CN106927353B - LNG storage tank tank inner tube pipe fitting method - Google Patents

LNG storage tank tank inner tube pipe fitting method Download PDF

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Publication number
CN106927353B
CN106927353B CN201710248405.0A CN201710248405A CN106927353B CN 106927353 B CN106927353 B CN 106927353B CN 201710248405 A CN201710248405 A CN 201710248405A CN 106927353 B CN106927353 B CN 106927353B
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China
Prior art keywords
tank
interior conduit
pulley
tank interior
lng storage
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CN201710248405.0A
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Chinese (zh)
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CN106927353A (en
Inventor
张鹏
郭鹏亮
林乐忠
徐树凯
王当当
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China Nuclear Industry Fifth Construction Co Ltd
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China Nuclear Industry Fifth Construction Co Ltd
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Priority to CN201710248405.0A priority Critical patent/CN106927353B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/12Slings comprising chains, wires, ropes, or bands; Nets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/14Power transmissions between power sources and drums or barrels
    • B66D1/20Chain, belt, or friction drives, e.g. incorporating sheaves of fixed or variable ratio

Abstract

The invention belongs to LNG storage tank construction fields, and in particular to a kind of LNG storage tank tank inner tube pipe fitting method.There are construction time length, construction cost height and working at height risk when in order to solve the problem of to lift LNG storage tank tank interior conduit using the prior art, the invention discloses a kind of LNG storage tank tank inner tube pipe fitting methods.The LNG storage tank tank inner tube pipe fitting method is included in tank inside and carries out prefabricated, the installation to hanging device and arrangement, and the lifting by hoist engine to tank interior conduit to tank interior conduit.By using the LNG storage tank tank inner tube pipe fitting method of the present invention, it not only can be to avoid the risk of the progress height lifting operation outside storage tank, improve the safety of hoisting process, and by the way that the lifting of the primary completion to tank interior conduit may be implemented to the arrangement of hanging device in tank inside, to reduce the lifting time, lifting construction cost is reduced.

Description

LNG storage tank tank inner tube pipe fitting method
Technical field
The invention belongs to LNG storage tank construction fields, and in particular to a kind of LNG storage tank tank inner tube pipe fitting method.
Background technology
During the installation of all LNG storage tanks, it can all be related to the installation for tank inside pipeline, such as needle Installation to inlet tube, pump line and various gauge pipes.With 160,000 m3LNG storage tank for, the inner canister diameter of storage tank is about 80 meters, height of the tank inner bottom plating apart from abhiseca is about that more than 40 meters, wherein bottom liquid inlet pipe and pump line are erected in storage tank Portion, and the outside of abhiseca is vertically extended to by tank inner bottom plating, the length of such bottom liquid inlet pipe and pump line is generally 40 Rice or so.
Currently, the installation for tank inside pipeline typically completes installation in the interior tank shell and storage tank dome of storage tank Afterwards, by large-scale crane by tank interior conduit from the casing on dome by being lifted outside tank in tank, then complete the peace to tank interior conduit It fills and fixed.This method lifted by crane does not require nothing more than the inside and outside construction personnel of storage tank and matches with hight coordinate Conjunction ability, and during the high-altitude that pipeline is hung to more than 40 meters by large-scale crane is put into tank inside afterwards again, exist Prodigious working at height risk.Wherein, to 160,000 m3When the inlet tube of LNG storage tank is lifted, due to be outdoors into Row operation, and lifting operation radius is big, and hoisting height is high, therefore usually the crane of a 300T is selected to carry out lifting operation, It just can guarantee the safety and stability of entire hoisting process.Further, since the length of bottom liquid inlet pipe and pump line is on 40 meters of left sides The right side, and the total weight of bottom liquid inlet pipe reaches 14T or so, therefore can not once complete to bottom liquid inlet pipe during the installation process Lifting, need the multiple round-trip lifting being segmented to pipeline, then pipeline carried out in layer again in tank inside Stack welding.The construction time is not only considerably increased in this way, but also extends the usage time to large-scale crane, and then is increased The construction cost of Pipe installing.
Invention content
When in order to solve to install the tank interior conduit of LNG storage tank using the prior art, there are construction time length, constructions The problem of of high cost and working at height risk, the present invention propose a kind of LNG storage tank tank inner tube pipe fitting method.The LNG is stored up Tank tank inner tube pipe fitting method, includes the following steps:
Step S1, prefabricated tanks interior conduit;It is prefabricated to the progress of tank interior conduit in tank inside, and in the upper of the tank interior conduit At least two lifting lugs of end setting, the lifting lug are distributed on the outer surface of the tank interior conduit along the circumferencial direction of the tank interior conduit On;
Step S2 installs hanging device;The hanging device includes hoist engine, first pulley, second pulley and pulley Component;The hoist engine is located on tank inner bottom plating, and the first pulley is located at the connection position of the tank inner bottom plating and interior tank shell It sets, the second pulley is located on the dome longeron of the interior tank shell, and the pulley assembly is located at and the tank inner tube Road corresponds on the dome longeron of casing both sides;The rope that the hoist engine stretches out by extending to institute successively after the first pulley State second pulley and the pulley assembly;By the hoist engine to the retractable operation of the rope, the pulley assembly is controlled In pulley carry out raising and lowering;
Step S3 lifts tank interior conduit;The rope is dropped to by the tank inner bottom plating by the pulley assembly first Near, and be fixedly connected with the lifting lug of tank interior conduit upper end;Then start hoist engine and recycle rope, it will be in the tank Pipeline lift is to vertical state;Finally position is carried out to the tank interior conduit to fix.
Preferably, in the step S1, the lower end position of the tank interior conduit is additionally provided with slipping tail lifting lug.
It is further preferred that the hanging device further includes crane, the crane is connect with the slipping tail lifting lug, assists institute The promotion that hoist engine is completed to the tank interior conduit is stated to operate.
Preferably, in the step S2, the pulley assembly includes a movable pulley and two fixed pulleys, wherein described Movable pulley is equipped with suspension hook;Two fixed pulleys respectively casing both sides corresponding with the tank interior conduit dome longeron connection, The movable pulley is located on the rope between two fixed pulleys, and perpendicular to the retractable operation edge of rope with the hoist engine Histogram ramps up and declines.
It is further preferred that in the step S3, connected by steel wire rope between the lifting lug of tank interior conduit upper end, It is connect again with the suspension hook on the movable pulley.
Preferably, the upper end of the tank interior conduit is equipped at least two auxiliary lifting lugs, and the tank interior conduit corresponds to casing two The dome longeron of side is equipped at least two guide chains;When the hoist engine lifts the tank interior conduit to vertical state, and carry When being raised near described sleeve pipe, the guide chain is connect with the auxiliary lifting lug, and the micro- of spatial position is carried out to the tank interior conduit It adjusts.
It is further preferred that the upper end of the tank interior conduit is set, there are four assist lifting lug, the dome of described sleeve pipe both sides vertical Liang Shangshe is set there are two floor stringer between the dome longeron of described sleeve pipe both sides there are two guide chain, and is set on each floor stringer There are one guide chains.
It is further preferred that the distance between the auxiliary lifting lug and the upper end port of the tank interior conduit are more than the tank Interior conduit stretches into the length in described sleeve pipe.
Preferably, the position height of the first pulley is identical as the rope height of the hoist engine.
Preferably, the second pulley is located at same vertical direction with the first pulley
LNG storage tank tank inner tube pipe fitting method using the present invention, installs the pipeline in LNG storage tank, have with Lower advantageous effect:
1, the present invention by will in the prior art to the lifting of tank interior conduit operate, by by large-scale crane outside storage tank The multiple round-trip lifting operations improvement being segmented is that primary lifting is carried out to tank interior conduit by hoist engine in tank inside Operation.The upper air installing Job Operations carried out outside storage tank by large-scale crane are not only eliminated in this way, avoid high-altitude work Existing security risk problem when industry, and tank inside by hoist engine can once complete pipeline lifting operate, greatly The commander's difficulty and lifting time of the big height for reducing lifting operation and hoisting process, to improve lifting efficiency and The safety of hoisting process.
2, in the present invention, by using the pulley assembly including two fixed pulleys and a movable pulley to tank interior conduit into Row lifting, it is only the 1/3 of tank interior conduit total weight to make the active force that rope is finally born.It is not only greatly reduced in this way to lifting The intensity requirement of equipment, reduces the use cost of hanging device, and further ensures the peace of tank interior conduit hoisting process Full property and stability.
Description of the drawings
Fig. 1 is lifting schematic diagram when method using the present invention installs tank interior conduit;
Fig. 2 is the attachment structure schematic diagram between the directions F pulley assembly and tank interior conduit in Fig. 1.
Specific implementation mode
It describes in detail below in conjunction with the accompanying drawings to the technical solution in the present invention.
In conjunction with shown in Fig. 1 and Fig. 2, LNG storage tank tank inner tube pipe fitting method using the present invention pacifies tank interior conduit Dress the specific steps are:
Step S1, prefabricated tanks interior conduit.It, will after completing installation to the interior tank shell 11 of storage tank 1 and storage tank dome 12 All segmented conduits of tank interior conduit 2 are carried to the inside of storage tank 1.Prefabricated work is carried out to tank interior conduit 2 on tank inner bottom plating 13 Make, and the tank interior conduit 2 for completing prefabricated work is lain in a horizontal plane on tank inner bottom plating 13.In this way, by the ground to overlength Pipeline carries out prefabricated work, can reduce operation difficulty, the prefabricated efficiency of pipeline and prefabricated precision be improved, to ensure pipeline Prefabricated quality.In addition, in the prefabrication process for carrying out tank interior conduit 2, hung in the upper end position setting at least two of tank interior conduit 2 Ear 21, and lifting lug 21 is along the outer surface that the circumferencial direction of tank interior conduit 2 is distributed on tank interior conduit 2.In the present invention, in tank Fixed by welding on the external peripheral surface of interior conduit 2 there are two lifting lugs 21, and two lifting lugs 21 are located at tank inner tube The both ends of 2 same diameter of road.It equally, can be in tank inner tube according to the weight of other tank interior conduits and the intensity of selection lifting lug More lifting lugs 21 are arranged in the upper end circumferencial direction in road 2, to reduce the active force that each lifting lug 21 is born, ensure in tank The stability of 2 hoisting process of pipeline and safety.
Step S2 installs hanging device.Hanging device includes hoist engine 31, first pulley 32, second pulley 33 and slides Wheel assembly 34.Wherein, hoist engine 31 is fixedly mounted on tank inner bottom plating 13, and first pulley 32 is located at tank inner bottom plating 13 and interior tank skin The link position of plate 11, second pulley 33 are located on the dome longeron of interior tank shell 11, and pulley assembly 34 is located at casing 4 Lower position, and be fixedly connected with the dome longeron 121 of 4 both sides of casing.Casing 4 is one section of pipeline for running through dome 12, both may be used For wearing tank interior conduit 2, and protection is carried out to tank interior conduit 2 and position is fixed, such as corresponding with gauge pipe and pump line Casing;Can be used for docking with tank interior conduit 2, realize tank interior conduit 2 and the connection outside storage tank 1, for example, with inlet tube Corresponding casing.
Preferably, in the present invention, hoist engine 31 is fixed in tank inner bottom plating 13 close to the position of interior tank shell 11, this Sample can reduce occupancy of the hoist engine 31 to 13 intermediate region of tank inner bottom plating, in order to there is the space of bigger for prefabricated and placement Tank interior conduit 2.First pulley 32 is fixed on the anchoring lifting lug of tank inner bottom plating 13 and 11 link position of interior tank shell, and The rope 311 that the height and position of first pulley 32 is stretched out with hoist engine 31 is in same level height, can make hoist engine in this way Rope 311 between 31 and first pulley 32 keeps horizontality.In this way, in hoisting process, can make hoist engine 31 by The pulling force of rope 311 is maintained at horizontality, ensures that stablizing for hoist engine 31 is fixed.Second pulley 33 is located at first pulley 32 Surface makes rope 311 between the two keep vertical state.
In the present invention, pulley assembly 34 includes two fixed pulleys 341 and a movable pulley 342, two of which fixed pulley 341 are separately fixed on the dome longeron 121 of 4 both sides of casing, and movable pulley 342 is located at the rope 311 between two fixed pulleys 341 On.Along with the retractable operation of rope 311, movable pulley 342 vertically carries out raising and lowering.In addition, in movable pulley 342 On set there are one suspension hook, be fixedly connected for the upper end to tank interior conduit 2.
The rope 311 that hoist engine 31 stretches out, it is horizontally extending first at first pulley 32, then pass around the first cunning Wheel 32 simultaneously extends to second pulley 33 along the vertical direction of interior tank shell 11, then extends to pulley assembly around second pulley 33 34.In pulley assembly 34, rope 311 first passes around two fixed pulleys 341, is then fixedly connected with movable pulley 342, and will move Pulley 342 is placed on the rope between two fixed pulleys 341.In this way, being promoted to tank interior conduit 2 by the pulley assembly 34 When lifting, it is only necessary to apply the active force of about 2 weight 1/3 of tank interior conduit to rope 311, you can to realize to tank interior conduit 2 promotion operation reduces construction cost to substantially reduce the job requirement to hanging device.Wherein, to 160,000 m3LNG When the maximum bottom liquid inlet pipe of weight is lifted in storage tank, it is only necessary to select the hoist engine of a 5T that can realize to bottom The lifting of inlet tube operates.
Step S3 lifts tank interior conduit.It first, will be positioned at two lifting lugs of 2 upper end position of tank interior conduit by steel wire rope 21 are attached, and tie point is placed in the nozzle position directly above of tank interior conduit 2.Then, start hoist engine 31, to rope 311 carry out release operation, and the movable pulley 342 equipped with suspension hook is dropped near tank inner bottom plating 13.It then, will be on movable pulley 342 Suspension hook and the tie point position of steel wire rope be fixedly connected, and be again started up hoist engine 31, recycling behaviour carried out to rope 311 Make, movable pulley 342 is driven to rise, and then tank interior conduit 2 is promoted to vertical state by horizontal positioned state, and by tank interior conduit 2 are aligned with casing 4.Finally, position is carried out to tank interior conduit 2 to fix.If it is inlet tube, then by the end portion of inlet tube with Tank inner bottom plating 13 carries out position and fixes.The pipeline across casing 4, such as gauge pipe are needed if it is other, then by the upper of pipeline End part is welded and fixed with corresponding casing 4.
Preferably, it is additionally provided with slipping tail lifting lug 22 in the lower end position of tank interior conduit 2.At this point, in hoist engine 31 to tank inner tube Before road 2 is lifted, a truck crane 35 is opened into the inside into storage tank 1, and be attached with slipping tail lifting lug 22.Wherein, for 160000 m3The inlet tube lifting operation of LNG storage tank, selects the truck crane of a 25T that can meet auxiliary lifting requirements.In this way, During carrying out being promoted to vertical state by horizontal positioned state to tank interior conduit 2 by hoist engine 31, by truck crane The lower end of 35 pairs of tank interior conduits 2 carries out service hoisting, to avoid tank interior conduit 2 from dawdling and collide with tank inner bottom plating 13. Meanwhile along with the position height of tank interior conduit 2 and between storage tank bottom plate 13 angle continuous variation, vapour can also be passed through Vehicle hangs the real-time movement of 35 positions, is in time adjusted to the variation of 2 lower end position of tank interior conduit, and tank interior conduit 2 is avoided to send out Raw the problem of freely swinging and colliding with tank inside other equipment, to ensure tank interior conduit 2 in hoisting process Stability and safety.
In addition, when method using the present invention is to needing to install with the casing progress fixed tank interior conduit in position. First, in the prefabrication process of tank interior conduit, in at least two auxiliary lifting lug of upper end position setting of tank interior conduit.Wherein, auxiliary Distance between lifting lug and the upper end port of tank interior conduit is helped to be greater than the length that tank interior conduit stretches into casing, in order to pass through guide chain The length that inside pipe casing is stretched into tank interior conduit is controlled and is adjusted.Meanwhile be arranged on the dome longeron near casing to Few two chain slings.Then, after tank interior conduit is promoted to the lower position of casing by hoist engine, guide chain and auxiliary lifting lug are carried out Connection, and remove the connection between pulley assembly and lifting lug.Then, promotion and the sky of height are carried out to tank interior conduit by guide chain Between position adjustment, make tank interior conduit keep vertical state and being aligned with the central axis of casing.Finally, make in the auxiliary of guide chain Under, the position completed between tank interior conduit and casing is fixed.Preferably, four auxiliary hangings are set in the upper end of tank interior conduit Ear, and four auxiliary lifting lugs are uniformly distributed along the circumferencial direction of tank interior conduit.Meanwhile two being arranged between the longeron of casing both sides A guide chain is respectively set on two longerons and two floor stringers, the auxiliary lifting lug for connecting corresponding position in floor stringer.This Sample can be finely adjusted the position of tank interior conduit and angle, ensure tank interior conduit when tank interior conduit is fixedly connected with casing The stabilization of position.
In addition, when being installed under different operating modes, according to the weight of tank interior conduit and the intensity of hanging device, such as Reinforcing beam can be arranged and to pulley blocks in the intensity of the tensile strength of rope and single lifting lug between the longeron of casing both sides Pulley quantity and pulley combination mode in part carry out adjustment appropriate, to reduce the pulling force of rope, ensure to tank inner tube The safety and stability of road installation process.

Claims (10)

1. a kind of LNG storage tank tank inner tube pipe fitting method, which is characterized in that the installation method includes the following steps:
Step S1, prefabricated tanks interior conduit;It is prefabricated to the progress of tank interior conduit in tank inside, and set in the upper end of the tank interior conduit At least two lifting lugs are set, the lifting lug is along the outer surface that the circumferencial direction of the tank interior conduit is distributed on the tank interior conduit;
Step S2 installs hanging device;The hanging device includes hoist engine, first pulley, second pulley and pulley assembly; The hoist engine is located on tank inner bottom plating, and the first pulley is located at the link position of the tank inner bottom plating and interior tank shell, institute It states second pulley to be located on the dome longeron of the interior tank shell, the pulley assembly is located at corresponding with the tank interior conduit On the dome longeron of casing both sides;The rope that the hoist engine stretches out by extending to described second successively after the first pulley Pulley and the pulley assembly;By the hoist engine to the retractable operation of the rope, the cunning in the pulley assembly is controlled Wheel carries out raising and lowering;
Step S3 lifts tank interior conduit;The rope is dropped near the tank inner bottom plating by the pulley assembly first, And it is fixedly connected with the lifting lug of tank interior conduit upper end;Then start hoist engine and recycle rope, by the tank interior conduit It is promoted to vertical state;Finally position is carried out to the tank interior conduit to fix.
2. LNG storage tank tank inner tube pipe fitting method according to claim 1, which is characterized in that in the step S1, institute The lower end position for stating tank interior conduit is additionally provided with slipping tail lifting lug.
3. LNG storage tank tank inner tube pipe fitting method according to claim 2, which is characterized in that the hanging device also wraps Crane is included, the crane is connect with the slipping tail lifting lug, and the promotion that the hoist engine is completed to the tank interior conduit is assisted to operate.
4. LNG storage tank tank inner tube pipe fitting method according to claim 1, which is characterized in that in the step S2, institute It includes a movable pulley and two fixed pulleys to state pulley assembly, wherein the movable pulley is equipped with suspension hook;Two fixed pulleys The dome longeron connection of casing both sides corresponding with the tank interior conduit, the movable pulley are located between two fixed pulleys respectively Rope on, and with the hoist engine to the retractable operation of rope vertically raising and lowering.
5. LNG storage tank tank inner tube pipe fitting method according to claim 4, which is characterized in that in the step S3, institute It states and is connected by steel wire rope between the lifting lug of tank interior conduit upper end, then connect with the suspension hook on the movable pulley.
6. the LNG storage tank tank inner tube pipe fitting method according to any one of claim 1-5, which is characterized in that described The upper end of tank interior conduit is equipped at least two auxiliary lifting lugs, and the dome longeron that the tank interior conduit corresponds to casing both sides is equipped with extremely Few two guide chains;When the hoist engine lifts the tank interior conduit to vertical state, and is promoted near described sleeve pipe, institute It states guide chain to connect with the auxiliary lifting lug, the fine tuning of spatial position is carried out to the tank interior conduit.
7. LNG storage tank tank inner tube pipe fitting method according to claim 6, which is characterized in that the tank interior conduit it is upper End is set there are four lifting lug is assisted, and is set on the dome longeron of described sleeve pipe both sides there are two guide chain, the dome of described sleeve pipe both sides is vertical It is set between beam there are two floor stringer, and sets that there are one guide chains on each floor stringer.
8. LNG storage tank tank inner tube pipe fitting method according to claim 6, which is characterized in that the auxiliary lifting lug and institute State the length that the distance between upper end port of tank interior conduit is stretched into more than the tank interior conduit in described sleeve pipe.
9. the LNG storage tank tank inner tube pipe fitting method according to any one of claim 1-5, which is characterized in that described The position height of first pulley is identical as the rope height of the hoist engine.
10. the LNG storage tank tank inner tube pipe fitting method according to any one of claim 1-5, which is characterized in that described Second pulley is located at same vertical direction with the first pulley.
CN201710248405.0A 2017-04-17 2017-04-17 LNG storage tank tank inner tube pipe fitting method Active CN106927353B (en)

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CN107601274A (en) * 2017-11-03 2018-01-19 中国能源建设集团广东火电工程有限公司 A kind of slipping tail hanging apparatus and slipping tail hanging method
CN108715397A (en) * 2018-07-27 2018-10-30 深圳市施罗德工业测控设备有限公司 A kind of service hoisting cable suitable for pipe crawling device
CN109052264B (en) * 2018-10-08 2024-04-09 广东大鹏液化天然气有限公司 LNG storage tank wall maintenance auxiliary hoisting equipment
CN109607392A (en) * 2018-10-31 2019-04-12 沪东中华造船(集团)有限公司 A kind of LNG ship cargo tank gas vault hanging object device and its application method
CN112240431B (en) * 2019-09-09 2021-06-04 南京扬子石油化工设计工程有限责任公司 Method for installing pipeline in vertical storage tank
CN112830407A (en) * 2021-01-22 2021-05-25 中建安装集团有限公司 Hoisting method of petrochemical device module in engineering structure
CN115108464B (en) * 2022-05-31 2023-08-04 中国化学工程第三建设有限公司 Double-layer tank inner tank wall plate hoisting assembly device and assembly method

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CN202864736U (en) * 2012-10-16 2013-04-10 中石化第十建设有限公司 Hoist for oil tank construction in cave depot
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