CN106926021B - A kind of method of fast and stable clamping T-type slender beam - Google Patents
A kind of method of fast and stable clamping T-type slender beam Download PDFInfo
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- CN106926021B CN106926021B CN201710285532.8A CN201710285532A CN106926021B CN 106926021 B CN106926021 B CN 106926021B CN 201710285532 A CN201710285532 A CN 201710285532A CN 106926021 B CN106926021 B CN 106926021B
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- pressing plate
- shaped pressing
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- clamping
- slender beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/065—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding workpieces being specially deformable, e.g. made from thin-walled or elastic material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention belongs to Computerized Numerical Control processing technology fields, provide a kind of method of fast and stable clamping T-type slender beam.U-shaped pressing plate is designed according to the rib size of T-type slender beam to be mounted and local shape;According to T-type elongated beam structure to be mounted and U-shaped pressing plate type, lathe and cutter are selected;Using U-shaped pressing plate clamping T-type slender beam, processed;Fork-shaped pressing plate of the invention realizes the maximum elementary object of clamping working (finishing) area for the first time, and minimal amount of surplus is not purged at remaining pressing plate after clamping processing for the first time, remaining is processed in place, reduces and adds up position error caused by same web multiple clamping processing;Cooperate fork-shaped pressing plate and method mentioned in the present invention, when the elongated web of numerical control processing T-type, web deflection is small, knife or mistake is allowed to cut situation and can almost ignore, and avoids and manually adjusts the operation that tool length compensation guarantees web thickness, improves overall processing efficiency.
Description
Technical field
The invention belongs to Computerized Numerical Control processing technology fields, are related to a kind of method of fast and stable clamping T-type slender beam.
Background technique
In aviation part numerical control manufacture, usually there are some elongated titanium alloy T type beam structures, i.e., there are edge for unilateral side
Item, another web open wide, such part web and edge rib thickness are generally 3-5mm, belong to typical thin wall component.Add
Working hour generallys use and alternately installs common pressing plate between each web, and the mode of using face positioning carries out clamping, actual processing process
In, process is tedious for such method, inefficiency, and face clamping often results in web and upwarps or concave deformation, and it is final to influence web
The case where thickness, and processing knife rail confusion, easily cause cut wound pressing plate, and part takes up cut wound, previous processing error rate is up to
40%.
Summary of the invention
In order to solve above-mentioned processing problems, the present invention provides a kind of methods of fast and stable clamping T-type slender beam.
Technical solution of the present invention:
A kind of method of fast and stable clamping T-type slender beam, steps are as follows:
(1) U-shaped pressing plate is designed according to the rib size of T-type slender beam to be mounted and local shape
(1.1) reinforcing rib size at U-shaped pressing plate needed for measuring T-type slender beam to be mounted, including Rib Thickness δ plus
Strengthening tendons length L, reinforcing rib and shape straight flange included angle A;
(1.2) the gained U-shaped pressing plate of size design is measured according to step (1.1), it is true according to reinforcing rib and shape straight flange included angle A
Fixed U-shaped pressing plate type, including U-shaped pressing plate Class1 and U-shaped pressing plate type 2;
When (90 ° of-A)≤10 ° of U-shaped pressing plate Class1 of selection, the U-shaped pressing plate Class1 cuts for cuboid and is formed on one side
Has bevelled integral structure pressing plate, inclined-plane side is equipped with notch;
Remaining situation selects U-shaped pressing plate type 2, and the U-shaped pressing plate type 2 is that two cuboids form obtuse angle, a length
Cube forms the integral structure pressing plate with inclined-plane on one side, and inclined-plane side is equipped with notch;
The pressing plate length is the depth of notch, and the platen width is notch side cuboid width;
Width of rebate a=1.2 δ, platen width b=50~60mm, pressing plate length c=0.8L;
(2) according to T-type elongated beam structure to be mounted and U-shaped pressing plate type, lathe and cutter are selected
(2.1) according to the overall size of T-type slender beam to be mounted, opening and closing angle situation, lathe is selected;
(2.2) according to U-shaped pressing plate size determine finishing tool diameter D range be 0.8 × (b-a)/2≤D≤0.8 ×
(b-a)/2, finishing tool size is determined further according to reinforcing rib corner, base angle;
(3) U-shaped pressing plate clamping T-type slender beam is used, is processed
(3.1) U-shaped pressing plate is installed, U-shaped pressing plate notch and reinforcing rib are cooperated, mating part length L1=0.85L guarantees
Do not interfere cutter path, lower section cooperation jack is compressed;
(3.2) it runs, process the other positions in addition to U-shaped pressing plate;
(3.3) it adjusts U-shaped pressing plate to assemble, mating part L2=0.1L, it is undressed at U-shaped pressing plate in procedure of processing (3.1)
Part;
(3.4) common pressing plate clamping is used, only part remains at cleanup step (3.3).
Beneficial effects of the present invention:
(1) design, production and use of fork-shaped pressing plate realizes the maximum elementary object of clamping working (finishing) area for the first time, first
Minimal amount of surplus is not purged at remaining pressing plate after secondary clamping processing, remaining is processed in place, and it is more to reduce same web
Add up position error caused by secondary clamping processing;
(2) design, production and use of fork-shaped pressing plate, to greatest extent to being fixed at T-type slender beam reinforcing rib,
The problem of avoiding in the poor place's web positioning of intermediate intensity, causing web deformation, dimension overproof, realizes web total quality
The target of raising;
(3) cooperate fork-shaped template and method mentioned in the present invention, numerical control processing T-type slender beam that need to only move pressing plate 1-2
It is secondary that whole processing can be completed, improve overall processing efficiency;
(4) cooperate fork-shaped template and method mentioned in the present invention, when the elongated web of numerical control processing T-type, web deformation
Measure it is small, allow and knife or cross and cut situation and can almost ignore, avoid and manually adjust the operation that tool length compensation guarantees web thickness,
Improve overall processing efficiency.
Detailed description of the invention
Fig. 1 is T-type elongated beam structure schematic diagram.
Fig. 2 is T-type slender beam partial enlarged view.
Fig. 3 (a) is U-shaped pressing plate Class1 main view.
Fig. 3 (b) is U-shaped pressing plate Class1 top view.
Fig. 4 (a) is U-shaped 2 main view of pressing plate type.
Fig. 4 (b) is U-shaped 2 top view of pressing plate type.
Fig. 5 is U-shaped pressing plate clamping and the adjustment location drawing.
Specific embodiment
Embodiment
A kind of method of fast and stable clamping T-type slender beam, steps are as follows:
(1) U-shaped pressing plate is designed according to the rib size of T-type slender beam to be mounted and local shape
(1.1) reinforcing rib size at U-shaped pressing plate needed for measuring T-type slender beam to be mounted, including Rib Thickness δ plus
Strengthening tendons length L, reinforcing rib and shape straight flange included angle A;
(1.2) the gained U-shaped pressing plate of size design is measured according to step (1.1), it is true according to reinforcing rib and shape straight flange included angle A
Fixed U-shaped pressing plate type, including U-shaped pressing plate Class1 and U-shaped pressing plate type 2;
When (90 ° of-A)≤10 ° of U-shaped pressing plate Class1 of selection, the U-shaped pressing plate Class1 cuts for cuboid and is formed on one side
Has bevelled integral structure pressing plate, inclined-plane side is equipped with notch;
Remaining situation selects U-shaped pressing plate type 2, and the U-shaped pressing plate type 2 is that two cuboids form obtuse angle, a length
Cube forms the integral structure pressing plate with inclined-plane on one side, and inclined-plane side is equipped with notch;
The pressing plate length is the depth of notch, and the platen width is notch side cuboid width;
Width of rebate a=1.2 δ, platen width b=50~60mm, pressing plate length c=0.8L;
(2) according to T-type elongated beam structure to be mounted and U-shaped pressing plate type, lathe and cutter are selected
(2.1) according to the overall size of T-type slender beam to be mounted, opening and closing angle situation, lathe is selected, such as certain type T-type
Overall size 1230 × 70 × 70 closes angle at edge strip, therefore selects Five Axis vertical machine of the X to stroke 2000;
(2.2) according to U-shaped pressing plate size determine finishing tool diameter D range be 0.8 × (b-a)/2≤D≤0.8 ×
(b-a)/2, finishing tool specific size is determined referring again to reinforcing rib corner, base angle.
(3) U-shaped pressing plate clamping T-type slender beam is used, is processed.
(3.1) U-shaped pressing plate is installed, U-shaped pressing plate notch and reinforcing rib are cooperated, mating part length L1=0.85L guarantees
Do not interfere cutter path, lower section cooperation jack is compressed;
(3.2) program, processing other positions in addition to U-shaped pressing plate are run.
(3.3) it adjusts U-shaped pressing plate to assemble, mating part L2=0.1L, it is undressed at U-shaped pressing plate in procedure of processing (3.1)
Part.
(3.4) common pressing plate clamping is used, only part remains at cleanup step (3.3).
Claims (1)
1. a kind of method of fast and stable clamping T-type slender beam, which is characterized in that steps are as follows:
(1) U-shaped pressing plate is designed according to the rib size of T-type slender beam to be mounted and local shape
(1.1) reinforcing rib size at U-shaped pressing plate needed for measuring T-type slender beam to be mounted, including Rib Thickness δ, reinforcing rib
Length L, reinforcing rib and shape straight flange included angle A;
(1.2) the gained U-shaped pressing plate of size design is measured according to step (1.1), U is determined according to reinforcing rib and shape straight flange included angle A
Type pressing plate type, including U-shaped pressing plate Class1 and U-shaped pressing plate type 2;
When (90 ° of-A)≤10 ° of U-shaped pressing plate Class1 of selection, the U-shaped pressing plate Class1, which cuts to be formed on one side for cuboid, to be had
The integral structure pressing plate on inclined-plane, inclined-plane side are equipped with notch;
Remaining situation selects U-shaped pressing plate type 2, and the U-shaped pressing plate type 2 is that two cuboids form obtuse angle, a cuboid
The integral structure pressing plate with inclined-plane is formed on one side, and inclined-plane side is equipped with notch;
The pressing plate length is the depth of notch, and the platen width is notch side cuboid width;
Width of rebate a=1.2 δ, platen width b=50~60mm, pressing plate length c=0.8L;
(2) according to T-type elongated beam structure to be mounted and U-shaped pressing plate type, lathe and cutter are selected
(2.1) according to the overall size of T-type slender beam to be mounted, opening and closing angle situation, lathe is selected;
(2.2) determine that finishing tool diameter D is D=0.8 × (b-a)/2 according to U-shaped pressing plate size, further according to reinforcement myospasm
Angle, base angle determine finishing tool size;
(3) U-shaped pressing plate clamping T-type slender beam is used, is processed
(3.1) U-shaped pressing plate is installed, U-shaped pressing plate notch and reinforcing rib are cooperated, cutter path, lower section cooperation thousand are not interfered in guarantee
Jin top is compressed;
(3.2) it runs, process the other positions in addition to U-shaped pressing plate;
(3.3) it adjusts U-shaped pressing plate to assemble, mating part L2=0.1L, undressed part at U-shaped pressing plate in procedure of processing (3.1);
(3.4) common pressing plate clamping is used, only part remains at cleanup step (3.3).
Priority Applications (1)
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CN201710285532.8A CN106926021B (en) | 2017-04-27 | 2017-04-27 | A kind of method of fast and stable clamping T-type slender beam |
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CN201710285532.8A CN106926021B (en) | 2017-04-27 | 2017-04-27 | A kind of method of fast and stable clamping T-type slender beam |
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CN106926021A CN106926021A (en) | 2017-07-07 |
CN106926021B true CN106926021B (en) | 2019-01-15 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000334632A (en) * | 1999-05-25 | 2000-12-05 | Hitachi Ltd | Fixing tool |
CN201172165Y (en) * | 2008-04-10 | 2008-12-31 | 中铁山桥集团有限公司 | U-shaped reinforcement rib cramp for combination drill |
CN201931302U (en) * | 2010-12-07 | 2011-08-17 | 成都飞机工业(集团)有限责任公司 | Fixture for simultaneously correcting and clamping T bar |
CN105033689A (en) * | 2015-09-15 | 2015-11-11 | 沈阳飞机工业(集团)有限公司 | Novel fixed-force press plate device |
CN105382502A (en) * | 2015-11-27 | 2016-03-09 | 沈阳飞机工业(集团)有限公司 | Efficient numerical control machining method for thin and long beam type parts |
-
2017
- 2017-04-27 CN CN201710285532.8A patent/CN106926021B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000334632A (en) * | 1999-05-25 | 2000-12-05 | Hitachi Ltd | Fixing tool |
CN201172165Y (en) * | 2008-04-10 | 2008-12-31 | 中铁山桥集团有限公司 | U-shaped reinforcement rib cramp for combination drill |
CN201931302U (en) * | 2010-12-07 | 2011-08-17 | 成都飞机工业(集团)有限责任公司 | Fixture for simultaneously correcting and clamping T bar |
CN105033689A (en) * | 2015-09-15 | 2015-11-11 | 沈阳飞机工业(集团)有限公司 | Novel fixed-force press plate device |
CN105382502A (en) * | 2015-11-27 | 2016-03-09 | 沈阳飞机工业(集团)有限公司 | Efficient numerical control machining method for thin and long beam type parts |
Non-Patent Citations (1)
Title |
---|
细长梁类零件的加工技术探究;谷妍;《装备制造技术》;20140615(第6期);全文 |
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