tank (81) is arranged below the workbench (2), and the cleaning liquid nozzle (82) is arranged at a discharge hole and is connected with the cleaning liquid tank (81) through a pipeline;
the dust removing device is characterized in that a supporting frame (41), a first motor (42), a servo left-right feeding mechanism (43), an up-down dislocation mechanism (44) and a dust removing mechanism (45) are arranged in the dust removing device (4), the first motor (42) is arranged at one end of the supporting frame (41), the servo left-right feeding mechanism (43) is arranged on the supporting frame (41), the up-down dislocation mechanism (44) is connected with the servo left-right feeding mechanism (43) through a first connecting piece, the dust removing mechanism (45) is connected with the up-down dislocation mechanism (44) through a connecting part in an installation mode, and a rotating mechanism (46) is arranged in the connecting part; a second motor (47) and a dust removing component (48) are arranged in the dust removing mechanism (45), the second motor (47) is connected with a second connecting piece through a rotating mechanism (46), and the dust removing component (48) is arranged below the second connecting piece; the second connecting piece adopts a tap chuck (49) or a connecting rod, and a clamping sleeve is arranged at the outer side of the tap chuck (49); a quick-change block (481) is arranged in the dust removing component (48), the quick-change block (481) is connected with the tap chuck (49), and a clamping ring (482) is arranged in the circumferential direction of the quick-change block (481); a magnet (483) is arranged in the dust removing component (48), dust removing cotton with magnetism is arranged on the magnet (483), a circular ring (484) is arranged on the magnet (483), and the magnet (483) is connected with the rotating mechanism (46) through a connecting rod; the detection device (6) is internally provided with a detection mechanism (61) and a light source (62), the detection streamline (3) is positioned at the third station (33) and is provided with a bracket, and the detection mechanism (61) and the light source (62) are respectively arranged on the bracket through connecting pieces; the detection mechanism (61) adopts a CCD detection mechanism; the first station (31), the second station (32) and the third station (33) on the detection streamline (3) are provided with dust collectors (4); a protective cover (63) is arranged on the outer side of the detection device (6), and the protective cover (63) is a transparent protective cover; the opposite position of the workbench (2) positioned on the dust removing device (4) is provided with an opposite-radiation optical fiber which is connected with the control device; the fan (5) adopts an ion fan, and the workbench (2) is positioned at the front lower part of the fan (5) and is provided with a suction gun (51); the workbench (2) is provided with a conveying mechanism for conveying lenses, and the conveying mechanism is connected with a driving mechanism in the control device; the control device is internally provided with a transmission control module, a dust removal control module, a fan control module, a suction gun control module, a detection control module, a purifier control module, a cleaning control module, an optical fiber control module and a controller module, wherein the transmission control module is connected with a transmission mechanism on a workbench, the dust removal control module is connected with a dust removal device (4), the fan control module is connected with a fan (5), the suction gun control module is connected with a suction gun (51), the detection control module is connected with a detection device (6), the purifier control module is connected with an air purifier (7), the cleaning control module is connected with a cleaning mechanism (8), the optical fiber control module is connected with an correlation optical fiber, and the transmission control module, the dust removal control module, the fan control module, the suction gun control module, the detection control module, the purifier control module, the cleaning control module and the correlation optical fiber are all connected with the controller module; the controller module is internally provided with a transmission control unit, a dust removal control unit, a fan control unit, a suction gun control unit, a detection control unit, a purifier control unit, a cleaning control unit, an optical fiber control unit and a controller, wherein the transmission control unit is connected with the transmission control module, the dust removal control unit is connected with the dust removal control module, the fan control unit is connected with the fan control module, the suction gun control unit is connected with the suction gun control module, the detection control unit is connected with the detection control module, the purifier control unit is connected with the purifier control module, the cleaning control unit is connected with the cleaning control module, the optical fiber control unit is connected with the optical fiber control module, and the transmission control unit, the dust removal control unit, the fan control unit, the suction gun control unit, the detection control unit, the purifier control unit, the cleaning control unit and the optical fiber control unit are all connected with the controller;
The working method of the high-precision mirror automatic detection equipment comprises the following specific working method:
(1): firstly, a switch of the detection equipment is started to enable the whole equipment to enter a working state;
(2): the lens is transferred onto the workbench (2) from the production streamline, enters the detection streamline (3) through the feed inlet, and then the controller commands the transmission control module to start working through the transmission control unit, so that the lens continuously moves forwards on the detection streamline (3);
(3): when the lens moves to the first station (31), the correlation optical fiber transmits detected information to the controller immediately when sensing that the lens arrives, and the controller commands the cleaning control unit to start working, so that the cleaning control unit sends an instruction to the cleaning control module to enable the cleaning control module to command the cleaning liquid nozzle (82) in the cleaning mechanism (8) to spray the cleaning liquid onto the lens;
(4): after the cleaning solution is sprayed on the lenses, the controller commands the dust removal control module to start working through the dust removal control unit, and commands the dust removal device (4) to start working through the dust removal control module;
(5): after the dust removing device (4) receives the command, the dust removing part (48) removes dust on the lenses on the station;
(6): after the first station (31) completes dust removal, the conveying mechanism drives the lens to move to the second station (32), and when the lens moves to the second station (32), the controller commands the fan control module to start working through the fan control unit, and commands the fan (5) to start working through the fan control module;
(7): the controller commands the suction gun control module to start working through the suction gun control unit while the fan (5) works in the last step, and sends a command to the suction gun (51) through the suction gun control module, so that the suction gun (51) is matched with the fan (5) to remove the tiny dust remained on the lens;
(8): after the second station (32) is processed, the conveying mechanism drives the lens to move to the third station (33), and when the lens moves to the third station (33), the controller commands the detection control unit to start working, so that the detection control unit sends an instruction to the detection control module, and the detection control module commands the detection device (6) to start working;
(9): when the detection device (6) receives the instruction, a light source (62) is turned on, then a detection mechanism (61) starts to detect the lens, detected data are transmitted to a controller in the control device, and the detected data are analyzed and processed through a data processor in the controller;
(10): the detection device (6) in the steps (8) - (9) works, and meanwhile, the controller commands the detection control unit to start working, so that the detection control unit sends an instruction to the detection control module, and the detection control module commands the detection device (6) to start working;
(11): when the detection device (6) receives the instruction, a light source (62) in the detection device is turned on, and then a detection mechanism (61) starts to detect the lens;
(12): after the detection mechanism (61) detects, the detected data are transmitted to the control device, the detected data are displayed through the display screen, and once the detected data are analyzed to obtain that the lens has a problem, the controller commands the alarm control module to control the alarm device to alarm through the alarm control unit;
(13): and when the detection mechanism (61) works, the controller commands the purifier control unit to start working, so that the purifier control unit sends an instruction to the purifier control module, and the purifier control module commands the air purifier (7) to perform air purification treatment on the third station (33).
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