CN1214977C - Method for preparing zeolite molecular sieve with high activity and stability - Google Patents

Method for preparing zeolite molecular sieve with high activity and stability Download PDF

Info

Publication number
CN1214977C
CN1214977C CN 02155602 CN02155602A CN1214977C CN 1214977 C CN1214977 C CN 1214977C CN 02155602 CN02155602 CN 02155602 CN 02155602 A CN02155602 A CN 02155602A CN 1214977 C CN1214977 C CN 1214977C
Authority
CN
China
Prior art keywords
molecular sieve
zeolite
preparation
zeolite molecular
activity stable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 02155602
Other languages
Chinese (zh)
Other versions
CN1506309A (en
Inventor
刘丛华
丁伟
高雄厚
张海涛
孙书红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Petrochina Co Ltd
Original Assignee
Petrochina Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Petrochina Co Ltd filed Critical Petrochina Co Ltd
Priority to CN 02155602 priority Critical patent/CN1214977C/en
Publication of CN1506309A publication Critical patent/CN1506309A/en
Application granted granted Critical
Publication of CN1214977C publication Critical patent/CN1214977C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Catalysts (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)

Abstract

A process for preparing zeolite molecular sieve with high activity and stability includes such steps as ammonium salt exchange of zeolite molecular sieve slurry, filtering, alkali washing of filter cake, adding RE solution to filter cake, stirring and hydrothermal treatment. Compared with the conventional water washing method, the modified molecular sieve prepared by the invention has the characteristics of high crystallinity retention rate, good catalytic activity stability, simple and convenient operation and low cost.

Description

A kind of method for preparing the high-activity stable zeolite molecular sieve
Technical field
The invention relates to a kind of method for preparing the high-activity stable zeolite molecular sieve, exactly, is the method that a kind of preparation is applicable to the high-activity stable zeolite molecular sieve of catalytic cracking of hydrocarbon process.
Background technology
Be used to prepare FCC catalyst zeolite molecular sieve and mainly contain X type, y-type zeolite, ZSM-5, β zeolite, L zeolite, sour aluminium zeolite, omega zeolite, or the above-mentioned zeolite molecular sieve of process physics or chemical modification.These zeolite molecular sieves one or more and substrate material often mix, and make so-called FCC catalyzer through overmolding and are used for the catalytic cracking reaction process.
In order to improve the stability of catalytic activity of catalytic cracking process mesolite molecular sieve, people adopt various modification technologies to handle zeolite molecular sieve usually.Relatively typical method is: adopt various ammonium salt exchange NaY molecular sieves to make NH 4Y, calcination process under high-temperature vapor atmosphere again, obtain littler than its parent NaY molecular sieve lattice constant, framework si-al ratio is high, the super-stable Y molecular sieves of good hydrothermal stability.Handle through aforesaid method, the active centre number of zeolite descends to some extent.For improving the molecular sieve activity, can in zeolite, introduce element compounds such as rare earth, phosphorus, faujusite is through after the rare earth exchanged modification, the hydrothermal stability of the REY that obtains, REX, REHY, REHX zeolite can be improved (as USP4218307, USP3595611); CN86107598A discloses with coprecipitation mode and introduced rare earth oxide or rare earth hydrate in faujusite, also helps to improve the hydro-thermal activity stability of zeolite [molecular sieve.In addition, CN1024680A has reported in the super stabilizing process, introduces amorphous Si O in molecular sieve 2, can effectively improve the structural stability of molecular sieve.
In above-mentioned various method of modifying, all relate to and adopt ammonium salt exchange na-pretreated zeolite molecular sieve, usually the ammonium salt type that adopts has ammonium sulfate, ammonium nitrate, volatile salt, ammonium phosphate, ammonium chloride, and when carrying out permutoid reaction, the negatively charged ion of these ammonium salts is incorporated in the zeolite molecular sieve inevitably.When modified molecular screen exists sulfate ion, nitrate ion, chlorion, when the superheated vapor roasting, produce SO x, NO x, Cl 2Deng obnoxious flavour, both contaminate environment was corroded production unit again.Even more serious is, sulfate ion and chlorion can form corresponding acidic substance at the steam roasting process, the saboteur sieves degree of crystallinity, wherein there are interaction in sulfate ion and rare earth ion, hinder the locomotory movement of rare earth ion to y-type zeolite molecular sieve intracrystalline, reduced the static stabilization of rare earth ion to framework of molecular sieve, finally caused the degree of crystallinity of modified molecular screen to descend, activity stability is poor.Usually adopt the way of washing to remove these negatively charged ion at present in the industrial production, but this method need consume a large amount of washing water, especially when adopting the belt filter to carry out the molecular sieve exchange in the industrial production, because ammonium salt solution recycles, negatively charged ion such as sulfate radical can constantly be accumulated on molecular sieve, cause these anionic eliminating efficiencies to descend, in this case, negatively charged ion is particularly serious to the influence of molecular sieve crystallinity.
Summary of the invention
At the problems referred to above that exist in the present zeolite molecular sieve modifying process, the purpose of this invention is to provide the method that a kind of preparation has the high-activity stable zeolite molecular sieve, this method can remove the negatively charged ion of introducing in the molecular sieve exchange process effectively, thereby obviously improve the degree of crystallinity retention rate and the activity stability of modifying process mesolite molecular sieve, this method has characteristics easy and simple to handle, with low cost simultaneously.
Method provided by the invention is: after the zeolite molecular sieve slurries carry out the ammonium salt exchange, filter, filter cake is carried out alkali cleaning, and add earth solution in filter cake, carry out hydrothermal treatment consists after stirring.
Zeolite molecular sieve of the present invention is selected from y-type zeolite, L zeolite, ZSM-5 zeolite, β zeolite, aluminum phosphate zeolite, omega zeolite for one or more, preferred y-type zeolite, ZSM-5 zeolite, β zeolite, or the above-mentioned zeolite of conventional physics of process or chemical modification, comprise HY, USY, REY, REHY, REUSY, H-ZSM-5, H β.The zeolite molecular sieve slurry solid content is 50~450 grams per liters, preferably 150~400 grams per liters.
Ammonium salt of the present invention is selected from ammonium sulfate, ammonium nitrate, volatile salt, ammonium phosphate, ammonium chloride for one or more, preferably ammonium sulfate, ammonium chloride, ammonium nitrate.Described ammonium salt give-and-take conditions are ammonium salt/molecular sieve (weight)=0.05~1.0, and are best 0.1~0.8, water/molecular sieve (weight)=3~15, preferably 5~10, pH=2~5,50~100 ℃ of exchange temperature, 0.1~1.5 hour swap time.
The said alkali cleaning of the present invention refers to basic solution the molecular sieve filter cake be washed, wherein basic solution is the solution that contains mineral alkali such as ammoniacal liquor, organic bases such as quaternary amine, pH=10~14, alkali lye/molecular sieve (weight)=2~15, wash temperature is 10~100 ℃, preferably 30~80 ℃, washing time 0.02~1 hour, best 0.03~0.8 hour.
Earth solution of the present invention is rare earth chloride, rare earth nitrate, and the rare earth additional proportion is RE 2O 3/ molecular sieve (weight)=0.001~0.15, preferably RE 2O 3/ molecular sieve (weight)=0.01~0.10.
Hydrothermal treatment consists condition of the present invention be the molecular sieve filter cake at 400~700 ℃, roasting is 0.3~3.5 hour under 1~100% steam, best 0.5~2.5 hour.
Compare with conventional water washing method, the alkali cleaning method that the present invention adopts is by weakening the adsorption of ammonium salt negatively charged ion on the molecular sieve surface, improved anionic removal efficiency, thereby reduce the destruction of negatively charged ion to framework of molecular sieve, simultaneously because the filter cake after the alkali cleaning is an alkaline state, rare earth ion that helps introducing subsequently and hydroxide radical effect form oxyhydroxide, rare earth takes place to have improved the stabilization of framework of molecular sieve greatly from the transporting action of molecular sieve surface to super large cage and little cage easily in the hydrothermal treatment consists process like this.Therefore, adopt the modified molecular screen of the inventive method preparation to have high degree of crystallinity retention rate and activity stability.
Embodiment
Further set forth characteristics of the present invention below, but these examples can not limit the present invention with embodiment.
(1) main analytical procedure in the example
1. content of rare earth, chlorion: colorimetry.
2. sulfate radical: calcination weighting method.
3. relative crystallinity: X-ray diffraction method.
4. micro-activity: sample was handled 10 hours under 800 ℃, 100% water vapor conditions in advance.Reaction raw materials is the huge port solar oil, 460 ℃ of temperature of reaction, in 70 seconds reaction times, catalyzer loading amount 5.0 gram, agent weight of oil be than 3.2, with total conversion rate as micro-activity.
(2) raw materials used specification in the example
1.NaY molecular sieve, relative crystallinity 89%, unit cell parameters 2.472nm, industrial salable product; HY, USY, REUSY, REHY, ZSM-5, β zeolite are the qualified middle product of industry.
2. rare earth nitrate: RE 2O 3218 grams per liters; Rare earth chloride; RE 2O 3223 grams per liters are industrial goods.
3. industrial ammonia: concentration 15%; The solid quaternary amine, salable product.
4. ammonium salt: ammonium sulfate, ammonium chloride, ammonium nitrate are industrial salable product.
Embodiment 1
In having the reactor of heating, add 100 gram NaY molecular sieve and a certain amount of deionized waters, making solid content is 250 grams per liter slurries, add 50 gram ammonium sulfate again, stir, regulator solution pH is 3.2, be warming up to 95 ℃, reacted 1.5 hours, filter then, molecular sieve filter cake pH is 13, temperature is that 85 ℃ ammonia soln washs, and then filter cake and 23ml rare earth nitrate is mixed, 50% steam and 600 ℃ of following roastings 2.5 hours, make the modified molecular screen sample A of the present invention's preparation.
Comparative Examples 1
The deionized water that molecular sieve filter cake washing among the embodiment 1 is changed into 85 ℃ washs, and other modified condition and add-on are constant, makes contrast modified molecular screen sample A1.
Embodiment 2
In having the reactor of heating, add 100 gram HY molecular sieve and a certain amount of deionized waters, making solid content is 350 grams per liter slurries, add 70 gram ammonium nitrate again, stir, regulator solution pH is 2.8, be warming up to 85 ℃, reacted 1 hour, filter then, molecular sieve filter cake pH is 12.5, temperature is that 75 ℃ the quaternary amine aqueous solution washs, and then filter cake and 35ml rare earth chloride is mixed, 30% steam and 550 ℃ of following roastings 2.0 hours, make the molecular sieve modified sample B of the present invention's preparation.
Comparative Examples 2
The deionized water that molecular sieve filter cake washing among the embodiment 2 is changed into 75 ℃ washs, and other modified condition and add-on are constant, makes contrast modified molecular screen sample B1.
Embodiment 3
In having the reactor of heating, add 100 gram REHY molecular sieve and a certain amount of deionized waters, making solid content is 150 grams per liter slurries, add 50 gram ammonium chlorides again, stir, regulator solution pH is 3.8, be warming up to 75 ℃, reacted 0.5 hour, filter then, molecular sieve filter cake pH is 12.0, temperature is that 70 ℃ the quaternary amine aqueous solution washs, and then filter cake and 11.5ml rare earth chloride is mixed, 70% steam and 500 ℃ of following roastings 1.5 hours, make the molecular sieve modified sample C of the present invention's preparation.
Comparative Examples 3
The deionized water that molecular sieve filter cake washing in the example 3 is changed into 70 ℃ washs, and other modified condition and add-on are constant, makes contrast modified molecular screen sample C1.
Embodiment 4
In having the reactor of heating, add 100 gram USY molecular sieve and a certain amount of deionized waters, making solid content is 200 grams per liter slurries, add 30 gram ammonium chlorides again, stir, regulator solution pH is 3.8, be warming up to 90 ℃, reacted 0.5 hour, filter then, molecular sieve filter cake pH is 12.8, temperature is that 65 ℃ ammonia soln washs, and then filter cake and 10ml rare earth chloride is mixed, 70% steam and 500 ℃ of following roastings 1.0 hours, make the molecular sieve modified sample D of the present invention's preparation.
Comparative Examples 4
The deionized water that molecular sieve filter cake washing in the example 4 is changed into 65 ℃ washs, and other modified condition and add-on are constant, makes contrast modified molecular screen sample D1.
Embodiment 5
In having the reactor of heating, add 100 gram ZSM-5 molecular sieve and a certain amount of deionized waters, making solid content is 280 grams per liter slurries, add 20 gram ammonium sulfate again, stir, regulator solution pH is 3.7, be warming up to 82 ℃, reacted 0.7 hour, filter then, molecular sieve filter cake pH is 11.5, temperature is that 60 ℃ ammonia soln washs, and then filter cake and 8ml rare earth nitrate is mixed, 75% steam and 550 ℃ of following roastings 0.8 hour, make the molecular sieve modified sample E of the present invention's preparation.
Comparative Examples 5
The deionized water that molecular sieve filter cake washing in the example 5 is changed into 60 ℃ washs, and other modified condition and add-on are constant, makes contrast modified molecular screen sample E1.
Embodiment 6
In having the reactor of heating, add 100 gram beta-molecular sieve and a certain amount of deionized waters, making solid content is 200 grams per liter slurries, add 30 gram ammonium chlorides again, stir, regulator solution pH is 3.8, be warming up to 70 ℃, reacted 0.8 hour, filter then, molecular sieve filter cake pH is 12.8, temperature is that 65 ℃ the quaternary amine aqueous solution washs, and then filter cake and 6.5ml rare earth chloride is mixed, 70% steam and 500 ℃ of following roastings 0.6 hour, make the molecular sieve modified sample F of the present invention's preparation.
Comparative Examples 6
The deionized water that molecular sieve filter cake washing in the example 6 is changed into 65 ℃ washs, and other modified condition and add-on are constant, makes contrast modified molecular screen sample F 1.
The experimental result of embodiment 1~6 and Comparative Examples 1~6 is listed in the table 1, by table 1 data as can be known, compare with conventional water washing method, adopt the degree of crystallinity retention rate of Y type modified molecular screen of alkali cleaning method of the present invention preparation and reactive behavior all high 5 more than the unit, the degree of crystallinity retention rate of the modified molecular screen of embodiment 2 is than the result of Comparative Examples 2 even high 13 units; For ZSM-5 or beta-zeolite molecular sieve, because the structural stability of molecular sieve itself is higher, the stable increase rate of modified molecular screen decreases, and also can improve 2 substantially more than the unit.Above result shows that modified molecular screen provided by the invention has obviously improved the molecular sieve activity stability.
The character of table 1 modified molecular screen
Molecular sieve Experiment numbers Sodium oxide m% Rare earth oxide m% Relative crystallinity, m% The degree of crystallinity retention rate, % The molecular sieve activity, m%
Unaged Aging (800 * 2h)
A Embodiment 1 4.1 4.8 75 45 60 / *
A1 Comparative Examples 1 4.2 4.7 65 35 54 / *
B Embodiment 2 0.4 7.5 60 45 75 65
B1 Comparative Examples 2 0.5 7.6 52 32 62 60
C Embodiment 3 0.6 9.5 50 32 64 66
C1 Comparative Examples 3 0.5 9.3 43 25 58 57
D Embodiment 4 0.5 2.1 62 50 81 59
D1 Comparative Examples 4 0.7 2.0 57 43 75 50
E Embodiment 5 0.3 1.7 85 65 76 34
E1 Comparative Examples 5 0.2 1.6 83 60 72 32
F Embodiment 6 0.4 1.4 78 64 82 45
F1 Comparative Examples 6 0.4 1.3 75 60 80 42
*The sodium oxide of molecular sieve-4 A and A1 is too high, and micro-activity is difficult to accurate mensuration.

Claims (13)

1. a method for preparing the high-activity stable zeolite molecular sieve is characterized in that filtering after the zeolite molecular sieve slurries carry out the ammonium salt exchange, filter cake is carried out alkali cleaning, and add earth solution in filter cake, carries out hydrothermal treatment consists after stirring; Wherein alkali cleaning refers to basic solution the molecular sieve filter cake be washed, wherein basic solution is the solution that contains mineral alkali, organic bases, and pH is 10~14, and the weight ratio of basic solution/molecular sieve is 2~15, the wash temperature of alkali cleaning is 10~100 ℃, and washing time is 0.02~1 hour.
2. the preparation method of high-activity stable zeolite molecular sieve according to claim 1, it is characterized in that described zeolite molecular sieve is selected from y-type zeolite, L zeolite, ZSM-5 zeolite, β zeolite, aluminum phosphate zeolite, omega zeolite for one or more, or the above-mentioned zeolite of conventional physics of process or chemical modification.
3. the preparation method of high-activity stable zeolite molecular sieve according to claim 1, it is characterized in that described zeolite molecular sieve is selected from y-type zeolite, ZSM-5 zeolite, β zeolite for one or more, or the above-mentioned zeolite of conventional physics of process or chemical modification.
4. the preparation method of high-activity stable zeolite molecular sieve according to claim 1 is characterized in that described zeolite molecular sieve slurry solid content is 50~450 grams per liters.
5. the preparation method of high-activity stable zeolite molecular sieve according to claim 1 is characterized in that described zeolite molecular sieve slurry solid content is 150~400 grams per liters.
6. the preparation method of high-activity stable zeolite molecular sieve according to claim 1 is characterized in that described ammonium salt is selected from ammonium sulfate, ammonium nitrate, volatile salt, ammonium phosphate, ammonium chloride for one or more.
7. the preparation method of high-activity stable zeolite molecular sieve according to claim 1, it is characterized in that described ammonium salt give-and-take conditions are that ammonium salt/molecular sieve weight ratio is 0.05~1.0, the weight ratio of water/molecular sieve is 3~15, pH is 2~5,50~100 ℃ of exchange temperature, 0.1~1.5 hour swap time.
8. the preparation method of high-activity stable zeolite molecular sieve according to claim 1, it is characterized in that described ammonium salt give-and-take conditions are that ammonium salt/molecular sieve weight ratio is 0.1~0.8, water/molecular sieve weight ratio is 5~10, pH is 2~5,50~100 ℃ of exchange temperature, 0.1~1.5 hour swap time.
9. the preparation method of high-activity stable zeolite molecular sieve according to claim 1, the wash temperature that it is characterized in that described alkali cleaning is 30~80 ℃, washing time is 0.03~0.8 hour.
10. the preparation method of high-activity stable zeolite molecular sieve according to claim 1 is characterized in that described earth solution is rare earth chloride, rare earth nitrate.
11. the preparation method of high-activity stable zeolite molecular sieve according to claim 1 is characterized in that the rare earth additional proportion is RE 2O 3The weight ratio of/molecular sieve is 0.001~0.15.
12. the preparation method of high-activity stable zeolite molecular sieve according to claim 1 is characterized in that the rare earth additional proportion is RE 2O 3The weight ratio of/molecular sieve is 0.01~0.10.
13. the preparation method of high-activity stable zeolite molecular sieve according to claim 1, it is characterized in that described hydrothermal treatment consists condition be the molecular sieve filter cake at 400~700 ℃, roasting is 0.3~3.5 hour under 1~100% steam.
CN 02155602 2002-12-13 2002-12-13 Method for preparing zeolite molecular sieve with high activity and stability Expired - Fee Related CN1214977C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 02155602 CN1214977C (en) 2002-12-13 2002-12-13 Method for preparing zeolite molecular sieve with high activity and stability

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 02155602 CN1214977C (en) 2002-12-13 2002-12-13 Method for preparing zeolite molecular sieve with high activity and stability

Publications (2)

Publication Number Publication Date
CN1506309A CN1506309A (en) 2004-06-23
CN1214977C true CN1214977C (en) 2005-08-17

Family

ID=34235973

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 02155602 Expired - Fee Related CN1214977C (en) 2002-12-13 2002-12-13 Method for preparing zeolite molecular sieve with high activity and stability

Country Status (1)

Country Link
CN (1) CN1214977C (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102485711B (en) * 2010-12-03 2013-12-11 万华化学集团股份有限公司 A preparation method of N1-(2-aminoethyl)-1, 2-ethylenediamine
CN102502866B (en) * 2011-10-11 2013-12-11 铜陵瑞莱科技有限公司 Washing method for obtaining iron oxide yellow pigment with high pH value
CN103964463B (en) * 2013-01-30 2016-11-23 中国石油天然气股份有限公司 Preparation method of Y-type molecular sieve
CN103962177B (en) * 2013-01-31 2016-08-24 中国石油化工股份有限公司 A kind of preparation method of the catalyst containing molecular sieve
CN104108728B (en) * 2013-04-18 2016-04-27 中国石油化工股份有限公司 A kind of SAPO-11 molecular sieve
CN106927482B (en) * 2015-12-29 2019-09-03 中国石油天然气股份有限公司 Preparation method of ultrastable Y-type molecular sieve
CN106927483B (en) * 2015-12-29 2019-09-03 中国石油天然气股份有限公司 Preparation method of modified Y-type molecular sieve
CN107473238B (en) * 2016-06-08 2019-11-01 中国石油化工股份有限公司 A kind of KL molecular sieve and its preparation method and application
CN108976848A (en) * 2018-05-24 2018-12-11 胡春宇 Nano rare earth zeolite coating

Also Published As

Publication number Publication date
CN1506309A (en) 2004-06-23

Similar Documents

Publication Publication Date Title
CN1170634C (en) Prepn of high-silicon Y-Zeolite
CN1214977C (en) Method for preparing zeolite molecular sieve with high activity and stability
CN1436728A (en) Preparation method of rare earth ultrastable Y molecular sieve
CN1281494C (en) Process for preparing small crystal ZSM-5 zeolite
CN1209288C (en) Modified faujasite
CN1051029C (en) Preparation of rare earth-containing rich silicon ultra stabilization Y-type molecular sieve
CN1216691C (en) Molecular sieve composition with desulfurizing function and its prepn
CN1064072C (en) Catalyst containing modified kaoling for cracking hydrocarbons
CN111302355B (en) Preparation method of mesoporous Fe-Beta molecular sieve
CN1157465C (en) Catalytic cracking catalyst for preparing light oil with high yield and its preparing process
CN1176752C (en) Method for improving catalytic activity of zeolite molecular sieve
CN1232862A (en) All-white clay catalyst for fluid catalytic cracking and its preparation
CN1057556C (en) Process for modifying kaolin
CN1060304A (en) The phosphorated hydrocarbon cracking catalyzer
CN102974337B (en) Catalytic cracking auxiliary agent and preparation method thereof
CN102974331B (en) Catalytic cracking auxiliary agent and preparation method thereof
CN1180059C (en) Hydrocarbon cracking catalyst containing phosphorus and its prepn
CN1031489A (en) The Preparation of catalysts that contains clay molecular sieve with layer structure
CN1624079A (en) Hydrocarbon cracking catalyst containing modified faujasite
CN1629258A (en) Method for preparing cracking catalyst containing rare earth superstable Y-type molecular sieve
CN102442684A (en) Modification method of in-situ Y zeolite
CN106608640A (en) Molecular sieve obtained by NaY modification
CN1110532C (en) Method for preparation of active component of cracking catalyst by once exchange and once calcining
CN1297787A (en) Preparation of superstable Y-type molecular sieve
CN1246079C (en) Method for preparing catalytic cracking catalyst containing rare earth Y

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20050817

Termination date: 20211213