CN106925875B - Compressor junction box assembly welding tooling and welding method - Google Patents
Compressor junction box assembly welding tooling and welding method Download PDFInfo
- Publication number
- CN106925875B CN106925875B CN201710296194.8A CN201710296194A CN106925875B CN 106925875 B CN106925875 B CN 106925875B CN 201710296194 A CN201710296194 A CN 201710296194A CN 106925875 B CN106925875 B CN 106925875B
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- support
- lower electrode
- clamping jaw
- welding
- jacking block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a kind of compressor junction box assembly welding tooling and welding method, including lower electrode, lower electrode is vertically arranged, and lower electrode includes the curved face part of the base portion and top of lower part for welding;It is separately provided for that the lower electrode left limit of baffle and lower electrode right limit is plugged and fixed at left and right sides of lower electrode curved face part, the curved-surface structure that lower electrode curved face part has is bonded with baffle;Pedestal is provided with above lower electrodes base portion, pedestal is equipped with middle support by elastic lifting mechanism, enables middle support with respect to pedestal elastic lifting.Compressor of the present invention junction box assembly welding tooling and welding method, the welding method of three stations of one, by the position for substituting terminal box weldment, realize the welding of interior panelling components, both hands starting welding after positioning baffle components avoids the security risk for manually holding positioning, improves quality and production efficiency, it is easy to operate, meet welding quality requirement, and meet safety in production require.
Description
Technical field
That the present invention relates to a kind of is small for inner space, interior welds component is more, the welding of compact-sized box-like modules
Produce tooling and welding method.
Background technique
Junction box assembly is the higher ranked welding structural element of dustproof and waterproof, to internal baffle weld size position and weldering
Intensity is connect to have higher requirements.
Currently, the electrode used is crank bend tip electrode when such junction box assembly welds, man-hour manually hand-held clamps baffle tire
Tool, which is placed in terminal box, to be positioned, and is then protruded into crank bend tip electrode above-mentioned locating piece and is welded, wherein crank elbow
The empire cloth that electrode uses needs frequently to substitute because of irregular heated by high temperature, in production process weld size position with
Weld strength consistency is poor, and the easy touching electrode of hand of operator leads to the security risk being electrically shocked when welding, welds
When the welding slag that splashes also be easy to impact operator.
Summary of the invention
According to technical problem set forth above, and provide a kind of compressor junction box assembly welding tooling and welding side
Method, when for solving the welding of existing junction box assembly, man-hour manually hand-held clamping baffle mould, which is placed in terminal box, to be positioned, and is produced
Weld size position and weld strength consistency are poor in the process, and weld when operator hand be easy touching electrode cause by
The security risk of electric shock, the welding slag that when welding splashes also are easy the shortcomings that impacting to operator.The technology that the present invention uses
Means are as follows:
A kind of compressor junction box assembly welding tooling, vertical shift is upper including lower electrode and above lower electrode
Electrode, the lower electrode are vertically arranged, and the lower electrode includes the curved face part of the base portion and top of lower part for welding;It is described
At left and right sides of lower electrode curved face part it is separately provided for that the lower electrode left limit of baffle and lower electrode right limit, institute is plugged and fixed
It states the curved-surface structure that lower electrode curved face part has to be bonded with baffle, baffle is enable to be carried in the curved face part of lower electrode;It is described
Lower electrodes base portion above be provided with pedestal, the pedestal is equipped with middle support by elastic lifting mechanism, makes middle support
It can be with respect to pedestal elastic lifting;Left support and right support are respectively arranged at left and right sides of the middle support;The left support
With elastic clamping mechanism is respectively arranged in right support, the clamping jaw for clamping is provided on the elastic clamping mechanism, it is described
Clamping jaw includes the left clamping jaw for being set to left support side and the right clamping jaw of right support side;It is arranged in the left support and right support
There are the first jacking block and the second jacking block, there are two the first jacking block settings, is respectively arranged on the outside of left support and right support, described
The second jacking block be provided with one, be set in left support or right support, enable the first jacking block or the second jacking block with left clamping jaw
Or right clamping jaw cooperates clamping workpiece.
It include being set to the left clamping device of left support side and being set to the right side as the preferably described elastic clamping mechanism
Support the right clamping device of side;The left clamping device includes knob, pull rod, clamping jaw guiding axis, clamping jaw spring and the left side
Clamping jaw;The clamping jaw guiding axis outer wall is arranged with clamping jaw spring, and clamping jaw guiding axis one end is fixed with clamping jaw, and the other end is worn
In left support lateral wall, clamping jaw guiding axis is enable to move horizontally with respect to left support;The left clamping jaw is provided with drawing by pull rod
Hand makes after pulling knob, and left clamping jaw can move horizontally;The left clamping device and the right clamping device bilateral symmetry are set
It sets.
Two groups are provided at left and right sides of pedestal as the preferably described elastic lifting mechanism, elastic lifting machine described in every group
Structure includes: longitudinally guiding axis, longitudinal spring and stop collar;Middle branch support is arranged in by stop collar at the top of the longitudinally guiding axis
Portion, and keep middle support mobile in vertical direction relative to longitudinally guiding axis, the longitudinal spring is sheathed on longitudinally guiding axis
Outer wall can go up and down floating in vertical direction after making the middle support stress.
One is respectively arranged with for carrying the limit plate of workpiece as the preferred left support and right support lower part.
It is a kind of to use the above-mentioned compressor welding method of junction box assembly welding tooling, comprising the following steps:
S1, setting junction box assembly include terminal box and the multiple baffles for needing to be fixedly welded on terminal box inner wall.
S2, the curved face part that baffle is manually installed on to lower electrode, and pass through lower electrode left limit and lower electrode right limit
Positioning is fixed.
S3, station setting: terminal box is positioned in one of following left stations, middle station or right working position.
When left station welds, right clamping device is pulled, positions terminal box with left support, the first jacking block and right clamping jaw
In on left station.
When middle station welds, right clamping device is pulled, makes terminal box by left support, right support, the second jacking block and right clamping jaw
Cooperation is positioned on middle station.
When right working position welds, left clamping device is pulled, positions terminal box with right support, the first jacking block and left clamping jaw
In on right working position.
S4, welding: according to selected station, after starting welding, baffle and terminal box are pressed on lower electrode by top electrode, are connect
Wire box is moved down in middle support by elastic lifting mechanism, is sparked and is completed the welding of baffle.
S5, the step process for repeating S3 and S4, until three baffles of left station, middle station and right working position are sequentially completed weldering
It connects, i.e. welding is completed.
Adjust position of the stop collar with respect to longitudinally guiding axis as preferred, can adjust in support move up and down stroke height
Degree.
As the preferred screw thread adjusted on the first jacking block and the second jacking block, the position location of terminal box can be adjusted.
Isolation material is used as the preferably described middle support.
Compared with prior art, compressor of the present invention junction box assembly welding tooling and welding method, under
Pedestal is provided with above electrodes base portion, the pedestal is equipped with middle support by elastic lifting mechanism, enables middle support
Opposite pedestal elastic lifting;Left support and right support are respectively arranged at left and right sides of the middle support;The left support and the right side
Elastic clamping mechanism is respectively arranged in support, the first jacking block or the second jacking block can be the same as left clamping jaw or right clamping jaw cooperation clamping works
Part realizes the installation of terminal box left station, middle station and right working position, and baffle and terminal box are pressed onto down by top electrode after starting welding
On electrode, terminal box is moved down in middle support by elastic lifting mechanism, is sparked and is completed the welding of baffle, and realization connects
The welding of wire box and baffle, the welding method of three stations of one realize interior panelling by substituting the position of terminal box weldment
The welding of components, both hands starting welding after positioning baffle components avoid the security risk for manually holding positioning, improve quality
And production efficiency, it is easy to operate, meet welding quality requirement, and meet safety in production require.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is main view of the invention.
Fig. 2 is top view of the invention.
Fig. 3 is side view of the invention.
Fig. 4 is the schematic diagram of junction box assembly of the present invention.
Fig. 5 is the left station welding schematic diagram of the present invention.
Fig. 6 is right working position welding schematic diagram of the present invention.
Fig. 7 is that station welds schematic diagram in the present invention.
Wherein: 1, top electrode, 2, lower electrode, 3, pedestal, 4, longitudinally guiding axis, 5, longitudinal spring, 6, middle support, 7, left branch
Support, the 8, first jacking block, 9, knob, 10, pull rod, 11, stop collar, 12, left clamping jaw, 13, lower electrode left limit, 14, the lower electrode right side
Limit, 15, right clamping jaw, 16, right support, 17, clamping jaw guiding axis, 18, clamping jaw spring, the 19, second jacking block, 20, limit plate, 21,
Terminal box, 22, baffle.
Specific embodiment
As shown in Fig. 1 to Fig. 3, a kind of compressor junction box assembly welding tooling is mainly used for welding shown in Fig. 4
Junction box assembly, the junction box assembly include three baffles 22 and a terminal box 21, need to weld using projection welding processing technology
It connects.
Compressor junction box assembly welding tooling, including lower electrode 2 and the vertical shift above lower electrode
Top electrode 1, the top electrode 1 play the role of compressing terminal box 21 and welding current are connected, and lower 2 positioning tool of electrode is main
Funtion part.
The lower electrode 2 is vertically arranged, and the lower electrode 2 includes the curved surface of the base portion and top of lower part for welding
Portion;It is separately provided for being plugged and fixed the lower electrode left limit 13 of baffle 22 at left and right sides of 2 curved face part of lower electrode under
Electrode right limit 14, the curved-surface structure that lower 2 curved face part of electrode has are bonded with baffle 22, and baffle 22 is enable to be carried on down
In the curved face part of electrode 2;Herein, the curved face part of the lower electrode 2 is and baffle 22 contacts, using copying.
Pedestal 3 is provided with above 2 base portion of lower electrode, the pedestal 3 is equipped with by elastic lifting mechanism
Middle support 6 enables opposite 3 elastic lifting of pedestal of middle support 6;The elastic lifting mechanism is arranged at left and right sides of pedestal 3
There are two groups, elastic lifting mechanism described in every group includes: longitudinally guiding axis 4, longitudinal spring 5 and stop collar 11;The longitudinally guiding
Middle 6 top of support is arranged in by stop collar 11 at the top of axis 4, and enables the opposite longitudinally guiding axis 4 of middle support 6 in vertical side
To movement, the longitudinal spring 5 is sheathed on 4 outer wall of longitudinally guiding axis, and after making 6 stress of the middle support, can compress can be indulged
To spring 5, goes up and down middle support 6 in vertical direction and float.
6 left and right sides of middle support is respectively arranged with left support 7 and right support 16;The left support 7 and right support
It is respectively arranged with elastic clamping mechanism on 16, the clamping jaw for clamping, the clamping jaw packet are provided on the elastic clamping mechanism
Include the right clamping jaw 15 of 16 side of the left clamping jaw 12 for being set to 7 side of left support and right support;The elastic clamping mechanism includes
The left clamping device for being set to 7 side of left support and the right clamping device for being set to 16 side of right support;The left clamping device
Including knob 9, pull rod 10, clamping jaw guiding axis 17, clamping jaw spring 18 and the left clamping jaw 12;The 17 outer wall set of clamping jaw guiding axis
Equipped with clamping jaw spring 18, described 17 one end of clamping jaw guiding axis is fixed with clamping jaw, and the other end is arranged in 7 lateral wall of left support, makes to press from both sides
Pawl guiding axis 17 can be moved horizontally with respect to left support 7;The left clamping jaw 12 is provided with knob 9 by pull rod 10, makes to pull and draw
After hand 9, left clamping jaw 12 can be moved horizontally;The left clamping device and the right clamping device are symmetrical set.
The first jacking block 8 and the second jacking block 19 are provided in the left support 7 and right support 16, first jacking block 8 is arranged
There are two, it is respectively arranged at 16 outside of left support 7 and right support, second jacking block 19 is provided with one, is set to left branch
In support 7 or right support 16, the left support 7 and 16 lower part of right support are respectively arranged with one for carrying the limit plate of workpiece
20.Enable the first jacking block 8 or the second jacking block 19 with left clamping jaw 12 or right clamping jaw 15 and limit plate 20 cooperation clamping workpiece.
The positioning surface of first jacking block 8 and the second jacking block 19 makes the first jacking block 8 or the second towards the center of lower electrode 2
Jacking block 19 can be used in being auxiliarily fixed.
As shown, a kind of using the above-mentioned compressor welding method of junction box assembly welding tooling including following
Step:
S1, setting junction box assembly include terminal box 21 and the multiple baffles for needing to be fixedly welded on 21 inner wall of terminal box
22。
S2, the curved face part that baffle 22 is manually installed on to lower electrode 2, and it is right by lower electrode left limit 13 and lower electrode
14 positioning of limit is fixed.
S3, station setting: terminal box 21 is positioned in one of following left stations, middle station or right working position.
As shown in figure 5, pulling the knob of right clamping device, and then drive pull rod, right clamping jaw 15 to the right when left station welds
Side is mobile, and the two of them end face of terminal box 21 is contacted carrying with the first jacking block 8 and limit plate 20 of left support 7 respectively, is put
The knob for opening right clamping device makes right clamping jaw 15 be moved to the left clamping, pushes up terminal box 21 by left support 7, limit plate 20, first
Block 8 and the cooperation of right clamping jaw 15 are positioned on left station.
As shown in fig. 7, pulling the knob of right clamping device, and then drive pull rod, right clamping jaw 15 to the right when middle station welds
Side is mobile, by the two of them end face of terminal box 21 respectively with 16 bottom of the second jacking block 19, left support 7 and right support of left support 7
The carrying face contact carrying that portion has, decontrols the knob of right clamping device, so that right clamping jaw 15 is moved to the left clamping, make terminal box 21
It is positioned on middle station with left support 7, right support 16, the second jacking block 19 and right clamping jaw 15.
As shown in fig. 6, pulling the knob 9 of left clamping device, and then drive pull rod 10, left clamping jaw 12 when right working position welds
It moves to the left, the two of them end face of terminal box 21 is held with the first jacking block 8 and limit plate 20 contact of right support 16 respectively
It carries, decontrols the knob 9 of left clamping device, so that left clamping jaw 12 is moved right clamping, make terminal box 21 by right support 16, limit plate
20, the first jacking block 8 and the cooperation of left clamping jaw 12 are positioned on right working position.
S4, welding: according to selected station, after starting welding, baffle 22 and terminal box 21 are pressed onto lower electrode by top electrode 1
On 2, terminal box 21 is moved down in middle support 6 by elastic lifting mechanism, i.e., longitudinal spring 5 is compressed, and has been sparked
At the welding of baffle 22.
S5, the step process for repeating S3 and S4, until three baffles 22 of left station, middle station and right working position are sequentially completed
Welding, removes welding finished goods, i.e. completion welding processing.
In welding process, it is described adjust stop collar 11 with respect to longitudinally guiding axis 4 position, can adjust in support 6 it is upper
Lower mobile stroke height, and middle support 6 can voluntarily restore raw bits after being compressed by longitudinally guiding axis 4, longitudinal spring 5
It sets;It, can be voluntarily to home position side after left clamping jaw 12 and right clamping jaw 15 are tensed by clamping jaw guiding axis 17 and clamping jaw spring 18
Terminal box is clamped to restoring to realize.
The screw thread on first jacking block 8 and the second jacking block 19 is adjusted, the position location of terminal box 21 can be adjusted, and
Controllable register 22 welds left-right position.The middle support 6 uses isolation material, electric current when preventing terminal box 21 and baffle 22 from welding
By top electrode 1 and each metal parts conduction of welder to lower electrode 2, leakage current is welded.
Compressor of the present invention junction box assembly welding tooling and welding method are a kind of floating positioning clamping works
Dress realizes in welding and moves up and down that internal clamping structure realizes the automatic welding in three directions by the displacement of terminal box.
Based on the structure of waterproof junction box complexity, compressor of the present invention junction box assembly welding tooling and welding
Method, position is unstable when solving operator's hand-held welding, product quality is by the production of operator's experience, produce operator
There are the drawbacks of security risk, easy to operate, flexible movements, finished goods has excellent dimensions uniform stability, and operator is avoided to be pressed from both sides
Hand and spatter are burnt, securely and reliably.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (8)
1. a kind of compressor junction box assembly welding tooling, it is characterised in that including lower electrode and be located above lower electrode vertically
Mobile top electrode, the lower electrode are vertically arranged, and the lower electrode includes the song of the base portion and top of lower part for welding
Face;
At left and right sides of the lower electrode curved face part it is separately provided for that the lower electrode left limit of baffle and lower electrode is plugged and fixed
Right limit, the curved-surface structure that the lower electrode curved face part has are bonded with baffle, and baffle is enable to be carried on the curved surface of lower electrode
In portion;
Pedestal is equipped with middle support by elastic lifting mechanism, enables middle support with respect to pedestal elastic lifting;
Left support and right support are respectively arranged at left and right sides of the middle support;
It is respectively arranged with elastic clamping mechanism in the left support and right support, is provided with and is used on the elastic clamping mechanism
The clamping jaw of clamping, the clamping jaw include the left clamping jaw for being set to left support side and the right clamping jaw of right support side;
The first jacking block and the second jacking block are provided in the left support and right support, there are two the first jacking block settings, respectively
It is set on the outside of left support and right support, second jacking block is provided with one, is set in left support or right support, makes the
One jacking block or the second jacking block can cooperate clamping workpiece with left clamping jaw or right clamping jaw.
2. compressor according to claim 1 junction box assembly welding tooling, it is characterised in that:
The elastic clamping mechanism includes the left clamping device for being set to left support side and the right side for being set to right support side
Clamping device;
The left clamping device includes knob, pull rod, clamping jaw guiding axis, clamping jaw spring and the left clamping jaw;
The clamping jaw guiding axis outer wall is arranged with clamping jaw spring, and clamping jaw guiding axis one end is fixed with clamping jaw, and the other end is worn
In left support lateral wall, clamping jaw guiding axis is enable to move horizontally with respect to left support;
The left clamping jaw is provided with knob by pull rod, makes after pulling knob, left clamping jaw can move horizontally;
The left clamping device and the right clamping device are symmetrical set.
3. compressor according to claim 1 or 2 junction box assembly welding tooling, it is characterised in that:
The elastic lifting mechanism is provided with two groups at left and right sides of pedestal, and elastic lifting mechanism described in every group includes: longitudinal direction
Guiding axis, longitudinal spring and stop collar;
Middle branch support is arranged in by stop collar at the top of the longitudinally guiding axis, and enables middle support with respect to longitudinally guiding
Axis is mobile in vertical direction, and the longitudinal spring is sheathed on longitudinally guiding axis outer wall, can erect after making the middle support stress
Histogram floats to lifting.
4. compressor according to claim 1 or 2 junction box assembly welding tooling, it is characterised in that:
The left support and right support lower part are respectively arranged with one for carrying the limit plate of workpiece.
5. a kind of use compressor junction box assembly welding tooling described in the claims 1-4 any one claim
Welding method, it is characterised in that the following steps are included:
S1, setting junction box assembly include terminal box and the multiple baffles for needing to be fixedly welded on terminal box inner wall;
S2, the curved face part that baffle is manually installed on to lower electrode, and positioned by lower electrode left limit and lower electrode right limit
It is fixed;
S3, station setting: terminal box is positioned in one of following left stations, middle station or right working position;
When left station welds, right clamping device is pulled, terminal box is made to be positioned at a left side with left support, the first jacking block and right clamping jaw
On station;
When middle station welds, right clamping device is pulled, makes terminal box with left support, right support, the second jacking block and right clamping jaw
It is positioned on station;
When right working position welds, left clamping device is pulled, terminal box is made to be positioned at the right side with right support, the first jacking block and left clamping jaw
On station;
S4, welding: according to selected station, after starting welding, baffle and terminal box are pressed on lower electrode by top electrode, terminal box
It is moved down in middle support by elastic lifting mechanism, sparks and complete the welding of baffle;
S5, the step process for repeating S3 and S4, until three baffles of left station, middle station and right working position are sequentially completed welding,
I.e. welding is completed.
6. welding method according to claim 5, it is characterised in that:
Adjust stop collar with respect to longitudinally guiding axis position, can adjust in support move up and down stroke height.
7. welding method according to claim 5, it is characterised in that:
The screw thread on the first jacking block and the second jacking block is adjusted, the position location of terminal box can be adjusted.
8. welding method according to claim 5, it is characterised in that:
The middle support uses isolation material.
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CN201710296194.8A CN106925875B (en) | 2017-04-28 | 2017-04-28 | Compressor junction box assembly welding tooling and welding method |
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CN106925875B true CN106925875B (en) | 2019-04-26 |
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CN110116262B (en) * | 2019-06-24 | 2024-05-24 | 刘悦吟 | Welding tooling equipment |
CN112247330A (en) * | 2020-09-30 | 2021-01-22 | 中国第一汽车股份有限公司 | Spot welding tool for improving appearance quality of curved surface part and spot welding process thereof |
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CN202070847U (en) * | 2011-05-20 | 2011-12-14 | 浙江正泰电器股份有限公司 | Multiple-station turntable type automatic welding equipment |
CN102328151A (en) * | 2011-07-27 | 2012-01-25 | 广东联塑科技实业有限公司 | Automatic spot-welding equipment for junction box and spot-welding method thereof |
CN203140960U (en) * | 2012-12-13 | 2013-08-21 | 苏州瑞浦勒自动化系统有限公司 | Welding device for iron core push rod |
CN205650936U (en) * | 2016-04-29 | 2016-10-19 | 松下压缩机(大连)有限公司 | Floating bottom electrode is used to scroll compressor baffling chip bonding |
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2017
- 2017-04-28 CN CN201710296194.8A patent/CN106925875B/en active Active
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2000052045A (en) * | 1998-08-07 | 2000-02-22 | Nisshinbo Ind Inc | Welding method of kitchen sink and top plate, and clamping device used for this welding |
JP3784700B2 (en) * | 2001-11-16 | 2006-06-14 | オリジン電気株式会社 | Resistance welding equipment |
CN202070847U (en) * | 2011-05-20 | 2011-12-14 | 浙江正泰电器股份有限公司 | Multiple-station turntable type automatic welding equipment |
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Address after: 116600 No. 8 Songlan Street, Dalian Economic and Technological Development Zone, Liaoning Province Patentee after: Bingshan Songyang Compressor (Dalian) Co.,Ltd. Address before: No. 8 Songlan Street, Dalian Economic and Technological Development Zone, Liaoning Province, 116033 Patentee before: PANASONIC APPLIANCES COMPRESSOR (DALIAN) CO.,LTD. |
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CP03 | Change of name, title or address |