CN106928504B - A kind of dedicated concentrated latex of production meteorological balloon and meteorological balloon production method - Google Patents
A kind of dedicated concentrated latex of production meteorological balloon and meteorological balloon production method Download PDFInfo
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- CN106928504B CN106928504B CN201710310964.XA CN201710310964A CN106928504B CN 106928504 B CN106928504 B CN 106928504B CN 201710310964 A CN201710310964 A CN 201710310964A CN 106928504 B CN106928504 B CN 106928504B
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/06—Sulfur
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/39—Thiocarbamic acids; Derivatives thereof, e.g. dithiocarbamates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/39—Thiocarbamic acids; Derivatives thereof, e.g. dithiocarbamates
- C08K5/40—Thiurams, i.e. compounds containing groups
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01W—METEOROLOGY
- G01W1/00—Meteorology
- G01W1/08—Adaptations of balloons, missiles, or aircraft for meteorological purposes; Radiosondes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
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Abstract
The invention discloses a kind of dedicated concentrated latex of production meteorological balloon and meteorological balloon and production methods, the purpose of the present invention is low using calcium ions and magnesium ions content, molecular weight is big and the concentrated latex production meteorological balloon that is evenly distributed, existing concentrated latex is solved in balloon manufacturing process, easily cause covering not ageing-resistant, became uneven, dehydration, adhesive tape, adhesion, the defects of rubber calcium chloride content is exceeded, decline the qualification rate of balloon, also it will affect the physical property of balloon, to reduce balloon lift-off height and the component of polymer polyisoprene in concentrated natural latex molecular weight difference it is big, molecular weight distribution is wide, cause the mechanical property difference of latex product big, the problem of to influence balloon homogeneity.This patent passes through calcium ions and magnesium ions content, the number-average molecular weight of latex and the change meteorological balloon manufacture craft and formula in control production meteorological balloon raw material concentrated latex, the performance of meteorological balloon is improved, and then improves meteorological balloon lift-off height, lift-off high consistency and effective percentage.
Description
Technical field:
The present invention relates to a kind of making material, delivery vehicle and its production methods more particularly to one for detecting air weather
The dedicated concentrated latex of kind production meteorological balloon and meteorological balloon and production method.
Background technique:
Meteorological balloon is a kind of delivery vehicle for detecting air weather element and generalling use.It is applied not only to meteorological department's progress
Meteorological element detection, provides meteorological support condition, and is that army executes national defence scientific researches and the armies such as space flight, aviation, navigation, operation
Essential Climate measurement means when thing action task.In recent years, since industrial development is swift and violent, geographical environment variation
Greatly, many variations have occurred in global warming, various regions meteorological element, and meteorological balloon should adapt to continually changing multiple in atmosphere
Miscellaneous meteorological element.With the development of science and technology, the application of the universal of novel electron sonde, New Type Radar, to sounding gas
More stringent requirements are proposed for the lift-off height of ball.It can be divided into according to the level balloon of detection: 1. survey wind, survey cloud meteorological balloon,
2. high and medium detects meteorological balloon, 3. aerological sounding meteorological balloon.According to the needs that weather service develops, sounding money
Material requires the height for reaching 35000 meters (5hPa), and detection height averagely only has 27000 meters or so at present, and its effective percentage is lower.
During the prior art makes meteorological balloon, covering, which easily occurs, in balloon to be had not ageing-resistant, became uneven, takes off
The defects of water, adhesive tape, adhesion, this makes the qualification rate of balloon decline (only 83.64%), and the physical property for influencing balloon (stretches
It is only that 730%), 10h × 100 DEG C aging physical property is poor that intensity, which is only 18.6MPa, elongation, and (tensile strength is only
17.9MPa, elongation are only that 710%, burst diameter is only 6.8m) to reduce the lift-off height of balloon;Furthermore latex product
Mechanical property difference it is big so that influencing the uniform performance of meteorological balloon between balloon and balloon each section nature difference is larger.
In process of production using the concentrated latex that calcium ions and magnesium ions content is low, molecular weight is big and is evenly distributed and substitute novel anti-aging agent and
The soaked temperature and time production meteorological balloon for limiting leaching process can solve in existing concentrated latex in manufacturing process and release
The shortcomings that existing in the process.
Summary of the invention:
The purpose of the present invention is to provide a kind of dedicated concentrated latex of production meteorological balloon and meteorological balloon and production methods.
The number-average molecular weight and meteorology for the calcium ions and magnesium ions content and latex in concentrated latex that this patent passes through control production meteorological balloon
Balloon making material and technique improve the detection height of meteorological balloon, the effective percentage of resistance to ag(e)ing, homogeneity and detection.
To achieve the above object, the present invention is implemented with the following technical solutions:
A kind of dedicated concentrated latex of production meteorological balloon, the calcium ion and magnesium ion content of the concentrated latex≤
10mmol/kg。
It is further to improve, number-average molecular weight >=300,000 of the middle latex of the concentrated latex.
A kind of meteorological balloon, in the concentrated latex of the meteorological balloon, calcium ion and magnesium ion content≤10mmol/
kg;The number-average molecular weight of latex >=300,000.
It is further to improve, the proportion of the meteorological balloon are as follows: 60% 100 parts of solid content centrifugal concentrating Heveatex, hydrogen
0.30 part of potassium oxide, 1 part of sodium pyrophosphate, 3.00 parts of sulphur, 2.00 parts of 2- hydroxyl -4- methoxy benzophenone, winstay
L3.00 parts, 1.50 parts of tetramethylthiuram disulfide, 1 part of zinc diethyl dithiocarbamate, 5 parts of zinc oxide, O-phthalic
7.00 parts of sour dibutyl ester.
Further to improve, a kind of production method of meteorological balloon includes the following steps:
Step 1) by 60% 100 parts of solid content centrifugal concentrating Heveatex, 0.30 part of potassium hydroxide, 1 part of sodium pyrophosphate,
3.00 parts of sulphur, 2.00 parts of ESCALOL 567, L3.00 parts of winstay, tetramethylthiuram disulfide
1.50 parts, 1 part of zinc diethyl dithiocarbamate, 5 parts of zinc oxide, 7.00 parts of o-phthalic acid dibutyl ester mixings, configure gas
Meteorologic balloon making material;
Step 2) in balloon model dipping coagulator, meteorological balloon making material is then impregnated, dipping after five minutes, mentions
Out;
Step 3) gelling is parked, it is impregnated into 50-75 degrees Celsius of hot water 3 minutes, glue film is taken off from model, glue film
Washes clean.
Step 4) leaching is soaked, and leaching water temperature is 38-42 degrees Celsius, and leaching time is 55-65 minutes.
Step 5) interleaving agent is coated, it is formed one hour after being inflated to 2.7 rice diameters, deflation final finishing vulcanization obtains finished product
Balloon.
The balloon ball body length is 235cm, and ball handle width is 9cm, and ball handle length is 15cm, the ball handle of meteorological balloon
With a thickness of 1mm, the thickness difference between covering top, shank and ball waist is within 0.03mm.
Specific embodiment:
Below with reference to embodiment, the present invention will be described in detail.
Embodiment 1
Select calcium ion and magnesium ion content≤60% 100 parts of the solid content centrifugal concentrating Heveatex of 10mmol/kg,
0.30 part of potassium hydroxide, 1 part of sodium pyrophosphate, 3.00 parts of sulphur, 2.00 parts of 2- hydroxyl -4- methoxy benzophenone, 2,2 '-sulphur
3.00 parts of Dai Shuan (4- methyl-6-tert-butylphenol), 1.50 parts of tetramethylthiuram disulfide, diethyl-dithio amino first
1 part of sour zinc, 5 parts of zinc oxide, 7.00 parts of o-phthalic acid dibutyl ester configure meteorological balloon making material.(described in this patent
" part " refers both to parts by weight)
Model is first impregnated into coagulator, is then dipped into the latex slot of above-mentioned placement meteorological balloon making material, impregnates 5 points
Zhong Hou is proposed, is parked gelling, be impregnated into 50 degree of hot water 3 minutes, glue film is taken off from model, glue film washes clean is coated
Interleaving agent is formed one hour after being inflated to 2.7 rice diameters, and deflation final finishing vulcanization obtains 1# finished product meteorological balloon 500.
Embodiment 2
Select calcium ion and magnesium ion content≤10mmol/kg, the 60% of number-average molecular weight >=300,000 of latex contains admittedly
Measure 100 parts of centrifugal concentrating Heveatex, 0.30 part of potassium hydroxide, 1 part of sodium pyrophosphate, 3.00 parts of sulphur, 2- hydroxyl -4- methoxyl group
2.00 parts of benzophenone, 3.00 parts of 2,2 '-thiobis (4- methyl-6-tert-butylphenol), tetramethylthiuram disulfide 1.50
Part, 1 part of zinc diethyl dithiocarbamate, 5 parts of zinc oxide, 7.00 parts of o-phthalic acid dibutyl ester configure meteorological balloon system
Make material.
Model is first impregnated into coagulator, is then dipped into the latex slot of above-mentioned placement meteorological balloon making material, impregnates 5 points
Zhong Hou is proposed, is parked gelling, be impregnated into 50 degree of hot water 3 minutes, glue film is taken off from model, glue film washes clean is coated
Interleaving agent is formed 1 hour after being inflated to 2.7 rice diameters, and deflation final finishing vulcanization obtains 2# finished product meteorological balloon 500.
Embodiment 3
Select calcium ion and magnesium ion content≤10mmol/kg, the 60% of number-average molecular weight >=300,000 of latex contains admittedly
Measure 100 parts of centrifugal concentrating Heveatex, 0.30 part of potassium hydroxide, 1 part of sodium pyrophosphate, 3.00 parts of sulphur, 2- hydroxyl -4- methoxyl group
2.00 parts of benzophenone, L3.00 parts of winstay, 1.50 parts of tetramethylthiuram disulfide, diethyldithiocar bamic acid
1 part of zinc, 5 parts of zinc oxide, 7.00 parts of o-phthalic acid dibutyl ester configure meteorological balloon making material.
Model is first impregnated into coagulator, is then dipped into the latex slot of above-mentioned placement meteorological balloon making material, impregnates 5 points
Zhong Hou is proposed, is parked gelling, be impregnated into 50 degree of hot water 3 minutes, glue film is taken off from model, glue film washes clean is coated
Interleaving agent is formed 1 hour after being inflated to 2.7 rice diameters, and deflation final finishing vulcanization obtains 3# finished product meteorological balloon 500.
Embodiment 4
Select calcium ion and magnesium ion content≤10mmol/kg, the 60% of number-average molecular weight >=300,000 of latex contains admittedly
Measure 100 parts of centrifugal concentrating Heveatex, 0.30 part of potassium hydroxide, 1 part of sodium pyrophosphate, 3.00 parts of sulphur, 2- hydroxyl -4- methoxyl group
2.00 parts of benzophenone, L3.00 parts of winstay, 1.50 parts of tetramethylthiuram disulfide, diethyldithiocar bamic acid
1 part of zinc, 5 parts of zinc oxide, 7.00 parts of o-phthalic acid dibutyl ester configure meteorological balloon making material.
Model is first impregnated into coagulator, is then dipped into the latex slot of above-mentioned placement meteorological balloon making material, impregnates 5 points
Zhong Hou is proposed, is parked gelling, be impregnated into 50 degree of hot water 3 minutes, glue film is taken off from model, glue film washes clean, leaching
Soaked, leaching water temperature is 38-42 degrees Celsius, and leaching time is 55-65 minutes.Interleaving agent is coated, is determined after being inflated to 2.7 rice diameters
Type 1 hour, deflation final finishing vulcanization obtained 4# finished product meteorological balloon 500.
Different embodiment meteorological balloon defects and qualification rate are shown in Table one, and different embodiment physical property comparisons are shown in Table two, table
Three.
One meteorological balloon defect of table
Two meteorological balloon physical property of table
Specimen coding | Elongation at break (%) | Tensile strength (Mpa) | Burst diameter (m) |
1# | 790 | 21.0 | 7.80 |
2# | 810 | 24.5 | 8.22 |
3# | 840 | 26.3 | 8.35 |
4# | 840 | 26.2 | 8.34 |
Physical property after three meteorological balloon 10h × 100 DEG C aging of table
Discharge result:
From in June, 2016~2016 year September, above-mentioned reality successively has been discharged on Changsha, Nanchang, Nanning, Zhengzhou, Beijing and other places
Apply 36 1# finished product meteorological balloons in example 1,29053 meters of average height, 28000 meters of (remove a signal is prominent to be lost) or more has
Efficiency is 91.4%.
36 2# finished product meteorological balloons in embodiment 2,30185 meters of average height, 28000 meters or more of effective percentage is
94.4%.
36 3# finished product meteorological balloons in embodiment 3,31687 meters of average height, 28000 meters or more of effective percentage is
97.2%.
36 4# finished product meteorological balloons in embodiment 4,33082 meters of average height, 28000 meters or more of effective percentage is
97.24%.
As can be seen from table 1,1#, 2#, 3#, 4# embodiment production meteorological balloon in meteorological balloon production process
Defect is considerably less than prior art production meteorological balloon, and qualification rate is higher by 11% --- and 14%.
By table two, table three and discharges 1#, 2#, 3#, 4# embodiment it can be seen from result and make meteorological balloon from physical
Energy and highly 28000 meters or more of physically aged performance, burst diameter, lift-off height and release of efficient aspect compare all
Meteorological balloon is made better than prior art.Therefore the concentration that calcium ions and magnesium ions content is low, number-average molecular weight is big and is evenly distributed
Latex makes meteorological balloon and prepares production meteorological balloon raw material using new material winstay L and change the soaked temperature of leaching
Degree and time, it can effectively make that meteorological balloon defect is few, qualification rate is high, the physical property and lift-off height of meteorological balloon and lift-off
The effective percentage of height is all improved.
The content that above-described embodiment illustrates should be understood as that these embodiments are only used for being illustrated more clearly that the present invention, without
For limiting the scope of the invention, after the present invention has been read, those skilled in the art are to various equivalent forms of the invention
Modification each fall within the application range as defined in the appended claims.
Claims (3)
1. a kind of meteorological balloon, which is characterized in that in the concentrated latex of the meteorological balloon, calcium ion and magnesium ion content are equal
≤10mmol/kg;The number-average molecular weight of latex >=300,000;The proportion of the meteorological balloon are as follows: 60% solid content centrifugal concentrating day
Right 100 parts of latex, 0.30 part of potassium hydroxide, 1 part of sodium pyrophosphate, 3.00 parts of sulphur, ESCALOL 567 2.00
Part, L3.00 parts of winstay, 1.50 parts of tetramethylthiuram disulfide, 1 part of zinc diethyl dithiocarbamate, zinc oxide 5
Part, 7.00 parts of o-phthalic acid dibutyl ester;The production method of meteorological balloon includes the following steps:
Step 1) by 60% 100 parts of solid content centrifugal concentrating Heveatex, 0.30 part of potassium hydroxide, 1 part of sodium pyrophosphate, sulphur
3.00 parts, 2.00 parts of ultraviolet absorbing agent UV-9 (ESCALOL 567), L3.00 parts of winstay, promotor
1.50 parts of TT (tetramethylthiuram disulfide), 1 part of promotor ZDC (zinc diethyl dithiocarbamate), 5 parts of zinc oxide,
7.00 parts of o-phthalic acid dibutyl ester mixings, configure meteorological balloon making material;
Step 2) balloon model dipping coagulator, meteorological balloon making material is then impregnated, is proposed;
Step 3) gelling is parked, it is impregnated into 50-75 degrees Celsius of hot water 3 minutes, glue film is taken off from model, glue film washing
Completely;
Step 4) leaching is soaked;Leaching water temperature is 38-42 degrees Celsius, and leaching time is 55-65 minutes;
Step 5) coat interleaving agent, after aeration settling, deflation final finishing vulcanization obtains finished product balloon.
2. meteorological balloon as described in claim 1, it is characterised in that: winstay L is to prevent under meteorological balloon ageing properties
The auxiliary agent of drop.
3. meteorological balloon as described in claim 1, which is characterized in that the balloon ball body length is 235cm, and ball handle width is
9cm, ball handle length are 15cm, thickness difference of the ball handle of meteorological balloon with a thickness of 1mm, between covering top, shank and ball waist
Within 0.03mm.
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CN108008471B (en) * | 2017-12-01 | 2020-08-07 | 中国化工株洲橡胶研究设计院有限公司 | Waterproof meteorological balloon and production method thereof |
CN108912416B (en) * | 2018-04-20 | 2021-04-09 | 中国气象局气象探测中心 | Meteorological balloon with constant residual quantity of ball skin after blasting and application thereof |
CN110066429B (en) * | 2019-04-19 | 2021-04-13 | 中国热带农业科学院橡胶研究所 | Application of low-ammonia or ammonia-free latex in medical catheter |
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CN101526630B (en) * | 2009-04-08 | 2011-05-18 | 中国化工橡胶株洲研究设计院 | Meteorologic balloon and production method thereof |
CN101592742B (en) * | 2009-06-19 | 2012-02-01 | 中国化工橡胶株洲研究设计院 | Meteorologic balloon and production method thereof |
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