CN106927482B - Preparation method of ultrastable Y-type molecular sieve - Google Patents

Preparation method of ultrastable Y-type molecular sieve Download PDF

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CN106927482B
CN106927482B CN201511020516.3A CN201511020516A CN106927482B CN 106927482 B CN106927482 B CN 106927482B CN 201511020516 A CN201511020516 A CN 201511020516A CN 106927482 B CN106927482 B CN 106927482B
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molecular sieve
preparation
iii
ammonium
rare earth
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CN106927482A (en
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高雄厚
孙书红
张海涛
张乐
黄校亮
郑云锋
蔡进军
王宝杰
潘志爽
石晓庆
姜健
王栋
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Petrochina Co Ltd
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/20Faujasite type, e.g. type X or Y
    • C01B39/24Type Y

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Abstract

A process for preparing the ultrastable Y-type molecular sieve includes such steps as exchanging NaY molecular sieve with ammonium ion, filtering, mixing with the compound containing IIIB element in periodic table, drying and hydrothermal calcining. The Y-type molecular sieve IIIB element obtained by the method is not lost, the preparation process is simple, and the Y-type molecular sieve IIIB element has excellent activity, hydrothermal stability and heavy metal pollution resistance.

Description

A kind of preparation method of super-stable Y molecular sieves
Technical field
The present invention relates to a kind of preparation methods of super-stable Y molecular sieves, pass through spray drying mixing more particularly to one kind Preparation method containing the super-stable Y molecular sieves of III B element in the periodic table of elements.
Background technique
Crude oil heaviness, in poor quality degree are increasingly sharpened, highly-efficient processing heavy oil, mix refining residual oil become oil refining enterprise improve plus Work ability, the urgent need for obtaining more high profit.Catalytic cracking is the most important technique of processing of heavy oil, since its heavy oil conversion is imitated Rate height, good product quality, non-hydrogen and the significant advantages such as operating pressure is low make it occupy act foot in refinery's processing heavy oil technique The status of weight is the main source of oil plant profit.According to statistics, whole world catalytic cracking unit shares 420 sets or so at present, Single set catalytic cracking unit is largest up to 10,000,000 tons/year, about 7.37 hundred million tons of total working ability, occupies the head of secondary operation Position.
Due to being easy to produce the macromolecular compound of coke in heavy oil and residual oil containing colloid, asphalitine etc., and contain Heavy metal nickel, vanadium etc. cause nickel content of vanadium on catalytic cracking equilibrium catalyst relatively common in 10000 μ g/g, and are up to The serious pollution of 15000 μ g/g is not also rare, and vanadium seriously destroys the activity in catalyst under catalytic cracking high temperature thermal and hydric environment The structure of component molecular sieve, causes catalyst activity to reduce, and catalytic cracking product distribution is made to be deteriorated.Therefore, it is necessary to develop to have Excellent activity and hydrothermal stability, the molecular sieve simultaneously with preventing from heavy metal performance, to meet heavy oil, slag oil cracking to catalysis The strict demand of agent performance.
In order to improve the activity and stability of molecular sieve, generally molecular sieve is changed using rare earth or phosphorus in the prior art Property processing should if Chinese patent CN1169717 C discloses the method and product that a kind of Y zeolite is modified with rare earth ion Method is raw material with NaY molecular sieve, is first exchanged through ammonium, then carries out hydro-thermal process, then with containing H+、NH4 +And RE3+Solution processing Afterwards, washed, dry, roasting, obtains modified molecular screen product.Chinese patent CN1111136 C discloses a kind of phosphorous and dilute Soil Y type molecular sieve preparation method, be that NaY molecular sieve is first used into ammonium ion and rare earth ion exchanged, roasted, then with phosphorus The P of 1~10 weight % in compound reaction bonded2O5, then roasted to obtain.Chinese patent CN1209288 C discloses one kind The preparation method of phosphorous and rare earth faujasite, is first once to be exchanged faujasite with ammonium compounds and phosphorus compound After reaction, earth solution then is introduced in exchange slurries and is further reacted, is filtered, washed, then roasted to obtain.Containing this The catalyst activity stability of zeolite is good, and yield of gasoline is high, and coke yield is low, heavy oil cracking ability and resistance to heavy metal pollution By force.Chinese patent CN1026225 C discloses a kind of preparation method of rare-earth Y molecular sieve, is by NaY molecular sieve and rare earth ion After carrying out ion exchange in aqueous solution, filtering, filter cake is roasted to obtain in flowing water steam.Chinese patent CN1069553 C discloses a kind of method for preparing rare earth Y type molecular sieve, is that NaY molecular sieve and rare earth ion are carried out ion After exchange, filtering, filter cake is roasted again, and 1~40% of the product after roasting is recycled back into next group rare earth exchanged slurries The operation is continued the above, remaining is used to prepare catalyst as REY zeolite product, is so carried out continuously, and obtains Rare Earth Y Type molecular sieve.Chinese patent CN103058217 A discloses a kind of preparation method of Y molecular sieve containing rare earth, this method NaY Molecular sieve is raw material, is first exchanged through ammonium, then carries out hydro-thermal process, then with containing H+、NH4 +And RE3+It is molten with the mixing of organic solvent After liquid processing, mother liquor separation, filter cake roasting obtain modified molecular screen product.Chinese patent CN1159101 C discloses one kind and contains The preparation method of hyperastable Y-type RE zeolite, the overstable gamma zeolite and a kind of rare earth that sodium oxide content is 3~5 weight % by this method Polymer solution mixing, is made a kind of slurries, by obtained slurries in shear stress at least 10 kilograms per centimeters2Under conditions of be ground to It is 1 minute few, obtain modified molecular screen product.The zeolite of this method preparation has high hydrothermal stability, activity stability, anti-sodium And the ability of preventing from heavy metal pollution.
Existing Y type molecular sieve technology of preparing, solves the deficiency of molecular sieve some aspects, meets molecular sieve catalyst Demand in some aspects, but the prior art obtains molecular sieve, work by repetitious ion exchange, filtering, calcination process Skill is complicated, and molecular sieve yield is low;After the rare earth ion exchanged of molecular sieve, general by filtering, filter cake carries out calcination process, this Sample, which results in rare earth, all to exchange to molecular sieve up, and a part of rare earth enters filtrate and is lost, rare earth utilization rate It is not high.The prior art just carries out hydrothermal calcine before rare earth exchanged, causes molecular sieve structure to destroy more, molecular sieve activity Decline.Rare earth is introduced in the solution after phosphorus exchange, the sediment of phosphoric acid rare earth easy to form makes rare earth that can not play stabilization The purpose of molecular sieve structure can not play the role of good preventing from heavy metal pollution.Repeatedly by the molecular sieve after roasting The 1~40% of product is recycled back into the operation for continuing processing in next group rare earth exchanged slurries, causes system with molecular sieve for preparing for work The problems such as skill complexity, energy waste and molecular sieve yield reduce.In addition, can be brought during system with molecular sieve for preparing is standby using organic solvent New problem of environmental pollution.Therefore, it is wanted to meet molecular sieve to activity, hydrothermal stability and resistance to heavy metal pollution It asks, reduces the preparation cost and complex process degree of molecular sieve, despite recent molecular sieve technology of preparing, but there is still a need for systems Standby simple process, the III B element utilization rate such as rare earth is high or does not lose, while having excellent activity, hydrothermal stability and anti-heavy The molecular sieve new preparation technology of metallic pollution.
Summary of the invention
The object of the invention is that avoiding the deficiency of above-mentioned technology, a kind of system with molecular sieve for preparing different from existing method is provided Preparation Method, the resulting Y type molecular sieve preparation process of the method for the present invention, preparation process is simple, and III B element is not lost, system with molecular sieve for preparing Standby technology is more environmentally-friendly, while resulting Y type molecular sieve has excellent activity, hydrothermal stability and preventing from heavy metal pollution Energy.
In order to achieve the object of the present invention, the present invention provides a kind of preparation method of modified super-stable Y molecular sieves, feature It is that preparation method includes first exchanging NaY molecular sieve with ammonium ion, the change containing III B element in the periodic table of elements is mixed after filtering Object is closed, without filtering, directly carries out spray drying and hydrothermal calcine, obtains modified super-stable Y molecular sieves.
Realize that the specific technical solution of the present invention can be with are as follows:
(1), NaY molecular sieve and ammonium salt solution are subjected to ion exchange, water and molecular sieve (in terms of butt) weight ratio 2~30 : 1, pH=2.8~6.5,5~100 DEG C of temperature, swap time 0.3~3.5 hour, preferably pH=2.8~5.0, temperature 60~ 100 DEG C, swap time 0.5~2.5 hour;Filtering, after Washing of Filter Cake with water, the compound containing III B element in the periodic table of elements Mixing, it is not washed to be directly spray-dried, obtain the molecular sieve containing III B element in the periodic table of elements;
(2), in roaster, by the resulting molecular sieve containing III B element in the periodic table of elements of step (1) in 10 weight % Hydrothermal calcine is carried out under~100 weight % water vapour atmospheres, 450~700 DEG C of maturing temperature, calcining time 0.5~4 hour, is obtained To modified super-stable Y molecular sieves.
In molecular sieve, the distribution of III B element is different in the periodic table of elements, and the influence to molecular sieve performance is different, Wherein, III B elements on molecular sieve are mostly exchanged in the form of an ion in the prior art, molecule can be entered during hydrothermal calcine In the small cage of sieve, molecular sieves stabilized crystal structure provides more acid activity centers.Inventors be surprised to learn that with independent phase shape III B element existing for formula, can trap heavy metals vanadium, form stable vanadate, avoid vanadium destroy molecular sieve crystal structure, Have the function that preventing from heavy metal pollution.Therefore the present invention does not have after the compound of III B element in addition element periodic table dexterously There is washing process, it is different from common exchange process in the prior art, keep the utilization rate of III B element in the periodic table of elements high or not Loss, and molecular sieve is prepared using the method for the present invention, the compound of III B element during mixing, roasting with molecular sieve, A part carries out ion exchange with the sodium on molecular sieve in the form of an ion, and another part is present in molecular sieve in the form of independent phase Surface, therefore, the molecular sieve of the technology of the present invention preparation, crystal structure that can be molecular sieves stabilized have excellent activity and water Thermal stability, and have the function of trap heavy metals, preventing from heavy metal pollution.
The preparation method of molecular sieve of the present invention passes through the change of III B element in the periodic table of elements in rate-determining steps (1) The type and filter cake of conjunction object and compound incorporation time, mixed proportion containing III B element in the periodic table of elements, reach adjusting point The purpose of the distribution of III B element in son sieve, can be according to the reality to molecular sieve activity, stability and preventing from heavy metal pollution Need, adjust exist in the form of an ion and in the form of independent phase existing for III B element ratio.Filter cake with containing in the periodic table of elements The compound of III B element is preferably according to molecular sieve (in terms of butt): water: compound (oxide meter) weight ratio of III B element is 1 : 2~8: 0.001~0.20 ratio mixing, preferably 1: 2~4: 0.01~0.15 ratio mixing, is preferably 60 in temperature ~100 DEG C, stirring best 0.5~1.5 hour or more, it is not washed be directly spray-dried, hydrothermal calcine, resulting molecule In sieve, III B element a part exchanges on molecular sieve in the form of an ion, and the whipping temp the high more is conducive to III B element with ion Form exchanges to molecular sieve up, and wherein other part does not exchange to III B element that molecular sieve gets on, in subsequent step (2) Hydrothermal calcine during, a part by migration of solid phases enters molecular sieve, plays work identical with III B element of ion exchange With another part exists in the form of independent phase, may be configured to trap heavy metals during catalytic cracking reaction.In step (1) In, when the type of the compound of III B element in the periodic table of elements being mixed into molecular sieve is water-soluble compound and is divided The mixed proportion of son sieve it is relatively low (such as molecular sieve (in terms of butt): compound (oxide meter) weight ratio of III B element is 1: 0.001~0.09 ratio mixing) when, this III B element largely exchanges on molecular sieve in the form of an ion, plays raising point The effect of son sieve activity and hydrothermal stability, small part in addition exist in the form of independent phase, can play catalytic cracking reaction mistake The effect of trap heavy metals in journey.In step (1), when the chemical combination of III B element in the periodic table of elements being mixed into molecular sieve When the type of object is carbonate not soluble in water, oxide, hydroxide, the compound of this III B element is in subsequent step (2) Hydrothermal calcine during, enter molecular sieve at least partially through migration of solid phases, play work identical with III B element of ion exchange With major part in addition exists in the form of independent phase, can play the role of trap heavy metals during catalytic cracking reaction.Pass through Control in the water-soluble and not soluble in water periodic table of elements different proportion of the compound of III B element and its in molecular sieve Introduction volume, in adjustable molecular sieve by ion exchange form and in the form of independent phase existing for III B element different proportion and Content, to need to prepare molecular sieve according to active and preventing from heavy metal pollution.
The preparation method of molecular sieve of the present invention, wherein the ammonium salt in step (1) be selected from ammonium sulfate, ammonium hydrogen sulfate, Ammonium nitrate, ammonium chloride, ammonium carbonate, ammonium hydrogen carbonate, ammonium oxalate, ammonium citrate, ammonium dihydrogen citrate, one in diammonium hydrogen citrate Kind is a variety of, and ammonium salt is mainly used for exchanging the sodium on Y type molecular sieve, makes the sodium oxide content of the molecular sieve after exchange 2 Within the scope of~6 weight %.
The preparation method of molecular sieve of the present invention, wherein III B element is selected from scandium, yttrium, lanthanide series rare-earth elements One of or it is a variety of.The lanthanide rare is lanthanum rich rare earth, cerium-rich rare earth, pure lanthanum or pure cerium.Contain III in step (1) The compound of B element is selected from the change of the halide, nitrate, carbonate, oxide, hydroxide, rich III B element of III B element One of object or a variety of is closed, step can be adjusted according to the actual needs to molecular sieve activity, stability and preventing from heavy metal pollution Suddenly in (1) the different compounds of these III B elements ratio.
The preparation method of molecular sieve of the present invention, wherein it is described the step of (2) roasting process, be by step (1) The resulting molecular sieve containing III B element in the periodic table of elements carries out hydrothermal calcine under 100% water vapour atmosphere.Roasting process In, there are dealuminzations and silicon migration, so that the Si-O-Al on framework of molecular sieve is replaced by Si-O-Si, due to Si atom (diameter Smaller than Al atom (diameter 0.1nm) for 0.082nm), bond distance shortens (Si-O bond distance 0.161nm, Al-O bond distance 0.174nm), Structure cell is shunk, and molecular sieve structure stability improves.In roasting process, simultaneous Ion transfer, wherein in the periodic table of elements Na of the Ion transfer of III B element to II position S I and S in molecular sieve sodalite cage, in sodalite cage+Then move to supercage In, molecular sieve is detached from subsequent ion exchange process.Compared with simple high-temperature roasting, under 100% water vapour atmosphere Hydrothermal calcine is carried out, above-mentioned III B element ion and Na are more advantageous to+The migration of ion is more favorable to keep molecular sieve Crystal structure and structure cell are shunk.
III B element (in terms of the oxide) content of super-stable Y molecular sieves of the present invention is 0.1~20 weight %, oxygen Change sodium content is 2~6 weight %.
It should be noted that by the way of spray drying, making III B element after the compound of molecular sieve III B element of mixing Load over a molecular sieve is more evenly;Molecular sieve ion exchange of the present invention drop sodium, after mixing the compound of III B element, molecular sieve In sodium oxide molybdena still containing 2~6 weight %, carried out hydrothermal calcine processing after mixing the compound of III B element due to molecular sieve, During hydrothermal calcine, the Ion transfer of III B element into molecular sieve sodalite cage, meanwhile, in ion exchange process not The Na being easy in the sodalite cage exchanged by ammonium salt+Ion then moves in supercage, Na+Ion makes it very there are the change of position It is easy after being prepared into the microspherical catalyst containing molecular sieve, ion exchange is carried out by ammonium salt etc., is detached from molecular sieve catalyst.This Simplify the preparation process of molecular sieve, but the performance of molecular sieve catalyst will not be adversely affected.
Main advantages of the present invention and effect:
The present invention first exchanges NaY molecular sieve with ammonium ion, makes the sodium oxide content of NaY molecular sieve in 2~6 weight % ranges Interior, after filtering, filter cake mixes the compound containing III B element in the periodic table of elements, then not washed to be directly spray-dried And hydrothermal calcine, obtain super-stable Y molecular sieves.The preparation process of this molecular sieve is simple, does not need that ion exchange is repeated And roasting, III B element exists in the form of ion exchange and two kinds of independent phase in molecular sieve, and it is living to each serve as raising molecular sieve The ratio of property, the purpose of stability and preventing from heavy metal performance, III B element existing for both forms is adjustable.Due to mixing III B member After element, without being filtered, washed for molecular sieve, but Direct spraying is dry, therefore III B element is not lost, and makes the system of molecular sieve Standby process is more environmentally friendly, the utilization rate of III B element is higher, meanwhile, molecular sieve of the present invention have excellent activity, hydrothermal stability and Preventing from heavy metal pollution performance.
Specific embodiment
Illustrate the present invention with embodiment further below, but the present invention is not limited in these examples.
(1) analysis test method used in embodiment.
1. sodium oxide molybdena, rare earth oxide, yttria levels: being analyzed using X-fluorescence method.
2. the crystallinity of molecular sieve, lattice constant: being analyzed using X-ray diffraction method.
3. the determination of activity of catalyst: being carried out in the CSA-B type catalyst evaluation device of Huayang company production.Catalyst In advance under 800 DEG C, 100% water vapor conditions after aging 4h or 17h, huge port light diesel fuel is used to carry out determination of activity for raw material, 460 DEG C of reaction temperature, reaction time 70s, catalyst loading 5.0g, oil ratio 3.2.
(2) raw materials used specification in embodiment
1.NaY molecular sieve, kaolin (igloss 18.6%), Aluminum sol (salic 21.2 heavy %), rare earth chloride (RE2O3 288.7g/L): it is industrial goods, picks up from Catalyst Factory of Lanzhou Petrochemical Company.
2. ammonium chloride, ammonium sulfate, yttrium oxide, yttrium nitrate, lanthanum nitrate: being solid, chemical reagent.
3. hydrochloric acid: concentration 36%, chemical reagent.
Embodiment 1
1000g NaY molecular sieve (butt) is added in 7L deionized water, under stirring, 350g ammonium chloride is added, uses Hydrochloric acid adjusts and stirs 1h at 3.50,90 DEG C of slurry pH value, is filtered, washed later, gained filter cake and 250mL rare earth chloride, 2.2L 0.5h is stirred in deionized water mixing, then spray drying carries out hydrothermal calcine in roaster under 100% water vapour atmosphere, 600 DEG C of maturing temperature, calcining time 2 hours, obtain molecular sieve Z-1 of the present invention.
Embodiment 2
Other than by the molecular sieve after being spray-dried in embodiment 1 being roasted under 10% water vapour atmosphere, other Molecular sieve Z-2 of the present invention is made with embodiment 1 in part.
Comparative example 1
According to existing patented technology, the comparison molecular sieve DZ-1 containing rare earth is made by ion-exchange process.
1000g NaY molecular sieve (butt) is added in 7L deionized water, under stirring, addition 350g ammonium chloride, 250mL rare earth chloride is adjusted with hydrochloric acid and stirs 1h at 3.50,90 DEG C of slurry pH value, is filtered, washed later, gained filter cake is roasting It burns and carries out hydrothermal calcine in furnace under 100% water vapour atmosphere, 600 DEG C of maturing temperature, calcining time 2 hours.
Embodiment 3
1000g NaY molecular sieve (butt) is added in 10L deionized water, under stirring, 400g ammonium sulfate is added, uses Hydrochloric acid adjusts and stirs 1h at 3.80,60 DEG C of slurry pH value, is filtered, washed later, gained filter cake and 102g yttrium nitrate, 2.2L go from Sub- water and the mixing of 15g yttrium oxide, make NaY molecular sieve (butt): compound (in terms of yttrium oxide) weight ratio 1:0.045 of yttrium, 0.5h is stirred, then spray drying carries out hydrothermal calcine, maturing temperature 550 in roaster under 100% water vapour atmosphere DEG C, calcining time 3 hours, obtain molecular sieve Z-3 of the present invention.
Comparative example 2
According to existing patented technology, the comparison molecular sieve DZ-2 containing yttrium is made by ion-exchange process.
1000g NaY molecular sieve (butt) is added in 10L deionized water, under stirring, addition 400g ammonium sulfate, 153g yttrium nitrate makes NaY molecular sieve (butt): compound (in terms of yttrium oxide) weight ratio 1:0.045 of yttrium is adjusted with hydrochloric acid 1h is stirred at 3.80,60 DEG C of slurry pH value, is filtered, washed later, gained filter cake is in roaster under 100% water vapour atmosphere Progress hydrothermal calcine, 550 DEG C of maturing temperature, calcining time 3 hours.
Embodiment 4
1000g NaY molecular sieve (butt) is added in 8L deionized water, under stirring, 350g ammonium chloride is added, uses Hydrochloric acid adjusts and stirs 1h at 5.00,80 DEG C of slurry pH value, is filtered, washed later, gained filter cake and 425g lanthanum nitrate, 3.0L go from The mixing of sub- water, makes NaY molecular sieve (butt): compound (in terms of lanthana) the weight ratio 1:0.16 of lanthanum, stirs 1h at 80 DEG C, Spray drying, then carries out hydrothermal calcine in roaster under 60% water vapour atmosphere, and 650 DEG C of maturing temperature, calcining time 2.5 hours, obtain molecular sieve Z-4 of the present invention.
Comparative example 3
According to existing patented technology, the comparison molecular sieve DZ-3 containing lanthanum is made by ion-exchange process.
1000g NaY molecular sieve (butt) is added in 8L deionized water, under stirring, addition 350g ammonium chloride, 425g lanthanum nitrate makes NaY molecular sieve (butt): compound (in terms of lanthana) weight ratio 1:0.16 of lanthanum is adjusted with hydrochloric acid 1h is stirred at 5.00,80 DEG C of slurry pH value, is filtered, washed later, gained filter cake is in roaster under 60% water vapour atmosphere Progress hydrothermal calcine, 650 DEG C of maturing temperature, calcining time 2.5 hours.
Comparative example 4
According to existing patented technology, the comparison molecular sieve DZ-4 containing rare earth is made by ion-exchange process.
1000g NaY molecular sieve (butt) is added in 7L deionized water, under stirring, addition 350g ammonium chloride, 340mL rare earth chloride is adjusted with hydrochloric acid and stirs 1h at 3.50,90 DEG C of slurry pH value, is filtered, washed later, gained filter cake is roasting It burns and carries out hydrothermal calcine in furnace under 100% water vapour atmosphere, 600 DEG C of maturing temperature, calcining time 2 hours.
Molecular sieve Z-1~Z-4 using the Examples 1 to 4 preparation and molecular sieve DZ-1 using the preparation of comparative example 1~4~ DZ-4, physico-chemical property analysis test result are listed in Table 1 below.
The property of 1 Y type molecular sieve of table
Table 1 the result shows that, with using existing patented technology comparative example 1 prepare molecular sieve DZ-1 compared with, using implementation Molecular sieve Z-1, Z-2 prepared by example 1,2, sodium oxide content is suitable with comparison molecular sieve DZ-1, and the utilization rate of rare earth is 100% Left and right, during system with molecular sieve for preparing is standby, rare earth free of losses, and the molecular sieve DZ-1 for using comparative example 1 to prepare, the utilization rate of rare earth Only 78%, a large amount of rare earth does not exchange to molecular sieve up in exchange process, is lost during the filtration process with filtrate, makes It is low at the utilization rate of rare earth, if environmental pollution can also be brought by not handling into the rare earth in filtrate.Illustrate molecular sieve of the present invention Preparation process is more environmentally friendly, and rare earth utilization rate is higher.
Compared with the molecular sieve Z-2 prepared using embodiment 2, the molecular sieve Z-1 prepared using embodiment 1, due to filter cake Hydrothermal calcine is carried out under 100% water vapour atmosphere, the crystallinity of molecular sieve is 4 percentage points high, and lattice constant is also slightly lower, explanation It is roasted in the presence of having water vapour, is more advantageous to and keeps the complete of crystal structure of molecular sieve, while being conducive to structure cell receipts Contracting.
Compared with the molecular sieve DZ-2 prepared using the comparative example 2 of existing patented technology, molecule prepared with embodiment 3 is adopted Z-3 is sieved, yttrium utilization rate is 100% or so, free of losses in preparation process, and the molecular sieve DZ-2 for using comparative example 2 to prepare, yttrium Utilization rate is only 44%, and the loss of yttrium is serious.Equally illustrate that molecular sieve preparation process of the present invention is more environmentally friendly, the utilization rate of yttrium is more It is high.
Compared with the molecular sieve DZ-3 prepared using the comparative example 3 of existing patented technology, using the molecule of the preparation of embodiment 4 Z-4 is sieved, lanthanum utilization rate is 100% or so, free of losses in preparation process, and the molecular sieve DZ-3 for using comparative example 3 to prepare, lanthanum Utilization rate is only 62%, and the loss of lanthanum is serious.Equally illustrate that molecular sieve preparation process of the present invention is more environmentally friendly, the utilization rate of lanthanum is more It is high.
Compared with the molecular sieve DZ-4 prepared using the comparative example 4 of existing patented technology, using the molecule of the preparation of embodiment 1 Z-1 is sieved, rare earth utilization rate is 100% or so, free of losses in preparation process, and the molecular sieve DZ-4 for using comparative example 4 to prepare, though Right content of rare earth is suitable with Z-1, but the utilization rate of rare earth is only 74% or so, and the loss of rare earth is serious.Equally illustrate the present invention Molecular sieve preparation process is more environmentally friendly, and the utilization rate of rare earth is higher.
In order to investigate the cracking activity and hydrothermal stability of molecular sieve, the molecular sieve Z- of Examples 1 to 4 preparation is respectively adopted 1~Z-4 and using comparative example 1~4 prepare molecular sieve DZ-1~DZ-4, by the aluminium sol adhesive of 6% (in terms of aluminium oxide), 20% molecular sieve (butt meter), 74% kaolin (butt meter) and suitable deionized water are uniformly mixed, homogeneous, drying, Roasting is crushed sieving, chooses the particle of 20~40 mesh, and after washing, being dry, it is old by 4h, 17h water vapour to test catalyst respectively Activity after change, test result are listed in table 2.
In order to investigate the resistance to heavy metal pollution of molecular sieve, the particle of 20~40 mesh after above-mentioned washing, drying is used Equi-volume impregnating impregnates 5000 μ g/g V (relative to catalyst granules) respectively, and the particle through pollution of vanadium is in 800 DEG C, 100% 4h is handled under the conditions of water vapour, the activity after testing pollution of vanadium catalyst 4h steam aging, test result is listed in table 2.
In table 2, the hydrothermal stability and an anti-huge sum of money of molecular sieve are characterized respectively with activity preservation rate R1 and activity preservation rate R2 Belong to pollution capacity.It defines respectively: activity preservation rate R1=17h steam aging activity/4h steam aging activity × 100%; Activity preservation rate R2=pollution of vanadium 4h steam aging activity/4h steam aging activity × 100%
Activity, hydrothermal stability and the preventing from heavy metal performance of 2 Y type molecular sieve of table
Table 2 the result shows that, due to Z-1 system with molecular sieve for preparing it is standby during rare earth utilization rate is high, molecular sieve content of rare earth is high, with It is compared using molecular sieve DZ-1 prepared by comparative example 1, is prepared using molecular sieve Z-1 prepared by the embodiment of the present invention 1 as active component Catalyst, 4h, 17h activity has been respectively increased 7 and 9 percentage points, and activity preservation rate R1 improves 6 percentage points, illustrates this Invention rare-earth-containing molecular sieve has higher activity and hydrothermal stability.Due to the standby rare earth utilization rate in the process of Z-2 system with molecular sieve for preparing High, molecular sieve content of rare earth is high, compared with the molecular sieve DZ-1 prepared using comparative example 1, is prepared with the embodiment of the present invention 2 Molecular sieve Z-2 is the catalyst of active component preparation, and 4h, 17h activity have been respectively increased 3 and 5 percentage points, activity preservation rate R1 improves 5 percentage points, illustrates that rare-earth-containing molecular sieve of the present invention has higher activity and hydrothermal stability.Due to Z-3 molecule Utilization rate height, the yttrium content of molecular sieve for sieving yttrium in preparation process are high, compared with the molecular sieve DZ-2 prepared using comparative example 2, Using the catalyst that molecular sieve Z-3 prepared by the embodiment of the present invention 3 is prepared as active component, 4h, 17h activity have been respectively increased 6 With 6 percentage points, activity preservation rate R1 improves 2 percentage points, illustrates that molecular sieve containing yttrium of the invention has higher active and water Thermal stability.Since the utilization rate of the standby Rare Earth Lanthanum in the process of Z-4 system with molecular sieve for preparing is high, molecular sieve Rare Earth Lanthanum content is high, with use Molecular sieve DZ-3 prepared by comparative example 3 is compared, and is urged using molecular sieve Z-4 prepared by the embodiment of the present invention 4 as prepared by active component Agent, 4h, 17h activity have been respectively increased 4 and 3 percentage points, and activity preservation rate R1 is suitable, illustrate the present invention containing rare-earth molecular Sifter device has higher activity and hydrothermal stability.Compared with the molecular sieve DZ-4 prepared using comparative example 4, with the embodiment of the present invention The molecular sieve Z-1 of 1 preparation is the catalyst of active component preparation, 4h, 17h activity, activity preservation rate R1 with containing to score Son sieve DZ-4 comparative catalyst it is suitable, but in rare-earth-containing molecular sieve preparation process of the present invention rare earth utilization rate it is higher.
2 result of table also indicates that, compared with the molecular sieve DZ-1~DZ-4 prepared using comparative example 1~4, is implemented with the present invention Molecular sieve Z-1~Z-4 prepared by example 1~4 is the catalyst of active component preparation, and activity preservation rate R2 is above containing to score The catalyst of son sieve illustrates that the catalyst containing molecular sieve of the present invention has preventing from heavy metal pollution performance.Wherein, and using comparative example The molecular sieve DZ-1 of 1 preparation is compared, and is urged using molecular sieve Z-1, Z-2 prepared by the embodiment of the present invention 1,2 as prepared by active component Agent, activity preservation rate R2 are respectively higher than the catalyst 8 and 6 percentage point of the molecular sieve DZ-1 containing comparison;With use comparative example 2 The molecular sieve DZ-2 of preparation is compared, the catalyst for preparing as active component of molecular sieve Z-3 prepared using the embodiment of the present invention 3, by In the yttrium oxide for containing independent phase, trap heavy metals can be played the role of, activity preservation rate R2 is higher than the molecular sieve DZ- containing comparison 15 percentage points of 2 catalyst;Compared with the molecular sieve DZ-3 prepared using comparative example 3, divided with prepared by the embodiment of the present invention 4 Son sieve Z-4 is the catalyst of active component preparation, and activity preservation rate R2 is higher than catalyst 19 of the molecular sieve DZ-3 containing comparison Percentage point.Although the molecular sieve DZ-4's prepared using comparative example 4 the and molecular sieve Z-1 for using the embodiment of the present invention 1 to prepare is dilute Native content is suitable, but compared with the molecular sieve DZ-4 prepared using comparative example 4, the molecular sieve Z-1 prepared with the embodiment of the present invention 1 For the catalyst of active component preparation, activity preservation rate R2 is higher than 10 percentage points of catalyst of the molecular sieve DZ-4 containing comparison, Illustrate that molecular sieve of the present invention has better preventing from heavy metal pollution performance.

Claims (10)

1. a kind of preparation method of super-stable Y molecular sieves, which is characterized in that preparation method include NaY molecular sieve is first used ammonium from Son exchange mixes the compound containing III B element in the periodic table of elements after filtering, not washed directly to carry out spray drying and hydro-thermal Roasting obtains modified super-stable Y molecular sieves.
2. preparation method according to claim 1, which is characterized in that preparation method includes the following steps:
(1) NaY molecular sieve and ammonium salt solution being subjected to ion exchange, water is 2~30: 1 with the molecular sieve ratio in terms of butt, PH=2.8~6.5 5~100 DEG C of temperature, swap time 0.3~3.5 hour, are filtered, with water, containing period of element after Washing of Filter Cake The compound mixing of III B element, not washed to be directly spray-dried in table, obtains containing III B element in the periodic table of elements Molecular sieve;
(2) in roaster, by the resulting molecular sieve containing III B element in the periodic table of elements of step (1) in 10 weight %~100 Hydrothermal calcine is carried out under weight % water vapour atmosphere, 450~700 DEG C of maturing temperature, calcining time 0.5~4 hour, is modified Super-stable Y molecular sieves.
3. preparation method according to claim 2, which is characterized in that after the molecular sieve Washing of Filter Cake in step (1), with oxygen Compound meter, according to the molecular sieve in terms of butt: water: the weight ratio of the compound containing III B element in terms of oxide is 1: 2~8: 0.001~0.20 ratio mixing, stirred 0.5 hour at 5~100 DEG C of temperature or more, then be spray-dried.
4. preparation method according to claim 1 or 2, which is characterized in that the ammonium salt in step (1) is selected from ammonium sulfate, sulphur Sour hydrogen ammonium, ammonium nitrate, ammonium chloride, ammonium carbonate, ammonium hydrogen carbonate, ammonium oxalate, ammonium citrate, ammonium dihydrogen citrate, hydrogen citrate two One of ammonium is a variety of.
5. preparation method according to claim 1 or 2 or 3, it is characterised in that it is dilute that III B element is selected from scandium, yttrium, group of the lanthanides One of earth elements are a variety of.
6. preparation method according to claim 5, which is characterized in that the lanthanide rare be lanthanum rich rare earth, cerium-rich rare earth, Pure lanthanum or pure cerium.
7. preparation method according to claim 1, which is characterized in that the compound containing III B element is selected from the halogen of III B element Compound, nitrate, carbonate, oxide, hydroxide, rich III B element one of compound or a variety of.
8. preparation method according to claim 1, which is characterized in that in terms of oxide, in obtained super-stable Y molecular sieves III B element content is 0.1~20 weight %, and sodium oxide content is 2~6 weight %.
9. preparation method according to claim 1, which is characterized in that when carrying out ion exchange in step (1), pH=2.8 ~5.0,60~100 DEG C of temperature, swap time 0.5~2.5 hour.
10. preparation method according to claim 1, which is characterized in that after the molecular sieve Washing of Filter Cake in step (1), press According to the molecular sieve in terms of butt: water: the weight ratio of the compound containing III B element in terms of oxide be 1: 2~4: 0.01~ 0.15 ratio mixing, stirred 0.5 hour at 5~100 DEG C of temperature or more, then be spray-dried.
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CN108097288A (en) * 2017-12-09 2018-06-01 北京惠尔三吉绿色化学科技有限公司 A kind of method for preparing rare earth Y type molecular sieve
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