CN106923181A - Instant rice rod and its production equipment - Google Patents
Instant rice rod and its production equipment Download PDFInfo
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- CN106923181A CN106923181A CN201710211708.5A CN201710211708A CN106923181A CN 106923181 A CN106923181 A CN 106923181A CN 201710211708 A CN201710211708 A CN 201710211708A CN 106923181 A CN106923181 A CN 106923181A
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Abstract
The invention discloses a kind of instant rice rod and its production equipment, instant rice rod includes the column meal rod and plastic film Package casing that the rice after being cooked is formed after mixing with dish through extruding, the two ends of Package casing are equipped with the yi word pattern sealing end of sawtooth pattern tearing notch, and the dorsal midline longitudinal joint of Package casing is the smooth sealing side of hot pressing synthesis.Production equipment includes frame and meal rod extrusion assembly, meal rod cut-out assembly and packaging assembly, packaging assembly includes the film feeder, shaping edge banding apparatus, end seals device and the cutting device that are set gradually along frame length direction, meal rod cut-out assembly is located at the rear that meal rod extrudes assembly, and film feeder is located at meal rod and extrudes assembly and meal rod cut-out assembly lower section.Exported to packaging film after rice injection is squeezed into rod type, the rice of rod type is moved to after being acted on successively through shaping edge banding apparatus, end seals device and cutting device again after being cut off at meal rod cut-out assembly with packaging film and produces instant rice rod, realizes Automation of Manufacturing Process.
Description
Technical field
The present invention relates to a kind of instant food and its process equipment, more particularly to a kind of instant rice rod and its production equipment.
Background technology
China is the big country of 1,300,000,000 populations, and rice and face are the two big staple foods of the common people, and population with rice as staple food accounts for many
Number.With the development of society, people's rhythm of life is more and more faster, instant food turn into people's life extremely important food it
One.But existing instant food is main based on wheaten food, people have developed various instant noodles, and instant rice
Species is then relatively fewer, and instant rice on the market is also based on box-packed meal, have with heating using microwave at present, also carries heat
Source, the packed meal and set meal of these kinds have brought certain quick and convenience, but there is also many defects：One is
It is unfavorable for that scale is produced in enormous quantities；Two is to be not easy to sealing preserve, and product is not easy to fresh-keeping, dust-proof and anti-metamorphic；Three is bag
Fill it is complicated excessively, be not easy to communications and transportation；Four is to form white pollution, influences environmental sanitation；It is never a kind of as bubble at present
The same complete mechanical scale of mass production in face, packaging extremely letter, only need hot water steep heat i.e. edible and obtain facilitate cheap and good-quality
Rice kind.In order to solve the above problems, inventor once proposed Application No. 200820052103.2 on January 6th, 2008
Patent《Stick shaped fast food rice》But, the patent has great defect, it is impossible to implement.The Patent design borrows ham sausage aluminium wire
Deduction be rod meal end seals, but to Shijiazhuang Xiao Jin machinery plants investigate after realize, the machinery has 4 aspects not to be suitable for rod
Meal tying：1. though being both plastic film cylinder shell, ham sausage is homogeneous fine and smooth body of paste, and aluminium button can crush seal port completely, and rod
Meal is rice and solid-shaped dish mixture, and meat vegetables have tough and tensile fiber, and aluminium button is as pricked the fiber of appearing that can not break cut thereon
It is the natural lane of bacterium；2. rod meal semi-circular ends shape may bring indecency association to eater after peelling off aluminium buckle closure head,
This makes by hand at me and reflects protrusion when sample is consulted on；3. sawtooth tearing notch is placed in inconvenient when being used on longitudinal joint side, longitudinal joint
While stay width unsightly, cutting again easy gas leakage is stayed narrow；4. ham sausage clasp machine 240,000/platform of the price at factory, it is supporting to be used for rod meal machine,
Repacking is then needed, its ducts starting cost is necessarily high.In addition to tying problem, rice bonds agglomerating without mobility, rice grain applying external force shifting
It is dynamic then the physics problem such as meter cream can be deformed into and be difficult to break through, rod meal instant food production line is had difficult labour always.Most importantly one
The product of mechanization production must simultaneously be developed with plant equipment can just succeed, just as chicken and egg are that this is evolve simultaneously
One deep lesson.Trial and error is the attribute of mankind's activities, is also all successful bases, especially in the mistake of innovation and creation
Had outstanding performance in journey.In recent years outdoor activities increasing, high ferro transport power increase, self-driving travel popularization, market for it is most simple, convenient, healthy,
Safety, the demand of the instant rice of easy re-heat are more strong；Inventor develops with great concentration through the several years, goes through many difficulties, failure, completes
Fast food rod meal automatic production line model machine and the rod meal of upgrading reality product, its technology maturation reach the requirement that patent is declared.
The content of the invention
It is an object of the invention to provide it is a kind of be easy to large-scale production and good airproof performance instant rice rod and its production set
It is standby.
This instant rice rod that the present invention is provided, it includes the post that the rice after being cooked is formed after mixing with dish through extruding
Shape meal rod and plastic film Package casing, the two ends of Package casing are equipped with the yi word pattern sealing end of sawtooth pattern tearing notch, Package casing
Dorsal midline longitudinal joint is the smooth sealing side of hot pressing synthesis.
Present invention also offers a kind of instant rice rod production equipment, it includes that frame and the meal rod being arranged in frame are squeezed
Go out assembly, meal rod cut-out assembly and packaging assembly, film feeder that packaging assembly includes setting gradually along frame length direction, into
Type edge banding apparatus, end seals device and cutting device, meal rod cut-out assembly are located at the rear that meal rod extrudes assembly, film feeder
The exit that packaging film delivers to meal rod extrusion assembly is received wait by the lower section for extruding assembly and meal rod cut-out assembly positioned at meal rod
Meal rod；Exported to packaging film after being squeezed into rod type in the rice injection extruder being cooked, the rice of rod type is moved with packaging film
Act on being packaged into successively through overmolding edge banding apparatus, end seals device and cutting device again after being cut off to meal rod cut-out assembly
Type.
Meal rod extrusion assembly includes drive device, cone cylinder and the extrusion screw rod in cone cylinder, cone cylinder be provided with into
Hopper, extrusion screw rod is coaxially connected on the output shaft of drive device, and extrusion screw rod is diameter self-powered moved end to the meal rod port of export
Volume between reducing Variable pitch screw, its two adjacent rings screw thread for successively decreasing is equal.
The material bin of the cone cylinder side is externally provided with the smooth surface guide-in roller of taper, and the conical surface of smooth surface guide-in roller is provided with and gathers materials
Bucket, upper end are externally provided with driven gear, and the center of driven gear is connected with agitating shaft, its underpart U-shaped card, the bag of film feeder conveying
Dress film forms U-shaped packaging film after being acted on through U-shaped card；The drive device is reducing motor, and the output shaft of reducing motor is provided with
Drive the driving gear of driven gear motion；Meal rod extrusion assembly is connected in frame by pivoting support.
Meal rod cut-out assembly includes underlying platform, two-layer platform, column and be arranged on column can be along column
The shut-off mechanism of lower motion, shut-off mechanism includes reducing motor and the fret saw rope sheave being connected on its output shaft, steel wire saw rope
Wheel is outer to be equipped with fret saw, and underlying platform includes longitudinal slide rail and longitudinal slide unit, and two-layer platform includes horizontal slide rail and horizontal slide unit,
Two-layer platform superposition can make meal rod cut off it is total it is integral can complete moving back and forth for direction in length and breadth, be provided with two-layer platform
The tank for cleaning fret saw of lifting.
The shaping edge banding apparatus are heat seal device, and it includes that the shaping that the section of left and right two is circular arc strip composition is led to
Road, motor and by the motor-driven bottom conveyer belt, synchronous pinch band, heat seal band, heat seal pressure wheel and packaging film dragging
Wheel；Bottom conveyer belt arranges that its zone face is parallel with the top surface of frame along frame length direction；The synchronous band that pinches includes being arranged in shaping
Passage both sides it is left synchronous pinch band and it is right it is synchronous pinch band, the two synchronous zone faces for pinching bands are vertical with the zone face of bottom conveyer belt,
Pitch match between adjacent zone face is in the diameter of meal rod；Heat seal band include being arranged in it is synchronous pinch the left heat seal band with top and
Right heat seal band, the zone face of two heat seal bands is vertical with the zone face of bottom conveyer belt, and heater and even hot body are equipped with two heat seal bands, hair
Hot body is located at the upstream of even hot body, and packaging film first passes through heater heating again by even hot body soaking；Heat seal pressure wheel and packaging
Film pulls wheel to be had a pair of tangent setting, and tangent line is located on the width median plane of bottom conveyer belt, and heat seal pressure wheel is located at
The rear of heat seal band, packaging film pulls wheel and is located at the synchronous rear for pinching band.
The shaping edge banding apparatus also include being arranged in frame positioned at the heat seal pressure wheel and packaging film dragging
Edge-neatening apparatus between wheel, edge-neatening apparatus include being arranged at the fixed cutting tool of bottom conveyer belt side and are arranged at the electricity of opposite side
Machine, reciprocal axle, sliding seat and moving cutting tool, sliding seat include slide rail, sliding block and blade mounting seat, and sliding seat is set by slide rail
In in frame, blade mounting seat is connected by connecting rod with reciprocal axle, and reciprocal axle is connected by axle sleeve with the output shaft of motor will be defeated
The translation for being converted into blade mounting seat of shaft；The shaping edge banding apparatus also include being arranged at synchronous pinch with front
Seat is imported, importing seat includes the left importing block and right importing block that are arranged symmetrically on the bottom conveyer belt, and two import block top surface
Nearly synchronous pinch band edge extends inwardly to form packaging film makes the both sides of packaging film enter in heat seal band into vertical state into seam.
The vertical direction of the end seals device is long and short two groups of slideways, and every group of slideway has left and right two slide rail groups
Into middle part is connected by connecting plate；The horizontal central line of slideway long is respectively provided with twin shaft cylinder up and down, and the head of cylinder piston rod is equipped with
Copper heater；The horizontal central line of short slideway is also mounted on twin shaft cylinder up and down, and head of cylinder piston rod is provided with folder at this
Bar；The connecting plate of slideway long is fixed on the cylinder body inner side of horizontal direction cylinder, and the connecting plate of short slideway is fixed on the shaft end of cylinder.
The cutting device includes the perpendicular support being fixed in frame and the twin shaft cylinder for being arranged in perpendicular support two ends in opposite directions,
Sawtooth cutting knife is respectively connected with outside two piston rods of twin shaft cylinder.
The film feeder includes reel and some steering roll shafts, wherein one turns to roll shaft by Timing Belt and synchronous pinch
The belt wheel of band is connected, and reel is provided with a pair of tapered cup nuts and is positioned for packaging film, and a tapered cup nut is externally provided with thimble seat and top
Pin handle, another tapered cup nut is externally provided with damper.
This equipment that the present invention is provided is injected in extruder by the rice that will be cooked be squeezed into rod in use
Exported to packaging film after type, the rice of rod type is moved to after being cut off at meal rod cut-out assembly again through overmolding edge sealing with packaging film
Device, end seals device and cutting device pack shaping this instant rice rod proposed by the present invention, this speed after acting on successively
The two ends for eating meal rod form the yi word pattern sealing end with sawtooth pattern tearing notch, beneficial to sealing is ensured, while being convenient for big rule
Mould is manufactured, beneficial to the popularization of product.
Brief description of the drawings
Fig. 1 is the schematic front view of instant rice rod in this preferred embodiment.
Fig. 2 is one schematic front view of preferred embodiment of instant rice rod production equipment in the present invention.
Fig. 3 is the schematic top plan view of this preferred embodiment.
Fig. 4 is the vertical view enlarged diagram of extruder in this preferred embodiment.
Fig. 5 is the main view enlarged diagram of assembly of fractureing in this preferred embodiment.
Fig. 6 is the main view enlarged diagram of shaping edge banding apparatus in this preferred embodiment.
Fig. 7 is the vertical view enlarged diagram of shaping edge banding apparatus in this preferred embodiment.
Fig. 8 be in Fig. 7 at M-M to regarding enlarged diagram.
Fig. 9 is the main view enlarged diagram of this preferred embodiment medial end portions closing device.
Figure 10 is the vertical view enlarged diagram of this preferred embodiment medial end portions closing device.
Figure 11-14 are the capping processes schematic diagram of this preferred embodiment medial end portions closing device.
Figure 15 is the main view enlarged diagram of cutting device in this preferred embodiment.
Diagram sequence number：
1-meal rod, 2-Package casing, 3-frame, 4-meal rod extrusion assembly, 5-meal rod cut-out assembly, 6-film feeder,
7-shaping edge banding apparatus, 8-end seals device, 9-cutting device, 41-reducing motor, 42-cone cylinder, 43-extrusion spiral shell
Bar, 44-smooth surface guide-in roller, 45-driving gear, 46-driven gear, 47-aggregate bin, 48-U-shaped card, 51-bottom are put down
Platform, 52-two-layer platform, 53-column, 54-shut-off mechanism, 55-tank, 61-reel, 62-tapered cup nut, 63-thimble
Seat, 64-thimble handle, 65-damper, 81-travelling carriage, 82-twin shaft cylinder, 83-copper heater, 84-fixed plate,
85-portable plate, 86-horizontal air cylinder, 87-chuck, 91-perpendicular support, 92-vertical cylinder, 93-sawtooth cutting knife, 541-steel
Silk saw rope wheel, 542-fret saw, A-motor, B-bottom conveyer belt, C-synchronization pinch band, D-heat seal band, E-heat seal pressure
Gu wheel, F-packaging film dragging wheel, G-edge-neatening apparatus, H-importing seat, I-heater, J-even hot body, K-arc strip, G1-
Cutter, G2-moving cutting tool, G3-reciprocal axle, G4-sliding seat, G41-slide rail, G42-sliding block, G43-blade are installed
Seat.
Specific embodiment
This instant rice rod that the present embodiment as shown in Figure 1 is provided, it includes that the rice after being cooked is passed through after mixing with dish
The Package casing 2 that the column meal rod 1 and plastic film of formation are made is extruded, the two ends of Package casing are equipped with a word of sawtooth pattern tearing notch
Type sealing end, the dorsal midline longitudinal joint of Package casing is the smooth sealing side of hot pressing synthesis.Ensure in process lunch rod
Fiber can be good at cut-out and separate, it is ensured that the reliability of sealing, while being provided with sawtooth pattern tearing notch in sealing end, be easy to tear
It is edible.
As shown in Figure 2 and Figure 3, this instant rice rod production equipment that the present embodiment is provided, it is extruded including the meal rod of frame 3
Assembly 4, meal rod cut-out assembly 5 and packaging * assemblies, meal rod extrusion assembly by pivoting support stage+module in frame, so as to
The maintenance of assembly is extruded in meal rod, the material that meal rod extrudes assembly inner product heap is convenient to clean.Packaging assembly is included along frame length
Film feeder 6, shaping edge banding apparatus 7, end seals device 8 and cutting device 9 that direction sets gradually, meal rod cut-out assembly position
The rear of assembly is extruded in meal rod, film feeder includes reel 61 and some steering roll shafts, wherein one turns to roll shaft by synchronous
Band is connected with the belt wheel of synchronous pinch band, and reel is provided with a pair of tapered cup nuts 62 and is positioned for packaging film, outside a tapered cup nut
Thimble seat 63 and thimble handle 64 are provided with, another tapered cup nut is externally provided with damper 65.Film feeder is located at meal rod and extrudes assembly
The exit that packaging film delivers to meal rod extrusion assembly receives meal rod is follow-up continuous to move to shaping with the lower section of meal rod cut-out assembly
At edge banding apparatus；Exported to packaging film after being squeezed into rod type in the rice injection extruder being cooked, the rice of rod type is with packaging
Film is moved to after being cut off at meal rod cut-out assembly and acted on successively through overmolding edge banding apparatus, end seals device and cutting device again
Can output packaged instant rice rod as shown in Figure 1, production process is simple and convenient, beneficial to realizing automating, is convenient for
Large-scale output.
As shown in figure 4, meal rod extrusion assembly 4 includes that the cone cylinder 42 of reducing motor 41, taper, extrusion screw rod 43, smooth surface are led
Enter roller 44, driving gear 45 and driven gear 46, extrusion screw rod is the volume between reducing Variable pitch screw, its two adjacent rings screw thread
It is equal, to prevent crimp, it is ensured that the meal rod of extrusion is uniform cylinder.Driving gear is connected to the output of reducing motor
Outside axle, extrusion screw rod is rotated jointly with the axial centre that its bigger diameter end is connected to driving gear with driving gear, and extrusion screw rod is stretched
Enter in cone cylinder, smooth surface guide-in roller is the conically shaped being arranged at outside cone cylinder material bin, the conical surface of smooth surface guide-in roller is provided with aggregate bin
47, driven gear is arranged at the bigger diameter end of smooth surface guide-in roller, it is ensured that uniform blanking, rice is filled up whole extrusion screw rod and is prevented
Rice pushes away product at feed opening, it is ensured that the uniform reliability of blanking.The bottom of cone cylinder 42 is additionally provided with one for making packaging film into U-shaped
U-shaped card 48.
As shown in figure 5, meal rod cut-out assembly 5 includes underlying platform 51, two-layer platform 52, column 53 and is arranged on column
The shut-off mechanism 54 that can be moved up and down along column, shut-off mechanism includes reducing motor and the fret saw being connected on its output shaft
Rope sheave 541, is equipped with fret saw 542 outside fret saw rope sheave, underlying platform 51 includes longitudinal slide rail 511 and longitudinal slide unit 512, two layers
Platform 52 includes horizontal slide rail 521 and horizontal slide unit 522, and two-layer platform is connected in longitudinal slide unit can be slided along longitudinal slide rail
Dynamic, column is connected in horizontal slide unit can be slided along slide unit horizontal slide rail, and the tank of lifting is provided with two-layer platform
55.Fret saw can be easy to the reliability for ensureing to cut off in X, Y, Z-direction free movement, timely can as needed adjust and cut
Disconnected position, fret saw falls into cleaning in tank after the completion of cut-out, it is ensured that cleanliness factor.
As shown in Fig. 6-8, shaping edge banding apparatus 7 are heat seal device, and it includes the left and right symmetrical cloth for this shaping channel
The two arc strip K, the motor A that put and by the motor-driven bottom conveyer belt B, synchronous pinch band C, heat seal band D, heat seal pressure
Wheel E, packaging film pull wheel F, edge-neatening apparatus G and import seat H, and bottom conveyer belt arranges its zone face with frame along frame length direction
Top surface is parallel；Synchronous to pinch with including that being arranged in the left synchronous of bottom conveyer belt both sides pinches band and right synchronous pinch band, two is synchronous
Pinch band zone face is vertical with the zone face of bottom conveyer belt, the pitch match between adjacent zone face is in the diameter of meal rod；Heat seal band bag
Include and be arranged in synchronous left heat seal band and right heat seal band of the pinch with top, the zone face of two heat seal bands hangs down with the zone face of bottom conveyer belt
Directly, the heater I and even hot body J that can promote zone face relative motion are equipped with two heat seal bands, heater is located at meal rod motion
The front in direction, heat seal pressure wheel and packaging film pull wheel to be had a pair of tangent setting, and tangent line is located at the width of bottom conveyer belt
On the median plane of direction, heat seal pressure wheel is located at the rear of heat seal band, and packaging film pulls wheel and is located at the synchronous rear for pinching band.Deburring
Device is arranged in frame and is located between heat seal pressure wheel and packaging film dragging wheel, and importing seat is arranged at before synchronously pinching band
Side.The circumferential stress simultaneously of meal rod and packaging film, and bottom conveyer belt in use, synchronous pinch band, heat seal band, packaging film
Pull wheel to act on simultaneously, it is ensured that packaging film is constantly in tensioning state, occurs without deformation, it is ensured that the effect of heat seal, improve packaging
Quality.
Edge-neatening apparatus G includes being arranged at the fixed cutting tool G1 of bottom conveyer belt side and is arranged at motor, the activity of opposite side
Cutting knife G2, reciprocal axle G3 and sliding seat G4, sliding seat G4 include slide rail G41, sliding block G42 and blade mounting seat G43, and sliding seat leads to
Cross slide rail to be arranged in frame, blade mounting seat is connected by connecting rod with reciprocal axle, the output that reciprocal axle passes through axle sleeve and motor
Axle is connected the translation for being converted into blade mounting seat of output shaft, and packaging film passes through edge-neatening apparatus deburring, it is ensured that it is highly
It is identical, i.e., it is highly identical at the heat seal of side, reduce the otherness between each meal packing rod film.
Importing seat H includes the left importing block and right importing block that are arranged symmetrically on bottom conveyer belt, and two import the near of block top surface
Synchronous pinch band edge extends inwardly to form packaging film makes the both sides of packaging film enter in heat seal band into vertical state into seam.
As shown in Figure 9, Figure 10, the vertical direction of end seals device 8 is travelling carriage 81 and two pairs of twin shaft cylinders 82, travelling carriage
It is arranged in juxtaposition by two days slide rails and is formed, its vertical direction forms long and short two groups of slideways, the horizontal central line of slideway long is filled respectively up and down
The head for having twin shaft cylinder, cylinder piston rod is equipped with copper heater 83；The horizontal central line of short slideway is also mounted on double up and down
Axle cylinder, head of cylinder piston rod is provided with the chuck 87 of taper at this.The cylinder body of two pairs of twin shaft cylinders is individually fixed in slip
The upper/lower terminal of frame, piston rod can relative motion, by chuck be molded sealed by copper heater；Its horizontal direction includes
Fixed plate 84, portable plate 85 and a pair of the horizontal air cylinders 86 for promoting portable plate motion are arranged between two plates.When meal rod is conveyed
During to end seals device, horizontal air cylinder effect will push away air in reduction packaging film before meal rod, then by the cylinder of vertical direction
The sealing that copper heater completes end is acted through, on the one hand air in packaging film can be reduced by the setting of horizontal air cylinder,
On the other hand can also prevent having the rice grain of remnants at the heat seal of end, it is ensured that the reliability of sealing.
As shown in Figure 11 to 14, capping processes are：1st, two pairs of chuck relative motions, are closed at；2nd, both sides horizontal air cylinder
Promote short slideway integral forward lead；3rd, copper heater combination closure and return under upper and lower air cylinders promotion；4th, the anchor on length slideway
Gu chuck separates return simultaneously with chuck is pushed；5th, the axle cylinder return of both sides three, length slideway is drawn close（Whole action cycle duration
4-5 seconds）；Cutting mechanism closure completes cutting during rod meal heat-sealing end center line row to sawtooth cutting knife center line, by oblique after the cut-out of rod meal
Face slideway falls into Material collecting box for harvesting, and so far, whole rod meal flow package is finished.Because the duration of the 8 cylinder heat seal Ministry of worker is long, in the action cycle
4 must together be moved ahead with the mechanism being placed on flat shifting sledge in rod meal, and starting point is integrally returned after the completion of action.
As shown in figure 15, cutting device 9 includes the perpendicular support 91 being fixed in frame and is arranged in perpendicular support two ends in opposite directions
Vertical cylinder 92, be respectively connected with sawtooth cutting knife 93 outside two piston rods of twin shaft cylinder, the instant rice rod after hot synthetic type lead to
It is cut into the jagged otch for being easy to tear in its two ends that act on for crossing sawtooth cutting knife.
Rod meal extruder assembly is the core technology of this production line in the present embodiment.Motor drives the change on main shaft during extrusion
Footpath Variable pitch screw rotates clockwise in vertebra cylinder, and the helical gear outside helical gear drive aggregate bin on main shaft makes smooth surface vertebra
Body makees counterclockwise rotation, and the adhesive force of conical surface is acted on due to the viscosity of cooked rice grains, and rod meal is moved with centrum and imported
To in the helicla flute of screw rod, because smooth surface guide-in roller is small with the coefficient of friction of rice, rice ensure that meal when helicla flute is entered
The integrity degree of grain, because the volume of each circle of reducing Variable pitch screw is identical, rice grain will not also be produced during screw propulsion
Raw crimp, the mobility of rice is improved by smooth surface guide-in roller, and food materials remain full in making helicla flute, it is ensured that rod
Meal extruded velocity it is constant with it is controllable.
Acted on by meal rod cut-out assembly after rice rod shaping, operation process is：Fret saw rises to top dead centre, is placed in extruder mouthful
Surface（Fret saw do not stall it is dynamic）, rod meal rate of extrusion is synchronous with U-shaped plastic film operating rate；When rod meal extrusion reaches setting
Extruder is shut down during length（0.5-1 seconds）, column top motor action, steel wire saw cutting rice rod simultaneously gos up to top dead centre, in steel
Shut-off mechanism integrally will make synchronized motion with meter rod is had been turned off during silk saw declines the action cycle for rising；Fret saw rise is supreme only
Two-layer platform is drawn back as footpath during point, underlying platform is axially returned, fret saw declines, tank rises（This 4 same steppings of action
OK, duration 1 second）；Fret saw is cleaned（Duration 2 seconds）；Fret saw rises to top dead centre, rinse bath and declines；Two-layer platform radially moves forward
To holding state.Moulded when when fret saw action is with holding state, fret saw motor remains that synchronized operating, extruder suspend
Film operation does not stop at the uniform velocity, and it is to complete production to seal cutting after mantle heat seal edge sealing after the cut-out of rice rod.This product tool produced
Have the advantage that：
1st, packaging extremely letter（Only 1.5 grams of plastic film weight）；
2nd, re-heat is simple（Can boiling.Also can integrally be soaked 10 minutes with 70-90 degree hot water, can singly propped up and batch re-heat）；
3rd, instant（Tidy up without bowls and chopsticks and after the meal）；
4th, health, safety（Can be nontoxic in bacteria-and dust-free production of environment, CPP boiling film heatproof 121-135 degree）；
5th, taste is various（Sticky rice in lotus leaf, eight-treasure rice pudding, mango glutinous rice, vegetarian diet glutinous rice, fried rice of Yangzhou style, fried shrimp meat with green peas fried rice, Huang are vexed
Chicken rice, halogen meat mix meal, Beef curry and rice, abalone sauce and mix meal, mutton finger food, hide food zanba, roasted qingke barley flour etc.）；
6th, food materials are visually easily distinguished（All food materials are solid content, do not have the not clear food materials such as sauce bag）；
7th, automatic production line output efficiency is high, and human cost is low（10 seconds/）；
8th, applicability is extensive：Park, station, train.High ferro, aviation（Can also there are many helps to spacefarer, because of agravic ring
Border anti-splashing, all foods are tubular container including water, squeeze food）, large-scale activity party, provide rescue and relief for disasters and emergencies it is live, extensive stifled
The accidents such as car, personnel's delay.
The present embodiment can be automatically completed in the whole production procedure of post-processing packaging shaping of putting into production simultaneously, this kind of
Full automatic production equipment is convenient for manufacturing on a large scale, beneficial to the popularization of product；While this this product of instant rice rod
Product can bring greatly change, the life for giving people to bring great convenience to outdoor rice food fast food.
Claims (10)
1. a kind of instant rice rod, it is characterised in that：It includes the column that the rice after being cooked is formed after mixing with dish through extruding
Meal rod and plastic film Package casing, the two ends of Package casing are equipped with the yi word pattern sealing end of sawtooth pattern tearing notch, the back of the body of Package casing
Face center line longitudinal joint is the smooth sealing side of hot pressing synthesis.
2. a kind of instant rice rod production equipment, it is characterised in that：It includes that frame and the meal rod extrusion being arranged in frame are total
Into, meal rod cut-out assembly and packaging assembly, packaging assembly includes the film feeder, the shaping envelope that are set gradually along frame length direction
Side device, end seals device and cutting device, meal rod cut-out assembly are located at the rear that meal rod extrudes assembly, and film feeder is located at
Meal rod extrudes assembly and the exit that packaging film delivers to meal rod extrusion assembly is received wait meal rod by the lower section of meal rod cut-out assembly；
Exported to packaging film after being squeezed into rod type in the rice injection extruder being cooked, the rice of rod type moves to meal rod with packaging film
Packaging shaping is acted on successively through overmolding edge banding apparatus, end seals device and cutting device again after being cut off at cut-out assembly.
3. instant rice rod production equipment according to claim 2, it is characterised in that：The meal rod extrusion assembly includes driving
Device, cone cylinder and the extrusion screw rod in cone cylinder, cone cylinder are provided with material bin, and extrusion screw rod is coaxially connected in drive device
On output shaft, extrusion screw rod is reducing Variable pitch screw, its two adjacent rings screw thread that diameter self-powered moved end is successively decreased to the meal rod port of export
Between volume it is equal.
4. instant rice rod production equipment according to claim 3, it is characterised in that：The material bin peripheral hardware of the cone cylinder side
There is the smooth surface guide-in roller of taper, the conical surface of smooth surface guide-in roller is provided with aggregate bin, upper end and is externally provided with driven gear, driven gear
Center is connected with agitating shaft, and its underpart U-shaped card, the packaging film of film feeder conveying forms U-shaped packaging film after being acted on through U-shaped card；
The drive device is reducing motor, and the output shaft of reducing motor is provided with the driving gear for driving driven gear motion；Meal rod
Extrusion assembly is connected in frame by pivoting support.
5. instant rice rod production equipment according to claim 2, it is characterised in that：The meal rod cut-out assembly includes bottom
Platform, two-layer platform, column and the shut-off mechanism that can be moved up and down along column is arranged on column, shut-off mechanism includes slowing down
Motor and the fret saw rope sheave being connected on its output shaft, are equipped with fret saw outside fret saw rope sheave, underlying platform includes that longitudinal direction is sliding
Rail and longitudinal slide unit, two-layer platform include horizontal slide rail and horizontal slide unit, and it is total integral that two-layer platform superposition can cut off meal rod
Direction in length and breadth can be completed to move back and forth, the tank for cleaning fret saw of lifting is provided with two-layer platform.
6. instant rice rod production equipment according to claim 2, it is characterised in that：The shaping edge banding apparatus are filled for heat seal
Put, it is included the formed channel that the section of left and right two is circular arc strip composition, motor and is transported by the motor-driven bottom
Defeated band, synchronous band, heat seal band, heat seal pressure wheel and the packaging film of pinching pull wheel；Bottom conveyer belt arranges it along frame length direction
Zone face is parallel with the top surface of frame；The synchronous band that pinches includes that being arranged in the left synchronous of formed channel both sides pinches band and right synchronous folder
Send band, the two synchronous zone faces for pinching bands are vertical with the zone face of bottom conveyer belt, the pitch match between adjacent zone face is in the straight of meal rod
Footpath；Heat seal band includes being arranged in synchronous left heat seal band and right heat seal band of the pinch with top, and zone face and the bottom of two heat seal bands are transported
The zone face of band is vertical, and heater and even hot body are equipped with two heat seal bands, and heater is located at the upstream of even hot body, and packaging film is first passed through
Heater heating is crossed again by even hot body soaking；Heat seal pressure wheel and packaging film pull wheel a pair of tangent setting, tangent line
On the width median plane of bottom conveyer belt, heat seal pressure wheel is located at the rear of heat seal band, and packaging film pulls wheel and is located at together
Step pinches the rear of band.
7. instant rice rod production equipment according to claim 6, it is characterised in that：The shaping edge banding apparatus also include setting
The edge-neatening apparatus for being located at that the heat seal pressure wheel and the packaging film are pulled between taking turns are placed in frame, and edge-neatening apparatus include setting
In the fixed cutting tool and motor, reciprocal axle, sliding seat and the moving cutting tool for being arranged at opposite side, sliding seat bag of bottom conveyer belt side
Slide rail, sliding block and blade mounting seat are included, sliding seat is arranged in frame by slide rail, blade mounting seat passes through connecting rod and reciprocal axle
It is connected, reciprocal axle is connected the translation for being converted into blade mounting seat of output shaft by axle sleeve with the output shaft of motor；Institute
Stating shaping edge banding apparatus also includes being arranged at the synchronous importing seat pinched with front, and importing seat is included on the bottom conveyer belt pair
The near synchronous band edge that pinches of the left importing block and right importing block of arrangement, two importing block top surfaces is claimed to extend inwardly to form packaging film entrance
Seam makes the both sides of packaging film enter in heat seal band into vertical state.
8. instant rice rod production equipment according to claim 2, it is characterised in that：The vertical side of the end seals device
To being long and short two groups of slideways, every group of slideway is made up of left and right two slide rails, and middle part is connected by connecting plate；The level of slideway long
Center line is respectively provided with twin shaft cylinder up and down, and the head of cylinder piston rod is equipped with copper heater；The horizontal central line of short slideway is upper and lower
Also twin shaft cylinder is mounted on, head of cylinder piston rod is provided with clamp bar at this；The connecting plate of slideway long is fixed on horizontal direction
The cylinder body inner side of cylinder, the connecting plate of short slideway is fixed on the shaft end of cylinder.
9. instant rice rod production equipment according to claim 2, it is characterised in that：The cutting device includes being fixed on machine
Perpendicular support on frame and the twin shaft cylinder at perpendicular support two ends is arranged in opposite directions, saw is respectively connected with outside two piston rods of twin shaft cylinder
Tooth cutting knife.
10. instant rice rod production equipment according to claim 6, it is characterised in that：The film feeder include reel and
Some steering roll shafts, wherein a steering roll shaft is connected by Timing Belt with the belt wheel of synchronous pinch band, reel is provided with a pair of cones
Shape nut is positioned for packaging film, and a tapered cup nut is externally provided with thimble seat and thimble handle, and another tapered cup nut is externally provided with damping
Device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710211708.5A CN106923181A (en) | 2017-04-01 | 2017-04-01 | Instant rice rod and its production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710211708.5A CN106923181A (en) | 2017-04-01 | 2017-04-01 | Instant rice rod and its production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106923181A true CN106923181A (en) | 2017-07-07 |
Family
ID=59425466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710211708.5A Pending CN106923181A (en) | 2017-04-01 | 2017-04-01 | Instant rice rod and its production equipment |
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| CN (1) | CN106923181A (en) |
Citations (7)
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|---|---|---|---|---|
| JP2002238478A (en) * | 2001-02-21 | 2002-08-27 | Koji Onuma | Packaging body for triangular rice ball and packaged food of triangular rice ball |
| JP2007117020A (en) * | 2005-10-28 | 2007-05-17 | Shimazu Machinery Works Co Ltd | Apparatus for producing cooked and shaped rice food, production method and pack of cooked and shaped rice |
| CN201162806Y (en) * | 2008-01-29 | 2008-12-10 | 徐世慧 | Transmission mechanism of automatic sealer for plastic film bag |
| CN201163976Y (en) * | 2008-01-16 | 2008-12-17 | 黄志坚 | Stick shaped fast food rice |
| JP2009089643A (en) * | 2007-10-06 | 2009-04-30 | Kobird Co Ltd | Cooked rice-molding apparatus and method of cooked rice-molding |
| WO2011155363A1 (en) * | 2010-06-07 | 2011-12-15 | レオン自動機株式会社 | Apparatus and method for producing food product |
| CN103519056A (en) * | 2013-10-16 | 2014-01-22 | 江南大学 | Preparation method of moisturizing instant rice |
-
2017
- 2017-04-01 CN CN201710211708.5A patent/CN106923181A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002238478A (en) * | 2001-02-21 | 2002-08-27 | Koji Onuma | Packaging body for triangular rice ball and packaged food of triangular rice ball |
| JP2007117020A (en) * | 2005-10-28 | 2007-05-17 | Shimazu Machinery Works Co Ltd | Apparatus for producing cooked and shaped rice food, production method and pack of cooked and shaped rice |
| JP2009089643A (en) * | 2007-10-06 | 2009-04-30 | Kobird Co Ltd | Cooked rice-molding apparatus and method of cooked rice-molding |
| CN201163976Y (en) * | 2008-01-16 | 2008-12-17 | 黄志坚 | Stick shaped fast food rice |
| CN201162806Y (en) * | 2008-01-29 | 2008-12-10 | 徐世慧 | Transmission mechanism of automatic sealer for plastic film bag |
| WO2011155363A1 (en) * | 2010-06-07 | 2011-12-15 | レオン自動機株式会社 | Apparatus and method for producing food product |
| CN103519056A (en) * | 2013-10-16 | 2014-01-22 | 江南大学 | Preparation method of moisturizing instant rice |
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Application publication date: 20170707 |